CN113231345B - Apple-like fruit rejecting device and color sorter with the same - Google Patents
Apple-like fruit rejecting device and color sorter with the same Download PDFInfo
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- CN113231345B CN113231345B CN202110262389.7A CN202110262389A CN113231345B CN 113231345 B CN113231345 B CN 113231345B CN 202110262389 A CN202110262389 A CN 202110262389A CN 113231345 B CN113231345 B CN 113231345B
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 138
- 230000000007 visual effect Effects 0.000 claims abstract description 9
- 239000000872 buffer Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000000694 effects Effects 0.000 claims description 4
- 229910000978 Pb alloy Inorganic materials 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 239000000956 alloy Substances 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/009—Sorting of fruit
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Abstract
本发明提供一种类苹果类水果坏果剔除装置和具有该装置的色选机,包括第一剔除机构、第二剔除机构及视觉识别系统,第二剔除机构围设在第一剔除机构的侧端部,第一剔除机构包括转动设置的圆柱型分料器、用于剔除类苹果类水果坏果的挡料板Ⅰ及用于控制类苹果类水果在开口槽内的状态的驱料机构,分料器侧端均匀开设有若干用于容纳单个类苹果类水果的开口槽,第二剔除机构包括转动设置的环形输送带、用于收集类苹果类水果的集果机构以及用于剔除坏果的挡料板Ⅱ,环形输送带上设有用于放置类苹果类水果的放置槽,该放置槽内设有用于调整类苹果类水果位置状态的位置调节机构。本发明能够有效剔除类苹果类坏果,剔除效率高。
The invention provides an apple-like fruit bad fruit rejection device and a color sorter with the device, comprising a first rejection mechanism, a second rejection mechanism and a visual recognition system, wherein the second rejection mechanism is arranged around the side end of the first rejection mechanism The first rejecting mechanism includes a rotating cylindrical distributor, a baffle plate I for rejecting bad apple-like fruits, and a driving mechanism for controlling the state of apple-like fruits in the opening groove. The side end of the feeder is evenly provided with a number of open grooves for accommodating a single apple-like fruit, and the second rejecting mechanism includes a rotating annular conveyor belt, a fruit-collecting mechanism for collecting apple-like fruits, and a device for rejecting bad fruits. In the baffle plate II, the annular conveyor belt is provided with a placing groove for placing apple-like fruits, and a position adjusting mechanism for adjusting the position and state of apple-like fruits is arranged in the placing groove. The invention can effectively remove apple-like bad fruits, and the removal efficiency is high.
Description
技术领域technical field
本发明涉及色选机设备技术领域,具体为一种类苹果类水果坏果剔除装置和具有该装置的色选机。The invention relates to the technical field of color sorter equipment, in particular to a device for removing bad apple-like fruits and a color sorter equipped with the device.
背景技术Background technique
公开号为CN211488624U提供的一种水果色选机用剔除装置,包括色选机主体,所述色选机主体中间位置开设有通口,所述通口的内部配设有传送带且传送带穿过所述通口,所述通口所处位置的所述色选机主体前侧外壁上水平固定连接有电动伸缩杆。上述装置虽然能够降低在剔除过程中对水果的损坏,但是剔除效率较低,不利于大规模化色选作业进行。Publication No. CN211488624U provides a rejecting device for a fruit color sorter, comprising a main body of the color sorter, a port is provided in the middle of the main body of the color sorter, and a conveyor belt is provided inside the port, and the conveyor belt passes through the The port is fixed horizontally on the outer wall of the front side of the main body of the color sorter where the port is located. Although the above-mentioned device can reduce the damage to the fruit during the removal process, the removal efficiency is low, which is not conducive to large-scale color sorting operations.
发明内容Contents of the invention
本发明的目的在于提供一种类苹果类水果坏果剔除装置和具有该装置的色选机,以解决上述背景技术中提出的问题。The object of the present invention is to provide a device for removing bad apple-like fruits and a color sorter with the device, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种类苹果类水果坏果剔除装置,包括第一剔除机构、第二剔除机构及视觉识别系统,所述第二剔除机构围设在第一剔除机构的侧端部,所述第一剔除机构包括转动设置的圆柱型分料器,所述分料器侧端均匀开设有若干用于容纳单个类苹果类水果的开口槽,所述第一剔除机构还包括用于剔除类苹果类水果坏果的挡料板Ⅰ且该挡料板Ⅰ设置在分料器一侧端处,所述第一剔除机构还包括用于控制类苹果类水果在开口槽内的状态的驱料机构,所述驱料机构包括活动设置的驱料杆,所述驱料杆相对于分料器的转动方向位于挡料板Ⅰ的前端,当驱料杆伸入至开口槽内时,所述驱料杆抵触在类苹果类水果上且推动类苹果类水果相对于分料器的中心在开口槽内移动至第二剔除机构内,所述第二剔除机构包括转动设置的环形输送带,所述环形输送带上设有用于放置类苹果类水果的放置槽,所述放置槽竖直活动的设置在环形输送带底端,且该放置槽内设有用于调整类苹果类水果位置状态的位置调节机构,所述第二剔除机构还包括用于收集类苹果类水果的集果机构以及用于剔除坏果的挡料板Ⅱ,所述挡料板Ⅱ位于环形输送带上端。A device for rejecting bad apple-like fruits, comprising a first rejecting mechanism, a second rejecting mechanism and a visual recognition system, the second rejecting mechanism is surrounded by the side end of the first rejecting mechanism, and the first rejecting mechanism includes Rotating cylindrical distributor, the side end of the distributor is evenly opened with a number of open slots for accommodating a single apple-like fruit, and the first rejecting mechanism also includes a mechanism for rejecting bad apple-like fruits. The baffle plate I and the material baffle plate I are arranged at one end of the distributor, the first rejecting mechanism also includes a material driving mechanism for controlling the state of apple-like fruits in the open slot, and the material driving mechanism The mechanism includes a movably set driving rod, which is located at the front end of the baffle plate I relative to the rotation direction of the distributor. When the driving rod extends into the open groove, the driving rod is in contact with the Put the apple-like fruit on and push the apple-like fruit relative to the center of the distributor to move into the second rejecting mechanism in the open slot, the second rejecting mechanism includes a rotating endless conveyor belt, and the endless conveyor belt is provided There is a placement trough for placing apple-like fruits. The placement trough is vertically movable at the bottom of the endless conveyor belt, and a position adjustment mechanism for adjusting the position of apple-like fruits is provided in the placement trough. The first The second rejecting mechanism also includes a fruit collecting mechanism for collecting apple-like fruits and a baffle plate II for removing bad fruits, and the baffle plate II is located at the upper end of the endless conveyor belt.
优选的,所述开口槽内竖直的设有用于控制类苹果类水果的移动的限位板,所述限位板通过卷簧设置在开口槽内,当类苹果类水果进入至开口槽内时,竖直设置的所述限位板的一侧端面抵触在类苹果类水果端面上,当所述驱料杆抵触在类苹果类水果端面上并推动类苹果类水果移动时,所述限位板为水平状态。Preferably, a limit plate for controlling the movement of the apple-like fruit is vertically provided in the open groove, and the limit plate is set in the open groove by a coil spring, when the apple-like fruit enters the open groove At this time, one end face of the vertically set limiting plate is in contact with the end face of the apple-like fruit, and when the driving rod is in contact with the end face of the apple-like fruit and pushes the apple-like fruit to move, the limiter The bit board is horizontal.
优选的,所述驱料杆相对于分料器的转动方向倾斜设置,且该驱料杆绕其一端水平活动设置,所述驱料机构还包括用于控制驱料杆水平活动状态的控制装置,所述控制装置包括固定设置在驱料杆右端的限位杆,所述限位杆中部通过弹簧与分料器弹性连接,所述限位杆的端部固定设有倒刺,所述控制装置还包括用于与倒刺配合控制限位杆位置状态的紧固装置,所述紧固装置包括水平固定设置的第一限位柱和水平活动设置的第二限位柱,所述第二限位柱的左端设有用于控制其水平移动的伸缩杆,当限位杆的倒刺插入第一限位柱和第二限位柱之间且伸缩杆抵触在第二限位柱的侧端时,所述限位杆处于固定状态。Preferably, the material driving rod is arranged obliquely with respect to the rotation direction of the distributor, and the material driving rod is horizontally movable around one end thereof, and the material driving mechanism further includes a control device for controlling the horizontal activity state of the material driving rod , the control device includes a limit rod fixedly arranged at the right end of the driving rod, the middle part of the limit rod is elastically connected to the distributor through a spring, the end of the limit rod is fixedly provided with barbs, the control The device also includes a fastening device for cooperating with the barb to control the position of the limit rod. The fastening device includes a first limit post fixed horizontally and a second limit post horizontally movable. The left end of the limit column is provided with a telescopic rod for controlling its horizontal movement. When the barb of the limit rod is inserted between the first limit post and the second limit post and the telescopic rod is in contact with the side end of the second limit post , the limit rod is in a fixed state.
优选的,所述位置调节机构包括第一驱动轴、从动轴Ⅰ及从动轴Ⅱ,所述第一驱动轴贯穿放置槽且位于放置槽的底部,所述从动轴Ⅰ和从动轴Ⅱ贯穿放置槽且分布于第一驱动轴的上端两侧,所述从动轴Ⅰ和从动轴Ⅱ通过传动带与第一驱动轴连接,位于放置槽内的所述从动轴Ⅰ和从动轴Ⅱ的表面为齿槽状,当第一驱动轴转动时,所述从动轴Ⅰ和从动轴Ⅱ作同步、同向转动。Preferably, the position adjustment mechanism includes a first drive shaft, a driven shaft I and a driven shaft II, the first drive shaft passes through the placement groove and is located at the bottom of the placement groove, the driven shaft I and the driven shaft II runs through the placement slot and is distributed on both sides of the upper end of the first drive shaft, the driven shaft I and the driven shaft II are connected to the first drive shaft through a transmission belt, and the driven shaft I and the driven shaft located in the placement slot The surface of the shaft II is cogged. When the first drive shaft rotates, the driven shaft I and the driven shaft II rotate synchronously and in the same direction.
优选的,所述集果机构包括固定设置在放置槽顶部的前、后两端的第二驱动轴和配重轴,所述集果机构还包括设置在放置槽左、右两端的固定板,所述第二驱动轴贯穿固定板且转动的设置在固定板上,且位于固定板外部的所述第二驱动轴端部的下端面为齿槽面,所述配重轴为钢铅合金材质,且该配重轴活动放置在固定板上,所述固定板相对于放置槽的外端面上转动的设有第三驱动轴,所述第三驱动轴与固定板连接端处的上端水平活动的设有传动齿板,所述传动齿板的下端面与第三驱动轴啮合,所述传动齿板的上端面为啮齿状,当第三驱动轴顺时针转动来带动传动齿板移动至第二驱动轴下端时,所述传动齿板的上端面与第二驱动轴的下端面啮合且所述放置槽的放置有配重轴的一端处于向上移动倾斜状态,当传动齿板的上端面与第二驱动轴的非齿槽面接触且第三驱动轴为自由转动状态时,所述配重轴处于自由下落状态。Preferably, the fruit-collecting mechanism includes a second drive shaft and a counterweight shaft fixedly arranged at the front and rear ends of the top of the placement tank, and the fruit-collecting mechanism also includes fixed plates arranged at the left and right ends of the placement tank, so The second drive shaft passes through the fixed plate and is rotatably arranged on the fixed plate, and the lower end surface of the end of the second drive shaft outside the fixed plate is a tooth groove surface, and the counterweight shaft is made of steel-lead alloy material, And the counterweight shaft is movably placed on the fixed plate, and the fixed plate is provided with a third drive shaft that rotates relative to the outer end surface of the placement groove, and the upper end at the connecting end of the third drive shaft and the fixed plate moves horizontally. There is a transmission tooth plate, the lower end surface of the transmission tooth plate meshes with the third drive shaft, the upper end surface of the transmission tooth plate is in the shape of teeth, when the third drive shaft rotates clockwise to drive the transmission tooth plate to move to the second When the drive shaft is at the lower end, the upper end surface of the transmission tooth plate meshes with the lower end surface of the second drive shaft and the end of the placement groove where the counterweight shaft is placed is in an upwardly inclined state. When the upper end surface of the transmission tooth plate and the second drive shaft When the non-tooth surfaces of the two drive shafts are in contact and the third drive shaft is in a free rotation state, the counterweight shaft is in a free fall state.
优选的,所述第二剔除机构还包括对称设置在环形输送带两端的第一齿板和第二齿板,所述第一齿板相对于环形输送带转动方向位于第二齿板的前端,且当所述放置槽位于第一齿板上端时,所述第一齿板的上端面与第一驱动轴端部啮合相接,当所述放置槽位于第二齿板上端时,所述第二齿板的上端面与第三驱动轴的远离固定板的一端啮合相接。Preferably, the second rejecting mechanism further includes a first toothed plate and a second toothed plate symmetrically arranged at both ends of the endless conveyor belt, the first toothed plate is located at the front end of the second toothed plate relative to the rotation direction of the endless conveyor belt, And when the placement groove is located at the top of the first tooth plate, the upper end surface of the first tooth plate is meshed with the end of the first drive shaft; when the placement slot is located at the top of the second tooth plate, the first tooth plate The upper end surface of the second tooth plate engages with the end of the third drive shaft away from the fixed plate.
优选的,所述第二剔除机构还包括用于配合挡料板Ⅱ剔除类苹果类水果坏果的光滑顶板,所述光滑顶板竖直活动的设置在第二齿板内,且所述光滑顶板的上端面与第二齿板的上端面齐平,所述放置槽通过连接架固定设置在环形输送带的底部,所述第三驱动轴远离固定板的一端贯穿连接架且与连接架活动连接,当光滑顶板向上移动且与抵触在第三驱动轴端部底端时,所述第三驱动轴竖直滑动的设置在连接架内,当第三驱动轴的远离固定板的一端与第二齿板啮合相接时,所述第三驱动轴转动的设置在连接架内,所述挡料板Ⅱ位于光滑顶板的上端。Preferably, the second rejecting mechanism further includes a smooth top plate used to cooperate with the baffle plate II to reject bad apple-like fruits, the smooth top plate is vertically movable in the second tooth plate, and the smooth top plate The upper end surface of the upper end surface of the second gear plate is flush with the upper end surface of the second tooth plate, the placement groove is fixedly arranged on the bottom of the endless conveyor belt through the connecting frame, and the end of the third driving shaft away from the fixed plate passes through the connecting frame and is movably connected with the connecting frame , when the smooth top plate moves upward and collides with the bottom of the end of the third drive shaft, the third drive shaft is vertically slidable and arranged in the connecting frame, when the end of the third drive shaft away from the fixed plate and the second When the gear plates mesh and connect, the third drive shaft is rotated and installed in the connecting frame, and the material blocking plate II is located at the upper end of the smooth top plate.
优选的,所述第一剔除机构还包括用于将类苹果类水果输送至第二剔除机构内的输料机构,且该输料机构与开口槽连通,所述输料机构包括竖直活动的设置在分料器底部的用于汇集类苹果类水果的容置腔,所述容置腔的上、下两端为开口状,且当所述限位板处于水平状态时,所述容置腔顶部与开口槽自由连通,所述输料机构还包括用于将类苹果类水果输送至第二剔除机构内的输送管道,所述输送管道的一端与容置腔的下端连通,其另一端的出口端设于环形输送带的上端处,所述输送管道的出口端处设有接果装置。Preferably, the first rejecting mechanism further includes a conveying mechanism for conveying apple-like fruits into the second rejecting mechanism, and the conveying mechanism communicates with the open slot, and the conveying mechanism includes a vertically movable The accommodating cavity for collecting apple-like fruits arranged at the bottom of the distributor, the upper and lower ends of the accommodating cavity are open, and when the limiting plate is in a horizontal state, the accommodating The top of the chamber communicates freely with the open groove, and the conveying mechanism also includes a conveying pipeline for conveying apple-like fruits to the second rejecting mechanism, one end of the conveying pipeline communicates with the lower end of the accommodating chamber, and the other end of the conveying pipeline The outlet end of the conveyor belt is arranged at the upper end of the endless conveyor belt, and the outlet end of the conveying pipeline is provided with a fruit receiving device.
优选的,所述接果装置包括第一缓冲网和第二缓冲网,所述第一缓冲网的一端固定在环形输送带的上端,其另一端连接在水平设置的配重柱上,所述第二缓冲网的一端固定在输送管道的出口处,其另一端连接在配重柱上,所述配重柱靠近输送管道的出口设置,所述第一缓冲网的网孔密度大于第二缓冲网的网孔密度,当类苹果类水果进入接果装置上时,该类苹果类水果穿过第二缓冲网进入放置槽内。Preferably, the fruit receiving device includes a first buffer net and a second buffer net, one end of the first buffer net is fixed on the upper end of the endless conveyor belt, and the other end is connected to a horizontally arranged counterweight column, the One end of the second buffer net is fixed at the outlet of the delivery pipeline, and the other end is connected to the counterweight column, which is set close to the outlet of the delivery pipeline, and the mesh density of the first buffer net is greater than that of the second buffer net. The mesh density of the net is such that when the apple-like fruit enters the fruit receiving device, the apple-like fruit passes through the second buffer net and enters the placement slot.
一种色选机,包括上述中任一项所述的类苹果类水果坏果剔除装置。A color sorter, comprising the device for removing bad apple-like fruits described in any one of the above.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过第一剔除机构和第二剔除机构与视觉识别系统的配合,能够有效剔除类苹果类坏果,剔除效率高,以及,在剔除类苹果类水果的同时对类苹果类水果的保护效果好,降低了对类苹果类水果的损坏。Through the cooperation of the first rejecting mechanism, the second rejecting mechanism and the visual recognition system, the present invention can effectively remove bad apple-like fruits with high removal efficiency, and has a protective effect on apple-like fruits while rejecting apple-like fruits Well, the damage to apple-like fruits is reduced.
附图说明Description of drawings
图1为本发明整体结构俯视图;Fig. 1 is a top view of the overall structure of the present invention;
图2为图1中的截面示意图;Fig. 2 is a schematic cross-sectional view in Fig. 1;
图3为本发明中第二齿板与集果机构配合结构示意图;Fig. 3 is a schematic diagram of the cooperation structure between the second tooth plate and the fruit collecting mechanism in the present invention;
图4为本发明中放置槽内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the placement tank in the present invention;
图5为本发明中位置调节机构与放置槽配合结构示意图;Fig. 5 is a schematic diagram of the cooperation structure between the position adjustment mechanism and the placement groove in the present invention;
图6为本发明中第三驱动轴与传动齿板配合结构示意图;Fig. 6 is a schematic diagram of the cooperation structure of the third drive shaft and the transmission tooth plate in the present invention;
图7为本发明中第一齿板与第二齿板配合结构示意图;Fig. 7 is a schematic diagram of the cooperation structure of the first tooth plate and the second tooth plate in the present invention;
图8为本发明中第二齿板与集果输送带配合结构示意图;Fig. 8 is a schematic diagram of the cooperation structure between the second toothed plate and the fruit-collecting conveyor belt in the present invention;
图9为本发明中驱料机构结构示意图;Fig. 9 is a structural schematic diagram of the driving mechanism in the present invention;
图10为本发明中第一限位柱与第二限位柱配合结构示意图;Fig. 10 is a schematic diagram of the cooperative structure of the first limit post and the second limit post in the present invention;
图11为本发明中输料机构结构示意图;Fig. 11 is a schematic structural view of the feeding mechanism in the present invention;
图12为本发明中视觉识别系统结构框图。Fig. 12 is a structural block diagram of the visual recognition system in the present invention.
图中:1第一剔除机构、11分料器、111开口槽、112限位板、113卷簧、12挡料板Ⅰ、13驱料机构、131驱料杆、132限位杆、133弹簧、134紧固装置、1341第一限位柱、1342第二限位柱、1343伸缩杆、14输料机构、141容置腔、142输送管道、15接果装置、151第一缓冲网、152第二缓冲网、153配重柱、2第二剔除机构、21环形输送带、22放置槽、23位置调节机构、231第一驱动轴、232从动轴Ⅰ、233从动轴Ⅱ、234传动带、24集果机构、241第二驱动轴、242配重轴、243固定板、244第三驱动轴、245传动齿板、246集果输送带、247集果腔、25挡料板Ⅱ、26第一齿板、27第二齿板、28光滑顶板、29连接架、3视觉识别系统、31影像识别装置、32控制机构。In the figure: 1 first rejecting mechanism, 11 feeder, 111 open slot, 112 limit plate, 113 coil spring, 12 material stop plate I, 13 drive mechanism, 131 drive rod, 132 limit rod, 133 spring , 134 fastening device, 1341 first limit column, 1342 second limit column, 1343 telescopic rod, 14 feeding mechanism, 141 accommodation chamber, 142 conveying pipeline, 15 fruit receiving device, 151 first buffer net, 152 Second buffer net, 153 counterweight column, 2 second rejecting mechanism, 21 endless conveyor belt, 22 placement slot, 23 position adjustment mechanism, 231 first driving shaft, 232 driven shaft I, 233 driven shaft II, 234 transmission belt , 24 fruit collection mechanism, 241 second drive shaft, 242 counterweight shaft, 243 fixed plate, 244 third drive shaft, 245 transmission gear plate, 246 fruit collection conveyor belt, 247 fruit collection chamber, 25 material blocking plate II, 26 First tooth plate, 27 second tooth plate, 28 smooth top plate, 29 connecting frame, 3 visual recognition system, 31 image recognition device, 32 control mechanism.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
一种类苹果类水果坏果剔除装置,包括第一剔除机构1、第二剔除机构2及视觉识别系统3,其中,第二剔除机构2围设在第一剔除机构1的侧端部;A device for rejecting bad apple-like fruits, comprising a first rejecting mechanism 1, a second rejecting mechanism 2 and a
其中,第一剔除机构1包括转动设置的圆柱型分料器11,分料器11侧端均匀开设有若干用于容纳单个类苹果类水果的开口槽111,第一剔除机构1还包括用于剔除类苹果类水果坏果的挡料板Ⅰ12且该挡料板Ⅰ12设置在分料器11一侧端处,第一剔除机构1还包括用于控制类苹果类水果在开口槽111内的状态的驱料机构13,驱料机构13包括活动设置的驱料杆131,驱料杆131相对于分料器11的转动方向位于挡料板Ⅰ12的前端,当驱料杆131伸入至开口槽111内时,驱料杆131抵触在类苹果类水果上且推动类苹果类水果相对于分料器11的中心在开口槽111内移动至第二剔除机构2内,第一剔除机构1还包括用于将类苹果类水果输送至第二剔除机构2内的输料机构14;Wherein, the first rejecting mechanism 1 comprises a cylindrical distributing
具体的,开口槽111内竖直的设有用于控制类苹果类水果的移动的限位板112,限位板112通过卷簧113设置在开口槽111内,当类苹果类水果进入至开口槽111内时,竖直设置的限位板112的一侧端面抵触在类苹果类水果端面上,当驱料杆131抵触在类苹果类水果端面上并推动类苹果类水果移动时,限位板112为水平状态;Concretely, the
具体的,驱料杆131相对于分料器11的转动方向倾斜设置,且该驱料杆131绕其一端水平活动设置,驱料机构13还包括用于控制驱料杆131水平活动状态的控制装置,控制装置包括固定设置在驱料杆131右端的限位杆132,限位杆132中部通过弹簧133与分料器11弹性连接,限位杆132的端部固定设有倒刺,控制装置还包括用于与倒刺配合控制限位杆132位置状态的紧固装置134,紧固装置134包括水平固定设置的第一限位柱1341和水平活动设置的第二限位柱1342,第二限位柱1342的左端设有用于控制其水平移动的伸缩杆1343,当限位杆132的倒刺插入第一限位柱1341和第二限位柱1342之间且伸缩杆1343抵触在第二限位柱1342的侧端时,限位杆132处于固定状态;Specifically, the
具体的,输料机构14与开口槽111连通,输料机构14包括竖直活动的设置在分料器11底部的用于汇集类苹果类水果的容置腔141,容置腔141的上、下两端为开口状,且当限位板112处于水平状态时,容置腔141顶部与开口槽111自由连通,输料机构14还包括用于将类苹果类水果输送至第二剔除机构2内的输送管道142,输送管道142的一端与容置腔141的下端连通,其另一端的出口端设于环形输送带21的上端处,输送管道142的出口端处设有接果装置15,接果装置15包括第一缓冲网151和第二缓冲网152,第一缓冲网151的一端固定在环形输送带21的上端,其另一端连接在水平设置的配重柱153上,第二缓冲网152的一端固定在输送管道142的出口处,其另一端连接在配重柱153上,配重柱153靠近输送管道142的出口设置,第一缓冲网151的网孔密度大于第二缓冲网152的网孔密度,当类苹果类水果进入接果装置15上时,该类苹果类水果穿过第二缓冲网152进入放置槽22内;Concretely, the
其中,第二剔除机构2包括转动设置的环形输送带21,环形输送带21上设有用于放置类苹果类水果的放置槽22,放置槽22竖直活动的设置在环形输送带21底端,且该放置槽22内设有用于调整类苹果类水果位置状态的位置调节机构23,第二剔除机构2还包括用于收集类苹果类水果的集果机构24以及用于剔除坏果的挡料板Ⅱ25,挡料板Ⅱ25位于环形输送带21上端;第二剔除机构2还包括对称设置在环形输送带21两端的第一齿板26和第二齿板27,第二剔除机构2还包括用于配合挡料板Ⅱ25剔除类苹果类水果坏果的光滑顶板28;Wherein, the second rejecting mechanism 2 comprises the
具体的,位置调节机构23包括第一驱动轴231、从动轴Ⅰ232及从动轴Ⅱ233,第一驱动轴231贯穿放置槽22且位于放置槽22的底部,从动轴Ⅰ232和从动轴Ⅱ233贯穿放置槽22且分布于第一驱动轴231的上端两侧,从动轴Ⅰ232和从动轴Ⅱ233通过传动带234与第一驱动轴231连接,位于放置槽22内的从动轴Ⅰ232和从动轴Ⅱ233的表面为齿槽状,当第一驱动轴231转动时,从动轴Ⅰ232和从动轴Ⅱ233作同步、同向转动;Specifically, the
具体的,集果机构24包括固定设置在放置槽22顶部的前、后两端的第二驱动轴241和配重轴242,集果机构24还包括设置在放置槽22左、右两端的固定板243,第二驱动轴241贯穿固定板243且转动的设置在固定板243上,位于固定板243外部的第二驱动轴241端部的下端面为齿槽面,配重轴242为钢铅合金材质,且该配重轴242活动放置在固定板243上,固定板243相对于放置槽22的外端面上转动的设有第三驱动轴244,第三驱动轴244与固定板243连接端处的上端水平活动的设有传动齿板245,传动齿板245的下端面与第三驱动轴244啮合,传动齿板245的上端面为啮齿状,当第三驱动轴244顺时针转动来带动传动齿板245移动至第二驱动轴241下端时,传动齿板245的上端面与第二驱动轴241的下端面啮合且放置槽22的放置有配重轴242的一端处于向上移动倾斜状态,当传动齿板245的上端面与第二驱动轴241的非齿槽面接触且第三驱动轴244为自由转动状态时,配重轴242处于自由下落状态,此外,所述集果机构24还包括设置在环形输送带21下端的集果输送带246,且该集果输送带246与设置在第二剔除机构2中部的集果腔247连通,以此,当类苹果类水果从放置槽22内落下时,经集果输送带246输送至集果腔247内进行收集;Specifically, the
具体的,第一齿板26相对于环形输送带21转动方向位于第二齿板27的前端,且当放置槽22位于第一齿板26上端时,第一齿板26的上端面与第一驱动轴231端部啮合相接,当放置槽22位于第二齿板27上端时,第二齿板27的上端面与第三驱动轴244的远离固定板243的一端啮合相接;Specifically, the
具体的,光滑顶板28竖直活动的设置在第二齿板27内,且光滑顶板28的上端面与第二齿板27的上端面齐平,放置槽22通过连接架29固定设置在环形输送带21的底部,第三驱动轴244远离固定板243的一端贯穿连接架29且与连接架29活动连接,当光滑顶板28向上移动且与抵触在第三驱动轴244端部底端时,第三驱动轴244竖直滑动的设置在连接架29内,当第三驱动轴244的远离固定板243的一端与第二齿板27啮合相接时,第三驱动轴244转动的设置在连接架29内,挡料板Ⅱ25位于光滑顶板28的上端;Specifically, the smooth
其中,视觉识别系统3包括用于识别定位的类苹果类水果的影像识别装置31,该影像识别装置包括摄像机,视觉识别系统3还包括用于控制第一剔除机构和第二剔除机构工作状态的控制机构32,所述控制机构32根据影像识别装置31的识别定位信息对第一剔除机构和第二剔除机构进行控制。Wherein, the
实施例2:Example 2:
一种色选机,包括实施例1中所述的类苹果类水果坏果剔除装置。A color sorter, comprising the device for removing bad apple-like fruits described in Embodiment 1.
本发明的使用原理:具体的,类苹果类水果经输送带输送至转动设置的分料器11上,分料器11在转动的过程中,开口槽111对类苹果类水果进行单一有序输送,在此过程中,当影像识别装置31未监测到类苹果类水果坏果时,伸缩杆1343保持与第二限位柱1342不接触状态,此时,在分料器11不断转动过程中,驱料杆131通过弹簧133的作用抵触在类苹果类水果上,进而推动类苹果类水果挤压限位板112而进入输料机构14内,当影像识别装置31监测到类苹果类水果坏果时,驱料杆131在开口槽111端部的挤压下,带动限位杆132移动,限位杆132的倒刺部插入第一限位柱1341和第二限位柱1342之间,此时,驱动伸缩杆1343,使得紧固装置134卡住限位杆132,进而限制驱料杆131向开口槽111内摆动,当开口槽111转动至挡料板Ⅰ12处时,挡料板Ⅰ12通过深入开口槽111内的弹性端,将类苹果类水果坏果剔除;The principle of use of the present invention: Specifically, the apple-like fruits are transported to the rotating distributing
具体的,类苹果类水果进入至容置腔141内,此时,限位板112通过卷簧113恢复至竖直状态,当类苹果类水果进入至容置腔141底部时,容置腔141弹性上下滑动,以此,对类苹果类水果进行缓冲保护,类苹果类水果经输送管道142进入至接果装置15内,借助惯性,类苹果类水果先抵达至第一缓冲网151上,第一缓冲网151对类苹果类水果进行减速缓冲,由于配重柱153的作用,第一缓冲网151倾斜向下,使得类苹果类水果向下移动至第二缓冲网152上,并穿过第二缓冲网152进入至放置槽22内,以此,通过第二缓冲网152对类苹果类水果进行缓冲及清除其表面杂物,避免影响影像识别装置31的精准性,其中,配重柱153采用不锈钢材料且水平设置;Specifically, the apple-like fruit enters the
具体的,当类苹果类水果进入至放置槽22内时,环形输送带21带动放置槽22移动,在此过程中,当放置槽22移动至第一齿板26上端时,第一齿板26与第一驱动轴231啮合,此时第一驱动轴231转动进而通过传动带234带动从动轴Ⅰ232和从动轴Ⅱ233进行同步、同向转动,以此,调整与从动轴Ⅰ232和从动轴Ⅱ233上端面接触的类苹果类水果的位置,以此,配合影像识别装置31对类苹果类水果进行多角度识别,当放置槽22移动至第二齿板27的上端时,若影像识别装置31未监测到类苹果类水果坏果,此时,第二齿板27与第三驱动轴244啮合,第三驱动轴244转动以带动传动齿板245水平向第二驱动轴241方向移动,进而带动第二驱动轴241转动,进而,使得放置槽22以第二驱动轴241为轴心转动,第二驱动轴241的端部的下端面为啮齿状,由此,第二驱动轴241仅转动一定角度,具体转动角度大小根据实际情况设置的啮齿结构面积而定,当第三驱动轴244脱离第二齿板27时,第三驱动轴244为自由转动状态,此时,配重轴242借助自身重力向下移动,进而带动第二驱动轴241反向转动,使得放置槽22复位,以及使得传动齿板245复位,由此,在放置槽22向上倾斜的过程中,类苹果类水果经放置槽22进入至集果输送带246上,进而进入集果腔247内收集起来,其中,根据实际需求,可通过改变第二齿板27的长度来控制第三驱动轴244转动的角度,进而控制传动齿板245移动的距离;Specifically, when the apple-like fruit enters into the
具体的,在当放置槽22移动至第二齿板27的上端时,若影像识别装置31监测到类苹果类水果坏果,此时,光滑顶板28向上顶出,使得第三驱动轴244在连接架29内向上移动,进而带动放置槽22向上移动,以此,配合挡料板Ⅱ233将类苹果坏果剔除,其中,根据实际需求,设置光滑顶板28的长度,以此,在环形输送带21转动的过程中,第三驱动轴244能够在光滑顶板28上滑动一定距离。Specifically, when the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN109351665A (en) * | 2018-11-12 | 2019-02-19 | 东莞理工学院 | Apple sorting unit |
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CN106976102A (en) * | 2017-05-12 | 2017-07-25 | 陈汉元 | A kind of fruit high efficiency automatic sorting machine people |
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