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CN113245102B - Fiber device spraying machine - Google Patents

Fiber device spraying machine Download PDF

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Publication number
CN113245102B
CN113245102B CN202110631341.9A CN202110631341A CN113245102B CN 113245102 B CN113245102 B CN 113245102B CN 202110631341 A CN202110631341 A CN 202110631341A CN 113245102 B CN113245102 B CN 113245102B
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China
Prior art keywords
fixedly connected
steel ball
nut
fiber
transmission wheel
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CN202110631341.9A
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Chinese (zh)
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CN113245102A (en
Inventor
顾锋
张骥弟
施海驹
王淑芬
任洪燕
邹瑞萍
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Jiangxi Shufen Scientific Instrument Co ltd
Original Assignee
Ganjiang New Area Aobo Particle Technology Research Institute Co ltd
Suzhou Weizhi Electronic Technology Co ltd
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Application filed by Ganjiang New Area Aobo Particle Technology Research Institute Co ltd, Suzhou Weizhi Electronic Technology Co ltd filed Critical Ganjiang New Area Aobo Particle Technology Research Institute Co ltd
Priority to CN202110631341.9A priority Critical patent/CN113245102B/en
Publication of CN113245102A publication Critical patent/CN113245102A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
    • B05B7/0869—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point the liquid or other fluent material being sucked or aspirated from an outlet orifice by another fluid, e.g. a gas, coming from another outlet orifice

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  • Spray Control Apparatus (AREA)

Abstract

本发明公开了一种纤维器件喷涂机，包括基座、直线维度模块、旋转维度机构和喷涂机构；本发明提供的是一种纤维器件喷涂机，与二维直线联动形式的传统材料喷涂设备相比，纤维器件喷涂机不是喷涂平面、曲面基底，而是以纤维衬底材料作为喷涂基底；本发明是以直线维度和旋转维度的联动形式，即通过对纤维连续旋转和喷嘴的直线运动，完成各种材料在纤维基底上的微尺度精细组装及加工，实现纤维衬底表面上任意图案的喷涂；本发明中纤维固定机构主要采用纤维固定机构、第一螺母、第一钢珠、第二钢珠来完成纤维在旋转维度的精准固定，减少纤维在旋转过程中的径向跳动；本发明中使用基于气溶胶的精细材料喷涂系统，使喷涂更加精细。

Figure 202110631341

The invention discloses a fiber device spraying machine, comprising a base, a linear dimension module, a rotating dimension mechanism and a spraying mechanism; the invention provides a fiber device spraying machine, which is similar to the traditional material spraying equipment in the form of two-dimensional linear linkage. In contrast, the fiber device spraying machine does not spray flat and curved substrates, but uses fiber substrate materials as the spraying substrate; the present invention is in the form of linkage between linear dimensions and rotational dimensions, that is, through continuous rotation of the fibers and linear motion of the nozzle to complete The micro-scale fine assembly and processing of various materials on the fiber substrate can realize the spraying of any pattern on the surface of the fiber substrate; the fiber fixing mechanism in the present invention mainly adopts the fiber fixing mechanism, the first nut, the first steel ball and the second steel ball. The precise fixation of the fibers in the rotation dimension is completed, and the radial runout of the fibers during the rotation process is reduced; in the present invention, an aerosol-based fine material spraying system is used to make the spraying more fine.

Figure 202110631341

Description

Fiber device spraying machine
Technical Field
The invention relates to a spraying machine, in particular to a fiber device spraying machine.
Background
Traditional aerosol spraying equipment can realize the fine preparation of material films on two-dimensional surfaces, but with the development of fiber electronics, one-dimensional structure devices play an increasingly important role in the field of flexible wearability. Based on the limitations of the existing material spraying equipment, the fiber device spraying machine disclosed by the invention is material spraying equipment taking fiber wires as a spraying substrate, and aiming at the characteristics of the fiber substrate, a linear dimension and rotary dimension movement mechanism is designed, so that the two-dimensional linkage of fiber rotation and nozzle linear is realized. The invention not only has the basic characteristics of wide printing precision adjusting range, good edge control, multiple applicable material systems and other fine material printers, but also can complete the micro-scale fine assembly and processing of various materials on a fiber substrate, pushes the fine spraying of the materials to another dimension, and is a brand-new aerosol spraying scheme.
Disclosure of Invention
The invention aims to solve the problems and provide a fiber device spraying machine which can continuously rotate fibers and linearly move a nozzle under the motion mechanisms of the linear dimension and the rotary dimension based on the traditional aerosol spraying system to finish micro-scale fine assembly and processing of various materials on a fiber substrate and realize the spraying of any pattern on the surface of the fiber substrate.
In order to solve the above problems, the present invention provides a technical solution: the utility model provides a fiber device flush coater which innovation point lies in: the device comprises a base, a linear dimension module, a rotary dimension mechanism and a spraying mechanism; the bottom of the linear dimension module is fixedly connected to the center of the upper surface of the base; the bottom of the rotary dimension mechanism is fixedly connected to the front side of the upper surface of the base; the bottom of the spraying mechanism is fixedly connected to the rear side of the upper surface of the base, and a nozzle in the spraying mechanism is fixedly connected to the linear dimension module; the specific structure of the linear dimension module comprises a linear guide rail module, a camera, a linear dimension power source, a lifting mechanism, a limit sensor, an angle adjusting hinge, a camera fixing claw disc, a fourth nut and a fixing screw; the upper surface of the linear guide rail module is movably connected with a lifting mechanism, one side of the linear guide rail module is provided with a linear dimension power source, and the other side of the linear guide rail module is fixedly connected with a limit sensor; one side of the angle adjusting hinge is fixedly connected to one side of the lifting mechanism through a fourth nut; the upper side of the camera fixing claw disc is fixedly connected to the lower side of the angle adjusting hinge through a fixing screw, and the camera is fixedly connected inside the camera fixing claw disc.
Preferably, the specific structure of the rotational dimension mechanism comprises a fiber fixing mechanism, a fine motion adjusting mechanism, a primary transmission belt, a secondary transmission belt, a first nut, a first steel ball, a hollow rotating shaft, a first bearing seat, a fourth transmission wheel, a limiting ring, a second nut, a fixing mechanism support, a fine motion adjusting mechanism support, a rotational dimension power source, a power shaft, a third nut, a tensioning wheel support, a fifth transmission wheel, a third transmission wheel, a fine motion swing rod, a transfer plate, a second bearing seat, a primary tensioning mechanism, a fiber wire, a rotational limit sensor, a first transmission wheel, a second transmission wheel, a steel ball hole and a second steel ball; the bottom parts of the two micro-motion adjusting mechanism brackets are respectively and fixedly connected to two sides of the upper surface of the front side of the base, the inner sides of the two micro-motion adjusting mechanism brackets are respectively and fixedly connected with a micro-motion adjusting mechanism, and a micro-motion rotating rod is arranged at the lower side of the micro-motion adjusting mechanism; the number of the adapter plates is two, the two adapter plates are respectively and fixedly connected to the inner sides of the corresponding micro-motion adjusting mechanisms, the tops of the two adapter plates are respectively and fixedly connected with a fixing mechanism support, the tops of the fixing mechanism supports are respectively and fixedly connected with two first bearing seats, and the centers of the inner sides of the two adapter plates are respectively and fixedly connected with a rotation limiting sensor; the number of the hollow rotating shafts is two, one side of each hollow rotating shaft is movably connected to the inside of the upper side of the corresponding first bearing seat through a limiting ring, the external threads on the other side of each hollow rotating shaft are fixedly connected with a second nut and a first nut, a second steel ball is arranged between the inside of each first nut and the opening on the other side of the corresponding hollow rotating shaft, and the outside of the center of one side of each hollow rotating shaft is fixedly connected with a fourth driving wheel; the inner sides of the openings of the two first nuts are both connected with first steel balls, and a fiber line is connected between the inner sides of the two first nuts; a steel ball hole is formed in the center of the first steel ball, and the diameter of the first steel ball is smaller than that of the second steel ball; the bottom parts of the two second bearing seats are respectively and fixedly connected to two sides of the center of the upper surface of the front side of the base, power shafts are movably connected to the inner parts of the upper sides of the two second bearing seats, third driving wheels are fixedly connected to the outer parts of two sides of each power shaft, and the third driving wheels are connected with corresponding fourth driving wheels through secondary driving belts; the top parts of the two tensioning wheel supports are respectively and fixedly connected to the center of one side of the bottom surface of the corresponding adapter plate, and a fifth driving wheel is movably connected inside one side of each of the two tensioning wheel supports and is respectively connected with the inner sides of the corresponding secondary driving belts; the second driving wheel is positioned on one side between the two second bearing seats, and the inside of the second driving wheel is fixedly connected to the outside of the power shaft; the rotary dimension power source is positioned at the rear side of the second transmission wheel, the bottom of the rotary dimension power source is fixedly connected to the upper surface of the base, a first transmission wheel is fixedly connected to an output shaft of the rotary dimension power source, and the first transmission wheel is connected with the second transmission wheel through a primary transmission belt; the upper side of the first-stage tensioning mechanism is connected with the lower side of the first-stage transmission belt, and the bottom of the first-stage tensioning mechanism is fixedly connected to the base.
Preferably, the specific structure of the first nut comprises a wire outlet hole, a primary cone angle, a secondary cone angle, a primary stepped hole and a secondary stepped hole; a stepped hole is formed in the first nut, and the stepped hole is a secondary stepped hole, a primary stepped hole and a wire outlet hole in sequence from large to small; a second-stage taper angle is arranged at the joint of the second-stage stepped hole and the first-stage stepped hole, the aperture of the second-stage stepped hole is larger than the diameter of the second steel ball, and an internal thread is arranged inside the second-stage stepped hole; the connection part of the first-stage stepped hole and the wire outlet hole is provided with a first-stage cone angle, the aperture of the first-stage stepped hole is smaller than the diameter of the second steel ball, and the second steel ball is positioned at the position of the second-stage cone angle.
Preferably, the second steel ball is a solid steel ball.
Preferably, two bearings are arranged inside the upper side of the first bearing seat.
Preferably, the fiber yarn is made of a fiber material of metal, inorganic nonmetal, or polymer component.
Preferably, the specific structure of the spraying mechanism comprises a nozzle, an atomizer, a control board box, an air carrying pipeline, a mist conveying pipeline, a sixth nut, a nozzle spray head, a gas flowmeter A and a gas flowmeter B; the bottom parts of the atomizer, the control board box, the gas flowmeter A and the gas flowmeter B are all fixedly connected to the rear side of the upper surface of the base; the gas inlet on the upper side of the atomizer is connected with the outlet of the gas flowmeter A through a gas pipe, and the mist conveying outlet on the side surface of the atomizer is connected with the mist conveying inlet on the upper side of the nozzle through a mist conveying pipeline; the nozzle is fixedly connected to the lifting mechanism through a sixth nut, a nozzle spray head is arranged in the center of the lower side of the nozzle, and a gas inlet in the side face of the nozzle is connected with a gas outlet of the gas flowmeter B through a gas pipeline.
The invention has the beneficial effects that:
(1) compared with the traditional material spraying equipment in a two-dimensional linear linkage mode, the fiber device spraying machine is not used for spraying a plane or curved surface base, but is used for spraying a fiber substrate material as a spraying base.
(2) The invention completes the micro-scale fine assembly and processing of various materials on the fiber substrate in a linkage mode of linear dimension and rotary dimension, namely, through the continuous rotation of the fiber and the linear motion of the nozzle, and realizes the spraying of any pattern on the surface of the fiber substrate.
(3) The fiber fixing mechanism mainly adopts the fiber fixing mechanism, the first nut, the first steel ball and the second steel ball to finish the accurate fixation of the fibers in the rotation dimension, and the radial runout of the fibers in the rotation process is reduced.
(4) According to the invention, multistage power transmission is used, so that the integral synchronous rotation of the hollow rotating shafts at the two ends can be realized, and the phenomenon that the fiber wire twists due to asynchronous rotation at the two ends is avoided.
(5) The aerosol-based fine material spraying system is used in the invention, so that the spraying is more fine.
(6) According to the invention, a certain dimension of the fiber in the space is selected for micro-motion adjustment, and the alignment of the nozzle and the fiber line is completed by the aid of the camera, so that the nozzle can be accurately sprayed on the substrate of the fiber line.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of a fiber securing mechanism of the present invention.
Fig. 3 is a schematic structural view of a first nut of the present invention.
Fig. 4 is a schematic view of a rotational dimension mechanism of the present invention.
FIG. 5 is a block diagram of the linear dimension module of the present invention.
Fig. 6 is a schematic view of a rotational dimension transmission mechanism of the present invention.
Fig. 7 is a schematic structural view of a first steel ball of the present invention.
1-a base; 100-linear dimension module; 200-a rotational dimension mechanism; 300-a spraying mechanism; 3-a fiber securing mechanism; 2-a linear guide rail module; 5-a camera; 20-linear dimension power source; 22-a lifting mechanism; 23-a limit sensor; 34-an angle adjustment hinge; 37-camera fixed claw disc; 38-a fourth nut; 47-set screw; 6-a micro-motion adjusting mechanism; 7-primary transmission belt; 8-a secondary transmission belt; 9-a first nut; 10-a first steel ball; 11-a hollow rotating shaft; 12-a first bearing seat; 13-a fourth transmission wheel; 14-a stop collar; 15-a second nut; 16-a fixture mount; 18-a fine adjustment mechanism support; 19-a rotational dimension power source; 21-a power shaft; 28-a third nut; 29-a tensioner bracket; 30-a fifth transmission wheel; 31-a third transmission wheel; 32-micro-motion rotary rod; 33-an adapter plate; 39-a second bearing seat; 40-first order tensioning mechanism; 41-fiber thread; 42-rotation limit sensor; 45-a first drive wheel; 46-a second drive wheel; 52-steel bead holes; 53-a second steel ball; 27-outlet hole; 48-first taper angle; 49-secondary cone angle; 50-first-stage stepped hole; 51-secondary stepped bore; 4-a nozzle; 17-an atomizer; 24-a control panel box; 25-a carrier gas line; 26-a mist conveying pipeline; 35-a sixth nut; 36-nozzle spray heads; 43-gas flowmeter A; 44-gas flowmeter B.
Detailed Description
As shown in fig. 1 to 7, the following technical solutions are adopted in the present embodiment: a fiber device applicator includes a base 1, a linear dimension module 100, a rotational dimension mechanism 200, and a spray mechanism 300. The bottom of the linear dimension module 100 is fixedly connected to the center of the upper surface of the base 1; the bottom of the rotary dimension mechanism 200 is fixedly connected to the front side of the upper surface of the base 1; the bottom of the spraying mechanism 300 is fixedly connected to the rear side of the upper surface of the base 1, wherein a nozzle in the spraying mechanism 300 is fixedly connected to the linear dimension module 100; the specific structure of the linear dimension module 100 comprises a linear guide rail module 2, a camera 5, a linear dimension power source 20, a lifting mechanism 22, a limit sensor 23, an angle adjusting hinge 34, a camera fixing claw disc 37, a fourth nut 38 and a fixing screw 47; the upper surface of the linear guide rail module 2 is movably connected with a lifting mechanism 22, one side of the linear guide rail module 2 is provided with a linear dimension power source 20, and the other side of the linear guide rail module 2 is fixedly connected with a limit sensor 23; one side of the angle adjusting hinge 34 is fixedly connected to one side of the lifting mechanism 22 through a fourth nut 38; the upside of the camera fixing claw disc 37 is fixedly connected to the lower side of the angle adjusting hinge 34 through a fixing screw 47, and the camera 5 is fixedly connected inside the camera fixing claw disc 37.
The specific structure of the rotational dimension mechanism 200 comprises a fiber fixing mechanism 3, a fine adjustment mechanism 6, a primary transmission belt 7, a secondary transmission belt 8, a first nut 9, a first steel ball 10, a hollow rotating shaft 11, a first bearing seat 12, a fourth transmission wheel 13, a limiting ring 14, a second nut 15, a fixing mechanism support 16, a fine adjustment mechanism support 18, a rotational dimension power source 19, a power shaft 21, a third nut 28, a tensioning wheel support 29, a fifth transmission wheel 30, a third transmission wheel 31, a fine turning rod 32, an adapter plate 33, a second bearing seat 39, a primary tensioning mechanism 40, a fiber wire 41, a rotational limit sensor 42, a first transmission wheel 45, a second transmission wheel 46, a steel ball hole 52 and a second steel ball 53; the number of the micro-motion adjusting mechanism brackets 18 is two, the bottoms of the two micro-motion adjusting mechanism brackets 18 are respectively and fixedly connected to two sides of the upper surface of the front side of the base 1, the inner sides of the two micro-motion adjusting mechanism brackets 18 are both fixedly connected with a micro-motion adjusting mechanism 6, and a micro-motion rotary rod 32 is arranged at the lower side of the micro-motion adjusting mechanism 6; the number of the adapter plates 33 is two, the two adapter plates 33 are respectively and fixedly connected to the inner sides of the corresponding micro-motion adjusting mechanisms 6, the tops of the two adapter plates 33 are respectively and fixedly connected with a fixing mechanism support 16, the tops of the fixing mechanism supports 16 are respectively and fixedly connected with two first bearing seats 12, and the centers of the inner sides of the two adapter plates 33 are respectively and fixedly connected with a rotation limiting sensor 42; the number of the hollow rotating shafts 11 is two, one side of each of the two hollow rotating shafts 11 is movably connected to the inner side of the upper side of the corresponding first bearing seat 12 through a limiting ring 14, the external threads on the other side of each of the two hollow rotating shafts 11 are fixedly connected with a second nut 15 and a first nut 9, a second steel ball 53 is arranged between the inner part of each first nut 9 and the opening on the other side of the corresponding hollow rotating shaft 11, and the outer part of the center of one side of each of the two hollow rotating shafts 11 is fixedly connected with a fourth driving wheel 13; the inner sides of the openings of the two first nuts 9 are both connected with first steel balls 10, and a fiber wire 41 is connected between the inner sides of the two first nuts 9; a steel ball hole 52 is formed in the center of the first steel ball 10, and the diameter of the first steel ball 10 is smaller than that of the second steel ball 53; the number of the second bearing seats 39 is two, the bottoms of the two second bearing seats 39 are respectively and fixedly connected to two sides of the center of the upper surface of the front side of the base 1, the power shafts 21 are movably connected inside the upper sides of the two second bearing seats 39, third driving wheels 31 are fixedly connected to the outer parts of two sides of each power shaft 21, and each third driving wheel 31 is connected with a corresponding fourth driving wheel 13 through a secondary driving belt 8; the number of the tensioning wheel supports 29 is two, the tops of the two tensioning wheel supports 29 are respectively and fixedly connected to the center of one side of the bottom surface of the corresponding adapter plate 33, a fifth driving wheel 30 is movably connected inside one side of each of the two tensioning wheel supports 29, and the fifth driving wheels 30 are respectively connected with the inner sides of the corresponding secondary transmission belts 8; the second transmission wheel 46 is positioned on one side between the two second bearing seats 39, and the inside of the second transmission wheel 46 is fixedly connected with the outside of the power shaft 21; the rotational dimension power source 19 is positioned at the rear side of the second driving wheel 46, the bottom of the rotational dimension power source 19 is fixedly connected to the upper surface of the base 1, a first driving wheel 45 is fixedly connected to an output shaft of the rotational dimension power source 19, and the first driving wheel 45 is connected with the second driving wheel 46 through a primary driving belt 7; the upper side of the first-stage tensioning mechanism 40 is connected with the lower side of the first-stage transmission belt 7, and the bottom of the first-stage tensioning mechanism 40 is fixedly connected to the upper surface of the base 1.
The specific structure of the first nut 9 comprises an outlet hole 27, a primary cone angle 48, a secondary cone angle 49, a primary stepped hole 50 and a secondary stepped hole 51; a stepped hole is formed in the first nut 9, and the stepped hole is a secondary stepped hole 51, a primary stepped hole 50 and a wire outlet hole 27 in sequence from large to small; a secondary taper angle 49 is arranged at the joint of the secondary stepped hole 51 and the primary stepped hole 50, the aperture of the secondary stepped hole 51 is larger than the diameter of the second steel ball 53, and an internal thread is arranged inside the secondary stepped hole 51; the connection part of the first-stage stepped hole 50 and the wire outlet hole 27 is provided with a first-stage taper angle 48, the aperture of the first-stage stepped hole 50 is smaller than the diameter of the second steel ball 53, and the second steel ball 53 is positioned at the position of a second-stage taper angle 49.
Wherein, the second steel ball 53 is a solid steel ball; two bearings are arranged inside the upper side of the first bearing seat 12; the fiber thread 41 is made of a fiber material of metal, inorganic nonmetal, and high polymer component.
The spraying mechanism 300 specifically comprises a nozzle 4, an atomizer 17, a control board box 24, a gas carrying pipeline 25, a mist conveying pipeline 26, a sixth nut 35, a nozzle spray head 36, a gas flowmeter A43 and a gas flowmeter B44; the bottom parts of the atomizer 17, the control board box 24, the gas flowmeter A43 and the gas flowmeter B44 are all fixedly connected to the rear side of the upper surface of the base 1; the upper side gas inlet of the atomizer 17 is connected with the outlet of a gas flowmeter A43 through a gas pipe, and the side mist output port of the atomizer 17 is connected with the upper side mist output inlet of the nozzle 4 through a mist output pipeline 26; the nozzle 4 is fixedly connected to the lifting mechanism 22 through a sixth nut 35, a nozzle spray head 36 is arranged in the center of the lower side of the nozzle 4, and a gas inlet on the side surface of the nozzle 4 is connected with a gas outlet of a gas flowmeter B44 through a gas supply pipeline 25.
The using state of the invention is as follows: the invention has the advantages of reasonable and simple structure, low production cost, convenient installation and complete functions, wherein the fiber device spraying machine mainly finishes the spraying of the nozzle on the fiber substrate, controls the linear running of the nozzle 4 through the linear dimension module 100 and controls the fiber rotating dimension running through the rotating dimension mechanism 200, before the operation, a fiber wire 41 with proper length is selected, two ends of the fiber wire 41 respectively pass through the first nut 9 and the first steel ball 10, the first steel ball mainly finishes the fixing of the fiber wire in the first nut to ensure the fiber wire to be consistent with the axis of the hollow rotating shaft 11, then the second steel ball 53 is arranged in the first nut 9 and screwed into the hollow shaft 11 until the second steel ball 53 is tightly attached to the secondary cone angle 49 of the hollow rotating shaft and the first nut to straighten the fiber wire 41, the aim of ensuring the axis of the first nut to be consistent with the axis of the hollow rotating shaft 11 and finally finishing the axis of the fiber wire 41 to be consistent with the axis of the hollow rotating shaft 11, the micro-motion adjusting mechanism 6 is controlled by selecting a certain space dimension of the fiber, so that the fiber wire 4 clamped on the first nut 9 is finely adjusted, the alignment of the nozzle 4 and the fiber wire 41 is completed by means of the assistance of the camera 5 module, and the nozzle can be accurately sprayed on the substrate of the fiber wire 4, when the micro-motion aerosol spraying device works, two power sources are used for respectively controlling a linear dimension module and a rotary dimension module, wherein the rotary dimension power source 19 adopts a primary transmission mechanism to transmit power to the power shaft 21, then the power shaft 21 respectively transmits the rotary power to rotary dimension mechanisms positioned at two ends of the base 1, the integral synchronous rotation of hollow rotating shafts 11 at two ends is ensured, the fiber wire 41 is prevented from self-twisting due to asynchronous rotation at two ends, two forms of pneumatic atomization and ultrasonic atomization are adopted in a spraying system, and the fine spraying of aerosol is realized through the forms of mist flow and bound gas, the power supply and control board of the coating machine are arranged in the control box 24, when the equipment runs, the limit sensor 23 limits the linear motion, and the rotation limit sensor 42 limits the rotation motion.
In the case of the control mode of the invention, which is controlled by manual actuation or by means of existing automation techniques, the wiring diagram of the power elements and the provision of power are known in the art and the invention is primarily intended to protect the mechanical means, so that the control mode and wiring arrangement are not explained in detail in the present invention.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims (6)

1.一种纤维器件喷涂机，其特征在于：包括基座(1)、直线维度模块(100)、旋转维度机构(200)和喷涂机构(300)；1. A fiber device spraying machine, characterized in that: comprising a base (1), a linear dimension module (100), a rotational dimension mechanism (200) and a spraying mechanism (300); 所述直线维度模块(100)底部固定连接在基座(1)上面中央；The bottom of the linear dimension module (100) is fixedly connected to the upper center of the base (1); 所述旋转维度机构(200)底部固定连接在基座(1)上面前侧；The bottom of the rotation dimension mechanism (200) is fixedly connected to the upper front side of the base (1); 所述喷涂机构(300)底部固定连接在基座(1)上面后侧，其中喷涂机构(300)中的喷嘴固定连接在直线维度模块(100)上；The bottom of the spraying mechanism (300) is fixedly connected to the upper rear side of the base (1), wherein the nozzle in the spraying mechanism (300) is fixedly connected to the linear dimension module (100); 所述直线维度模块(100)的具体结构包括直线导轨模组(2)、摄像头(5)、直线维度动力源(20)、升降机构(22)、限位传感器(23)、角度调节铰链(34)、摄像头固定爪盘(37)、第四螺母(38)和固定螺丝(47)；The specific structure of the linear dimension module (100) includes a linear guide module (2), a camera (5), a linear dimension power source (20), a lifting mechanism (22), a limit sensor (23), an angle adjustment hinge ( 34), the camera fixing claw plate (37), the fourth nut (38) and the fixing screw (47); 所述直线导轨模组(2)上面活动连接有升降机构(22)，所述直线导轨模组(2)一侧设有直线维度动力源(20)，所述直线导轨模组(2)另一侧上固定连接有限位传感器(23)；A lifting mechanism (22) is movably connected on the linear guide module (2), a linear dimension power source (20) is provided on one side of the linear guide module (2), and the linear guide module (2) is on the other side. A limit sensor (23) is fixedly connected on one side; 所述角度调节铰链(34)一侧通过第四螺母(38)固定连接在升降机构(22)一侧；One side of the angle adjustment hinge (34) is fixedly connected to one side of the lifting mechanism (22) through a fourth nut (38); 所述摄像头固定爪盘(37)上侧通过固定螺丝(47)固定连接在角度调节铰链(34)下侧，所述摄像头固定爪盘(37)内部固定连接有摄像头(5)；The upper side of the camera fixing claw plate (37) is fixedly connected to the lower side of the angle adjustment hinge (34) through a fixing screw (47), and a camera (5) is fixedly connected inside the camera fixing claw plate (37); 所述旋转维度机构(200)的具体结构包括纤维固定机构(3)、微动调节机构(6)、一级传动带(7)、二级传动带(8)、第一螺母(9)、第一钢珠(10)、中空转轴(11)、第一轴承座(12)、第四传动轮(13)、限位环(14)、第二螺母(15)、固定机构支架(16)、微动调节机构支架(18)、旋转维度动力源(19)、动力轴(21)、第三螺母(28)、张紧轮支架(29)、第五传动轮(30)、第三传动轮(31)、微动旋杆(32)、转接板(33)、第二轴承座(39)、一级张紧机构(40)、纤维线(41)、旋转限位传感器(42)、第一传动轮(45)、第二传动轮(46)、钢珠孔(52)和第二钢珠(53)；The specific structure of the rotation dimension mechanism (200) includes a fiber fixing mechanism (3), a micro-motion adjustment mechanism (6), a primary transmission belt (7), a secondary transmission belt (8), a first nut (9), a first Steel ball (10), hollow shaft (11), first bearing seat (12), fourth transmission wheel (13), limit ring (14), second nut (15), fixing mechanism bracket (16), micro-motion Adjustment mechanism bracket (18), rotation dimension power source (19), power shaft (21), third nut (28), tensioning wheel bracket (29), fifth transmission wheel (30), third transmission wheel (31) ), micro-motion rotary rod (32), adapter plate (33), second bearing seat (39), primary tensioning mechanism (40), fiber line (41), rotation limit sensor (42), first a transmission wheel (45), a second transmission wheel (46), a steel ball hole (52) and a second steel ball (53); 所述微动调节机构支架(18)为两个，两个所述微动调节机构支架(18)底部分别固定连接在基座(1)前侧上面两边，两个所述微动调节机构支架(18)内侧均固定连接有微动调节机构(6)，且微动调节机构(6)下侧设有微动旋杆(32)；There are two micro-moving adjustment mechanism brackets (18), the bottoms of the two micro-moving adjustment mechanism brackets (18) are respectively fixedly connected to both sides of the front side of the base (1), and the two micro-moving adjustment mechanism brackets (18) A micro-motion adjusting mechanism (6) is fixedly connected to the inner side, and a micro-motion rotating rod (32) is provided on the lower side of the micro-motion adjusting mechanism (6); 所述转接板(33)为两个，两个所述转接板(33)分别固定连接在对应的微动调节机构(6)内侧，两个所述转接板(33)顶部均固定连接有固定机构支架(16)，且固定机构支架(16)顶部均固定连接有两个第一轴承座(12)，两个所述转接板(33)内侧中央均固定连接有旋转限位传感器(42)；There are two adapter plates (33), the two adapter plates (33) are respectively fixedly connected to the inner side of the corresponding micro-motion adjustment mechanism (6), and the tops of the two adapter plates (33) are both fixed A fixing mechanism bracket (16) is connected, and the top of the fixing mechanism bracket (16) is fixedly connected with two first bearing seats (12), and the inner center of the two adapter plates (33) is fixedly connected with a rotation limiter sensor (42); 所述中空转轴(11)为两个，两个所述中空转轴(11)一侧均通过限位环(14)活动连接在对应的第一轴承座(12)上侧内部，两个所述中空转轴(11)另一侧外螺纹上均固定连接有第二螺母(15)和第一螺母(9)，且第一螺母(9)内部与对应的中空转轴(11)另一侧开口处之间均设有第二钢珠(53)，两个所述中空转轴(11)一侧中央外部均固定连接有第四传动轮(13)；There are two hollow rotating shafts (11), and one side of the two hollow rotating shafts (11) is movably connected to the inside of the upper side of the corresponding first bearing seat (12) through a limit ring (14). A second nut (15) and a first nut (9) are fixedly connected to the outer thread on the other side of the hollow rotating shaft (11), and the inside of the first nut (9) is at the opening on the other side of the corresponding hollow rotating shaft (11). A second steel ball (53) is arranged between them, and a fourth transmission wheel (13) is fixedly connected to the outside of the center of one side of the two hollow shafts (11); 两个所述第一螺母(9)开口处内侧均连接有第一钢珠(10)，两个所述第一螺母(9)内侧之间连接有纤维线(41)；The inner sides of the openings of the two first nuts (9) are connected with first steel balls (10), and fiber lines (41) are connected between the inner sides of the two first nuts (9); 所述第一钢珠(10)中央内部设有钢珠孔(52)，所述第一钢珠(10)的直径小于第二钢珠(53)的直径；A steel ball hole (52) is provided in the center of the first steel ball (10), and the diameter of the first steel ball (10) is smaller than the diameter of the second steel ball (53); 所述第二轴承座(39)为两个，两个所述第二轴承座(39)底部分别固定连接在基座(1)前侧上面中央两侧，两个所述第二轴承座(39)上侧内部活动连接有动力轴(21)，且动力轴(21)两侧外部均固定连接有第三传动轮(31)，且第三传动轮(31)均通过二级传动带(8)与对应的第四传动轮(13)相连接；There are two second bearing seats (39), the bottoms of the two second bearing seats (39) are respectively fixedly connected to both sides of the center of the upper surface of the front side of the base (1), and the two second bearing seats (39) 39) A power shaft (21) is movably connected inside the upper side, and a third transmission wheel (31) is fixedly connected to the outside on both sides of the power shaft (21), and the third transmission wheel (31) passes through the secondary transmission belt (8) ) is connected with the corresponding fourth transmission wheel (13); 所述张紧轮支架(29)为两个，两个所述张紧轮支架(29)顶部分别固定连接在对应的转接板(33)底面一侧中央，两个所述张紧轮支架(29)一侧内部均活动连接有第五传动轮(30)，且第五传动轮(30)分别与对应的二级传动带(8)内侧相连；There are two tensioning wheel brackets (29), the tops of the two tensioning wheel brackets (29) are respectively fixedly connected to the center of the bottom side of the corresponding adapter plate (33), and the two tensioning wheel brackets (29) A fifth transmission wheel (30) is movably connected inside one side, and the fifth transmission wheel (30) is respectively connected with the inner side of the corresponding secondary transmission belt (8); 所述第二传动轮(46)位于两个所述第二轴承座(39)之间一侧，所述第二传动轮(46)内部固定连接在动力轴(21)外部；The second transmission wheel (46) is located on one side between the two second bearing seats (39), and the inside of the second transmission wheel (46) is fixedly connected to the outside of the power shaft (21); 所述旋转维度动力源(19)位于第二传动轮(46)后侧，所述旋转维度动力源(19)底部固定连接在基座(1)上面，所述旋转维度动力源(19)输出轴上固定连接有第一传动轮(45)，且第一传动轮(45)通过一级传动带(7)与第二传动轮(46)相连接；The rotational dimension power source (19) is located on the rear side of the second transmission wheel (46), the bottom of the rotational dimension power source (19) is fixedly connected to the base (1), and the rotational dimension power source (19) outputs A first transmission wheel (45) is fixedly connected to the shaft, and the first transmission wheel (45) is connected with the second transmission wheel (46) through a primary transmission belt (7); 所述一级张紧机构(40)上侧与一级传动带(7)下侧相连，所述一级张紧机构(40)底部固定连接在基座(1)上面。The upper side of the primary tensioning mechanism (40) is connected with the lower side of the primary transmission belt (7), and the bottom of the primary tensioning mechanism (40) is fixedly connected to the base (1). 2.根据权利要求1所述的一种纤维器件喷涂机，其特征在于：所述第一螺母(9)的具体结构包括出线孔(27)、一级锥角(48)、二级锥角(49)、一级阶梯孔(50)和二级阶梯孔(51)；2. A fiber device spraying machine according to claim 1, characterized in that: the specific structure of the first nut (9) comprises a wire outlet hole (27), a primary taper angle (48), a secondary taper angle (49), a first-stage stepped hole (50) and a second-stage stepped hole (51); 所述第一螺母(9)内部设有阶梯孔，且阶梯孔从大到小依次为二级阶梯孔(51)、一级阶梯孔(50)和出线孔(27)；The first nut (9) is provided with a stepped hole inside, and the stepped hole is a second-level stepped hole (51), a first-level stepped hole (50) and a wire outlet hole (27) in descending order; 所述二级阶梯孔(51)与一级阶梯孔(50)的连接处设有二级锥角(49)，所述二级阶梯孔(51)的孔径大于第二钢珠(53)的直径，所述二级阶梯孔(51)内部设有内螺纹；A secondary taper angle (49) is provided at the connection between the secondary stepped hole (51) and the primary stepped hole (50), and the diameter of the secondary stepped hole (51) is larger than the diameter of the second steel ball (53). , an internal thread is provided inside the secondary stepped hole (51); 所述一级阶梯孔(50)与出线孔(27)的连接处设有一级锥角(48)，所述一级阶梯孔(50)的孔径小于第二钢珠(53)的直径，且第二钢珠(53)位于二级锥角(49)的位置。A first-order taper angle (48) is provided at the connection between the first-stage stepped hole (50) and the wire outlet hole (27), the diameter of the first-stage stepped hole (50) is smaller than the diameter of the second steel ball (53), and the third The second steel ball (53) is located at the position of the second cone angle (49). 3.根据权利要求1或2所述的一种纤维器件喷涂机，其特征在于：所述第二钢珠(53)为实心钢珠。3. A fiber device spraying machine according to claim 1 or 2, characterized in that: the second steel ball (53) is a solid steel ball. 4.根据权利要求1所述的一种纤维器件喷涂机，其特征在于：所述第一轴承座(12)上侧内部设有两个轴承。4. A fiber device spraying machine according to claim 1, characterized in that: two bearings are provided inside the upper side of the first bearing seat (12). 5.根据权利要求1所述的一种纤维器件喷涂机，其特征在于：所述纤维线(41)由金属、无机非金属、高分子成分的纤维材料构成。5 . The fiber device spraying machine according to claim 1 , wherein the fiber thread ( 41 ) is composed of fiber materials of metal, inorganic non-metal, and polymer components. 6 . 6.根据权利要求1所述的一种纤维器件喷涂机，其特征在于：所述喷涂机构(300)的具体结构包括喷嘴(4)、雾化器(17)、控制板盒(24)、载气管路(25)、输雾管路(26)、第六螺母(35)、喷嘴喷头(36)、气体流量计A(43)和气体流量计B(44)；6. A fiber device spraying machine according to claim 1, characterized in that: the specific structure of the spraying mechanism (300) comprises a nozzle (4), an atomizer (17), a control board box (24), a carrier gas pipeline (25), a mist delivery pipeline (26), a sixth nut (35), a nozzle nozzle (36), a gas flow meter A (43) and a gas flow meter B (44); 所述雾化器(17)、控制板盒(24)、气体流量计A(43)和气体流量计B(44)的底部均固定连接在基座(1)上面后侧；The bottoms of the atomizer (17), the control panel box (24), the gas flow meter A (43) and the gas flow meter B (44) are all fixedly connected to the upper rear side of the base (1); 所述雾化器(17)上侧气体入口通过气管与气体流量计A(43)出口相连接，所述雾化器(17)侧面输雾出口通过输雾管路(26)与喷嘴(4)上侧输雾入口相连接；The gas inlet on the upper side of the atomizer (17) is connected to the outlet of the gas flow meter A (43) through a gas pipe, and the mist outlet on the side of the atomizer (17) is connected with the nozzle (4) through the mist delivery pipeline (26). ) connected to the mist inlet on the upper side; 所述喷嘴(4)通过第六螺母(35)固定连接在升降机构(22)上，所述喷嘴(4)下侧中央设有喷嘴喷头(36)，所述喷嘴(4)侧面气体入口通过载气管路(25)与气体流量计B(44)出气口相连接。The nozzle (4) is fixedly connected to the lifting mechanism (22) through a sixth nut (35), a nozzle spray head (36) is arranged in the center of the lower side of the nozzle (4), and the gas inlet on the side of the nozzle (4) passes through The carrier gas pipeline (25) is connected with the gas outlet of the gas flow meter B (44).
CN202110631341.9A 2021-06-07 2021-06-07 Fiber device spraying machine Active CN113245102B (en)

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KR102217071B1 (en) * 2019-12-31 2021-02-17 한화솔루션 주식회사 Non-impregnation type continuous fiber composite manufacturing equipment

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Publication number Priority date Publication date Assignee Title
US5656089A (en) * 1995-06-13 1997-08-12 Behr Systems Paint spray booth controller
CN1512918A (en) * 2001-06-01 2004-07-14 Interchangeable micro deposition head apparatus and method
CN101842165A (en) * 2007-08-30 2010-09-22 奥普托美克公司 Mechanically integrated and tightly coupled print head and mist source
CN107649314A (en) * 2017-11-02 2018-02-02 张家港市华鸿金属制品有限公司 A kind of rubber tube wire surface spraying device
CN109290099A (en) * 2018-09-28 2019-02-01 深圳烯湾科技有限公司 Method and device for encapsulating carbon nanotube fiber strands
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