CN113227211A - Polyamide resin, optical film, and flexible display device - Google Patents
Polyamide resin, optical film, and flexible display device Download PDFInfo
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Abstract
本发明提供具有高弹性模量及低湿度膨胀系数的光学膜。一种包含重均分子量为200,000~1,000,000的聚酰胺系树脂的光学膜,所述聚酰胺系树脂至少具有式(1)表示的结构单元及式(3)表示的结构单元。式(1)中,Ar1表示具有碳原子数为1~12的氟烷基的2价芳香族基团,X1表示2价有机基团。式(3)中,Z1表示Ar1,或者表示并非Ar1的2价有机基团,Ar1与前述式(1)中的定义相同,X2表示2价有机基团,其中,在Z1表示Ar1的情况下,式(1)中的X1与式(3)中的X2相互不同。 The present invention provides optical films with high elastic modulus and low humidity expansion coefficient. An optical film comprising a polyamide-based resin having a weight average molecular weight of 200,000 to 1,000,000, the polyamide-based resin having at least a structural unit represented by formula (1) and a structural unit represented by formula (3). In formula (1), Ar 1 represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms, and X 1 represents a divalent organic group. In formula (3), Z 1 represents Ar 1 , or a divalent organic group other than Ar 1 , Ar 1 is the same as the definition in the aforementioned formula (1), X 2 represents a divalent organic group, wherein, in Z When 1 represents Ar 1 , X 1 in the formula (1) and X 2 in the formula (3) are different from each other.
Description
技术领域technical field
本发明涉及包含聚酰胺系树脂的光学膜、具备该光学膜的柔性显示装置及聚酰胺系树脂。The present invention relates to an optical film containing a polyamide-based resin, a flexible display device including the optical film, and a polyamide-based resin.
背景技术Background technique
现在,液晶显示装置、有机EL显示装置等显示装置不仅被应用于电视机,而且已被广泛地灵活应用于移动电话、智能手表之类的各种用途中。以往,作为这样的显示装置的前面板,使用了玻璃。然而,玻璃虽然透明度高,根据种类不同而能呈现高硬度,但另一方面,其非常刚直,容易破裂,因此,作为柔性显示装置的前面板材料的利用是困难的。Currently, display devices such as liquid crystal display devices and organic EL display devices are widely used not only in televisions but also in various applications such as mobile phones and smart watches. Conventionally, glass has been used as a front panel of such a display device. However, although glass is highly transparent and exhibits high hardness depending on the type, on the other hand, it is very rigid and easily broken, and therefore it is difficult to use it as a material for a front panel of a flexible display device.
因此,作为代替玻璃的材料,对高分子材料的灵活利用进行了研究。由高分子材料形成的前面板由于容易呈现柔性特性,因而可期待用于各种用途。作为具有柔软性的高分子材料之一,例如对使用聚酰胺系树脂的光学膜进行了研究(专利文献1及2)。Therefore, the utilization of polymer materials has been studied as a material to replace glass. A front panel formed of a polymer material is expected to be used in various applications because it easily exhibits flexibility. As one of the polymer materials having flexibility, for example, an optical film using a polyamide-based resin has been studied (Patent Documents 1 and 2).
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特表2015-521686号公报Patent Document 1: Japanese Patent Publication No. 2015-521686
专利文献2:日本特开2018-119132号公报Patent Document 2: Japanese Patent Laid-Open No. 2018-119132
发明内容SUMMARY OF THE INVENTION
发明所要解决的课题The problem to be solved by the invention
然而,在柔性显示装置等中利用使用聚酰胺系树脂的光学膜的情况下,由于弯曲、与外部因素的接触,有时会导致光学膜产生损伤、折皱等缺陷。本申请的发明人对改善上述情况的手段进行了各种研究,发现通过提高光学膜的弹性模量,不易在光学膜上产生损伤等缺陷。另外,柔性显示装置是长期在各种环境下使用的装置,特别是伴随温度及湿度等的变化而被施以负荷的光学膜有时在平面方向上伸缩。因此,还要求光学膜相对于温度及湿度的变化具有低的湿度膨胀系数。However, when an optical film using a polyamide-based resin is used in a flexible display device or the like, defects such as damage and wrinkles may occur in the optical film due to bending or contact with external factors. The inventors of the present application have conducted various studies on means for improving the above-mentioned situation, and found that defects such as damage are less likely to occur on the optical film by increasing the elastic modulus of the optical film. In addition, a flexible display device is used in various environments for a long time, and in particular, an optical film to which a load is applied due to changes in temperature, humidity, and the like may expand or contract in the plane direction. Therefore, the optical film is also required to have a low coefficient of humidity expansion with respect to changes in temperature and humidity.
因此,本发明的课题在于提供具有高弹性模量及低湿度膨胀系数的光学膜。Therefore, the subject of this invention is to provide the optical film which has a high elastic modulus and a low humidity expansion coefficient.
用于解决课题的手段means of solving problems
本申请的发明人为了解决上述课题,着眼于构成光学膜中包含的聚酰胺系树脂的单体的结构进行了深入研究。结果发现,包含至少具有特定结构单元、并且具有特定范围的重均分子量的聚酰胺系树脂的光学膜兼具高弹性模量及低湿度膨胀系数,从而完成了本发明。In order to solve the above-mentioned problems, the inventors of the present application have conducted intensive studies focusing on the structure of the monomer constituting the polyamide-based resin contained in the optical film. As a result, the present inventors have found that an optical film including a polyamide-based resin having at least a specific structural unit and having a weight average molecular weight in a specific range has both a high elastic modulus and a low humidity expansion coefficient, and completed the present invention.
即,本发明包含以下的优选方式。That is, the present invention includes the following preferred embodiments.
〔1〕光学膜,其包含重均分子量为200,000~1,000,000的聚酰胺系树脂,所述聚酰胺系树脂至少具有式(1)表示的结构单元及式(3)表示的结构单元。[1] An optical film comprising a polyamide-based resin having a weight average molecular weight of 200,000 to 1,000,000, the polyamide-based resin having at least a structural unit represented by formula (1) and a structural unit represented by formula (3).
[化学式1][Chemical formula 1]
[式(1)中,Ar1表示具有碳原子数为1~12的氟烷基的2价芳香族基团,X1表示2价有机基团][In formula (1), Ar 1 represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms, and X 1 represents a divalent organic group]
[化学式2][Chemical formula 2]
[式(3)中,[In formula (3),
Z1表示Ar1,或者表示并非Ar1的2价有机基团,Ar1与前述式(1)中的定义相同,Z 1 represents Ar 1 , or represents a divalent organic group other than Ar 1 , and Ar 1 has the same definition as in the aforementioned formula (1),
X2表示2价有机基团,其中,在Z1表示Ar1的情况下,式(1)中的X1与式(3)中的X2相互不同]X 2 represents a divalent organic group, and when Z 1 represents Ar 1 , X 1 in the formula (1) and X 2 in the formula (3) are different from each other]
〔2〕如前述〔1〕所述的光学膜,其中,式(1)中的Ar1中的碳原子数为1~12的氟烷基是碳原子数为1~12的全氟烷基。[2] The optical film according to the above [1], wherein the fluoroalkyl group having 1 to 12 carbon atoms in Ar 1 in the formula (1) is a perfluoroalkyl group having 1 to 12 carbon atoms .
〔3〕如前述〔1〕或〔2〕所述的光学膜,其中,式(1)表示的结构单元包含式(4)表示的芳香族基团作为Ar1。[3] The optical film according to the above [1] or [2], wherein the structural unit represented by the formula (1) contains the aromatic group represented by the formula (4) as Ar 1 .
[化学式3][Chemical formula 3]
[式(4)中,[In formula (4),
R1表示碳原子数为1~12的氟烷基,R 1 represents a fluoroalkyl group having 1 to 12 carbon atoms,
n及k相互独立地表示1~4的整数,其中,在n及/或k表示2~4的整数时存在多个的R1可以彼此相同,也可以不同,n and k independently represent an integer of 1 to 4, wherein, when n and/or k represent an integer of 2 to 4, a plurality of R 1 may be the same or different from each other,
*表示化学键]*Indicates chemical bond]
〔4〕如前述〔3〕所述的光学膜,其中,式(4)中的2个化学键彼此位于对位。[4] The optical film according to the above [3], wherein the two chemical bonds in the formula (4) are located in para positions with each other.
〔5〕如前述〔3〕或〔4〕所述的光学膜,其中,式(4)中的k为1或2。[5] The optical film according to the above [3] or [4], wherein k in the formula (4) is 1 or 2.
〔6〕如前述〔3〕~〔5〕中任一项所述的光学膜,其中,式(4)中的R1表示碳原子数为1~12的全氟烷基,n为1或2。[6] The optical film according to any one of the above [3] to [5], wherein R 1 in the formula (4) represents a perfluoroalkyl group having 1 to 12 carbon atoms, and n is 1 or 2.
〔7〕如前述〔1〕~〔6〕中任一项所述的光学膜,其中,式(1)表示的结构单元及式(3)表示的结构单元分别包含式(5)表示的2价有机基团作为X1及X2。[7] The optical film according to any one of the above [1] to [6], wherein the structural unit represented by the formula (1) and the structural unit represented by the formula (3) each include 2 represented by the formula (5) valent organic groups as X 1 and X 2 .
[化学式4][Chemical formula 4]
[式(5)中,[In formula (5),
Ar2表示可具有取代基的2价芳香族基团,Ar 2 represents a divalent aromatic group which may have a substituent,
V表示单键、-O-、二苯基亚甲基、芴基、碳原子数为1~12的直链状、支链状或脂环式的2价烃基、-SO2-、-S-、-CO-、-PO-、-PO2-、-N(Ra)-或者-Si(Rb)2-,其中,该烃基中包含的氢原子相互独立地可以被卤素原子取代,Ra及Rb相互独立地表示氢原子、或可以被卤素原子取代的碳原子数为1~12的烃基,V represents a single bond, -O-, diphenylmethylene, fluorenyl, linear, branched or alicyclic divalent hydrocarbon group having 1 to 12 carbon atoms, -SO 2 -, -S -, -CO-, -PO-, -PO 2 -, -N(R a )- or -Si(R b ) 2 -, wherein the hydrogen atoms contained in the hydrocarbon group independently of each other may be substituted by halogen atoms, R a and R b independently represent a hydrogen atom or a hydrocarbon group having 1 to 12 carbon atoms which may be substituted by a halogen atom,
m表示0~3的整数,m represents an integer from 0 to 3,
*表示化学键]*Indicates chemical bond]
〔8〕如前述〔7〕所述的光学膜,其中,式(5)中的m为1。[8] The optical film according to the above [7], wherein m in the formula (5) is 1.
〔9〕如前述〔7〕或〔8〕所述的光学膜,其中,式(5)由式(5a)表示。[9] The optical film according to the above [7] or [8], wherein the formula (5) is represented by the formula (5a).
[化学式5][Chemical formula 5]
[式(5)中,[In formula (5),
R2表示碳原子数为1~12的氟烷基,R 2 represents a fluoroalkyl group having 1 to 12 carbon atoms,
p及q相互独立地表示1~4的整数,其中,在p及/或q表示2~4的整数时存在多个的R2可以彼此相同,也可以不同,p and q independently represent an integer of 1 to 4, and when p and/or q represent an integer of 2 to 4, a plurality of R 2 may be the same or different from each other,
*表示化学键]*Indicates chemical bond]
〔10〕如前述〔9〕所述的光学膜,其中,式(5a)由式(5c)表示。[10] The optical film according to the above [9], wherein the formula (5a) is represented by the formula (5c).
[化学式6][Chemical formula 6]
[式(5c)中的*表示化学键][* in formula (5c) represents a chemical bond]
〔11〕如前述〔1〕~〔10〕中任一项所述的光学膜,其厚度为10~200μm。[11] The optical film according to any one of the above [1] to [10], which has a thickness of 10 to 200 μm.
〔12〕柔性显示装置,其具备前述〔1〕~〔11〕中任一项所述的光学膜。[12] A flexible display device including the optical film according to any one of the above [1] to [11].
〔13〕如前述〔12〕所述的柔性显示装置,其还具备触摸传感器。[13] The flexible display device according to the above [12], further including a touch sensor.
〔14〕如前述〔12〕或〔13〕所述的柔性显示装置,其还具备偏光板。[14] The flexible display device according to the above [12] or [13], further comprising a polarizing plate.
〔15〕聚酰胺系树脂,其重均分子量为200,000~1,000,000,所述聚酰胺系树脂至少具有:由式(1)表示、并且包含式(4)表示的芳香族基团作为式(1)中的Ar1的结构单元,以及式(3)表示的结构单元。[15] A polyamide-based resin having a weight average molecular weight of 200,000 to 1,000,000, the polyamide-based resin having at least the aromatic group represented by the formula (1) and containing the aromatic group represented by the formula (4) as the formula (1) The structural unit of Ar 1 in , and the structural unit represented by formula (3).
[化学式7][Chemical formula 7]
[式(1)中,[In formula (1),
Ar1表示具有碳原子数为1~12的氟烷基的2价芳香族基团,Ar 1 represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms,
X1表示2价有机基团]X 1 represents a divalent organic group]
[化学式8][Chemical formula 8]
〔式(4)中,R1表示碳原子数为1~12的氟烷基,[In formula (4), R 1 represents a fluoroalkyl group having 1 to 12 carbon atoms,
n及k相互独立地表示1~4的整数,其中,在n及/或k表示2~4的整数时存在多个的R1可以彼此相同,也可以不同,n and k independently represent an integer of 1 to 4, wherein, when n and/or k represent an integer of 2 to 4, a plurality of R 1 may be the same or different from each other,
*表示化学键〕*Indicates chemical bond]
[化学式9][Chemical formula 9]
[式(3)中,Z1表示Ar1,或者表示并非Ar1的2价有机基团,Ar1与前述式(1)中的定义相同,[In formula (3), Z 1 represents Ar 1 , or represents a divalent organic group other than Ar 1 , and Ar 1 has the same definition as in the aforementioned formula (1),
X2表示2价有机基团,其中,在Z1表示Ar1的情况下,式(1)中的X1与式(3)中的X2相互不同]X 2 represents a divalent organic group, and when Z 1 represents Ar 1 , X 1 in the formula (1) and X 2 in the formula (3) are different from each other]
发明的效果effect of invention
本发明的光学膜具有高弹性模量及低湿度膨胀系数。The optical film of the present invention has a high elastic modulus and a low humidity expansion coefficient.
具体实施方式Detailed ways
以下,详细说明本发明的实施方式。需要说明的是,本发明的范围不受此处说明的实施方式的限制,可在不超出本发明的主旨的范围内进行各种变更。Hereinafter, embodiments of the present invention will be described in detail. In addition, the scope of the present invention is not limited to the embodiment described here, and various modifications can be made without departing from the gist of the present invention.
本发明的光学膜包含重均分子量为200,000~1,000,000的聚酰胺系树脂,所述聚酰胺系树脂至少具有式(1)表示的结构单元及式(3)表示的结构单元。The optical film of the present invention contains a polyamide-based resin having a weight average molecular weight of 200,000 to 1,000,000, the polyamide-based resin having at least a structural unit represented by formula (1) and a structural unit represented by formula (3).
[化学式10][Chemical formula 10]
[式(1)中,Ar1表示具有碳原子数为1~12的氟烷基的2价芳香族基团,X1表示2价有机基团][In formula (1), Ar 1 represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms, and X 1 represents a divalent organic group]
[化学式11][Chemical formula 11]
[式(3)中,Z1表示Ar1,或者表示并非Ar1的2价有机基团,Ar1与前述式(1)中的定义相同,[In formula (3), Z 1 represents Ar 1 , or represents a divalent organic group other than Ar 1 , and Ar 1 has the same definition as in the aforementioned formula (1),
X2表示2价有机基团,其中,在Z1表示Ar1的情况下,式(1)中的X1与式(3)中的X2相互不同]X 2 represents a divalent organic group, and when Z 1 represents Ar 1 , X 1 in the formula (1) and X 2 in the formula (3) are different from each other]
需要说明的是,式(1)及式(3)中,点线所示的键表示与相邻的结构单元键合的化学键。本说明书中,其他的化学结构式中的点线所示的键也同样地表示与相邻的结构单元或基团键合的化学键。In addition, in Formula (1) and Formula (3), the bond shown by a dotted line shows the chemical bond which couple|bonded with the adjacent structural unit. In this specification, the bonds shown by the dotted lines in other chemical structural formulae similarly represent chemical bonds bonded to adjacent structural units or groups.
本发明的光学膜中包含的聚酰胺系树脂可以具有式(1)表示的1种结构单元,也可以具有式(1)表示的2种以上的结构单元。同样地,该聚酰胺系树脂可以具有式(3)表示的1种结构单元,也可以具有式(3)表示的2种以上的结构单元。式(1)表示的结构单元及式(3)表示的结构单元是二羧酸化合物与二胺化合物反应而形成的结构单元。本说明书中,将式(1)表示的结构单元也称为“结构单元(1)”,将式(3)表示的结构单元也称为“结构单元(3)”。需要说明的是,本发明的光学膜中包含的聚酰胺系树脂具有式(1)表示的2种以上的结构单元的情况下,可以使该结构单元中的至少一个结构单元为式(1)表示的结构单元,使另外的至少一个结构单元为式(3)表示的结构单元。The polyamide-based resin contained in the optical film of the present invention may have one type of structural unit represented by formula (1), or may have two or more types of structural units represented by formula (1). Similarly, the polyamide-based resin may have one type of structural unit represented by formula (3), or may have two or more types of structural units represented by formula (3). The structural unit represented by formula (1) and the structural unit represented by formula (3) are structural units formed by reacting a dicarboxylic acid compound and a diamine compound. In this specification, the structural unit represented by formula (1) is also referred to as "structural unit (1)", and the structural unit represented by formula (3) is also referred to as "structural unit (3)". In addition, when the polyamide-based resin contained in the optical film of the present invention has two or more structural units represented by the formula (1), at least one structural unit in the structural unit may be the formula (1) The represented structural unit, so that the other at least one structural unit is the structural unit represented by the formula (3).
所谓聚酰胺系树脂具有上述的式(1)表示的结构单元及式(3)表示的结构单元,表示该聚酰胺系树脂中,The polyamide-based resin has the structural unit represented by the above-mentioned formula (1) and the structural unit represented by the formula (3), which means that in the polyamide-based resin,
(a)至少具有式(1)表示的结构单元、和Z1表示不属于Ar1的2价有机基团的式(3)表示的结构单元,该情况下,式(1)中的X1与式(3)中的X2相互可以相同也可以不同;或者,(a) having at least the structural unit represented by the formula (1) and the structural unit represented by the formula (3) where Z 1 represents a divalent organic group not belonging to Ar 1 , in this case, X 1 in the formula (1) X 2 in formula (3) may be the same or different from each other; or,
(b)至少具有式(1)表示的结构单元、和Z1属于Ar1的式(3)表示的结构单元,该情况下,式(1)中的X1与式(3)中的X2相互不同。(b) having at least the structural unit represented by the formula (1) and the structural unit represented by the formula (3) in which Z 1 belongs to Ar 1 , in this case, X 1 in the formula (1) and X in the formula (3) 2 are different from each other.
上述(a)的情况下,式(3)表示的结构单元由式(3a)表示,上述(b)的情况下,式(3)表示的结构单元由式(3b)表示。本说明书中,将式(3a)表示的结构单元也称为“结构单元(3a)”,将式(3b)表示的结构单元也称为“结构单元(3b)”。In the case of the above (a), the structural unit represented by the formula (3) is represented by the formula (3a), and in the case of the above (b), the structural unit represented by the formula (3) is represented by the formula (3b). In this specification, the structural unit represented by formula (3a) is also referred to as "structural unit (3a)", and the structural unit represented by formula (3b) is also referred to as "structural unit (3b)".
[化学式12][Chemical formula 12]
[式(3a)中,Z2表示并非具有碳原子数为1~12的氟烷基的2价芳香族基团的2价有机基团,[In formula (3a), Z 2 represents a divalent organic group that is not a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms,
X3表示2价有机基团]X 3 represents a divalent organic group]
[化学式13][Chemical formula 13]
[式(3a)中,Ar3表示具有碳原子数为1~12的氟烷基的2价芳香族基团,[In formula (3a), Ar 3 represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms,
X4表示与式(1)中的X1不同的2价有机基团]X 4 represents a divalent organic group different from X 1 in the formula (1)]
包含如上所述的具有结构单元(1)及结构单元(3)、并且重均分子量为200,000~1,000,000的聚酰胺系树脂的本发明的光学膜中,弹性模量提高并且能够降低湿度膨胀系数的理由虽不明确,但可考虑如下:在具有规定的重均分子量的聚酰胺系树脂的骨架中,上述的式(1)中的Ar1为具有碳原子数为1~12的氟烷基的2价芳香族基团,由此,聚酰胺系树脂的骨架中的特定的部分具有适度的刚直性。而且认为,通过使聚酰胺系树脂还具有结构单元(3a)及/或结构单元(3b),从而具有分子间的斥力。其结果,令人惊讶地,认为包含所述聚酰胺系树脂的光学膜的弹性模量的提高及湿度膨胀系数的降低中的任一者均可达成。湿度膨胀系数是表示被施以负荷的状态下的光学膜的平面方向的伸缩度的指标,确认到对于湿度膨胀系数而言,构成光学膜的聚酰胺系树脂的分子结构会产生较大影响。而且确认到,仅单纯增加具有卤素原子的结构时,存在难以同时实现光学膜的高弹性模量和低湿度膨胀系数的情况。本发明中发现,通过包含至少具有结构单元(1)(其包含具有碳原子数为1~12的氟烷基的2价芳香族基团)和结构单元(3)、并且具有规定范围的重均分子量的聚酰胺系树脂的光学膜,可得到兼具高弹性模量及低湿度膨胀系数的光学膜。In the optical film of the present invention comprising the above-described polyamide-based resin having the structural unit (1) and the structural unit (3) and having a weight average molecular weight of 200,000 to 1,000,000, the elastic modulus is improved and the coefficient of humidity expansion can be reduced. Although the reason is not clear, it is considered as follows: Ar 1 in the above-mentioned formula (1) is a fluoroalkyl group having 1 to 12 carbon atoms in the skeleton of the polyamide-based resin having a predetermined weight average molecular weight. As a bivalent aromatic group, a specific part in the skeleton of the polyamide-based resin has moderate rigidity. In addition, it is considered that the polyamide-based resin further has a structural unit (3a) and/or a structural unit (3b), thereby having an intermolecular repulsion force. As a result, it is thought that the improvement of the elastic modulus of the optical film containing the said polyamide-type resin and the fall of the humidity expansion coefficient can be achieved surprisingly. The coefficient of humidity expansion is an index indicating the degree of expansion and contraction in the plane direction of the optical film under a load, and it has been confirmed that the coefficient of humidity expansion has a large influence on the molecular structure of the polyamide-based resin constituting the optical film. Furthermore, it was confirmed that it may be difficult to achieve both a high elastic modulus and a low humidity expansion coefficient of an optical film by simply increasing the structure having a halogen atom. In the present invention, it was found that by including at least a structural unit (1) (which includes a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms) and a structural unit (3), and having a weight in a predetermined range An optical film of a polyamide-based resin having an average molecular weight can obtain an optical film having both a high elastic modulus and a low humidity expansion coefficient.
本发明的光学膜中包含的聚酰胺系树脂具有结构单元(1)及结构单元(3)。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(3)的合计作为100摩尔%时,结构单元(1)的比例优选为10~99摩尔%,更优选为20~95摩尔%,进一步优选为30~90摩尔%,尤其优选为40~85摩尔%。结构单元(1)的比例为上述的下限以上的情况下,容易提高光学膜的弹性模量,容易降低湿度膨胀系数。另外,结构单元(1)的比例为上述的上限以下的情况下,容易确保在溶剂中的溶解性。需要说明的是,结构单元(1)及结构单元(3)的含量可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。The polyamide-type resin contained in the optical film of this invention has a structural unit (1) and a structural unit (3). From the viewpoint of easily increasing the elastic modulus of the optical film and easily reducing the humidity expansion coefficient, when the total of the structural unit (1) and the structural unit (3) contained in the polyamide-based resin is taken as 100 mol %, the structural unit ( The ratio of 1) is preferably 10 to 99 mol%, more preferably 20 to 95 mol%, still more preferably 30 to 90 mol%, and particularly preferably 40 to 85 mol%. When the ratio of a structural unit (1) is more than the said lower limit, the elastic modulus of an optical film becomes easy to improve, and it becomes easy to reduce a humidity expansion coefficient. Moreover, when the ratio of a structural unit (1) is below the said upper limit, it becomes easy to ensure the solubility to a solvent. In addition, content of a structural unit (1) and a structural unit (3) can be measured using 1 H-NMR, for example, or can also be calculated from the input ratio of a raw material.
本发明的光学膜中包含的聚酰胺系树脂具有结构单元(1)及结构单元(3a)的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(3a)的合计作为100摩尔%时,结构单元(1)的比例优选为10~99摩尔%,更优选为20~95摩尔%,进一步优选为30~90摩尔%,尤其优选为40~85摩尔%。结构单元(1)的比例为上述的下限以上的情况下,容易提高光学膜的弹性模量,容易降低湿度膨胀系数。另外,结构单元(1)的比例为上述的上限以下的情况下,容易确保在溶剂中的溶解性。In one preferred embodiment of the present invention in which the polyamide-based resin contained in the optical film of the present invention has a structural unit (1) and a structural unit (3a), from the viewpoints of easily improving the elastic modulus of the optical film and easily reducing the coefficient of humidity expansion When the total of the structural unit (1) and the structural unit (3a) contained in the polyamide-based resin is taken as 100 mol %, the ratio of the structural unit (1) is preferably 10 to 99 mol %, and more preferably 20 to 99 mol %. 95 mol%, more preferably 30 to 90 mol%, particularly preferably 40 to 85 mol%. When the ratio of a structural unit (1) is more than the said lower limit, the elastic modulus of an optical film becomes easy to improve, and it becomes easy to reduce a humidity expansion coefficient. Moreover, when the ratio of a structural unit (1) is below the said upper limit, it becomes easy to ensure the solubility to a solvent.
本发明的光学膜中包含的聚酰胺系树脂具有结构单元(1)及结构单元(3b)的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(3b)的合计作为100摩尔%时,结构单元(1)的比例优选为10~99摩尔%,更优选为20~95摩尔%,进一步优选为30~90摩尔%,尤其优选为40~85摩尔%。结构单元(1)的比例为上述的下限以上的情况下,容易提高光学膜的弹性模量,容易降低湿度膨胀系数。另外,结构单元(1)的比例为上述的上限以下的情况下,容易确保在溶剂中的溶解性。需要说明的是,结构单元(3a)及结构单元(3b)的含量也可以使用例如1H-NMR来测定,或者还可以由原料的投入比算出。In a preferred embodiment of the present invention in which the polyamide-based resin contained in the optical film of the present invention has a structural unit (1) and a structural unit (3b), from the viewpoints of easy improvement in the elastic modulus of the optical film and easy reduction in the humidity expansion coefficient When the total of the structural unit (1) and the structural unit (3b) contained in the polyamide-based resin is taken as 100 mol %, the ratio of the structural unit (1) is preferably 10 to 99 mol %, and more preferably 20 to 99 mol %. 95 mol%, more preferably 30 to 90 mol%, particularly preferably 40 to 85 mol%. When the ratio of a structural unit (1) is more than the said lower limit, the elastic modulus of an optical film becomes easy to improve, and it becomes easy to reduce a humidity expansion coefficient. Moreover, when the ratio of a structural unit (1) is below the said upper limit, it becomes easy to ensure the solubility to a solvent. In addition, content of a structural unit (3a) and a structural unit (3b) can also be measured using 1 H-NMR, for example, or can also be calculated from the input ratio of a raw material.
式(1)中的Ar1表示具有碳原子数为1~12的氟烷基的2价芳香族基团。需要说明的是,本说明书中所谓2价芳香族基团,是单环式芳香族环、稠合多环式芳香族环或环集合芳香族环的2个氢原子替换成化学键而成的基团。2价芳香族基团可以包含仅由碳原子形成了环(单环、稠合多环或环集合)的芳香族环,也可以包含以含有碳原子以外的原子的方式形成了环的芳香族杂环。作为碳原子以外的原子,可举出例如氮原子、硫原子及氧原子。形成芳香族环的碳原子及碳原子以外的原子的总数没有特别限定,优选为5~18,更优选为5~14,进一步优选为5~12。Ar 1 in formula (1) represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms. It should be noted that the so-called divalent aromatic group in this specification refers to a group in which two hydrogen atoms of a monocyclic aromatic ring, a condensed polycyclic aromatic ring, or a ring-collected aromatic ring are replaced by chemical bonds. group. The divalent aromatic group may contain an aromatic ring formed of a ring (single ring, fused polycyclic ring, or ring group) only by carbon atoms, or may contain an aromatic ring formed by containing atoms other than carbon atoms. Heterocycle. As an atom other than a carbon atom, a nitrogen atom, a sulfur atom, and an oxygen atom are mentioned, for example. The total number of carbon atoms and atoms other than carbon atoms forming the aromatic ring is not particularly limited, but is preferably 5 to 18, more preferably 5 to 14, and even more preferably 5 to 12.
作为单环式芳香族环,可举出例如苯、呋喃、吡咯、噻吩、吡啶、咪唑、吡唑、噁唑、噻唑、咪唑啉等。As a monocyclic aromatic ring, benzene, furan, pyrrole, thiophene, pyridine, imidazole, pyrazole, oxazole, thiazole, imidazoline, etc. are mentioned, for example.
作为稠合多环式芳香族环,可举出例如萘、蒽、菲、吲哚、苯并噻唑、苯并咪唑、苯并噁唑等。Examples of the condensed polycyclic aromatic ring include naphthalene, anthracene, phenanthrene, indole, benzothiazole, benzimidazole, benzoxazole, and the like.
作为环集合芳香族环,可举出用单键将2个以上单环式芳香族环及/或稠合多环式芳香族环连接而成的结构,作为其例子,可举出:用单键将作为单环式芳香族环或稠合多环式芳香族环的例子而在上文中记载的环中的2个以上连接而成的基团、例如联苯、三联苯、四联苯、联萘、1-苯基萘、2-苯基萘、联吡啶(bipyridine)等。Examples of ring-assembled aromatic rings include structures in which two or more monocyclic aromatic rings and/or condensed polycyclic aromatic rings are connected by a single bond. Examples thereof include monocyclic aromatic rings. A bond is a group formed by connecting two or more of the rings described above as examples of a monocyclic aromatic ring or a condensed polycyclic aromatic ring, such as biphenyl, terphenyl, tetraphenyl, Binaphthyl, 1-phenylnaphthalene, 2-phenylnaphthalene, bipyridine and the like.
从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,具有碳原子数为1~12的氟烷基的2价芳香族基团优选为具有碳原子数为1~12的氟烷基的芳香族烃环的2个氢原子替换成化学键而成的基团,更优选为具有碳原子数为1~12的氟烷基的苯、联苯、三联苯或四联苯的2个氢原子替换成化学键而成的基团,进一步优选为具有碳原子数为1~12的氟烷基的苯或联苯的2个氢原子替换成化学键而成的基团。The divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms is preferably fluorine having 1 to 12 carbon atoms, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered. A group in which two hydrogen atoms of an aromatic hydrocarbon ring of an alkyl group are replaced by chemical bonds, more preferably 2 groups of benzene, biphenyl, terphenyl or tetraphenyl having a fluoroalkyl group having 1 to 12 carbon atoms. A group in which one hydrogen atom is replaced by a chemical bond is more preferably a group in which two hydrogen atoms of a benzene or biphenyl having a fluoroalkyl group having 1 to 12 carbon atoms are replaced by a chemical bond.
式(1)中的Ar1中的碳原子数为1~12的氟烷基是碳原子数为1~12的直链状或支链状的烷基的至少1个氢原子被氟原子取代而成的基团。作为碳原子数为1~12的直链状或支链状的氟烷基,可举出例如甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、2-甲基-丁基、3-甲基丁基、2-乙基-丙基、正己基、正庚基、正辛基、叔辛基、正壬基及正癸基等中的至少1个氢原子被氟原子取代而成的基团。作为碳原子数为1~12的氟烷基,具体而言,可举出例如氟甲基、二氟甲基、三氟甲基、氟乙基、二氟乙基、三氟乙基、五氟乙基、七氟丙基、九氟丁基等。氟烷基的碳原子数优选为1~6,更优选为1~4,进一步优选为1或2。The fluoroalkyl group having 1 to 12 carbon atoms in Ar 1 in the formula (1) is a linear or branched alkyl group having 1 to 12 carbon atoms where at least one hydrogen atom is substituted with a fluorine atom formed group. Examples of linear or branched fluoroalkyl groups having 1 to 12 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, and tert-butyl. , n-pentyl, 2-methyl-butyl, 3-methylbutyl, 2-ethyl-propyl, n-hexyl, n-heptyl, n-octyl, tert-octyl, n-nonyl and n-decyl A group in which at least one hydrogen atom is substituted by a fluorine atom. Specific examples of the fluoroalkyl group having 1 to 12 carbon atoms include a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a fluoroethyl group, a difluoroethyl group, a trifluoroethyl group, and a pentafluoroethyl group. Fluoroethyl, heptafluoropropyl, nonafluorobutyl, etc. The number of carbon atoms in the fluoroalkyl group is preferably 1 to 6, more preferably 1 to 4, and still more preferably 1 or 2.
从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,碳原子数为1~12的氟烷基优选为碳原子数为1~12的全氟烷基,更优选为碳原子数为1~6的全氟烷基,进一步优选为碳原子数为1~4的全氟烷基,尤其优选为三氟甲基或五氟乙基。The fluoroalkyl group having 1 to 12 carbon atoms is preferably a perfluoroalkyl group having 1 to 12 carbon atoms, and more preferably a carbon atom, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered. The perfluoroalkyl group having 1 to 6 numbers is more preferably a perfluoroalkyl group having 1 to 4 carbon atoms, and particularly preferably a trifluoromethyl group or a pentafluoroethyl group.
式(1)中的Ar1具有至少1个碳原子数为1~12的氟烷基即可,其数目没有特别限定,但从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,Ar1具有的碳原子数为1~12的氟烷基的数目优选为1~6个,更优选为1~4个。式(1)中的Ar1具有2个以上的碳原子数为1~12的氟烷基的情况下,它们相互可以相同也可以不同。Ar 1 in the formula (1) may have at least one fluoroalkyl group having 1 to 12 carbon atoms, and the number is not particularly limited, but from the viewpoints of easily increasing the elastic modulus of the optical film and easily reducing the humidity expansion coefficient It is considered that the number of fluoroalkyl groups having 1 to 12 carbon atoms in Ar 1 is preferably 1 to 6, and more preferably 1 to 4. When Ar 1 in formula (1) has two or more fluoroalkyl groups having 1 to 12 carbon atoms, these may be the same or different from each other.
式(1)中的Ar1除了具有碳原子数为1~12的氟烷基以外,还可以具有其他取代基。作为其他取代基,可举出例如碳原子数为1~6的烷基、碳原子数为1~6的烷氧基、或碳原子数为6~12的芳基。Ar 1 in the formula (1) may have other substituents in addition to the fluoroalkyl group having 1 to 12 carbon atoms. Examples of other substituents include an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms.
本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(1)表示的结构单元包含式(4)表示的2价芳香族基团作为Ar1。In a preferred embodiment of the present invention, the structural unit represented by the formula (1) contains a divalent aromatic group represented by the formula (4) as Ar from the viewpoints that the elastic modulus of the optical film is easily increased and the humidity expansion coefficient is easily lowered 1 .
[化学式14][Chemical formula 14]
[式(4)中,[In formula (4),
R1相互独立地表示碳原子数为1~12的氟烷基,R 1 independently represents a fluoroalkyl group having 1 to 12 carbon atoms,
n及k相互独立地表示1~4的整数,其中,在n及/或k表示2~4的整数时存在多个的R1可以彼此相同,也可以不同,n and k independently represent an integer of 1 to 4, wherein, when n and/or k represent an integer of 2 to 4, a plurality of R 1 may be the same or different from each other,
*表示化学键]*Indicates chemical bond]
结构单元(1)包含式(4)表示的2价芳香族基团作为Ar1的情况下,结构单元(1)可以包含式(4)表示的1种或2种以上的芳香族基团作为Ar1,也可以除了式(4)表示的芳香族基团以外还包含不属于式(4)表示的芳香族基团的、具有氟烷基的其他芳香族基团。When the structural unit (1) contains a divalent aromatic group represented by the formula (4) as Ar 1 , the structural unit (1) may contain one or two or more kinds of aromatic groups represented by the formula (4) as Ar 1 . Ar 1 may contain, in addition to the aromatic group represented by the formula (4), another aromatic group which does not belong to the aromatic group represented by the formula (4) and has a fluoroalkyl group.
本发明的光学膜中包含的聚酰胺系树脂如上述那样至少具有结构单元(1)及结构单元(3),该树脂通常具有多个结构单元(1)、多个结构单元(3)及任意其他的结构单元。本说明书中,所谓结构单元(1)包含式(4)表示的芳香族基团作为Ar1,是指在聚酰胺系树脂具有的多个结构单元(1)中,至少一部分结构单元(1)中的Ar1由式(4)表示。上述记载也适用于本说明书中的同样的其他记载。The polyamide-based resin contained in the optical film of the present invention has at least a structural unit (1) and a structural unit (3) as described above, and the resin usually has a plurality of structural units (1), a plurality of structural units (3), and any other structural units. In the present specification, the term that the structural unit (1) includes the aromatic group represented by the formula (4) as Ar 1 means that at least a part of the structural unit (1) is included in the plurality of structural units (1) contained in the polyamide-based resin. Ar 1 in is represented by formula (4). The above description is also applicable to other descriptions in this specification.
作为R1中的碳原子数为1~12的氟烷基,与Ar1中的碳原子数为1~12的氟烷基有关的上述记载同样适用,优选的记载也同样适用。As the fluoroalkyl group having 1 to 12 carbon atoms in R 1 , the above descriptions about the fluoroalkyl group having 1 to 12 carbon atoms in Ar 1 are also applicable, and the preferred descriptions are also applicable.
n及k相互独立地表示1~4的整数。从光学特性的观点考虑,n优选为1或2的整数,更优选为1。从弹性模量的观点考虑,k优选为1或2的整数,更优选为1。此处,在n及/或k表示2~4的整数的情况下,存在多个的R1相互可以相同也可以不同,但从在溶剂中的溶解性的观点考虑,存在多个的R1优选彼此相同。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,更优选k为1且n为2,或者,k为2且n为1。n and k independently represent an integer of 1 to 4. From the viewpoint of optical properties, n is preferably an integer of 1 or 2, and more preferably 1. From the viewpoint of the elastic modulus, k is preferably an integer of 1 or 2, and more preferably 1. Here, when n and/or k represent an integer of 2 to 4, a plurality of R 1 may be the same or different from each other, but from the viewpoint of solubility in a solvent, a plurality of R 1 may be present Preferably they are the same as each other. It is more preferable that k is 1 and n is 2, or k is 2 and n is 1, from the viewpoint that the elastic modulus of the optical film is easily increased and the humidity expansion coefficient is easily lowered.
对于式(4)中的2个化学键而言,彼此的位置没有特别限定,可以为邻位、间位、对位中的任意,但从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,该化学键优选彼此位于对位。The positions of the two chemical bonds in the formula (4) are not particularly limited, and may be any of the ortho, meta, and para positions, but it is easy to increase the elastic modulus of the optical film and to reduce the humidity expansion coefficient. From the viewpoint of , the chemical bonds are preferably located in para positions to each other.
作为式(4)表示的2价芳香族基团的优选例,可举出:式(4)中的R1表示碳原子数为1~12的全氟烷基、k为1或2、n为1或2、以及/或者2个化学键彼此位于对位的芳香族基团。Preferable examples of the divalent aromatic group represented by the formula (4) include: R 1 in the formula (4) represents a perfluoroalkyl group having 1 to 12 carbon atoms, k is 1 or 2, and n is an aromatic group in which 1 or 2, and/or 2 bonds are located in the para position to each other.
本发明的光学膜中包含的聚酰胺系树脂中包含的式(1)表示的结构单元包含式(4)表示的2价芳香族基团作为Ar1的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的式(1)表示的结构单元的合计作为100摩尔%时,式(1)中的Ar1为式(4)表示的2价芳香族基团的结构单元的比例优选为70~100摩尔%,更优选为80~100摩尔%,进一步优选为90~100摩尔%,也可以是式(1)表示的全部结构单元中Ar1为式(4)表示的2价芳香族基团。In one preferred embodiment of the present invention in which the structural unit represented by the formula (1) contained in the polyamide-based resin contained in the optical film of the present invention contains the divalent aromatic group represented by the formula (4) as Ar 1 , it is easy to From the viewpoint of increasing the elastic modulus of the optical film and easily reducing the humidity expansion coefficient, when the total of the structural units represented by the formula (1) contained in the polyamide-based resin is taken as 100 mol %, Ar 1 in the formula (1) The ratio of the structural unit that is the divalent aromatic group represented by the formula (4) is preferably 70 to 100 mol %, more preferably 80 to 100 mol %, still more preferably 90 to 100 mol %, and the formula (1) may be In all the structural units represented by ), Ar 1 is a divalent aromatic group represented by the formula (4).
作为式(4)表示的2价芳香族基团的优选例,可举出式(4)中的化学键彼此位于对位的式(4a)表示的芳香族基团。As a preferable example of the bivalent aromatic group represented by formula (4), the aromatic group represented by formula (4a) in which the chemical bond in formula (4) is located in a para position is mentioned.
[化学式15][Chemical formula 15]
[式(4a)中,R3~R6相互独立地表示氢原子或碳原子数为1~12的氟烷基,其中,R3~R6中的至少一个表示碳原子数为1~12的氟烷基,k表示1~4的整数,*表示化学键][In formula (4a), R 3 to R 6 independently represent a hydrogen atom or a fluoroalkyl group having 1 to 12 carbon atoms, wherein at least one of R 3 to R 6 represents a carbon number of 1 to 12 fluoroalkyl, k represents an integer from 1 to 4, * represents a chemical bond]
从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(4a)中的k为1的情况下,R3~R6中的至少一个表示碳原子数为1~12的氟烷基,优选R3~R6中的至少两个表示碳原子数为1~12的氟烷基,更优选至少R3及R5表示碳原子数为1~12的氟烷基,进一步优选R3及R5表示碳原子数为1~12的氟烷基、且R4及R6表示氢原子。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(4a)中的k为2的情况下,将第1苯环上的基团作为R3~R36、将第2苯环上的基团作为R3’~R6’时,优选R3~R6及R3’~R6’中的至少两个表示碳原子数为1~12的氟烷基,更优选在与将2个苯环键合的单键接近的位置上存在的至少R4及R6’表示碳原子数为1~12的氟烷基,进一步优选R4及R6’表示碳原子数为1~12的氟烷基、且R3、R5、R6及R3’~R5’表示氢原子。作为碳原子数为1~12的氟烷基,与Ar1中的碳原子数为1~12的氟烷基有关的上述记载同样适用,优选的记载也同样适用。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(4a)中的k优选为1或2的整数。从容易提高光学膜的铅笔硬度的观点考虑,式(4a)中的k优选为2。From the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, when k in the formula (4a) is 1, at least one of R 3 to R 6 represents a carbon atom having 1 to 12 carbon atoms. A fluoroalkyl group, preferably at least two of R 3 to R 6 represent a fluoroalkyl group having 1 to 12 carbon atoms, more preferably at least R 3 and R 5 represent a fluoroalkyl group having 1 to 12 carbon atoms, and further Preferably, R 3 and R 5 represent a fluoroalkyl group having 1 to 12 carbon atoms, and R 4 and R 6 represent a hydrogen atom. From the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, when k in the formula (4a) is 2, the groups on the first benzene ring are R 3 to R 36 , and the third 2 When the group on the benzene ring is used as R 3' to R 6' , preferably at least two of R 3 to R 6 and R 3' to R 6' represent a fluoroalkyl group having 1 to 12 carbon atoms, and more Preferably, at least R 4 and R 6' present at positions close to the single bond connecting the two benzene rings represent a fluoroalkyl group having 1 to 12 carbon atoms, and more preferably R 4 and R 6' represent carbon atoms A fluoroalkyl group having a number of 1 to 12, and R 3 , R 5 , R 6 and R 3' to R 5' represent a hydrogen atom. As the fluoroalkyl group having 1 to 12 carbon atoms, the above description about the fluoroalkyl group having 1 to 12 carbon atoms in Ar 1 applies similarly, and the preferred description also applies. It is preferable that k in Formula (4a) is an integer of 1 or 2 from the viewpoint that the elastic modulus of the optical film is easily increased and the humidity expansion coefficient is easily lowered. From the viewpoint of easily improving the pencil hardness of the optical film, k in the formula (4a) is preferably 2.
式(3)中的Z1表示Ar1的情况下,与式(1)中的Ar1有关的上述记载同样地适用于式(3)中的Z1。另外,与式(1)中的Ar1有关的上述记载同样适用于式(3b)中的Ar3。When Z 1 in the formula (3) represents Ar 1 , the above description about Ar 1 in the formula (1) is applied to Z 1 in the formula (3) in the same manner. In addition, the above description regarding Ar 1 in the formula (1) is also applicable to Ar 3 in the formula (3b).
式(3)中的Z1表示并非Ar1的2价有机基团的情况下,Z1是不属于具有碳原子数为1~12的氟烷基的2价芳香族基团的2价有机基团,可举出例如不属于针对Ar1记载的具有碳原子数为1~12的氟烷基的2价芳香族基团的、可以被碳原子数为1~8的烃基或经氟取代的碳原子数为1~8的烃基取代的包含环状结构(优选为脂环结构、芳香环结构、杂环结构)的碳原子数为4~40的2价有机基团。作为包含环状结构的碳原子数为4~40的2价有机基团,可举出式(20)、式(21)、式(22)、式(23)、式(24)、式(25)、式(26)、式(27)、式(28)及式(29)表示的基团的化学键中不相邻的2个替换成氢原子而得到的基团,及具有噻吩环结构的基团。When Z 1 in formula (3) represents a divalent organic group other than Ar 1 , Z 1 is a divalent organic group other than a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms. The group includes, for example, a hydrocarbon group having 1 to 8 carbon atoms or a fluorine-substituted group that does not belong to the divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms described for Ar 1 . A divalent organic group having 4 to 40 carbon atoms including a cyclic structure (preferably an alicyclic structure, an aromatic ring structure, and a heterocyclic structure) substituted with a hydrocarbon group having 1 to 8 carbon atoms. Examples of the divalent organic group having 4 to 40 carbon atoms including a cyclic structure include formula (20), formula (21), formula (22), formula (23), formula (24), formula ( 25), formula (26), formula (27), formula (28) and formula (29) in the chemical bond of the group represented by the non-adjacent two groups replaced by hydrogen atoms, and have a thiophene ring structure the group.
[化学式16][Chemical formula 16]
需要说明的是,这些基团中,It should be noted that among these groups,
被经氟取代的碳原子数为1~8的烃基取代的、W1为单键的式(26)或后述的式(26’)表示的基团的化学键中不相邻的2个替换成氢原子而得到的基团,Substitute two non-adjacent chemical bonds of groups represented by formula (26) or formula (26') described later, which are substituted with a fluorine-substituted hydrocarbon group having 1 to 8 carbon atoms and wherein W 1 is a single bond. A group derived from a hydrogen atom,
被经氟取代的碳原子数为1~8的烃基取代的、式(28)及式(29)或后述的式(28’)及式(29’)表示的基团的化学键中不相邻的2个替换成氢原子而得到的基团,以及The chemical bonds of the groups represented by formula (28) and formula (29) or formula (28') and formula (29') described later, which are substituted with a fluorine-substituted hydrocarbon group having 1 to 8 carbon atoms, are not compatible with each other. A group obtained by replacing two adjacent hydrogen atoms with hydrogen atoms, and
被经氟取代的碳原子数为1~8的烃基取代的、具有噻吩环结构的基团属于针对Ar1记载的具有碳原子数为1~12的氟烷基的2价芳香族基团,因此不属于该方式中的式(3)中的Z1。The group having a thiophene ring structure substituted with a fluorine-substituted hydrocarbon group having 1 to 8 carbon atoms belongs to the divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms described for Ar 1 , Therefore, it does not belong to Z 1 in the formula (3) in this mode.
式(20)~式(29)中,In formulas (20) to (29),
*表示化学键,W1表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-Ar-、-SO2-、-CO-、-O-Ar-O-、-Ar-O-Ar-、-Ar-CH2-Ar-、-Ar-C(CH3)2-Ar-或-Ar-SO2-Ar-。Ar表示氢原子可以被氟原子取代的碳原子数为6~20的亚芳基,作为具体例,可举出亚苯基。* represents a chemical bond, W 1 represents a single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -Ar-, -SO 2 -, -CO-, -O-Ar-O-, -Ar-O-Ar-, -Ar-CH 2 -Ar-, -Ar-C(CH 3 ) 2 -Ar- or -Ar-SO 2 -Ar-. Ar represents an arylene group having 6 to 20 carbon atoms in which a hydrogen atom may be substituted with a fluorine atom, and a specific example thereof includes a phenylene group.
关于作为式(3)中的Z1的、包含环状结构的碳原子数为4~40的2价有机基团,更优选为式(20’)、式(21’)、式(22’)、式(23’)、式(24’)、式(25’)、式(26’)、式(27’)、式(28’)及式(29’)表示的2价有机基团。As Z 1 in the formula (3), the divalent organic group having 4 to 40 carbon atoms including a cyclic structure is more preferably the formula (20'), the formula (21'), and the formula (22'). ), formula (23'), formula (24'), formula (25'), formula (26'), formula (27'), formula (28') and a divalent organic group represented by formula (29') .
[化学式17][Chemical formula 17]
[式(20’)~式(29’)中,W1及*与式(20)~式(29)中的定义相同][In the formulas (20') to (29'), W 1 and * have the same definitions as in the formulas (20) to (29)]
对于聚酰胺系树脂而言,从容易提高清漆的成膜性、容易获得光学膜的均匀性的观点考虑优选的是,除了式(1)表示的结构单元以外,以及/或者,在具有式(3)中的Z1由上述式(20’)~式(29’)中任一式表示的结构单元的情况下、尤其是在具有式(3)中的Z1由后述的式(7)表示的结构单元的情况下,除了该结构单元以外,还具有下式(d1)表示的来源于羧酸的结构单元。For the polyamide-based resin, from the viewpoint of easily improving the film formability of the varnish and easily obtaining the uniformity of the optical film, it is preferable that, in addition to the structural unit represented by the formula (1), and/or having the formula ( When Z 1 in 3) is a structural unit represented by any one of the above formulae (20') to (29'), especially in the case where Z 1 in the formula (3) is represented by the following formula (7) In the case of the represented structural unit, in addition to this structural unit, it has a carboxylic acid-derived structural unit represented by the following formula (d1).
[化学式18][Chemical formula 18]
[式(d1)中,Re相互独立地表示氢原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基,Rf表示Re或-C(=O)-*,*表示化学键][In formula (d1), R e independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, R f represents Re or -C(=O)-*, * represents chemical bond]
Re中,作为碳原子数为1~6的烷基、碳原子数为1~6的烷氧基及碳原子数为6~12的芳基,分别可举出作为后述的式(5)中的Ar2中的碳原子数为1~6的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基而例举的基团。作为结构单元(d1),具体而言,可举出Re及Rf均为氢原子的结构单元(来源于二羧酸化合物的结构单元)、Re均为氢原子且Rf表示-C(=O)-*的结构单元(来源于三羧酸化合物的结构单元)等。In R e , as the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms, the following formula (5 ) in Ar 2 are exemplified by an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Specific examples of the structural unit (d1) include a structural unit in which both R e and R f are hydrogen atoms (a structural unit derived from a dicarboxylic acid compound), and R e is both a hydrogen atom and R f represents -C. A structural unit of (=O)-* (a structural unit derived from a tricarboxylic acid compound) and the like.
式(3)表示的结构单元中,作为Z1,优选包含式(7a)表示的2价有机基团,更优选包含式(7)表示的2价有机基团。In the structural unit represented by formula (3), as Z 1 , it is preferable to contain a divalent organic group represented by formula (7a), and it is more preferable to contain a divalent organic group represented by formula (7).
[化学式19][Chemical formula 19]
[式(7a)中,Rg及Rh相互独立地表示卤素原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基、或碳原子数为6~12的芳基,A、s及*与式(7)中的A、s及*相同,t及u相互独立地为0~4的整数,其中,在s为1~4的整数、并且A并非单键的情况下,Rg及Rh中包含的氢原子相互独立地可以被卤素原子取代][In formula (7a), R g and R h independently represent a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an alkoxy group having 6 to 12 carbon atoms. In the aryl group, A, s, and * are the same as A, s, and * in formula (7), and t and u are independently an integer of 0 to 4, wherein s is an integer of 1 to 4, and A is not In the case of a single bond, the hydrogen atoms contained in R g and R h may be substituted by halogen atoms independently of each other]
[化学式20][Chemical formula 20]
[式(7)中,R31~R38相互独立地表示氢原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基、或碳原子数为6~12的芳基,[In formula (7), R 31 to R 38 independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an alkoxy group having 6 to 12 carbon atoms. aryl,
A相互独立地表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-SO2-、-S-、-CO-或-N(R39)-,R39表示氢原子、可以被卤素原子取代的碳原子数为1~12的1价烃基,s为0~4的整数,A independently represents a single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -C(CF 3 ) 2 - , -SO 2 -, -S-, -CO- or -N(R 39 )-, R 39 represents a hydrogen atom, a monovalent hydrocarbon group with 1 to 12 carbon atoms that may be substituted by a halogen atom, and s is 0 to an integer of 4,
*表示化学键,* means chemical bond,
其中,在s为1~4的整数、并且A并非单键的情况下,R31~R38中包含的氢原子相互独立地可以被卤素原子取代]However, when s is an integer of 1 to 4 and A is not a single bond, the hydrogen atoms included in R 31 to R 38 may be independently substituted by halogen atoms]
式(7a)中,各苯环的化学键可以以-A-为基准键合于邻位、间位或对位中的任意,优选可以键合于间位或对位。式(7a)中的Rg及Rh相互独立地表示卤素原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基、或碳原子数为6~12的芳基。式(7a)中的t及u优选为0,但在t及/或u为1以上的情况下,Rg及Rh优选表示碳原子数为1~6的烷基,更优选表示碳原子数为1~3的烷基。式(7a)中的Rg及Rh中,作为卤素原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基及碳原子数为6~12的芳基,分别可举出作为式(7)中的卤素原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基而例举的基团。In formula (7a), the chemical bond of each benzene ring may be bonded to any of the ortho, meta or para positions on the basis of -A-, preferably the meta position or the para position. R g and R h in the formula (7a) independently represent a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an alkoxy group having 6 to 12 carbon atoms. Aryl. In formula (7a), t and u are preferably 0, but when t and/or u are 1 or more, R g and R h preferably represent an alkyl group having 1 to 6 carbon atoms, more preferably a carbon atom An alkyl group having a number of 1 to 3. In R g and R h in the formula (7a), as a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, and an aryl group having 6 to 12 carbon atoms , respectively, can be exemplified as a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms in the formula (7). lift group.
式(7a)中的t及u相互独立地为0~4的整数,优选为0~2的整数,更优选为0或1,进一步更优选为0。t and u in formula (7a) are independently an integer of 0 to 4, preferably an integer of 0 to 2, more preferably 0 or 1, and still more preferably 0.
式(7)及式(7a)中,A表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-SO2-、-S-、-CO-或-N(R39)-,从光学膜的耐弯曲性的观点考虑,优选表示-O-或-S-,更优选表示-O-。In formula (7) and formula (7a), A represents a single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -SO 2 -, -S-, -CO- or -N(R 39 )-, preferably -O- or -S- from the viewpoint of bending resistance of the optical film , more preferably represents -O-.
式(7)中,R31、R32、R33、R34、R35、R36、R37及R38相互独立地表示氢原子、碳原子数为1~12的烷基、碳原子数为1~6的烷氧基、或碳原子数为6~12的芳基。作为碳原子数为1~12的烷基、碳原子数为1~6的烷氧基及碳原子数为6~12的芳基,可举出作为式(5)中的Ar2中的碳原子数为1~12的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基而在上文中例举的基团。从光学膜的表面硬度及柔软性的观点考虑,R31~R38相互独立地优选表示氢原子或碳原子数为1~6的烷基,更优选表示氢原子或碳原子数为1~3的烷基,进一步优选表示氢原子。此处,在s为1~4的整数、并且A并非单键的情况下,R31~R38中包含的氢原子相互独立地可以被卤素原子取代。In formula (7), R 31 , R 32 , R 33 , R 34 , R 35 , R 36 , R 37 and R 38 independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a carbon atom is an alkoxy group having 1 to 6 or an aryl group having 6 to 12 carbon atoms. Examples of the alkyl group having 1 to 12 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include carbon atoms in Ar 2 in the formula (5). The group exemplified above is an alkyl group having 1 to 12 atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. From the viewpoint of the surface hardness and flexibility of the optical film, R 31 to R 38 each independently preferably represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, more preferably a hydrogen atom or a carbon number of 1 to 3 The alkyl group further preferably represents a hydrogen atom. Here, when s is an integer of 1 to 4 and A is not a single bond, the hydrogen atoms included in R 31 to R 38 may be independently substituted with halogen atoms.
R39表示氢原子、可以被卤素原子取代的碳原子数为1~12的1价烃基。作为碳原子数为1~12的1价烃基,可举出例如甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、2-甲基-丁基、3-甲基丁基、2-乙基-丙基、正己基、正庚基、正辛基、叔辛基、正壬基、正癸基等,它们可以被卤素原子取代。作为前述卤素原子,可举出氟原子、氯原子、溴原子、碘原子等。聚酰胺系树脂中,式(3)表示的结构单元中,作为Z1,可以包含式(7)或式(7a)表示的1种2价有机基团,也可以包含式(7)或式(7a)表示的2种以上的有机基团。R 39 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted by a halogen atom. Examples of the monovalent hydrocarbon group having 1 to 12 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, and 2-methyl. yl-butyl, 3-methylbutyl, 2-ethyl-propyl, n-hexyl, n-heptyl, n-octyl, tert-octyl, n-nonyl, n-decyl, etc., which may be substituted by halogen atoms . As said halogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc. are mentioned. In the polyamide-based resin, in the structural unit represented by the formula (3), as Z 1 , one kind of divalent organic group represented by the formula (7) or the formula (7a) may be included, and the formula (7) or the formula may be included. Two or more kinds of organic groups represented by (7a).
式(7)及式(7a)中,s为0~4的范围的整数,s在该范围内时,光学膜的耐弯曲性、弹性模量容易变得良好。另外,式(7)及式(7a)中,s优选为0~3的范围的整数,更优选为0~2,进一步优选为0或1。s在该范围内时,容易提高光学膜的耐弯曲性、弹性模量。In Formula (7) and Formula (7a), s is an integer in the range of 0 to 4, and when s is within this range, the bending resistance and elastic modulus of the optical film are likely to be favorable. Moreover, in Formula (7) and Formula (7a), s is preferably an integer in the range of 0 to 3, more preferably 0 to 2, and still more preferably 0 or 1. When s is within this range, the bending resistance and elastic modulus of the optical film are easily improved.
本发明的光学膜中包含的聚酰胺系树脂中,式(3)表示的结构单元可以具有式(3’)表示的结构单元作为Z1。该情况下,容易提高光学膜的表面硬度及耐弯曲性,容易降低黄色度(以下,也称为YI值)。In the polyamide-based resin contained in the optical film of the present invention, the structural unit represented by the formula (3) may have the structural unit represented by the formula (3') as Z 1 . In this case, the surface hardness and bending resistance of the optical film are easily improved, and the yellowness (hereinafter, also referred to as YI value) is easily lowered.
[化学式21][Chemical formula 21]
与式(3)中的Z1表示并非Ar1的2价有机基团时的Z1有关的上述记载同样适用于上述的式(3a)中的Z2。The above description about Z 1 in the case where Z 1 in the formula (3) represents a divalent organic group other than Ar 1 is also applicable to Z 2 in the above-mentioned formula (3a).
式(1)中的X1及式(3)中的X2表示2价有机基团,优选表示碳原子数为4~40的2价有机基团,更优选表示具有环状结构的碳原子数为4~40的2价有机基团。作为环状结构,可举出脂环、芳香环、杂环结构。对于前述有机基团而言,有机基团中的氢原子可以被烃基或经氟取代的烃基取代,该情况下,烃基及经氟取代的烃基的碳原子数优选为1~8。本发明的一个实施方式中,聚酰胺系树脂中包含的结构单元(1)及结构单元(3)中,分别地,作为X1及X2,可以包含1种有机基团,也可以包含2种以上的有机基团。但是,在式(3)中的Z1表示Ar1的情况下,式(1)中的X1与式(3)中的X1相互不同。X 1 in formula (1) and X 2 in formula (3) represent a divalent organic group, preferably a divalent organic group having 4 to 40 carbon atoms, more preferably a carbon atom having a cyclic structure A divalent organic group with a number of 4 to 40. As a cyclic structure, an alicyclic structure, an aromatic ring, and a heterocyclic structure are mentioned. In the aforementioned organic group, a hydrogen atom in the organic group may be substituted with a hydrocarbon group or a fluorine-substituted hydrocarbon group, and in this case, the hydrocarbon group and the fluorine-substituted hydrocarbon group preferably have 1 to 8 carbon atoms. In one embodiment of the present invention, in the structural unit (1) and the structural unit (3) contained in the polyamide-based resin, as X 1 and X 2 , respectively, one type of organic group may be contained, or two types of organic groups may be contained. more than one organic group. However, when Z 1 in the formula (3) represents Ar 1 , X 1 in the formula (1) and X 1 in the formula (3) are different from each other.
本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(1)表示的结构单元及式(3)表示的结构单元分别包含式(5)表示的2价有机基团作为X1及X2。In a preferred embodiment of the present invention, the structural unit represented by the formula (1) and the structural unit represented by the formula (3) each include the formula (5) from the viewpoint of the ease of increasing the elastic modulus of the optical film and the ease of lowering the humidity expansion coefficient The divalent organic groups represented are X 1 and X 2 .
[化学式22][Chemical formula 22]
[式(5)中,Ar2表示可具有取代基的2价芳香族基团,[In formula (5), Ar 2 represents a divalent aromatic group which may have a substituent,
V表示单键、-O-、二苯基亚甲基、芴基、碳原子数为1~12的直链状、支链状或脂环式的2价烃基、-SO2-、-S-、-CO-、-PO-、-PO2-、-N(Ra)-或者-Si(Rb)2-,其中,该烃基中包含的氢原子相互独立地可以被卤素原子取代,Ra及Rb相互独立地表示氢原子、或可以被卤素原子取代的碳原子数为1~12的烷基,V represents a single bond, -O-, diphenylmethylene, fluorenyl, linear, branched or alicyclic divalent hydrocarbon group having 1 to 12 carbon atoms, -SO 2 -, -S -, -CO-, -PO-, -PO 2 -, -N(R a )- or -Si(R b ) 2 -, wherein the hydrogen atoms contained in the hydrocarbon group independently of each other may be substituted by halogen atoms, R a and R b independently represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms which may be substituted by a halogen atom,
m表示0~3的整数,m represents an integer from 0 to 3,
*表示化学键]*Indicates chemical bond]
结构单元(1)及结构单元(3)分别包含式(5)表示的2价有机基团作为X1及X2的情况下,结构单元(1)及结构单元(3)分别可以包含式(5)表示的1种或2种以上的2价有机基团作为X1及X2。结构单元(1)及结构单元(3)中,分别地,作为X1及X2,除了式(5)表示的2价有机基团以外,还可以包含不属于式(5)表示的2价有机基团的其他2价有机基团。When the structural unit (1) and the structural unit (3) respectively contain a divalent organic group represented by the formula (5) as X 1 and X 2 , the structural unit (1) and the structural unit (3) may contain the formula ( One or two or more kinds of divalent organic groups represented by 5) are used as X 1 and X 2 . In the structural unit (1) and the structural unit (3), as X 1 and X 2 , respectively, in addition to the divalent organic group represented by the formula (5), a divalent organic group not represented by the formula (5) may be included. Other divalent organic groups of organic groups.
式(5)中的Ar2表示可具有取代基的2价芳香族基团。2价芳香族基团是单环式芳香族环、稠合多环式芳香族环或环集合芳香族环的2个氢原子替换成化学键而成的基团,与Ar1中的单环式芳香族环、稠合多环式芳香族环或环集合芳香族环有关的例举及优选记载同样适用于Ar2中的单环式芳香族环、稠合多环式芳香族环或环集合芳香族环。在式(5)中的m为1以上时存在多个的Ar2相互可以相同也可以不同。Ar 2 in formula (5) represents a divalent aromatic group which may have a substituent. A divalent aromatic group is a monocyclic aromatic ring, a condensed polycyclic aromatic ring, or a group formed by replacing two hydrogen atoms of a ring-collected aromatic ring with a chemical bond, which is the same as the monocyclic aromatic ring in Ar 1 . Examples and preferred descriptions of aromatic rings, fused polycyclic aromatic rings, or ring-collected aromatic rings are also applicable to monocyclic aromatic rings, fused polycyclic aromatic rings, or ring collections in Ar 2 Aromatic ring. When m in Formula (5) is 1 or more, Ar 2 which exists in plural may be the same or different from each other.
从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,可具有取代基的2价芳香族基团优选为可具有取代基的芳香族烃环的2个氢原子替换成化学键而成的基团,更优选为可具有取代基的苯、联苯、三联苯或四联苯的2个氢原子替换成化学键而成的基团,进一步优选为可具有取代基的苯或联苯的2个氢原子替换成化学键而成的基团。From the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, the divalent aromatic group which may have a substituent is preferably a chemical bond by replacing two hydrogen atoms of an aromatic hydrocarbon ring which may have a substituent. The group formed is more preferably a group in which 2 hydrogen atoms of benzene, biphenyl, terphenyl or tetraphenyl which may have substituents are replaced by chemical bonds, more preferably benzene or biphenyl which may have substituents A group formed by replacing two hydrogen atoms with a chemical bond.
作为Ar2中的取代基,可举出卤素基团、碳原子数为1~12的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基、或者它们中包含的氢原子被卤素原子取代而成的基团。Examples of the substituent in Ar 2 include a halogen group, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, or A group in which the hydrogen atoms contained in them are replaced by halogen atoms.
碳原子数为1~12的烷基可以是碳原子数为1~12的直链状或支链状的烷基,优选为碳原子数为1~6的直链状或支链状的烷基。作为这样的基团,可举出例如甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、2-甲基-丁基、3-甲基丁基、2-乙基-丙基、正己基、正庚基、正辛基、叔辛基、正壬基及正癸基等。The alkyl group having 1 to 12 carbon atoms may be a linear or branched alkyl group having 1 to 12 carbon atoms, preferably a linear or branched alkane having 1 to 6 carbon atoms base. Examples of such groups include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, 2-methyl-butyl, 3- Methylbutyl, 2-ethyl-propyl, n-hexyl, n-heptyl, n-octyl, tert-octyl, n-nonyl and n-decyl, etc.
作为碳原子数为1~6的烷氧基,可举出例如甲氧基、乙氧基、丙基氧基、异丙基氧基、丁氧基、异丁氧基、叔丁氧基、戊基氧基、己基氧基、环己基氧基等。Examples of the alkoxy group having 1 to 6 carbon atoms include methoxy, ethoxy, propyloxy, isopropyloxy, butoxy, isobutoxy, tert-butoxy, Amyloxy, hexyloxy, cyclohexyloxy and the like.
作为碳原子数为6~12的芳基,可举出例如苯基、甲苯基、二甲苯基、萘基、联苯基等。As a C6-C12 aryl group, a phenyl group, a tolyl group, a xylyl group, a naphthyl group, a biphenyl group, etc. are mentioned, for example.
作为卤素原子,可举出氟原子、氯原子、溴原子、碘原子等。As a halogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc. are mentioned.
作为Ar2中的取代基,优选为卤素基团、或氢原子可以被卤素原子取代的碳原子数为1~12的烷基,更优选为甲基、氟基、氯基或三氟甲基。The substituent in Ar 2 is preferably a halogen group or an alkyl group having 1 to 12 carbon atoms in which a hydrogen atom may be substituted by a halogen atom, more preferably a methyl group, a fluoro group, a chloro group or a trifluoromethyl group .
式(5)中的V表示单键、-O-、二苯基亚甲基、芴基、碳原子数为1~12的直链状、支链状或脂环式的2价烃基、-SO2-、-S-、-CO-、-PO-、-PO2-、-N(Ra)-或者-Si(Rb)2-。此处,该烃基中包含的氢原子相互独立地可以被卤素原子取代,Ra及Rb相互独立地表示氢原子、或可以被卤素原子取代的碳原子数为1~12的烷基。作为碳原子数为1~12的烷基,可举出例如甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、2-甲基-丁基、3-甲基丁基、2-乙基-丙基、正己基、正庚基、正辛基、叔辛基、正壬基、正癸基等,它们可以被卤素原子取代。作为前述卤素原子,可举出氟原子、氯原子、溴原子、碘原子等。从容易提高光学膜的弹性模量、湿度膨胀系数及耐弯曲性的观点考虑,式(5)中的V优选为单键、-O-或-S-,更优选为单键或-O-,进一步优选为单键。V in formula (5) represents a single bond, -O-, a diphenylmethylene group, a fluorenyl group, a linear, branched or alicyclic divalent hydrocarbon group having 1 to 12 carbon atoms, - SO 2 -, -S-, -CO-, -PO-, -PO 2 -, -N(R a )- or -Si(R b ) 2 -. Here, the hydrogen atom contained in the hydrocarbon group may be independently substituted with a halogen atom, and R a and R b independently represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms which may be substituted with a halogen atom. Examples of the alkyl group having 1 to 12 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, and 2-methyl. -Butyl, 3-methylbutyl, 2-ethyl-propyl, n-hexyl, n-heptyl, n-octyl, t-octyl, n-nonyl, n-decyl, etc., which may be substituted by halogen atoms. As said halogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc. are mentioned. V in formula (5) is preferably a single bond, -O- or -S-, and more preferably a single bond or -O-, from the viewpoint of easily improving the elastic modulus, humidity expansion coefficient, and bending resistance of the optical film. , more preferably a single bond.
式(5)中的m表示0~3的整数,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,优选为0~2,更优选为0或1,进一步优选为1。m in the formula (5) represents an integer of 0 to 3, and is preferably 0 to 2, more preferably 0 or 1, and even more preferably 1 from the viewpoint that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered. .
本发明的光学膜中包含的聚酰胺系树脂中包含的结构单元(1)及结构单元(3)分别包含式(5)表示的2价有机基团作为X1及X2的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(3)的合计作为100摩尔%时,式(1)中的X1为式(5)表示的2价有机基团的结构单元及式(3)中的X2为式(5)表示的2价有机基团的结构单元的合计比例优选为70~100摩尔%,更优选为80~100摩尔%,进一步优选为90~100摩尔%,也可以是结构单元(1)及结构单元(3)的全部结构单元中X1及X2为式(5)表示的2价有机基团。One of the present invention in which the structural unit (1) and the structural unit (3) contained in the polyamide-based resin contained in the optical film of the present invention each contain a divalent organic group represented by the formula (5) as X 1 and X 2 In a preferred embodiment, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, when the total of the structural unit (1) and the structural unit (3) contained in the polyamide-based resin is taken as 100 mol % , X 1 in the formula (1) is the total of the structural units of the divalent organic group represented by the formula (5) and X 2 in the formula (3) is the structural unit of the divalent organic group represented by the formula (5) The ratio is preferably 70 to 100 mol %, more preferably 80 to 100 mol %, further preferably 90 to 100 mol %, and may be X 1 and X in all the structural units of the structural unit (1) and the structural unit (3). 2 is a divalent organic group represented by formula (5).
本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(5)由式(5a)表示。In a preferred embodiment of the present invention, the formula (5) is represented by the formula (5a) from the viewpoint that the elastic modulus of the optical film is easily increased and the humidity expansion coefficient is easily lowered.
[化学式23][Chemical formula 23]
[式(5a)中,R2表示碳原子数为1~12的氟烷基,[In formula (5a), R 2 represents a fluoroalkyl group having 1 to 12 carbon atoms,
p及q相互独立地表示1~4的整数,其中,在p及/或q表示2~4的整数时存在多个的R2可以彼此相同,也可以不同,p and q independently represent an integer of 1 to 4, and when p and/or q represent an integer of 2 to 4, a plurality of R 2 may be the same or different from each other,
*表示化学键]*Indicates chemical bond]
需要说明的是,式(5a)相当于式(5)中的V表示单键、Ar2表示被碳原子数为1~12的氟烷基(R2)取代的苯环、m表示0~3的整数的化学式。结构单元(1)及结构单元(3)分别包含式(5a)表示的2价有机基团作为X1及X2的情况下,结构单元(1)及结构单元(3)分别可以包含式(5a)表示的1种或2种以上的2价有机基团作为X1及X2。结构单元(1)及结构单元(3)中,分别地,作为X1及X2,除了式(5a)表示的2价有机基团以外,还可以包含不属于式(5a)表示的2价有机基团的其他2价有机基团。In addition, formula (5a) corresponds to formula (5) in which V represents a single bond, Ar 2 represents a benzene ring substituted with a fluoroalkyl group (R 2 ) having 1 to 12 carbon atoms, and m represents 0 to 0. The chemical formula of the integer of 3. When the structural unit (1) and the structural unit (3) respectively contain a divalent organic group represented by the formula (5a) as X 1 and X 2 , the structural unit (1) and the structural unit (3) may contain the formula ( One or two or more kinds of divalent organic groups represented by 5a) are used as X 1 and X 2 . In the structural unit (1) and the structural unit (3), as X 1 and X 2 , respectively, in addition to the divalent organic group represented by the formula (5a), a divalent organic group not represented by the formula (5a) may be included. Other divalent organic groups of organic groups.
式(5a)中的R2表示碳原子数为1~12的氟烷基,作为该基团,与Ar1中的碳原子数为1~12的氟烷基有关的上述记载同样适用,优选的记载也同样适用。R 2 in the formula (5a) represents a fluoroalkyl group having 1 to 12 carbon atoms, and as this group, the same description as above about the fluoroalkyl group having 1 to 12 carbon atoms in Ar 1 applies, and it is preferable that The records also apply.
p及q相互独立地表示1~4的整数。从光学膜的弹性模量及湿度膨胀系数的观点考虑,p优选为1或2的整数,更优选为2。从光学膜的弹性模量及湿度膨胀系数的观点考虑,q优选为1或2的整数,更优选为1。此处,在p及/或q表示2~4的整数的情况下,存在多个的R2相互可以相同也可以不同,但从在溶剂中的溶解性的观点考虑,存在多个的R2优选彼此相同。p and q represent an integer of 1 to 4 independently of each other. From the viewpoint of the elastic modulus and the humidity expansion coefficient of the optical film, p is preferably an integer of 1 or 2, and more preferably 2. From the viewpoint of the elastic modulus and the humidity expansion coefficient of the optical film, q is preferably an integer of 1 or 2, and more preferably 1. Here, when p and/or q represent an integer of 2 to 4, a plurality of R 2 may be the same or different from each other, but a plurality of R 2 may be present from the viewpoint of solubility in a solvent Preferably they are the same as each other.
对于式(5a)中的2个化学键而言,彼此的位置没有特别限定,可以为邻位、间位、对位中的任意,但从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,该化学键优选彼此位于对位。The positions of the two chemical bonds in the formula (5a) are not particularly limited, and may be any of ortho, meta, and para positions, but it is easy to increase the elastic modulus of the optical film and to reduce the humidity expansion coefficient. From the viewpoint of , the chemical bonds are preferably located in para positions to each other.
作为式(5a)表示的2价芳香族基团的优选例,可举出:式(5a)中的R2表示碳原子数为1~12的全氟烷基、p为2、q为1或2、以及/或者2个化学键彼此位于对位的芳香族基团。Preferable examples of the divalent aromatic group represented by the formula (5a) include: R 2 in the formula (5a) represents a perfluoroalkyl group having 1 to 12 carbon atoms, p is 2, and q is 1 Or 2, and/or 2 aromatic groups in which the chemical bonds are in the para position to each other.
本发明的光学膜中包含的聚酰胺系树脂中包含的结构单元(1)及结构单元(3)分别包含式(5a)表示的2价有机基团作为X1及X2的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(3)的合计作为100摩尔%时,式(1)中的X1为式(5a)表示的2价有机基团的结构单元及式(3)中的X2为式(5a)表示的2价有机基团的结构单元的合计比例优选为70~100摩尔%,更优选为80~100摩尔%,进一步优选为90~100摩尔%,也可以是结构单元(1)及结构单元(3)的全部结构单元中X1及X2为式(5a)表示的2价有机基团。One of the present invention in which the structural unit (1) and the structural unit (3) contained in the polyamide-based resin contained in the optical film of the present invention each contain a divalent organic group represented by the formula (5a) as X 1 and X 2 In a preferred embodiment, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, when the total of the structural unit (1) and the structural unit (3) contained in the polyamide-based resin is taken as 100 mol % , X 1 in the formula (1) is the total of the structural units of the divalent organic group represented by the formula (5a) and X 2 in the formula (3) is the structural unit of the divalent organic group represented by the formula (5a) The ratio is preferably 70 to 100 mol %, more preferably 80 to 100 mol %, further preferably 90 to 100 mol %, and may be X 1 and X in all the structural units of the structural unit (1) and the structural unit (3). 2 is a divalent organic group represented by formula (5a).
本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(5a)由式(5b)表示。In a preferred embodiment of the present invention, the formula (5a) is represented by the formula (5b) from the viewpoints that the elastic modulus of the optical film is easily increased and the humidity expansion coefficient is easily lowered.
[化学式24][Chemical formula 24]
[式(5b)中,R7~R14相互独立地表示氢原子或碳原子数为1~12的氟烷基,其中,R7~R14中的至少一个为碳原子数为1~12的氟烷基,*表示化学键][In formula (5b), R 7 to R 14 independently represent a hydrogen atom or a fluoroalkyl group having 1 to 12 carbon atoms, wherein at least one of R 7 to R 14 is a carbon number of 1 to 12 Fluoroalkyl, * indicates chemical bond]
需要说明的是,式(5b)相当于作为式(5a)中的化学键彼此位于对位、p为2的芳香族基团的化学式。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,式(5b)中,优选R7~R14中的至少两个表示碳原子数为1~12的氟烷基,更优选至少R8及R14表示碳原子数为1~12的氟烷基,进一步优选R8及R14表示碳原子数为1~12的氟烷基、且R7、R9、R10、R11、R12及R13表示氢原子。另外,上述方式中,碳原子数为1~12的氟烷基优选为碳原子数为1~12的全氟烷基,更优选为碳原子数为1~6的全氟烷基,进一步优选为碳原子数为1~4的全氟烷基,进一步更优选为三氟甲基或五氟乙基,尤其优选为三氟甲基。In addition, the formula (5b) corresponds to the chemical formula of an aromatic group in which the chemical bonds in the formula (5a) are located in the para positions and p is 2. In the formula (5b), at least two of R 7 to R 14 preferably represent a fluoroalkyl group having 1 to 12 carbon atoms, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, and more Preferably at least R 8 and R 14 represent a fluoroalkyl group having 1 to 12 carbon atoms, more preferably R 8 and R 14 represent a fluoroalkyl group having 1 to 12 carbon atoms, and R 7 , R 9 , R 10 , R 11 , R 12 and R 13 represent a hydrogen atom. In addition, in the above-described embodiment, the fluoroalkyl group having 1 to 12 carbon atoms is preferably a perfluoroalkyl group having 1 to 12 carbon atoms, more preferably a perfluoroalkyl group having 1 to 6 carbon atoms, and still more preferably is a perfluoroalkyl group having 1 to 4 carbon atoms, more preferably a trifluoromethyl group or a pentafluoroethyl group, and particularly preferably a trifluoromethyl group.
本发明的光学膜中包含的聚酰胺系树脂中包含的结构单元(1)及结构单元(3)分别包含式(5b)表示的2价有机基团作为X1及X2的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(3)的合计作为100摩尔%时,式(1)中的X1为式(5b)表示的2价有机基团的结构单元及式(3)中的X2为式(5b)表示的2价有机基团的结构单元的合计比例优选为20~100摩尔%,更优选为30~100摩尔%,进一步优选为40~100摩尔%,也可以是结构单元(1)及结构单元(3)的全部结构单元中X1及X2为式(5b)表示的2价有机基团。One of the present invention in which the structural unit (1) and the structural unit (3) contained in the polyamide-based resin contained in the optical film of the present invention each contain a divalent organic group represented by the formula (5b) as X 1 and X 2 In a preferred embodiment, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, when the total of the structural unit (1) and the structural unit (3) contained in the polyamide-based resin is taken as 100 mol % , X 1 in the formula (1) is the total of the structural unit of the divalent organic group represented by the formula (5b) and X 2 in the formula (3) is the structural unit of the divalent organic group represented by the formula (5b) The ratio is preferably 20 to 100 mol %, more preferably 30 to 100 mol %, still more preferably 40 to 100 mol %, and may be X 1 and X in all the structural units of the structural unit (1) and the structural unit (3). 2 is a divalent organic group represented by formula (5b).
本发明的一个优选方式中,式(5b)由式(5c)表示。In one preferred embodiment of the present invention, the formula (5b) is represented by the formula (5c).
[化学式25][Chemical formula 25]
[式(5c)中的*表示化学键][* in formula (5c) represents a chemical bond]
需要说明的是,式(5b)是包含于式(5a)中的化学式,因此式(5a)也可以由式(5c)表示。式(5c)表示的2价有机基团是与式(5b)中的R9及R11表示三氟甲基、且R7、R8、R10、R12、R13及R14表示氢原子的2价芳香族基团相当的基团。结构单元(1)及结构单元(3)分别包含式(5b)或式(5c)表示的2价有机基团作为X1及X2的情况下,结构单元(1)及结构单元(3)中,分别地,作为X1及X2,可以包含式(5b)或式(5c)表示的1种或2种以上的2价有机基团,也可以除了式(5b)或式(5c)表示的2价有机基团以外,还包含不属于式(5b)及式(5c)表示的2价有机基团的其他2价有机基团。In addition, since Formula (5b) is a chemical formula contained in Formula (5a), Formula (5a) can also be represented by Formula (5c). The divalent organic group represented by the formula (5c) is the same as that in the formula (5b) where R 9 and R 11 represent a trifluoromethyl group, and R 7 , R 8 , R 10 , R 12 , R 13 and R 14 represent hydrogen A group equivalent to a divalent aromatic group of atoms. When the structural unit (1) and the structural unit (3) respectively contain a divalent organic group represented by the formula (5b) or the formula (5c) as X 1 and X 2 , the structural unit (1) and the structural unit (3) Among them, as X 1 and X 2 , respectively, one or two or more divalent organic groups represented by formula (5b) or formula (5c) may be included, and may be in addition to formula (5b) or formula (5c) In addition to the divalent organic group represented, other divalent organic groups that do not belong to the divalent organic group represented by the formula (5b) and the formula (5c) are included.
本发明的光学膜中包含的聚酰胺系树脂中包含的结构单元(1)及结构单元(3)分别包含式(5c)表示的2价有机基团作为X1及X2的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)及结构单元(2)的合计作为100摩尔%时,式(1)中的X1为式(5c)表示的2价有机基团的结构单元及式(3)中的X2为式(5c)表示的2价有机基团的结构单元的合计比例优选为70~100摩尔%,更优选为80~100摩尔%,进一步优选为90~100摩尔%,也可以是结构单元(1)及结构单元(3)的全部结构单元中X1及X2为式(5c)表示的2价有机基团。One of the present invention in which the structural unit (1) and the structural unit (3) contained in the polyamide-based resin contained in the optical film of the present invention each contain a divalent organic group represented by the formula (5c) as X 1 and X 2 In a preferred embodiment, from the viewpoints that the elastic modulus of the optical film is easily increased and the humidity expansion coefficient is easily lowered, when the total of the structural unit (1) and the structural unit (2) contained in the polyamide-based resin is taken as 100 mol % , X 1 in the formula (1) is the total of the structural units of the divalent organic group represented by the formula (5c) and X 2 in the formula (3) is the structural unit of the divalent organic group represented by the formula (5c) The ratio is preferably 70 to 100 mol %, more preferably 80 to 100 mol %, further preferably 90 to 100 mol %, and may be X 1 and X in all the structural units of the structural unit (1) and the structural unit (3). 2 is a divalent organic group represented by formula (5c).
上文说明过的与式(1)中的X1有关的记载对于式(3a)中的X3及式(3b)中的X4也同样适用。其中,X4为并非X1的2价有机基团。此处,X1为两种以上的情况下,可以将一方作为X1,将另一方作为X4。The description about X 1 in the formula (1) described above is also applicable to X 3 in the formula (3a) and X 4 in the formula (3b). Here, X 4 is a divalent organic group other than X 1 . Here, when X 1 is two or more kinds, one may be designated as X 1 and the other may be designated as X 4 .
本发明的光学膜中包含的聚酰胺系树脂中,除了结构单元(1)及结构单元(3)以外,还可以包含式(2)表示的结构单元(以下,也称为“结构单元(2)”)。The polyamide-based resin contained in the optical film of the present invention may contain, in addition to the structural unit (1) and the structural unit (3), a structural unit represented by the formula (2) (hereinafter, also referred to as "structural unit (2)" )").
[化学式26][Chemical formula 26]
[式(2)中,X表示2价有机基团,Y表示4价有机基团][In formula (2), X represents a divalent organic group, and Y represents a tetravalent organic group]
该情况下,聚酰胺系树脂是也被称为聚酰胺酰亚胺树脂的树脂。该方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(1)、结构单元(2)及结构单元(3)的合计作为100摩尔%时,结构单元(1)及结构单元(2)的合计比例优选为60摩尔%以上,更优选为70摩尔%以上,进一步优选为80摩尔%以上,进一步更优选为85摩尔%以上,尤其优选为90摩尔%以上。结构单元(1)及结构单元(2)的合计的上述比例的上限低于100摩尔%即可。需要说明的是,结构单元(1)、结构单元(2)或结构单元(3)的含量可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In this case, the polyamide-based resin is also referred to as a polyamide-imide resin. In this method, from the viewpoints that the elastic modulus of the optical film can be easily increased and the humidity expansion coefficient can be easily lowered, the structural unit (1), the structural unit (2), and the structural unit (3) contained in the polyamide-based resin are combined with each other. When the total is 100 mol%, the total ratio of the structural unit (1) and the structural unit (2) is preferably 60 mol% or more, more preferably 70 mol% or more, still more preferably 80 mol% or more, still more preferably 85 mol% % or more, particularly preferably 90 mol% or more. The upper limit of the said ratio of the sum total of a structural unit (1) and a structural unit (2) should just be less than 100 mol%. In addition, content of a structural unit (1), a structural unit (2), or a structural unit (3) can be measured using 1 H-NMR, for example, or can be calculated from the input ratio of a raw material.
式(2)表示的结构单元中的Y表示4价有机基团,优选表示碳原子数为4~40的4价有机基团,更优选表示具有环状结构的碳原子数为4~40的4价有机基团。作为环状结构,可举出脂环、芳香环、杂环结构。前述有机基团是有机基团中的氢原子可以被烃基或经氟取代的烃基取代的有机基团,该情况下,烃基及经氟取代的烃基的碳原子数优选为1~8。本发明的一个实施方式中,结构单元(2)中,作为Y,可以具有1种4价有机基团,也可以具有2种以上的4价有机基团。作为Y,可例举式(20)、式(21)、式(22)、式(23)、式(24)、式(25)、式(26)、式(27)、式(28)及式(29)表示的基团;该式(20)~式(29)表示的基团中的氢原子被甲基、氟基、氯基或三氟甲基取代而得到的基团;以及4价的碳原子数为6以下的链式烃基。Y in the structural unit represented by the formula (2) represents a tetravalent organic group, preferably a tetravalent organic group having 4 to 40 carbon atoms, more preferably a tetravalent organic group having a cyclic structure and having 4 to 40 carbon atoms 4-valent organic group. As a cyclic structure, an alicyclic structure, an aromatic ring, and a heterocyclic structure are mentioned. The aforementioned organic group is an organic group in which a hydrogen atom in the organic group may be substituted with a hydrocarbon group or a fluorine-substituted hydrocarbon group. In this case, the hydrocarbon group and the fluorine-substituted hydrocarbon group preferably have 1 to 8 carbon atoms. In one embodiment of the present invention, in the structural unit (2), as Y, one type of tetravalent organic group may be contained, or two or more types of tetravalent organic groups may be contained. As Y, formula (20), formula (21), formula (22), formula (23), formula (24), formula (25), formula (26), formula (27), formula (28) can be mentioned. and a group represented by formula (29); a group obtained by substituting a hydrogen atom in a group represented by the formula (20) to formula (29) with a methyl group, a fluoro group, a chlorine group or a trifluoromethyl group; and A tetravalent chain hydrocarbon group having 6 or less carbon atoms.
[化学式27][Chemical formula 27]
式(20)~式(29)中,*表示化学键,In formulas (20) to (29), * represents a chemical bond,
W1表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-Ar3-、-SO2-、-CO-、-O-Ar3-O-、-Ar3-O-Ar3-、-Ar3-CH2-Ar3-、-Ar3-C(CH3)2-Ar3-或-Ar3-SO2-Ar3-。Ar3表示氢原子可以被氟原子取代的碳原子数为6~20的亚芳基,作为具体例,可举出亚苯基。Ar3存在多个的情况下,Ar3相互可以相同也可以不同。W 1 represents a single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, - Ar 3 -, -SO 2 -, -CO-, -O-Ar 3 -O-, -Ar 3 -O-Ar 3 -, -Ar 3 -CH 2 -Ar 3 -, -Ar 3 -C(CH 3 ) 2 -Ar 3 - or -Ar 3 -SO 2 -Ar 3 -. Ar 3 represents an arylene group having 6 to 20 carbon atoms in which a hydrogen atom may be substituted by a fluorine atom, and a specific example thereof includes a phenylene group. When a plurality of Ar 3 exists, Ar 3 may be the same or different from each other.
式(20)~式(29)表示的基团中,从光学膜的弹性模量、表面硬度及耐弯曲性的观点考虑,优选式(26)、式(28)或式(29)表示的基团,更优选式(26)表示的基团。另外,从容易提高光学膜的弹性模量、表面硬度及耐弯曲性、容易降低YI值的观点考虑,W1相互独立地优选为单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-或-C(CF3)2-,更优选为单键、-O-、-CH2-、-CH(CH3)-、-C(CH3)2-或-C(CF3)2-,进一步优选为单键、-C(CH3)2-或-C(CF3)2-。Among the groups represented by the formulae (20) to (29), from the viewpoint of the elastic modulus, surface hardness and bending resistance of the optical film, those represented by the formula (26), the formula (28) or the formula (29) are preferred. group, more preferably a group represented by formula (26). In addition, W 1 is preferably a single bond, -O-, -CH 2 -, and -CH 2 - independently of each other, from the viewpoint of easily improving the elastic modulus, surface hardness, and bending resistance of the optical film, and easily reducing the YI value. CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -, more preferably single bond, -O-, -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -, more preferably a single bond, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
本发明的一个优选实施方式中,式(2)表示的结构单元包含式(6)表示的4价有机基团作为Y。In a preferred embodiment of the present invention, the structural unit represented by the formula (2) contains a tetravalent organic group represented by the formula (6) as Y.
[化学式28][Chemical formula 28]
[式(6)中,R18~R25相互独立地表示氢原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基,R18~R25中包含的氢原子相互独立地可以被卤素原子取代,[In formula (6), R 18 to R 25 independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an alkoxy group having 6 to 12 carbon atoms. Aryl, the hydrogen atoms contained in R 18 to R 25 may be independently substituted by halogen atoms,
*表示化学键]*Indicates chemical bond]
结构单元(2)包含式(6)表示的4价有机基团作为Y的情况下,容易提高光学膜的弹性模量,容易降低湿度膨胀系数。另外,该情况下,提高聚酰胺系树脂在溶剂中的溶解性,容易降低含有该树脂的清漆的粘度,容易提高光学膜的加工性。此外,容易提高光学膜的光学特性。When the structural unit (2) contains the tetravalent organic group represented by the formula (6) as Y, the elastic modulus of the optical film is easily increased, and the humidity expansion coefficient is easily lowered. In addition, in this case, the solubility of the polyamide-based resin in the solvent is improved, the viscosity of the varnish containing the resin is easily reduced, and the processability of the optical film is easily improved. In addition, it is easy to improve the optical properties of the optical film.
式(6)中,R18、R19、R20、R21、R22、R23、R24及R25相互独立地表示氢原子、碳原子数为1~12的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基。作为碳原子数为1~6的烷基、碳原子数为1~6的烷氧基及碳原子数为6~12的芳基,可举出作为式(5)中的Ar2中的碳原子数为1~12的烷基、碳原子数为1~6的烷氧基或碳原子数为6~12的芳基而在上文中例举的基团。R18~R25相互独立地优选表示氢原子或碳原子数为1~6的烷基,更优选表示氢原子或碳原子数为1~3的烷基,此处,R18~R25中包含的氢原子相互独立地可以被卤素原子取代。作为该卤素原子,可举出氟原子、氯原子、溴原子及碘原子。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数、而且容易提高表面硬度、耐弯曲性及透明性的观点考虑,R18~R25相互独立地进一步优选为氢原子、甲基、氟基、氯基或三氟甲基,更进一步优选R18、R19、R20、R23、R24及R25为氢原子、R21及R22为氢原子、甲基、氟基、氯基或三氟甲基,尤其优选R21及R22为甲基或三氟甲基。In formula (6), R 18 , R 19 , R 20 , R 21 , R 22 , R 23 , R 24 and R 25 independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, and a carbon atom number. is an alkoxy group having 1 to 6 or an aryl group having 6 to 12 carbon atoms. Examples of the alkyl group having 1 to 6 carbon atoms, the alkoxy group having 1 to 6 carbon atoms, and the aryl group having 6 to 12 carbon atoms include carbon atoms in Ar 2 in the formula (5). The group exemplified above is an alkyl group having 1 to 12 atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. R 18 to R 25 each independently preferably represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and here, among R 18 to R 25 The contained hydrogen atoms may be replaced by halogen atoms independently of each other. As this halogen atom, a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom are mentioned. R 18 to R 25 are, independently of each other, more preferably hydrogen atom, methyl group, fluorine, from the viewpoints that the elastic modulus of the optical film can be easily increased, the humidity expansion coefficient can be easily lowered, and the surface hardness, bending resistance, and transparency can be easily improved. group, chloro group or trifluoromethyl group, more preferably R 18 , R 19 , R 20 , R 23 , R 24 and R 25 are hydrogen atoms, R 21 and R 22 are hydrogen atoms, methyl groups, fluoro groups, chlorine groups group or trifluoromethyl, particularly preferably R 21 and R 22 are methyl or trifluoromethyl.
本发明的光学膜中包含的聚酰胺系树脂中包含的结构单元(2)包含式(6)表示的4价有机基团作为Y的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(2)的合计作为100摩尔%时,式(2)中的Y为式(6)表示的4价有机基团的结构单元的比例优选为70~100摩尔%,更优选为80~100摩尔%,进一步优选为90~100摩尔%,也可以是结构单元(2)的全部结构单元中Y为式(6)表示的4价有机基团。In one preferred embodiment of the present invention in which the structural unit (2) contained in the polyamide-based resin contained in the optical film of the present invention contains the tetravalent organic group represented by the formula (6) as Y, the elasticity of the optical film is easily improved from the viewpoint of From the viewpoint of the modulus and the ease of lowering the humidity expansion coefficient, Y in the formula (2) is a tetravalent value represented by the formula (6) when the total of the structural units (2) contained in the polyamide-based resin is taken as 100 mol %. The ratio of the structural unit of the organic group is preferably 70 to 100 mol %, more preferably 80 to 100 mol %, and still more preferably 90 to 100 mol %. In all the structural units of the structural unit (2), Y is the formula The tetravalent organic group represented by (6).
本发明的一个优选实施方式中,式(6)由式(6a)表示。In a preferred embodiment of the present invention, the formula (6) is represented by the formula (6a).
[化学式29][Chemical formula 29]
需要说明的是,式(6a)相当于式(6)中的R21及R22为三氟甲基、且R18、R19、R20、R23、R24及R25为氢原子的化学式。结构单元(2)包含式(6a)表示的4价有机基团作为Y的情况下,容易提高光学膜的弹性模量,容易降低湿度膨胀系数。另外,该情况下,提高聚酰胺系树脂在溶剂中的溶解性,容易降低含有该树脂的清漆的粘度,容易提高光学膜的加工性。此外,容易提高光学膜的光学特性。In addition, formula (6a) corresponds to the case where R 21 and R 22 in formula (6) are trifluoromethyl groups, and R 18 , R 19 , R 20 , R 23 , R 24 and R 25 are hydrogen atoms chemical formula. When the structural unit (2) contains the tetravalent organic group represented by the formula (6a) as Y, the elastic modulus of the optical film is easily increased, and the humidity expansion coefficient is easily lowered. In addition, in this case, the solubility of the polyamide-based resin in the solvent is improved, the viscosity of the varnish containing the resin is easily reduced, and the processability of the optical film is easily improved. In addition, it is easy to improve the optical properties of the optical film.
本发明的光学膜中包含的聚酰胺系树脂中包含的结构单元(2)包含式(6a)表示的4价有机基团作为Y的本发明的一个优选方式中,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,在将聚酰胺系树脂中包含的结构单元(2)的合计作为100摩尔%时,式(2)中的Y为式(6a)表示的4价有机基团的结构单元的比例优选为70~100摩尔%,更优选为80~100摩尔%,进一步优选为90~100摩尔%,也可以是结构单元(2)的全部结构单元中Y为式(6a)表示的4价有机基团。In a preferred embodiment of the present invention in which the structural unit (2) contained in the polyamide-based resin contained in the optical film of the present invention contains a tetravalent organic group represented by the formula (6a) as Y, the elasticity of the optical film is easily improved from the viewpoint of From the viewpoint of modulus and easy reduction of the humidity expansion coefficient, Y in the formula (2) is a tetravalent represented by the formula (6a) when the total of the structural units (2) contained in the polyamide-based resin is taken as 100 mol %. The ratio of the structural unit of the organic group is preferably 70 to 100 mol %, more preferably 80 to 100 mol %, and still more preferably 90 to 100 mol %. In all the structural units of the structural unit (2), Y is the formula The tetravalent organic group represented by (6a).
聚酰胺系树脂中,除了式(1)及式(2)表示的结构单元以外,还可以包含式(30)表示的结构单元及/或式(31)表示的结构单元。The polyamide-based resin may contain, in addition to the structural units represented by the formula (1) and the formula (2), the structural unit represented by the formula (30) and/or the structural unit represented by the formula (31).
[化学式30][Chemical formula 30]
式(30)中,Y1为4价有机基团,优选为有机基团中的氢原子可以被烃基或经氟取代的烃基取代的有机基团。作为Y1,可举出作为式(2)中的Y而记载的基团。本发明的一个实施方式中,聚酰胺系树脂可包含多种Y1,多种Y1相互可以相同也可以不同。In formula (30), Y 1 is a tetravalent organic group, preferably an organic group in which a hydrogen atom in the organic group may be substituted with a hydrocarbon group or a fluorine-substituted hydrocarbon group. As Y1 , the group described as Y in formula (2) is mentioned. In one embodiment of the present invention, the polyamide-based resin may contain a plurality of types of Y 1 , and the plurality of types of Y 1 may be the same or different from each other.
式(31)中,Y2为3价有机基团,优选为有机基团中的氢原子可以被烃基或经氟取代的烃基取代的有机基团。作为Y2,可例举作为式(2)中的Y而记载的基团的化学键中的任意一个替换成氢原子而得到的基团、及3价的碳原子数为6以下的链式烃基。本发明的一个实施方式中,聚酰胺系树脂可包含多种Y2,多种Y2相互可以相同也可以不同。In formula (31), Y 2 is a trivalent organic group, preferably an organic group in which a hydrogen atom in the organic group may be substituted with a hydrocarbon group or a fluorine-substituted hydrocarbon group. As Y 2 , a group obtained by substituting any one of the chemical bonds of the groups described as Y in formula (2) with a hydrogen atom, and a trivalent chain hydrocarbon group having 6 or less carbon atoms may, for example, be mentioned. . In one embodiment of the present invention, the polyamide-based resin may contain multiple types of Y 2 , and multiple types of Y 2 may be the same or different from each other.
式(30)及式(31)中,X1及X2相互独立地为2价有机基团,优选为有机基团中的氢原子可以被烃基或经氟取代的烃基取代的有机基团。作为X1及X2,可例举作为式(1)及(2)中的X1及X2而记载的基团。In formula (30) and formula (31), X 1 and X 2 are independently a divalent organic group, preferably an organic group in which a hydrogen atom in the organic group may be substituted with a hydrocarbon group or a fluorine-substituted hydrocarbon group. As X 1 and X 2 , the groups described as X 1 and X 2 in formulae (1) and (2) may, for example, be mentioned.
本发明的一个实施方式中,聚酰胺系树脂由式(1)表示的结构单元、式(2)表示的结构单元、以及根据情况包含的式(3)表示的结构单元、式(30)表示的结构单元及/或式(31)表示的结构单元形成。从容易提高光学膜的弹性模量、容易降低湿度膨胀系数、容易提高光学特性、表面硬度及耐弯曲性的观点考虑,上述聚酰胺系树脂中,基于式(1)及式(2)、以及根据情况包含的式(3)、式(30)及式(31)表示的全部结构单元而言,式(1)及式(2)表示的结构单元优选为80摩尔%以上,更优选为90摩尔%以上,进一步优选为95摩尔%以上。需要说明的是,聚酰胺系树脂中,基于式(1)及式(2)、以及根据情况包含的式(3)、式(30)及/或式(31)表示的全部结构单元而言,式(1)及式(2)表示的结构单元通常为100%以下。需要说明的是,上述比例可以使用例如1H-NMR来测定,或者也可以由原料的投入比算出。In one embodiment of the present invention, the polyamide-based resin is represented by the structural unit represented by the formula (1), the structural unit represented by the formula (2), and the structural unit represented by the formula (3) and the formula (30) included in some cases. and/or the structural unit represented by formula (31). From the viewpoints that the elastic modulus of the optical film can be easily increased, the humidity expansion coefficient can be easily lowered, and the optical properties, surface hardness, and bending resistance can be easily improved, the polyamide-based resins described above are based on the formulas (1) and (2), and In terms of all the structural units represented by the formula (3), the formula (30) and the formula (31) included in the case, the structural unit represented by the formula (1) and the formula (2) is preferably 80 mol % or more, and more preferably 90 mol % or more. mol% or more, more preferably 95 mol% or more. In addition, in the polyamide-based resin, based on all the structural units represented by formula (1) and formula (2) and the formula (3), formula (30) and/or formula (31) included in some cases , the structural units represented by formula (1) and formula (2) are usually 100% or less. In addition, the said ratio can be measured using 1 H-NMR, for example, or it can also be calculated from the input ratio of a raw material.
本发明的一个实施方式中,相对于光学膜100质量份而言,光学膜中的聚酰胺系树脂的含量优选为10质量份以上,更优选为30质量份以上,进一步优选为50质量份以上,优选为99.5质量份以下,更优选为95质量份以下。聚酰胺系树脂的含量在上述范围内时,容易提高光学膜的光学特性、弹性模量,容易降低湿度膨胀系数。In one embodiment of the present invention, the content of the polyamide-based resin in the optical film is preferably 10 parts by mass or more, more preferably 30 parts by mass or more, and still more preferably 50 parts by mass or more with respect to 100 parts by mass of the optical film , preferably 99.5 parts by mass or less, more preferably 95 parts by mass or less. When the content of the polyamide-based resin is within the above range, the optical properties and elastic modulus of the optical film are easily improved, and the humidity expansion coefficient is easily lowered.
聚酰胺系树脂的重均分子量(Mw)以标准聚苯乙烯换算计为200,000~1,000,000。聚酰胺系树脂的重均分子量(Mw)低于200,000的情况下,不能充分提高光学膜的弹性模量,或者不能充分降低湿度膨胀系数。另外,聚酰胺系树脂的重均分子量(Mw)超过1,000,000的情况下,聚酰胺系树脂在溶剂中的溶解性降低,不易加工光学膜。从容易提高光学膜的弹性模量、表面硬度及耐弯曲性、而且容易降低光学膜的湿度膨胀系数的观点考虑,聚酰胺系树脂的重均分子量(Mw)以标准聚苯乙烯换算计优选为220,000以上,更优选为250,000以上,进一步优选为270,000以上,尤其优选为300,000以上。另外,从容易提高聚酰胺系树脂在溶剂中的溶解性、并且容易提高光学膜的拉伸性及加工性的观点考虑,该树脂的重均分子量优选为900,000以下,更优选为800,000以下,进一步优选为700,000以下,尤其优选为600,000以下。对于重均分子量而言,可以进行例如GPC测定并通过标准聚苯乙烯换算而求出,例如可以通过实施例中记载的方法算出。The weight average molecular weight (Mw) of the polyamide-based resin is 200,000 to 1,000,000 in terms of standard polystyrene. When the weight average molecular weight (Mw) of the polyamide-based resin is less than 200,000, the elastic modulus of the optical film cannot be sufficiently increased, or the humidity expansion coefficient cannot be sufficiently lowered. In addition, when the weight average molecular weight (Mw) of the polyamide-based resin exceeds 1,000,000, the solubility of the polyamide-based resin in a solvent decreases, and it becomes difficult to process an optical film. The weight average molecular weight (Mw) of the polyamide-based resin in terms of standard polystyrene is preferably from the viewpoints that the elastic modulus, surface hardness, and bending resistance of the optical film can be easily improved, and the humidity expansion coefficient of the optical film can be easily lowered. 220,000 or more, more preferably 250,000 or more, still more preferably 270,000 or more, and particularly preferably 300,000 or more. In addition, the weight average molecular weight of the resin is preferably 900,000 or less, more preferably 800,000 or less, from the viewpoints of easily improving the solubility of the polyamide-based resin in the solvent and easily improving the stretchability and processability of the optical film. It is preferably 700,000 or less, particularly preferably 600,000 or less. The weight-average molecular weight can be determined by, for example, GPC measurement and calculated in terms of standard polystyrene, and can be calculated, for example, by the method described in Examples.
从容易防止光学膜的划伤等的观点考虑,本发明的光学膜的弹性模量优选为4GPa以上,更优选为4.5GPa以上,进一步优选为4.8GPa以上,通常为100GPa以下。需要说明的是,对于弹性模量而言,可以使用拉伸试验机(夹头间距离为50mm,拉伸速度为10mm/分钟)来测定,例如可以通过实施例中记载的方法测定。The elastic modulus of the optical film of the present invention is preferably 4GPa or more, more preferably 4.5GPa or more, still more preferably 4.8GPa or more, and usually 100GPa or less, from the viewpoint of easily preventing scratches of the optical film. In addition, the elastic modulus can be measured using a tensile tester (distance between grips: 50 mm, tensile speed: 10 mm/min), for example, by the method described in Examples.
从容易抑制在对光学膜施以负荷的状态下温度及湿度变化时的、光学膜的平面方向的伸缩的观点考虑,本发明的光学膜的湿度膨胀系数(以下,有时称为CME)优选为23ppm以下,更优选为22ppm以下,进一步优选为21ppm以下,尤其优选为20ppm以下。湿度膨胀系数越小,表示越容易抑制在对光学膜施以负荷的状态下温度及湿度变化时的、光学膜的平面方向的伸缩,其下限没有特别限定,为0ppm以上即可。需要说明的是,CME可以是控制在60℃、90%R.H.并保持1小时时的膜的湿度膨胀系数,例如可以通过实施例中记载的方法测定。The coefficient of humidity expansion (hereinafter, sometimes referred to as CME) of the optical film of the present invention is preferably as follows, from the viewpoint of easily suppressing the expansion and contraction in the plane direction of the optical film when the temperature and humidity are changed in a state where a load is applied to the optical film. 23 ppm or less, more preferably 22 ppm or less, still more preferably 21 ppm or less, and particularly preferably 20 ppm or less. The smaller the coefficient of humidity expansion, the easier it is to suppress the expansion and contraction of the optical film in the plane direction when a load is applied to the optical film when the temperature and humidity are changed. In addition, CME may be the humidity expansion coefficient of the film at 60 degreeC, 90% R.H. and hold|maintained for 1 hour, and can be measured by the method described in an Example, for example.
本发明的光学膜的全光线透过率及/或相对于300~800nm的光的光线透过率优选为80%以上,更优选为85%以上,进一步优选为90%以上,尤其优选为91%以上,通常为100%以下。若全光线透过率为上述的下限以上,则在将光学膜尤其是作为前面板组装至显示装置时,容易提高视觉辨认性。本发明的光学膜通常显示高全光线透过率,因此,例如,与使用了透过率低的膜的情况相比,可抑制为了得到一定的亮度而需要的显示元件等的发光强度。因此,能削减电力消耗。例如,在将本发明的光学膜组装至显示装置的情况下,存在即使减少背光源的光量也能得到明亮的显示的趋势,能对能源节约作出贡献。需要说明的是,全光线透过率例如可以按照JIS K7361-1:1997、使用雾度计算机进行测定。全光线透过率可以为后述的光学膜的厚度的范围内的全光线透过率。The total light transmittance and/or light transmittance with respect to light of 300 to 800 nm of the optical film of the present invention is preferably 80% or more, more preferably 85% or more, still more preferably 90% or more, and particularly preferably 91% or more. % or more, usually 100% or less. When the total light transmittance is equal to or more than the above-mentioned lower limit, when the optical film is incorporated in a display device as a front panel in particular, it is easy to improve the visibility. The optical film of the present invention generally exhibits high total light transmittance, and therefore can suppress the luminous intensity of a display element or the like, which is required to obtain a constant brightness, compared to the case of using a film with a low transmittance, for example. Therefore, power consumption can be reduced. For example, when the optical film of the present invention is incorporated into a display device, there is a tendency that a bright display can be obtained even if the light quantity of the backlight is reduced, and it can contribute to energy saving. In addition, the total light transmittance can be measured using a haze computer according to JIS K7361-1:1997, for example. The total light transmittance may be the total light transmittance within the range of the thickness of the optical film to be described later.
本发明的光学膜的雾度优选为5%以下,更优选为4%以下,进一步优选为3%以下,进一步更优选为2.5%以下,尤其优选为2%以下,尤其更优选为1%以下,尤其进一步优选为0.5%以下,特别优选为0.2%以下,通常为0.01%以上。光学膜的雾度为上述的上限以下时,在将光学膜尤其是作为前面板组装至显示装置时,容易提高视觉辨认性。需要说明的是,雾度可以按照JIS K 7136:2000、使用雾度计算机进行测定。The haze of the optical film of the present invention is preferably 5% or less, more preferably 4% or less, still more preferably 3% or less, still more preferably 2.5% or less, particularly preferably 2% or less, particularly more preferably 1% or less , it is more preferably 0.5% or less, particularly preferably 0.2% or less, and usually 0.01% or more. When the haze of an optical film is below the said upper limit, it becomes easy to improve visibility when an optical film is incorporated in a display apparatus especially as a front panel. In addition, haze can be measured using a haze computer in accordance with JIS K 7136:2000.
本发明的光学膜的YI值优选为3.5以下,更优选为3.0以下,进一步优选为2.5以下,通常为-5以上,优选为-2以上。光学膜的YI值为上述的上限以下时,透明性变得良好,在应用于显示装置的前面板时,能有助于高的视觉辨认性。需要说明的是,对于YI值而言,可使用紫外可见近红外分光光度计,对相对于300~800nm的光的透过率进行测定,求出三刺激值(X、Y、Z),基于YI=100×(1.2769X-1.0592Z)/Y的式子算出。需要说明的是,本说明书中,所谓光学膜的光学特性优异,是指光线透过率高。The YI value of the optical film of the present invention is preferably 3.5 or less, more preferably 3.0 or less, still more preferably 2.5 or less, usually -5 or more, preferably -2 or more. When the YI value of an optical film is below the said upper limit, transparency becomes favorable, and when it applies to the front panel of a display apparatus, it can contribute to high visibility. It should be noted that, for the YI value, the transmittance with respect to light of 300 to 800 nm can be measured using an ultraviolet-visible-near-infrared spectrophotometer, and the tristimulus values (X, Y, Z) can be obtained, based on It is calculated by the formula of YI=100×(1.2769X-1.0592Z)/Y. In addition, in this specification, the optical property which an optical film is excellent means that the light transmittance is high.
本发明的光学膜的厚度优选为10μm以上,更优选为20μm以上,进一步优选为25μm以上,尤其优选为30μm以上,优选为200μm以下,更优选为100μm以下,进一步优选为80μm以下,尤其优选为60μm以下,可以是这些上限和下限的组合。光学膜的厚度在上述的范围内时,更容易提高光学膜的弹性模量。需要说明的是,光学膜的厚度可以使用测微计来测定,例如可以通过实施例中记载的方法测定。The thickness of the optical film of the present invention is preferably 10 μm or more, more preferably 20 μm or more, further preferably 25 μm or more, particularly preferably 30 μm or more, preferably 200 μm or less, more preferably 100 μm or less, still more preferably 80 μm or less, and particularly preferably 60 μm or less may be a combination of these upper and lower limits. When the thickness of the optical film is within the above-mentioned range, the elastic modulus of the optical film can be more easily improved. In addition, the thickness of an optical film can be measured using a micrometer, for example, can be measured by the method described in an Example.
本发明的光学膜在耐弯曲性试验中的弯曲次数(弯曲半径R=1mm)优选为150,000次以上,更优选为180,000次以上,进一步优选为200,000次以上。弯曲次数为上述的下限以上时,具有作为柔性显示装置等的前面板材料而言充分的耐弯曲性。需要说明的是,耐弯曲性试验中的弯曲次数表示:使用折弯试验机,在弯曲半径(曲率半径)R为1mm的条件下进行光学膜的反复折弯,直至该膜中产生破裂的时刻为止的往返的折弯次数(将1个往返作为1次)。The number of times of bending (bending radius R=1 mm) of the optical film of the present invention in a bending resistance test is preferably 150,000 times or more, more preferably 180,000 times or more, and still more preferably 200,000 times or more. When the number of times of bending is equal to or more than the above-mentioned lower limit, it has sufficient bending resistance as a front panel material of a flexible display device or the like. In addition, the number of times of bending in the bending resistance test means that the optical film is repeatedly bent under the condition that the bending radius (curvature radius) R is 1 mm using a bending tester until the time when cracks occur in the film. The number of bending times of the round trip up to now (one round trip is regarded as 1 time).
本发明的光学膜的至少一个面的铅笔硬度优选为H以上,更优选为2H以上。光学膜的至少一个面的铅笔硬度为上述的硬度以上的情况下,容易防止光学膜的该表面处的损伤等。需要说明的是,铅笔硬度可以按照JIS K 5600-5-4:1999进行测定,例如可以通过实施例中记载的方法测定。The pencil hardness of at least one surface of the optical film of the present invention is preferably H or more, and more preferably 2H or more. When the pencil hardness of at least one surface of an optical film is more than the said hardness, it becomes easy to prevent the damage etc. in the said surface of an optical film. In addition, the pencil hardness can be measured according to JIS K 5600-5-4:1999, for example, can be measured by the method described in an Example.
本发明除了提供包含上述聚酰胺系树脂的光学膜以外,还提供适于制造该光学膜的上述聚酰胺系树脂。该聚酰胺系树脂例如可以是重均分子量为200,000~1,000,000的聚酰胺系树脂,所述聚酰胺系树脂至少具有:由式(1)表示、并且包含式(4)表示的芳香族基团作为式(1)中的Ar1的结构单元,以及式(3)表示的结构单元。The present invention provides, in addition to the optical film containing the above-mentioned polyamide-based resin, the above-mentioned polyamide-based resin suitable for producing the optical film. The polyamide-based resin may be, for example, a polyamide-based resin having a weight average molecular weight of 200,000 to 1,000,000, the polyamide-based resin having at least the aromatic group represented by the formula (1) and containing the aromatic group represented by the formula (4) as the The structural unit of Ar 1 in the formula (1), and the structural unit represented by the formula (3).
[化学式31][Chemical formula 31]
[式(1)中,Ar1表示具有碳原子数为1~12的氟烷基的2价芳香族基团,[In formula (1), Ar 1 represents a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms,
X1表示2价有机基团]X 1 represents a divalent organic group]
[化学式32][Chemical formula 32]
〔式(4)中,R1表示碳原子数为1~12的氟烷基,[In formula (4), R 1 represents a fluoroalkyl group having 1 to 12 carbon atoms,
n及k相互独立地表示1~4的整数,其中,在n及/或k表示2~4的整数时存在多个的R1可以彼此相同,也可以不同,n and k independently represent an integer of 1 to 4, wherein, when n and/or k represent an integer of 2 to 4, a plurality of R 1 may be the same or different from each other,
*表示化学键〕*Indicates chemical bond]
[化学式33][Chemical formula 33]
[式(3)中,Z1表示Ar1,或者表示并非Ar1的2价有机基团,Ar1与式(1)中的定义相同,[In formula (3), Z 1 represents Ar 1 , or a divalent organic group other than Ar 1 , and Ar 1 has the same definition as in formula (1),
X2表示2价有机基团,其中,在Z1表示Ar1的情况下,式(1)中的X1与式(3)中的X2相互不同]X 2 represents a divalent organic group, and when Z 1 represents Ar 1 , X 1 in the formula (1) and X 2 in the formula (3) are different from each other]
关于该聚酰胺系树脂中的各符号的种类及结构单元的比例的例举及优选方式等,与本发明的光学膜中包含的聚酰胺系树脂有关的上述记载同样适用。About the example, preferable aspect, etc. of the kind of each symbol in this polyamide-type resin, the ratio of a structural unit, etc., the said description about the polyamide-type resin contained in the optical film of this invention is applicable similarly.
以聚酰胺系树脂的质量为基准计,聚酰胺系树脂中的卤素原子的含量优选为1~60质量%,更优选为5~55质量%,进一步优选为10~50质量%。卤素原子的含量为上述的下限以上时,容易提高光学膜的弹性模量,容易降低湿度膨胀系数,更容易提高透明性及视觉辨认性。卤素原子的含量为上述的上限以下时,树脂的合成变得容易进行。The content of halogen atoms in the polyamide resin is preferably 1 to 60% by mass, more preferably 5 to 55% by mass, and even more preferably 10 to 50% by mass, based on the mass of the polyamide resin. When content of a halogen atom is more than the said lower limit, the elastic modulus of an optical film becomes easy to improve, it becomes easy to reduce a humidity expansion coefficient, and it becomes easy to improve transparency and visibility. When the content of the halogen atom is equal to or less than the above-mentioned upper limit, the synthesis of the resin becomes easy.
本发明的聚酰胺系树脂为具有结构单元(2)的聚酰胺酰亚胺树脂的情况下,该树脂的酰亚胺化率优选为90%以上,更优选为93%以上,进一步优选为96%以上,通常为100%以下。从容易提高光学膜的光学特性的观点考虑,酰亚胺化率优选为上述的下限以上。酰亚胺化率表示相对于聚酰胺系树脂中的来源于四羧酸化合物的结构单元的摩尔量的2倍的值而言的、聚酰胺系树脂中的酰亚胺键的摩尔量的比例。需要说明的是,聚酰胺系树脂包含三羧酸化合物时,表示相对于聚酰胺系树脂中的来源于四羧酸化合物的结构单元的摩尔量的2倍的值与来源于三羧酸化合物的结构单元的摩尔量的合计而言的、聚酰胺系树脂中的酰亚胺键的摩尔量的比例。另外,酰亚胺化率可利用IR法、NMR法等求出。When the polyamide-based resin of the present invention is a polyamide-imide resin having a structural unit (2), the imidization rate of the resin is preferably 90% or more, more preferably 93% or more, and even more preferably 96% or more. % or more, usually 100% or less. From the viewpoint of easily improving the optical properties of the optical film, the imidization ratio is preferably equal to or more than the above-mentioned lower limit. The imidization rate represents the ratio of the molar amount of imide bonds in the polyamide-based resin to the value twice the molar amount of the structural unit derived from the tetracarboxylic acid compound in the polyamide-based resin . In addition, when the polyamide-based resin contains a tricarboxylic acid compound, the value of twice the molar amount of the structural unit derived from the tetracarboxylic acid compound in the polyamide-based resin and the amount derived from the tricarboxylic acid compound is represented. The ratio of the molar amount of the imide bond in the polyamide-based resin in terms of the total molar amount of the structural unit. In addition, the imidization rate can be calculated|required by IR method, NMR method, etc..
<树脂的制造方法><Production method of resin>
聚酰胺系树脂例如可以将二羧酸化合物及二胺化合物作为主要原料来制造。此处,上述的式(1)及式(3)表示的结构单元是二羧酸化合物与二胺化合物反应而形成的结构单元。因此,可以使用形成上述的式(1)及式(3)表示的结构单元那样的、二羧酸化合物及二胺化合物,来制造聚酰胺系树脂。The polyamide-based resin can be produced, for example, using a dicarboxylic acid compound and a diamine compound as main raw materials. Here, the structural unit represented by the above-mentioned formula (1) and formula (3) is a structural unit formed by the reaction of a dicarboxylic acid compound and a diamine compound. Therefore, a polyamide-based resin can be produced using a dicarboxylic acid compound and a diamine compound that form the structural units represented by the above-mentioned formulas (1) and (3).
另外,本发明的聚酰胺系树脂任选具有的上述式(2)表示的结构单元是四羧酸化合物与二胺化合物反应而形成的结构单元。因此,该情况下,可以进一步使用形成上述式(2)表示的结构单元那样的四羧酸化合物及二胺化合物,来制造聚酰胺系树脂。Moreover, the structural unit represented by said formula (2) which the polyamide-type resin of this invention may have is a structural unit formed by reacting a tetracarboxylic acid compound and a diamine compound. Therefore, in this case, a polyamide-based resin can be produced by further using a tetracarboxylic acid compound and a diamine compound which form the structural unit represented by the above formula (2).
从该观点考虑,二羧酸化合物优选至少包含式(8)表示的化合物。From this viewpoint, the dicarboxylic acid compound preferably contains at least the compound represented by the formula (8).
[化学式34][Chemical formula 34]
[式(8)中,Ar1如针对式(1)中的Ar1定义的那样,[In formula (8), Ar 1 is as defined for Ar 1 in formula (1),
Rc及Rd相互独立地表示羟基、甲氧基、乙氧基、正丙氧基、异丙氧基、正丁氧基、仲丁氧基、叔丁氧基或氯原子。]R c and R d independently represent a hydroxyl group, a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, a sec-butoxy group, a tert-butoxy group, or a chlorine atom. ]
本发明的一个优选实施方式中,二羧酸化合物是Rc及Rd为氯原子的、式(8)表示的化合物。另外,代替二胺化合物,也可以使用二异氰酸酯化合物。In one preferred embodiment of the present invention, the dicarboxylic acid compound is a compound represented by formula (8) in which R c and R d are chlorine atoms. In addition, instead of the diamine compound, a diisocyanate compound can also be used.
作为树脂的制造中可使用的二羧酸化合物,优选可使用具有氟烷基的芳香族二羧酸或它们的酰氯化合物,例如具有氟烷基的对苯二甲酸、4,4’-氧基双苯甲酸或它们的酰氯化合物。除了对苯二甲酸、4,4’-氧基双苯甲酸或它们的酰氯化合物以外,还可以使用其他二羧酸化合物。作为其他二羧酸化合物,可举出芳香族二羧酸、脂肪族二羧酸及它们的类似的酰氯化合物、酸酐等,也可组合2种以上而使用。作为具体例,可举出具有三氟甲基的芳香族二羧酸化合物(间苯二甲酸;萘二甲酸;4,4’-联苯二甲酸;3,3’-联苯二甲酸),及具有三氟甲基的2个苯甲酸通过单键或亚苯基连接而成的化合物以及它们的酰氯化合物。作为具体例,优选为2,2’-双(三氟甲基)-4,4’-联苯二甲酰氯、2,5-双(三氟甲基)对苯二甲酰氯。As the dicarboxylic acid compound that can be used for the production of the resin, aromatic dicarboxylic acids having a fluoroalkyl group or acid chloride compounds thereof such as terephthalic acid having a fluoroalkyl group, 4,4'-oxyl group can be preferably used Dibenzoic acid or their acid chloride compounds. In addition to terephthalic acid, 4,4'-oxybisbenzoic acid or their acid chloride compounds, other dicarboxylic acid compounds can also be used. Examples of other dicarboxylic acid compounds include aromatic dicarboxylic acids, aliphatic dicarboxylic acids, and acid chloride compounds similar to these, acid anhydrides, and the like, and may be used in combination of two or more. Specific examples include aromatic dicarboxylic acid compounds having a trifluoromethyl group (isophthalic acid; naphthalenedicarboxylic acid; 4,4'-biphenyldicarboxylic acid; 3,3'-biphenyldicarboxylic acid), and compounds in which two benzoic acids having a trifluoromethyl group are linked by a single bond or a phenylene group, and their acid chloride compounds. As specific examples, 2,2'-bis(trifluoromethyl)-4,4'-biphthaloyl chloride and 2,5-bis(trifluoromethyl)terephthaloyl chloride are preferable.
作为二羧酸化合物,可以使用式(8)表示的化合物和其他二羧酸化合物。作为其他二羧酸化合物,可举出式(7’)表示的二羧酸化合物。As the dicarboxylic acid compound, the compound represented by the formula (8) and other dicarboxylic acid compounds can be used. As another dicarboxylic acid compound, the dicarboxylic acid compound represented by formula (7') is mentioned.
[化学式35][Chemical formula 35]
[式(7’)中,R31~R38相互独立地表示氢原子、碳原子数为1~6的烷基、碳原子数为1~6的烷氧基、或碳原子数为6~12的芳基,R31~R38中包含的氢原子相互独立地可以被卤素原子取代,[In formula (7'), R 31 to R 38 independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an alkoxy group having 6 to 6 carbon atoms. In the aryl group of 12, the hydrogen atoms contained in R 31 to R 38 may be independently substituted by halogen atoms,
A表示单键、-O-、-CH2-、-CH2-CH2-、-CH(CH3)-、-C(CH3)2-、-C(CF3)2-、-SO2-、-S-、-CO-或-N(R39)-,A represents single bond, -O-, -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -SO 2- , -S-, -CO- or -N(R 39 )-,
R39表示氢原子、可以被卤素原子取代的碳原子数为1~12的1价烃基,R 39 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 12 carbon atoms which may be substituted by a halogen atom,
s为0~4的整数,s is an integer from 0 to 4,
Rc及Rd如针对式(8)中的Rc及Rd定义的那样]R c and R d are as defined for R c and R d in formula (8)]
本发明的一个实施方式中,其他二羧酸化合物可以是s为1~4、且A为氧原子的式(7’)表示的化合物。In one embodiment of the present invention, the other dicarboxylic acid compound may be a compound represented by formula (7') wherein s is 1 to 4 and A is an oxygen atom.
作为树脂的制造中可使用的二胺化合物,可举出例如脂肪族二胺、芳香族二胺及它们的混合物。需要说明的是,本实施方式中所谓“芳香族二胺”,表示氨基直接键合于芳香环的二胺,可以在其结构的一部分中包含脂肪族基团或其他取代基。该芳香环可以是单环也可以是稠环,可例举苯环、萘环、蒽环及芴环等,但不限于这些。这些之中,优选苯环。另外,所谓“脂肪族二胺”,表示氨基直接键合于脂肪族基团的二胺,可以在其结构的一部分中包含芳香环、其他取代基。As a diamine compound which can be used for manufacture of resin, aliphatic diamine, aromatic diamine, and these mixtures are mentioned, for example. In addition, the "aromatic diamine" in this embodiment means the diamine in which an amino group couple|bonded directly to an aromatic ring, and may contain an aliphatic group or another substituent in a part of the structure. The aromatic ring may be a single ring or a condensed ring, and examples thereof include, but are not limited to, a benzene ring, a naphthalene ring, an anthracene ring, and a fluorene ring. Among these, a benzene ring is preferable. In addition, the "aliphatic diamine" refers to a diamine in which an amino group is directly bonded to an aliphatic group, and may contain an aromatic ring and other substituents in a part of the structure.
作为脂肪族二胺,可举出例如1,6-己二胺等非环式脂肪族二胺、以及1,3-双(氨基甲基)环己烷、1,4-双(氨基甲基)环己烷、降冰片烷二胺及4,4’-二氨基二环己基甲烷等环式脂肪族二胺等。它们可以单独使用,或者组合2种以上而使用。Examples of aliphatic diamines include acyclic aliphatic diamines such as 1,6-hexanediamine, 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl) ) Cycloaliphatic diamines such as cyclohexane, norbornanediamine, and 4,4'-diaminodicyclohexylmethane, etc. These can be used individually or in combination of 2 or more types.
作为芳香族二胺,可举出例如对苯二胺、间苯二胺、2,4-甲苯二胺、间苯二甲胺、对苯二甲胺、1,5-二氨基萘、2,6-二氨基萘等具有1个芳香环的芳香族二胺、4,4’-二氨基二苯基甲烷、4,4’-二氨基二苯基丙烷、4,4’-二氨基二苯基醚、3,4’-二氨基二苯基醚、3,3’-二氨基二苯基醚、4,4’-二氨基二苯基砜、3,4’-二氨基二苯基砜、3,3’-二氨基二苯基砜、1,4-双(4-氨基苯氧基)苯、1,3-双(4-氨基苯氧基)苯、双〔4-(4-氨基苯氧基)苯基〕砜、双〔4-(3-氨基苯氧基)苯基〕砜、2,2-双[4-(4-氨基苯氧基)苯基]丙烷、2,2-双[4-(3-氨基苯氧基)苯基]丙烷、2,2’-二甲基联苯胺、2,2’-双(三氟甲基)-4,4’-二氨基联苯(有时记载为TFMB)、4,4’-双(4-氨基苯氧基)联苯、9,9-双(4-氨基苯基)芴、9,9-双(4-氨基-3-甲基苯基)芴、9,9-双(4-氨基-3-氯苯基)芴、9,9-双(4-氨基-3-氟苯基)芴等具有2个以上芳香环的芳香族二胺。它们可以单独使用,或者组合2种以上而使用。Examples of the aromatic diamine include p-phenylenediamine, m-phenylenediamine, 2,4-toluenediamine, m-xylylenediamine, p-xylylenediamine, 1,5-diaminonaphthalene, 2,5-diaminonaphthalene, Aromatic diamines having one aromatic ring such as 6-diaminonaphthalene, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenyl base ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone , 3,3'-diaminodiphenylsulfone, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, bis[4-(4- Aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2, 2-bis[4-(3-aminophenoxy)phenyl]propane, 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diamino Biphenyl (sometimes described as TFMB), 4,4'-bis(4-aminophenoxy)biphenyl, 9,9-bis(4-aminophenyl)fluorene, 9,9-bis(4-amino- 3-methylphenyl) fluorene, 9,9-bis(4-amino-3-chlorophenyl)fluorene, 9,9-bis(4-amino-3-fluorophenyl)fluorene, etc. have two or more aromatic groups Cyclic aromatic diamines. These can be used individually or in combination of 2 or more types.
芳香族二胺优选为4,4’-二氨基二苯基甲烷、4,4’-二氨基二苯基丙烷、4,4’-二氨基二苯基醚、3,3’-二氨基二苯基醚、4,4’-二氨基二苯基砜、3,3’-二氨基二苯基砜、1,4-双(4-氨基苯氧基)苯、双〔4-(4-氨基苯氧基)苯基〕砜、双〔4-(3-氨基苯氧基)苯基〕砜、2,2-双[4-(4-氨基苯氧基)苯基]丙烷、2,2-双[4-(3-氨基苯氧基)苯基]丙烷、2,2’-二甲基联苯胺、2,2’-双(三氟甲基)-4,4’-二氨基联苯(TFMB)、4,4’-双(4-氨基苯氧基)联苯,更优选为4,4’-二氨基二苯基甲烷、4,4’-二氨基二苯基丙烷、4,4’-二氨基二苯基醚、4,4’-二氨基二苯基砜、1,4-双(4-氨基苯氧基)苯、双〔4-(4-氨基苯氧基)苯基〕砜、2,2-双[4-(4-氨基苯氧基)苯基]丙烷、2,2’-二甲基联苯胺、2,2’-双(三氟甲基)-4,4’-二氨基联苯(TFMB)、4,4’-双(4-氨基苯氧基)联苯。它们可以单独使用,或者组合2种以上而使用。The aromatic diamine is preferably 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl Phenyl ether, 4,4'-diaminodiphenylsulfone, 3,3'-diaminodiphenylsulfone, 1,4-bis(4-aminophenoxy)benzene, bis[4-(4- Aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2, 2-bis[4-(3-aminophenoxy)phenyl]propane, 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diamino Biphenyl (TFMB), 4,4'-bis(4-aminophenoxy)biphenyl, more preferably 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfone, 1,4-bis(4-aminophenoxy)benzene, bis[4-(4-aminophenoxy) ) phenyl] sulfone, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl) -4,4'-Diaminobiphenyl (TFMB), 4,4'-bis(4-aminophenoxy)biphenyl. These can be used individually or in combination of 2 or more types.
上述二胺化合物中,从光学膜的高表面硬度、高透明性、高柔软性、高耐弯曲性及低着色性的观点考虑,优选使用选自由具有联苯结构的芳香族二胺组成的组中的1种以上。更优选使用选自由2,2’-二甲基联苯胺、2,2’-双(三氟甲基)联苯胺、4,4’-双(4-氨基苯氧基)联苯及4,4’-二氨基二苯基醚组成的组中的1种以上,更进一步优选使用2,2’-双(三氟甲基)-4,4’-二氨基联苯(TFMB)。Among the above-mentioned diamine compounds, from the viewpoints of high surface hardness, high transparency, high flexibility, high bending resistance, and low colorability of the optical film, it is preferable to use a group selected from the group consisting of aromatic diamines having a biphenyl structure. 1 or more of them. More preferably, it is selected from 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)benzidine, 4,4'-bis(4-aminophenoxy)biphenyl and 4,4'-bis(4-aminophenoxy)biphenyl. One or more of the group consisting of 4'-diaminodiphenyl ether, and more preferably 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl (TFMB) is used.
在树脂的制造中使用四羧酸化合物的情况下,作为四羧酸化合物,可举出芳香族四羧酸二酐等芳香族四羧酸化合物;及脂肪族四羧酸二酐等脂肪族四羧酸化合物等。四羧酸化合物可以单独使用,也可组合2种以上而使用。对于四羧酸化合物而言,除了二酐以外,还可以为酰氯化合物等四羧酸化合物类似物。When a tetracarboxylic acid compound is used in the manufacture of resin, the tetracarboxylic acid compound includes aromatic tetracarboxylic acid compounds such as aromatic tetracarboxylic dianhydride; and aliphatic tetracarboxylic acid such as aliphatic tetracarboxylic dianhydride. Carboxylic acid compounds, etc. The tetracarboxylic acid compound may be used alone or in combination of two or more. In addition to the dianhydride, the tetracarboxylic acid compound may be a tetracarboxylic acid compound analog such as an acid chloride compound.
作为芳香族四羧酸二酐的具体例,可举出非稠合多环式的芳香族四羧酸二酐、单环式的芳香族四羧酸二酐及稠合多环式的芳香族四羧酸二酐。作为非稠合多环式的芳香族四羧酸二酐,可举出例如4,4’-氧双邻苯二甲酸酐(4,4’-oxydiphthalic dianhydride)、3,3’,4,4’-二苯甲酮四甲酸二酐、2,2’,3,3’-二苯甲酮四甲酸二酐、3,3’,4,4’-联苯四甲酸二酐、2,2’,3,3’-联苯四甲酸二酐、3,3’,4,4’-二苯基砜四甲酸二酐、2,2-双(3,4-二羧基苯基)丙烷二酐、2,2-双(2,3-二羧基苯基)丙烷二酐、2,2-双(3,4-二羧基苯氧基苯基)丙烷二酐、4,4’-(六氟异丙叉)双邻苯二甲酸酐(4,4’-(hexafluoroisopropylidene)diphthalic dianhydride,有时记载为6FDA)、1,2-双(2,3-二羧基苯基)乙烷二酐、1,1-双(2,3-二羧基苯基)乙烷二酐、1,2-双(3,4-二羧基苯基)乙烷二酐、1,1-双(3,4-二羧基苯基)乙烷二酐、双(3,4-二羧基苯基)甲烷二酐、双(2,3-二羧基苯基)甲烷二酐、4,4’-(对苯二氧基(p-phenylenedioxy))双邻苯二甲酸酐、4,4’-(间苯二氧基(m-phenylenedioxy))双邻苯二甲酸酐。另外,作为单环式的芳香族四羧酸二酐,可举出例如1,2,4,5-苯四甲酸二酐,作为稠合多环式的芳香族四羧酸二酐,可举出例如2,3,6,7-萘四甲酸二酐。Specific examples of the aromatic tetracarboxylic dianhydride include non-condensed polycyclic aromatic tetracarboxylic dianhydrides, monocyclic aromatic tetracarboxylic dianhydrides, and condensed polycyclic aromatic dianhydrides. Tetracarboxylic dianhydride. Examples of the non-condensed polycyclic aromatic tetracarboxylic dianhydride include 4,4'-oxydiphthalic dianhydride, 3,3',4,4 '-benzophenone tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 2,2 ',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propanedi Anhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenoxyphenyl)propane dianhydride, 4,4'-(hexamethylene dianhydride) Fluoroisopropylidene) diphthalic anhydride (4,4'-(hexafluoroisopropylidene)diphthalic dianhydride, sometimes described as 6FDA), 1,2-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1 ,1-bis(2,3-dicarboxyphenyl)ethanedianhydride, 1,2-bis(3,4-dicarboxyphenyl)ethanedianhydride, 1,1-bis(3,4-bis Carboxyphenyl)ethane dianhydride, bis(3,4-dicarboxyphenyl)methane dianhydride, bis(2,3-dicarboxyphenyl)methane dianhydride, 4,4'-(p-phenylenedioxy (p-phenylenedioxy)) diphthalic anhydride, 4,4'-(m-phenylenedioxy)) diphthalic anhydride. Moreover, as monocyclic aromatic tetracarboxylic dianhydride, for example, 1,2,4,5-benzenetetracarboxylic dianhydride is mentioned, and as condensed polycyclic aromatic tetracarboxylic dianhydride, Examples are 2,3,6,7-naphthalenetetracarboxylic dianhydride.
这些中,优选可举出4,4’-氧双邻苯二甲酸酐、3,3’,4,4’-二苯甲酮四甲酸二酐、2,2’,3,3’-二苯甲酮四甲酸二酐、3,3’,4,4’-联苯四甲酸二酐、2,2’,3,3’-联苯四甲酸二酐、3,3’,4,4’-二苯基砜四甲酸二酐、2,2-双(3,4-二羧基苯基)丙烷二酐、2,2-双(2,3-二羧基苯基)丙烷二酐、2,2-双(3,4-二羧基苯氧基苯基)丙烷二酐、4,4’-(六氟异丙叉)双邻苯二甲酸酐(6FDA)、1,2-双(2,3-二羧基苯基)乙烷二酐、1,1-双(2,3-二羧基苯基)乙烷二酐、1,2-双(3,4-二羧基苯基)乙烷二酐、1,1-双(3,4-二羧基苯基)乙烷二酐、双(3,4-二羧基苯基)甲烷二酐、双(2,3-二羧基苯基)甲烷二酐、4,4’-(对苯二氧基)双邻苯二甲酸酐及4,4’-(间苯二氧基)双邻苯二甲酸酐,更优选可举出4,4’-氧双邻苯二甲酸酐、3,3’,4,4’-联苯四甲酸二酐、2,2’,3,3’-联苯四甲酸二酐、4,4’-(六氟异丙叉)双邻苯二甲酸酐(6FDA)、双(3,4-二羧基苯基)甲烷二酐及4,4’-(对苯二氧基)双邻苯二甲酸酐。它们可以单独使用,或者组合2种以上而使用。Among these, 4,4'-oxybisphthalic anhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 2,2',3,3'-diphthalic anhydride, Benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4 '-Diphenylsulfone tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2 ,2-bis(3,4-dicarboxyphenoxyphenyl)propane dianhydride, 4,4'-(hexafluoroisopropylidene)bisphthalic anhydride (6FDA), 1,2-bis(2 ,3-Dicarboxyphenyl)ethanedianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethanedianhydride, 1,2-bis(3,4-dicarboxyphenyl)ethane Dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, bis(3,4-dicarboxyphenyl)methane dianhydride, bis(2,3-dicarboxyphenyl)methane Dianhydride, 4,4'-(tere-phenylenedioxy)diphthalic anhydride, and 4,4'-(isophenylenedioxy)diphthalic anhydride, more preferably 4,4' -Oxydiphthalic anhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 4,4'-(hexa Fluoroisopropylidene)diphthalic anhydride (6FDA), bis(3,4-dicarboxyphenyl)methane dianhydride and 4,4'-(terephenylenedioxy)diphthalic anhydride. These can be used individually or in combination of 2 or more types.
作为脂肪族四羧酸二酐,可举出环式或非环式的脂肪族四羧酸二酐。所谓环式脂肪族四羧酸二酐,是具有脂环式烃结构的四羧酸二酐,作为其具体例,可举出1,2,4,5-环己烷四甲酸二酐、1,2,3,4-环丁烷四甲酸二酐、1,2,3,4-环戊烷四甲酸二酐等环烷烃四羧酸二酐、双环[2.2.2]辛-7-烯-2,3,5,6-四甲酸二酐、二环己基-3,3’,4,4’-四甲酸二酐及它们的位置异构体。它们可以单独使用,或者组合2种以上而使用。作为非环式脂肪族四羧酸二酐的具体例,可举出1,2,3,4-丁烷四甲酸二酐、及1,2,3,4-戊烷四甲酸二酐等,它们可以单独使用,或者组合2种以上而使用。另外,也可以将环式脂肪族四羧酸二酐及非环式脂肪族四羧酸二酐组合使用。Cyclic or acyclic aliphatic tetracarboxylic dianhydride is mentioned as aliphatic tetracarboxylic dianhydride. The cycloaliphatic tetracarboxylic dianhydride is a tetracarboxylic dianhydride having an alicyclic hydrocarbon structure, and specific examples thereof include 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1 , 2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride and other cycloalkane tetracarboxylic dianhydrides, bicyclo[2.2.2]oct-7-ene -2,3,5,6-tetracarboxylic dianhydride, dicyclohexyl-3,3',4,4'-tetracarboxylic dianhydride and their positional isomers. These can be used individually or in combination of 2 or more types. Specific examples of the acyclic aliphatic tetracarboxylic dianhydride include 1,2,3,4-butanetetracarboxylic dianhydride, 1,2,3,4-pentanetetracarboxylic dianhydride, and the like, These can be used individually or in combination of 2 or more types. In addition, a cycloaliphatic tetracarboxylic dianhydride and an acyclic aliphatic tetracarboxylic dianhydride can also be used in combination.
上述四羧酸二酐中,从光学膜的高表面硬度、高透明性、高柔软性、高耐弯曲性、及低着色性的观点考虑,优选4,4’-氧双邻苯二甲酸酐、3,3’,4,4’-二苯甲酮四甲酸二酐、3,3’,4,4’-联苯四甲酸二酐、2,2’,3,3’-联苯四甲酸二酐、3,3’,4,4’-二苯基砜四甲酸二酐、2,2-双(3,4-二羧基苯基)丙烷二酐、4,4’-(六氟异丙叉)双邻苯二甲酸酐、以及它们的混合物,更优选3,3’,4,4’-联苯四甲酸二酐及4,4’-(六氟异丙叉)双邻苯二甲酸酐、以及它们的混合物,进一步优选4,4’-(六氟异丙叉)双邻苯二甲酸酐(6FDA)。Among the above-mentioned tetracarboxylic dianhydrides, 4,4'-oxybisphthalic anhydride is preferable from the viewpoint of high surface hardness, high transparency, high flexibility, high bending resistance, and low colorability of the optical film , 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetrakis Formic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 4,4'-(hexafluoro isopropylidene)diphthalic anhydride, and mixtures thereof, more preferably 3,3',4,4'-biphenyltetracarboxylic dianhydride and 4,4'-(hexafluoroisopropylidene)diphthalic anhydride Dicarboxylic anhydride, and a mixture thereof, more preferably 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA).
需要说明的是,上述聚酰胺系树脂可以是在不损害光学层叠体的各种物性的范围内,除了上述四羧酸化合物之外进一步使四羧酸及三羧酸以及它们的酐及衍生物进行反应而得到的产物。In addition, the above-mentioned polyamide-based resin may contain tetracarboxylic acid and tricarboxylic acid, and their anhydrides and derivatives in addition to the above-mentioned tetracarboxylic acid compound within the range that does not impair various physical properties of the optical laminate. The product obtained by the reaction.
作为四羧酸,可举出上述四羧酸化合物的酐的水加成物。As a tetracarboxylic acid, the water adduct of the anhydride of the said tetracarboxylic acid compound is mentioned.
作为三羧酸化合物,可举出芳香族三羧酸、脂肪族三羧酸及它们的类似的酰氯化合物、酸酐等,也可组合2种以上而使用。作为具体例,可举出1,2,4-苯三甲酸的酐;2,3,6-萘三甲酸-2,3-酐;邻苯二甲酸酐与苯甲酸通过单键、-O-、-CH2-、-C(CH3)2-、-C(CF3)2-、-SO2-或亚苯基连接而成的化合物。As a tricarboxylic acid compound, an aromatic tricarboxylic acid, an aliphatic tricarboxylic acid, these similar acid chloride compounds, acid anhydrides, etc. are mentioned, You may use it in combination of 2 or more types. Specific examples include anhydride of 1,2,4-benzenetricarboxylic acid; 2,3,6-naphthalenetricarboxylic acid-2,3-anhydride; phthalic anhydride and benzoic acid through a single bond, -O- , -CH 2 -, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -SO 2 - or a phenylene compound.
树脂的制造中,二胺化合物及二羧酸化合物的使用量、以及根据情况使用的四羧酸化合物的使用量可以根据所期望的聚酰胺系树脂的各结构单元的比率而适当地选择。In the manufacture of resin, the usage-amount of a diamine compound and a dicarboxylic acid compound, and the usage-amount of the tetracarboxylic-acid compound used in some cases can be suitably selected according to the ratio of each structural unit of a desired polyamide-type resin.
树脂的制造中,二胺化合物及二羧酸化合物、根据情况进一步使用的四羧酸化合物的反应温度没有特别限定,例如为5~350℃,优选为5~200℃,更优选为5~100℃。反应时间也没有特别限定,例如为30分钟~10小时左右。根据需要,可以在非活性气氛或减压的条件下进行反应。优选方式中,反应在常压及/或非活性气体气氛下一边搅拌一边进行。另外,反应优选在对于反应而言为非活性的溶剂中进行。作为溶剂,只要不给反应带来影响,就没有特别限定,可举出例如水、甲醇、乙醇、乙二醇、异丙醇、丙二醇、乙二醇甲基醚、乙二醇丁基醚、1-甲氧基-2-丙醇、2-丁氧基乙醇、丙二醇单甲基醚等醇系溶剂;乙酸乙酯、乙酸丁酯、乙二醇甲基醚乙酸酯、γ-丁内酯、γ-戊内酯、丙二醇甲基醚乙酸酯、乳酸乙酯等酯系溶剂;丙酮、甲基乙基酮、环戊酮、环己酮、2-庚酮、甲基异丁基酮等酮系溶剂;戊烷、己烷、庚烷等脂肪族烃溶剂;乙基环己烷等脂环式烃溶剂;甲苯、二甲苯等芳香族烃溶剂;乙腈等腈系溶剂;四氢呋喃及二甲氧基乙烷等醚系溶剂;氯仿及氯苯等含有氯的溶剂;N,N-二甲基乙酰胺、N,N-二甲基甲酰胺等酰胺系溶剂;二甲基砜、二甲基亚砜、环丁砜等含硫系溶剂;碳酸亚乙酯、碳酸亚丙酯等碳酸酯系溶剂;及它们的组合等。这些中,从溶解性的观点考虑,可优选使用酰胺系溶剂。In the production of the resin, the reaction temperature of the diamine compound, the dicarboxylic acid compound, and the tetracarboxylic acid compound used in some cases is not particularly limited. °C. The reaction time is also not particularly limited, but is, for example, about 30 minutes to 10 hours. The reaction can be carried out in an inert atmosphere or under reduced pressure as necessary. In a preferred embodiment, the reaction is carried out with stirring under normal pressure and/or an inert gas atmosphere. In addition, the reaction is preferably carried out in a solvent that is inactive for the reaction. The solvent is not particularly limited as long as it does not affect the reaction, and examples thereof include water, methanol, ethanol, ethylene glycol, isopropyl alcohol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, Alcohol-based solvents such as 1-methoxy-2-propanol, 2-butoxyethanol, propylene glycol monomethyl ether; ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone Esters, γ-valerolactone, propylene glycol methyl ether acetate, ethyl lactate and other ester solvents; acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, 2-heptanone, methyl isobutyl Ketone-based solvents such as ketones; aliphatic hydrocarbon solvents such as pentane, hexane, and heptane; alicyclic hydrocarbon solvents such as ethylcyclohexane; aromatic hydrocarbon solvents such as toluene and xylene; nitrile-based solvents such as acetonitrile; tetrahydrofuran and Ether-based solvents such as dimethoxyethane; chlorine-containing solvents such as chloroform and chlorobenzene; amide-based solvents such as N,N-dimethylacetamide and N,N-dimethylformamide; dimethylsulfone, Sulfur-containing solvents such as dimethyl sulfoxide and sulfolane; carbonate-based solvents such as ethylene carbonate and propylene carbonate; and combinations thereof, and the like. Among these, from the viewpoint of solubility, an amide-based solvent can be preferably used.
制造除了结构单元(1)及结构单元(3)以外还具有结构单元(2)、并且重均分子量为200,000~1,000,000的聚酰胺系树脂(聚酰胺酰亚胺系树脂)的情况下,其制造方法没有特别限定,只要能得到上述的聚酰胺酰亚胺系树脂即可,从容易提高光学膜的弹性模量、容易降低湿度膨胀系数的观点考虑,优选利用分批添加二羧酸化合物的、使二胺化合物、四羧酸化合物与二羧酸化合物反应的制造方法,来制造聚酰胺酰亚胺系树脂;优选利用下述方法来制造聚酰胺系树脂,所述方法包括使二胺化合物与四羧酸化合物反应而生成中间体(A)的工序(I)、及使该中间体(A)与二羧酸化合物(优选为式(8)表示的化合物)反应的工序(II),且在该工序(II)中,分批添加该二羧酸化合物。In the case of producing a polyamide-based resin (polyamideimide-based resin) having a structural unit (2) in addition to the structural unit (1) and the structural unit (3) and having a weight average molecular weight of 200,000 to 1,000,000, the production The method is not particularly limited, as long as the above-mentioned polyamide-imide-based resin can be obtained. From the viewpoints of easily improving the elastic modulus of the optical film and easily reducing the humidity expansion coefficient, it is preferable to use a method that adds a dicarboxylic acid compound in batches. A production method of reacting a diamine compound, a tetracarboxylic acid compound, and a dicarboxylic acid compound to produce a polyamideimide-based resin; preferably, a polyamide-based resin is produced by a method comprising: The step (I) of reacting the tetracarboxylic acid compound to produce the intermediate (A), and the step (II) of reacting the intermediate (A) with a dicarboxylic acid compound (preferably the compound represented by the formula (8)), and In this step (II), the dicarboxylic acid compound is added in batches.
对于本发明的光学膜中包含的聚酰胺系树脂而言,认为由于上述的式(1)中的Ar1为具有碳原子数为1~12的氟烷基的2价芳香族基团,使得聚酰胺系树脂的骨架中的特定的部分具有适度的刚直性和分子间的斥力。以不使用分批添加二羧酸化合物的方法的方式来制造具有这样结构的聚酰胺系树脂的情况下,有时难以使聚酰胺系树脂的重均分子量在上述的范围内。另外,通过使用分批添加的方法进行制造,理由虽不明确,但认为其能得到对于提高光学膜的弹性模量、降低湿度膨胀系数而言最合适的树脂。In the polyamide-based resin contained in the optical film of the present invention, since Ar 1 in the above-mentioned formula (1) is a divalent aromatic group having a fluoroalkyl group having 1 to 12 carbon atoms, it is considered that A specific part in the skeleton of the polyamide-based resin has moderate rigidity and intermolecular repulsion. When producing a polyamide-based resin having such a structure without using a method of adding a dicarboxylic acid compound in batches, it may be difficult to keep the weight average molecular weight of the polyamide-based resin within the above-mentioned range. In addition, although the reason is not clear, it is thought that the most suitable resin for increasing the elastic modulus of the optical film and reducing the humidity expansion coefficient can be obtained by using the method of batch addition.
因此,本发明的光学膜中包含的聚酰胺系树脂及本发明的聚酰胺系树脂优选为利用分批添加二羧酸化合物的、使二胺化合物、四羧酸化合物与二羧酸化合物反应的制造方法制得的树脂,更优选为利用包括使二胺化合物与四羧酸化合物反应而生成中间体(A)的工序(I)及使该中间体(A)与二羧酸化合物(优选为式(8)表示的化合物)反应的工序(II)、且在该工序(II)中分批添加该二羧酸化合物的制造方法制得的树脂。利用包括分批添加二羧酸化合物的工序的制造方法来制造至少具有上述的结构单元(1)、结构单元(2)及结构单元(3)、并且重均分子量为200,000~1,000,000的聚酰胺酰亚胺系树脂的情况下,容易将聚酰胺系树脂的重均分子量调整至上述范围内。Therefore, the polyamide-based resin contained in the optical film of the present invention and the polyamide-based resin of the present invention are preferably those obtained by adding a dicarboxylic acid compound in batches and reacting a diamine compound, a tetracarboxylic acid compound, and a dicarboxylic acid compound. The resin obtained by the production method is more preferably a step (I) comprising reacting a diamine compound and a tetracarboxylic acid compound to generate an intermediate (A), and using the intermediate (A) with a dicarboxylic acid compound (preferably The compound represented by the formula (8)) is a step (II) of reacting, and the resin obtained by the method for producing the dicarboxylic acid compound is added in batches in the step (II). A polyamide amide having at least the above-mentioned structural unit (1), structural unit (2), and structural unit (3) and having a weight average molecular weight of 200,000 to 1,000,000 is produced by a production method including a step of adding a dicarboxylic acid compound in batches In the case of an imine-based resin, it is easy to adjust the weight average molecular weight of the polyamide-based resin within the above range.
利用包括上述的工序(I)及工序(II)的制造方法来制造聚酰胺酰亚胺系树脂的情况下,使二胺化合物与四羧酸化合物反应而生成中间体(A)的工序(I)的反应温度没有特别限定,例如可以为5~200℃,优选为5~100℃,更优选为5~50℃,进一步优选为5℃~室温(25℃左右)。反应时间例如可以为1分钟~72小时,优选为10分钟~24小时。另外,反应可以在空气中或氮、氩等非活性气体气氛中一边搅拌一边进行,也可以在常压下、加压下或减压下进行。优选的实施方式中,在常压及/或前述非活性气体气氛下一边搅拌一边进行。Step (I) of reacting a diamine compound and a tetracarboxylic acid compound to generate an intermediate (A) when a polyamideimide-based resin is produced by the production method including the above-mentioned steps (I) and (II) ) of the reaction temperature is not particularly limited, but may be, for example, 5 to 200°C, preferably 5 to 100°C, more preferably 5 to 50°C, still more preferably 5°C to room temperature (about 25°C). The reaction time may be, for example, 1 minute to 72 hours, and preferably 10 minutes to 24 hours. In addition, the reaction may be carried out under stirring in air or in an inert gas atmosphere such as nitrogen and argon, and may be carried out under normal pressure, under pressure, or under reduced pressure. In a preferable embodiment, stirring is performed under normal pressure and/or the said inert gas atmosphere.
工序(I)中,二胺化合物与四羧酸化合物反应,生成中间体(A)、即聚酰胺酸。因此,中间体(A)至少具有来源于二胺化合物的结构单元和来源于四羧酸化合物的结构单元。In the step (I), the diamine compound and the tetracarboxylic acid compound are reacted to produce an intermediate (A), that is, a polyamic acid. Therefore, the intermediate (A) has at least a structural unit derived from a diamine compound and a structural unit derived from a tetracarboxylic acid compound.
接下来,在工序(II)中,使中间体(A)与二羧酸化合物反应,此处,优选分批添加该二羧酸化合物。向工序(I)中得到的反应液中分批添加二羧酸化合物,使中间体(A)与二羧酸化合物反应。通过分批添加二羧酸化合物而并非一次性地添加,容易提高聚酰胺系树脂的分子量。需要说明的是,本说明书中,分批添加是指:将添加的二羧酸化合物分几次进行添加,更详细而言,将添加的二羧酸分为特定量,隔开规定间隔(规定时间)而分别添加。该规定间隔(规定时间)也包括非常短的间隔(或时间),因此分批添加中也包括连续添加(或连续进料)。Next, in the step (II), the intermediate (A) is reacted with a dicarboxylic acid compound, and here, the dicarboxylic acid compound is preferably added in batches. The dicarboxylic acid compound is added in batches to the reaction liquid obtained in the step (I), and the intermediate (A) and the dicarboxylic acid compound are reacted. The molecular weight of the polyamide-based resin is easily increased by adding the dicarboxylic acid compound in batches instead of adding it all at once. It should be noted that, in this specification, adding in batches means adding the dicarboxylic acid compound to be added several times, and more specifically, dividing the added dicarboxylic acid into a specific amount at predetermined intervals (predetermined time) and added separately. The prescribed interval (prescribed time) also includes a very short interval (or time), so continuous addition (or continuous feeding) is also included in batch addition.
工序(II)中,分批添加二羧酸化合物时的分批次数可以根据反应规模、原料的种类等来适当地选择,优选为2~20次,更优选为3~10次,进一步优选为3~6次。分批次数在上述范围内时,容易提高聚酰胺系树脂的分子量。In the step (II), the number of batches when adding the dicarboxylic acid compound in batches can be appropriately selected according to the scale of the reaction, the kind of raw materials, etc., but is preferably 2 to 20 times, more preferably 3 to 10 times, and even more preferably 2 to 20 times. 3 to 6 times. When the number of batches is within the above range, the molecular weight of the polyamide-based resin tends to be increased.
二羧酸化合物可以分成均等的量来添加,也可以分成不均等的量来添加。各添加之间的时间(有时称为添加间隔)可以全部相同,也可以不同。另外,添加两种以上的二羧酸化合物的情况下,用语“分批添加”是指将全部的二羧酸化合物的合计量分批添加,各二羧酸化合物的分批方法没有特别限定,例如可以将各二羧酸化合物分别地一并或分批添加,也可以将各二羧酸化合物一同分批添加,还可以是它们的组合。The dicarboxylic acid compound may be added in equal amounts or in unequal amounts. The time between each addition (sometimes referred to as the addition interval) may all be the same or different. In addition, in the case of adding two or more dicarboxylic acid compounds, the term "batch addition" means that the total amount of all the dicarboxylic acid compounds is added in batches, and the batch method of each dicarboxylic acid compound is not particularly limited. For example, each of the dicarboxylic acid compounds may be separately added in one batch or in batches, or each of the dicarboxylic acid compounds may be added in batches together, or a combination of these may be used.
工序(II)中,优选的是,在聚酰胺系树脂的重均分子量相对于要得到的聚酰胺系树脂的重均分子量而言达到优选10%以上、更优选15%以上的时刻,添加相对于要添加的二羧酸化合物的总摩尔量而言优选为1~40摩尔%、更优选为2~25摩尔%的二羧酸化合物。In the step (II), it is preferable to add the relative molecular weight when the weight average molecular weight of the polyamide-based resin becomes preferably 10% or more, more preferably 15% or more with respect to the weight-average molecular weight of the polyamide-based resin to be obtained. The dicarboxylic acid compound is preferably 1 to 40 mol %, and more preferably 2 to 25 mol %, based on the total molar amount of the dicarboxylic acid compound to be added.
工序(II)的反应温度没有特别限定,例如可以为5~200℃,优选为5~100℃,更优选为5~50℃,进一步优选为5℃~室温(25℃左右)。另外,反应可以在空气中或氮、氩等非活性气体气氛中一边搅拌一边进行,也可以在常压下、加压下或减压下进行。优选方式中,在常压及/或前述非活性气体气氛下一边搅拌一边进行工序(II)。The reaction temperature in the step (II) is not particularly limited, but may be, for example, 5 to 200°C, preferably 5 to 100°C, more preferably 5 to 50°C, and even more preferably 5°C to room temperature (about 25°C). In addition, the reaction may be carried out under stirring in air or in an inert gas atmosphere such as nitrogen and argon, and may be carried out under normal pressure, under pressure, or under reduced pressure. In a preferred embodiment, the step (II) is performed under normal pressure and/or the above-mentioned inert gas atmosphere while stirring.
工序(II)中,分批添加二羧酸化合物后,进行规定时间的搅拌等,使其进行反应,由此,可得到聚酰胺酰亚胺前体。需要说明的是,聚酰胺酰亚胺前体例如可通过以下方式进行分离:向包含聚酰胺酰亚胺前体的反应液中加入大量的水等,使聚酰胺酰亚胺前体析出,进行过滤、浓缩、干燥等。In the step (II), after the dicarboxylic acid compound is added in batches, a polyamideimide precursor can be obtained by performing stirring for a predetermined time or the like to allow the reaction to proceed. In addition, the polyamide-imide precursor can be isolated, for example, by adding a large amount of water or the like to the reaction liquid containing the polyamide-imide precursor, precipitating the polyamide-imide precursor, and carrying out Filtration, concentration, drying, etc.
工序(II)中,中间体(A)与二羧酸化合物反应而得到聚酰胺酰亚胺前体。因此,聚酰胺酰亚胺前体表示至少具有来源于二胺化合物的结构单元、来源于四羧酸的结构单元、及来源于二羧酸化合物的结构单元的酰亚胺化前(闭环前)的聚酰胺酰亚胺。In the step (II), the intermediate (A) is reacted with a dicarboxylic acid compound to obtain a polyamideimide precursor. Therefore, the polyamideimide precursor means at least a structural unit derived from a diamine compound, a structural unit derived from a tetracarboxylic acid, and a structural unit derived from a dicarboxylic acid compound before imidization (before ring closure) of polyamideimide.
制造还具有结构单元(2)的聚酰胺系树脂的情况下,聚酰胺系树脂的制造方法可以进一步包括在酰亚胺化催化剂的存在下将聚酰胺酰亚胺前体进行酰亚胺化的酰亚胺化工序(III)。通过将工序(II)中得到的聚酰胺酰亚胺前体供于工序(III),从而聚酰胺酰亚胺前体的结构单元中的具有聚酰胺酸结构的结构单元部分被酰亚胺化(闭环),可以得到包含式(1)表示的结构单元、式(2)表示的结构单元和式(3)表示的结构单元的聚酰胺系树脂。酰亚胺化工序中,可以在酰亚胺化催化剂的存在下进行酰亚胺化。作为酰亚胺化催化剂,可举出例如三丙基胺、二丁基丙基胺、乙基二丁基胺等脂肪族胺;N-乙基哌啶、N-丙基哌啶、N-丁基吡咯烷、N-丁基哌啶、及N-丙基六氢氮杂等脂环式胺(单环式);氮杂双环[2.2.1]庚烷、氮杂双环[3.2.1]辛烷、氮杂双环[2.2.2]辛烷、及氮杂双环[3.2.2]壬烷等脂环式胺(多环式);以及吡啶、2-甲基吡啶(2-picoline)、3-甲基吡啶(3-picoline)、4-甲基吡啶(4-picoline)、2-乙基吡啶、3-乙基吡啶、4-乙基吡啶、2,4-二甲基吡啶、2,4,6-三甲基吡啶、3,4-环戊烯并吡啶、5,6,7,8-四氢异喹啉、及异喹啉等芳香族胺。另外,从容易促进酰亚胺化反应的观点考虑,优选与酰亚胺化催化剂一同使用酸酐。酸酐可举出酰亚胺化反应中可使用的惯用的酸酐等,作为其具体例,可举出乙酸酐、丙酸酐、丁酸酐等脂肪族酸酐、邻苯二甲酸等芳香族酸酐等。In the case of producing a polyamide-based resin further having a structural unit (2), the method for producing a polyamide-based resin may further include imidizing a polyamideimide precursor in the presence of an imidization catalyst. The imidization step (III). By supplying the polyamideimide precursor obtained in the step (II) to the step (III), the structural unit portion having a polyamic acid structure in the structural unit of the polyamideimide precursor is imidized (ring closure), a polyamide-based resin containing the structural unit represented by the formula (1), the structural unit represented by the formula (2), and the structural unit represented by the formula (3) can be obtained. In the imidization step, imidization may be performed in the presence of an imidization catalyst. Examples of the imidization catalyst include aliphatic amines such as tripropylamine, dibutylpropylamine, and ethyldibutylamine; N-ethylpiperidine, N-propylpiperidine, N- Butylpyrrolidine, N-butylpiperidine, and N-propylhexahydroazepine Alicyclic amines (monocyclic); azabicyclo[2.2.1]heptane, azabicyclo[3.2.1]octane, azabicyclo[2.2.2]octane, and azabicyclo[3.2 .2] Alicyclic amines such as nonane (polycyclic); and pyridine, 2-picoline, 3-picoline, 4-picoline ), 2-ethylpyridine, 3-ethylpyridine, 4-ethylpyridine, 2,4-lutidine, 2,4,6-trimethylpyridine, 3,4-cyclopentenopyridine, Aromatic amines such as 5,6,7,8-tetrahydroisoquinoline and isoquinoline. Moreover, it is preferable to use an acid anhydride together with an imidation catalyst from a viewpoint of easily promoting an imidation reaction. The acid anhydrides include conventional acid anhydrides that can be used in the imidization reaction, and specific examples thereof include aliphatic acid anhydrides such as acetic anhydride, propionic anhydride, and butyric anhydride, and aromatic acid anhydrides such as phthalic acid.
对于聚酰胺系树脂而言,可以通过惯用的方法、例如过滤、浓缩、萃取、晶析、重结晶、柱色谱法等分离手段、将它们组合而成的分离手段等分离纯化来进行分离,在优选方式中,可以通过以下方式进行分离:向包含聚酰胺系树脂的反应液中加入大量的甲醇等醇,使树脂析出,进行浓缩、过滤、干燥等。Polyamide-based resins can be separated by conventional methods, such as separation means such as filtration, concentration, extraction, crystallization, recrystallization, column chromatography, and separation and purification by means of a combination of these, and the like. In a preferred embodiment, the separation can be carried out by adding a large amount of alcohol such as methanol to the reaction liquid containing the polyamide-based resin to precipitate the resin, concentrating, filtering, drying, and the like.
<填料><Packing>
本发明的光学膜可包含至少1种填料。作为填料,可举出例如有机粒子、无机粒子等,优选可举出无机粒子。作为无机粒子,可举出二氧化硅、二氧化锆、氧化铝、二氧化钛、氧化锌、氧化锗、氧化铟、氧化锡、铟锡氧化物、氧化锑、氧化铈等金属氧化物粒子、氟化镁、氟化钠等金属氟化物粒子等,这些中,从容易提高光学膜的弹性模量及/或撕裂强度、容易提高耐冲击性的观点考虑,优选可举出二氧化硅粒子、二氧化锆粒子、氧化铝粒子,更优选可举出二氧化硅粒子。这些填料可以单独使用,或者组合2种以上而使用。The optical film of the present invention may contain at least one kind of filler. As a filler, an organic particle, an inorganic particle, etc. are mentioned, for example, Preferably, an inorganic particle is mentioned. Examples of inorganic particles include metal oxide particles such as silica, zirconia, alumina, titania, zinc oxide, germanium oxide, indium oxide, tin oxide, indium tin oxide, antimony oxide, and cerium oxide, fluoride Metal fluoride particles such as magnesium and sodium fluoride, etc. Among these, from the viewpoints of easily improving the elastic modulus and/or tear strength of the optical film, and easily improving the impact resistance, silica particles, bismuth Zirconia particles, alumina particles, and more preferably silica particles are mentioned. These fillers may be used alone or in combination of two or more.
填料、优选二氧化硅粒子的平均一次粒径通常为1nm以上,优选为5nm以上,更优选为10nm以上,进一步优选为15nm以上,尤其优选为20nm以上,优选为100nm以下,更优选为90nm以下,进一步优选为80nm以下,进一步更优选为70nm以下,尤其优选为60nm以下,尤其更优选为50nm以下,尤其进一步优选为40nm以下。二氧化硅粒子的平均一次粒径在上述范围内时,容易抑制二氧化硅粒子的凝集,容易提高得到的光学膜的光学特性。填料的平均一次粒径可以利用BET法进行测定。需要说明的是,也可以利用透射型电子显微镜、扫描型电子显微镜的图像分析来测定平均一次粒径。The average primary particle size of the filler, preferably silica particles is usually 1 nm or more, preferably 5 nm or more, more preferably 10 nm or more, still more preferably 15 nm or more, particularly preferably 20 nm or more, preferably 100 nm or less, and more preferably 90 nm or less , more preferably 80 nm or less, still more preferably 70 nm or less, particularly preferably 60 nm or less, even more preferably 50 nm or less, and even more preferably 40 nm or less. When the average primary particle size of the silica particles is within the above range, aggregation of the silica particles is easily suppressed, and the optical properties of the obtained optical film are easily improved. The average primary particle size of the filler can be measured by the BET method. In addition, the average primary particle diameter can also be measured by the image analysis of a transmission electron microscope and a scanning electron microscope.
本发明的光学膜含有填料、优选二氧化硅粒子的情况下,相对于光学膜100质量份而言,填料的含量通常为0.1质量份以上,优选为1质量份以上,更优选为5质量份以上,进一步优选为10质量份以上,进一步更优选为20质量份以上,尤其优选为30质量份以上,优选为60质量份以下。填料的含量为上述的下限以上时,容易提高得到的光学膜的弹性模量。另外,填料的含量为上述的上限以下时,容易提高光学膜的光学特性。When the optical film of the present invention contains a filler, preferably silica particles, the content of the filler is usually 0.1 part by mass or more, preferably 1 part by mass or more, and more preferably 5 parts by mass with respect to 100 parts by mass of the optical film. Above, it is more preferably 10 parts by mass or more, still more preferably 20 parts by mass or more, particularly preferably 30 parts by mass or more, and preferably 60 parts by mass or less. When content of a filler is more than the said minimum, it becomes easy to improve the elastic modulus of the optical film obtained. Moreover, when content of a filler is below the said upper limit, it becomes easy to improve the optical characteristics of an optical film.
<紫外线吸收剂><Ultraviolet absorber>
本发明的光学膜可包含至少1种紫外线吸收剂。紫外线吸收剂可从在树脂材料的领域作为紫外线吸收剂通常使用的物质中适当选择。紫外线吸收剂可包含吸收400nm以下的波长的光的化合物。作为紫外线吸收剂,可举出例如选自由二苯甲酮系化合物、水杨酸酯系化合物、苯并三唑系化合物、及三嗪系化合物组成的组中的至少1种化合物。紫外线吸收剂可以单独使用或组合两种以上而使用。通过使光学膜含有紫外线吸收剂,从而能抑制树脂的劣化,因此,在将本发明的光学膜应用于显示装置等的情况下,能提高视觉辨认性。本说明书中,所谓“系化合物”,是指附带有该“系化合物”的化合物的衍生物。例如,所谓“二苯甲酮系化合物”,是指具有作为母体骨架的二苯甲酮、和键合于二苯甲酮的取代基的化合物。The optical film of this invention may contain at least 1 type of ultraviolet absorber. The ultraviolet absorber can be appropriately selected from those generally used as ultraviolet absorbers in the field of resin materials. The ultraviolet absorber may contain a compound that absorbs light having a wavelength of 400 nm or less. Examples of the ultraviolet absorber include at least one compound selected from the group consisting of benzophenone-based compounds, salicylate-based compounds, benzotriazole-based compounds, and triazine-based compounds. An ultraviolet absorber can be used individually or in combination of 2 or more types. Since deterioration of resin can be suppressed by containing an ultraviolet absorber in an optical film, when applying the optical film of this invention to a display apparatus etc., visibility can be improved. In this specification, the "system compound" refers to a derivative of the compound to which the "system compound" is attached. For example, the "benzophenone-based compound" refers to a compound having benzophenone as a parent skeleton and a substituent bonded to the benzophenone.
本发明的光学膜含有紫外线吸收剂的情况下,相对于光学膜中包含的聚酰胺系树脂的质量而言,紫外线吸收剂的含量优选为0.01~10质量份,更优选为1~8质量份,进一步优选为2~7质量份。紫外线吸收剂的含量为上述的下限以上时,容易提高紫外线吸收性。紫外线吸收剂的含量为上述的上限以下时,能抑制因基材制造时的热而导致的紫外线吸收剂的分解,容易提高光学特性,例如容易降低雾度。When the optical film of the present invention contains an ultraviolet absorber, the content of the ultraviolet absorber is preferably 0.01 to 10 parts by mass, more preferably 1 to 8 parts by mass, relative to the mass of the polyamide-based resin contained in the optical film. , more preferably 2 to 7 parts by mass. When content of an ultraviolet absorber is more than the said minimum, it becomes easy to improve ultraviolet absorbency. When the content of the ultraviolet absorber is below the above-mentioned upper limit, decomposition of the ultraviolet absorber due to heat during production of the base material can be suppressed, and optical properties can be easily improved, for example, haze can be easily reduced.
<其他添加剂><Other additives>
本发明的光学膜可以进一步含有填料、紫外线吸收剂以外的其他添加剂。作为其他添加剂,可举出例如抗氧化剂、脱模剂、稳定剂、上蓝剂等着色剂、阻燃剂、pH调节剂、二氧化硅分散剂、润滑剂、增稠剂、及流平剂等。含有其他添加剂的情况下,关于其含量,相对于光学膜的质量而言,可以优选为0.001~20质量份,更优选为0.01~15质量份,进一步优选为0.1~10质量份。The optical film of the present invention may further contain other additives other than fillers and ultraviolet absorbers. Examples of other additives include antioxidants, mold release agents, stabilizers, and colorants such as bluing agents, flame retardants, pH adjusters, silica dispersants, lubricants, thickeners, and leveling agents. Wait. When other additives are contained, the content thereof may be preferably 0.001 to 20 parts by mass, more preferably 0.01 to 15 parts by mass, and even more preferably 0.1 to 10 parts by mass relative to the mass of the optical film.
(光学膜的制造方法)(Manufacturing method of optical film)
本发明的光学膜的制造方法没有特别限定,例如可以是包括以下工序的制造方法。The manufacturing method of the optical film of this invention is not specifically limited, For example, the manufacturing method including the following steps may be used.
(a)制备至少包含前述聚酰胺系树脂及溶剂的聚酰胺系树脂组合物(以下,也称为“清漆”)的工序(清漆制备工序),(a) a step of preparing a polyamide-based resin composition (hereinafter, also referred to as "varnish") containing at least the above-mentioned polyamide-based resin and a solvent (varnish preparation step),
(b)将清漆涂布于支承材料而形成涂膜的工序(涂布工序),以及(b) a step of applying a varnish to a support material to form a coating film (coating step), and
(c)使涂布的液体(涂膜)干燥而形成光学膜的工序(光学膜形成工序)(c) Step of drying the applied liquid (coating film) to form an optical film (optical film forming step)
清漆制备工序中,将聚酰胺系树脂溶解于溶剂中,根据需要,添加前述填料、紫外线吸收剂等添加剂,进行搅拌混合,由此制备清漆。需要说明的是,使用二氧化硅粒子作为填料的情况下,可将下述硅溶胶添加至树脂中,所述硅溶胶是用可将前述树脂溶解的溶剂、例如下述的清漆的制备中可使用的溶剂对包含二氧化硅粒子的硅溶胶的分散液进行置换而得到的硅溶胶。In the varnish preparation step, a varnish is prepared by dissolving a polyamide-based resin in a solvent, adding additives such as the above-mentioned filler and an ultraviolet absorber as necessary, and stirring and mixing. It should be noted that, when silica particles are used as the filler, the following silica sol can be added to the resin, and the silica sol can be used in the preparation of a solvent that can dissolve the resin, such as the following varnish. The silica sol obtained by replacing the dispersion liquid of the silica sol containing silica particles with the solvent used.
清漆的制备中使用的溶剂没有特别限定,只要能将前述树脂溶解即可。作为所述溶剂,可举出例如N,N-二甲基乙酰胺、N,N-二甲基甲酰胺等酰胺系溶剂;γ-丁内酯、γ-戊内酯等内酯系溶剂;二甲基砜、二甲基亚砜、环丁砜等含硫系溶剂;碳酸亚乙酯、碳酸亚丙酯等碳酸酯系溶剂;及它们的组合。这些中,优选酰胺系溶剂或内酯系溶剂。这些溶剂可以单独使用或组合两种以上而使用。另外,可在清漆中包含水、醇系溶剂、酮系溶剂、非环状酯系溶剂、醚系溶剂等。清漆的固态成分浓度优选为1~25质量%,更优选为5~20质量%,进一步优选为5~15质量%。The solvent used in the preparation of the varnish is not particularly limited as long as it can dissolve the aforementioned resin. Examples of the solvent include amide-based solvents such as N,N-dimethylacetamide and N,N-dimethylformamide; lactone-based solvents such as γ-butyrolactone and γ-valerolactone; Sulfur-containing solvents such as dimethyl sulfone, dimethyl sulfoxide, and sulfolane; carbonate-based solvents such as ethylene carbonate and propylene carbonate; and combinations thereof. Among these, an amide-based solvent or a lactone-based solvent is preferable. These solvents may be used alone or in combination of two or more. In addition, water, an alcohol-based solvent, a ketone-based solvent, an acyclic ester-based solvent, an ether-based solvent, and the like may be contained in the varnish. The solid content concentration of the varnish is preferably 1 to 25% by mass, more preferably 5 to 20% by mass, and further preferably 5 to 15% by mass.
涂布工序中,利用已知的涂布方法,将清漆涂布于支承材料上而形成涂膜。作为已知的涂布方法,可举出例如线棒涂布法、逆式涂布、凹版涂布等辊涂法、模涂法、逗号涂布法、唇涂法、旋涂法、丝网涂布法、喷注涂布法、浸渍法、喷雾法、流延成型法等。In the coating step, the varnish is coated on the support material by a known coating method to form a coating film. Examples of known coating methods include bar coating, reverse coating, gravure coating, and other roll coating methods, die coating, comma coating, lip coating, spin coating, and screen coating. Coating method, spray coating method, dipping method, spray method, tape casting method, etc.
膜形成工序中,通过将涂膜干燥并从支承材料剥离,从而能够形成光学膜。在剥离后,可以进一步设置将光学膜干燥的工序。涂膜的干燥通常可以于50~350℃的温度进行。根据需要,可以在非活性气氛或减压的条件下进行涂膜的干燥。In the film forming step, the optical film can be formed by drying the coating film and peeling off the support material. After peeling, a step of drying the optical film may be further provided. Drying of the coating film can usually be performed at a temperature of 50 to 350°C. If necessary, drying of the coating film can be performed in an inert atmosphere or under reduced pressure.
作为支承材料的例子,如果是金属系,则可举出SUS板,如果是树脂系,则可举出PET膜、PEN膜、聚酰胺系树脂膜、聚酰亚胺系树脂膜、环烯烃系聚合物(COP)膜、丙烯酸系膜等。其中,从平滑性、耐热性优异的观点考虑,优选PET膜、COP膜等,此外,从与光学膜的密合性及成本的观点考虑,更优选PET膜。As an example of a support material, if it is a metal type, a SUS plate is mentioned, and if it is a resin type, a PET film, a PEN film, a polyamide type resin film, a polyimide type resin film, and a cycloolefin type are mentioned. Polymer (COP) film, acrylic film, etc. Among them, a PET film, a COP film, etc. are preferable from the viewpoints of being excellent in smoothness and heat resistance, and a PET film is more preferable from the viewpoints of adhesiveness to an optical film and cost.
(功能层)(functional layer)
可以在本发明的光学膜的至少一个面上层叠有1层以上的功能层。作为功能层,可举出例如紫外线吸收层、硬涂层、底漆层、阻气层、粘合层、色相调节层、折射率调节层等。功能层可以单独使用,或者组合两种以上而使用。One or more functional layers may be laminated on at least one surface of the optical film of the present invention. As a functional layer, an ultraviolet absorption layer, a hard coat layer, a primer layer, a gas barrier layer, an adhesive layer, a hue adjustment layer, a refractive index adjustment layer etc. are mentioned, for example. The functional layers may be used alone or in combination of two or more.
可以在本发明的光学膜的至少一个面上设置有硬涂层。硬涂层的厚度没有特别限定,例如可以为2~100μm。前述硬涂层的厚度在前述的范围内时,能确保充分的耐擦伤性,另外,耐弯曲性不易降低,存在不易发生因固化收缩而导致产生卷曲的问题的趋势。A hard coat layer may be provided on at least one surface of the optical film of the present invention. The thickness of the hard coat layer is not particularly limited, but may be, for example, 2 to 100 μm. When the thickness of the hard coat layer is within the above-mentioned range, sufficient scratch resistance can be ensured, and bending resistance is not easily reduced, and the problem of curling due to curing shrinkage tends to be less likely to occur.
前述硬涂层可通过以下方式形成:通过照射活性能量射线、或赋予热能,从而使包含可形成交联结构的反应性材料的硬涂层组合物固化;优选通过照射活性能量射线来进行。活性能量射线被定义为能将产生活性种的化合物分解而产生活性种的能量射线,可举出可见光、紫外线、红外线、X射线、α射线、β射线、γ射线及电子束等,优选可举出紫外线。前述硬涂层组合物含有自由基聚合性化合物及阳离子聚合性化合物中的至少1种聚合物。The aforementioned hard coat layer can be formed by irradiating an active energy ray or imparting thermal energy to cure a hard coat layer composition containing a reactive material capable of forming a crosslinked structure; preferably by irradiating an active energy ray. Active energy rays are defined as energy rays capable of decomposing active species-generating compounds to generate active species, and examples thereof include visible light, ultraviolet rays, infrared rays, X-rays, alpha rays, beta rays, gamma rays, and electron beams, and preferably include out UV rays. The said hard-coat layer composition contains at least 1 sort(s) of polymer from a radically polymerizable compound and a cationically polymerizable compound.
前述自由基聚合性化合物为具有自由基聚合性基团的化合物。作为前述自由基聚合性化合物所具有的自由基聚合性基团,只要为可发生自由基聚合反应的官能团即可,可举出包含碳-碳不饱和双键的基团等,具体而言,可举出乙烯基、(甲基)丙烯酰基等。需要说明的是,前述自由基聚合性化合物具有2个以上自由基聚合性基团时,这些自由基聚合性基团相互可以相同也可以不同。对于前述自由基聚合性化合物在1个分子中具有的自由基聚合性基团的数目而言,从提高硬涂层的硬度方面考虑,优选为2以上。作为前述自由基聚合性化合物,从反应性的高度方面考虑,优选可举出具有(甲基)丙烯酰基的化合物,具体而言,可举出在1分子中具有2~6个(甲基)丙烯酰基的被称为多官能丙烯酸酯单体的化合物、被称为环氧(甲基)丙烯酸酯、聚氨酯(甲基)丙烯酸酯(urethane(meth)acrylate)、聚酯(甲基)丙烯酸酯的在分子内具有数个(甲基)丙烯酰基的分子量为数百至数千的低聚物,优选可举出选自环氧(甲基)丙烯酸酯、聚氨酯(甲基)丙烯酸酯及聚酯(甲基)丙烯酸酯中的1种以上。The aforementioned radically polymerizable compound is a compound having a radically polymerizable group. The radically polymerizable group contained in the above-mentioned radically polymerizable compound may be any functional group capable of generating a radical polymerization reaction, and examples thereof include a carbon-carbon unsaturated double bond-containing group, and the like. Specifically, A vinyl group, a (meth)acryloyl group, etc. are mentioned. In addition, when the said radically polymerizable compound has two or more radically polymerizable groups, these radically polymerizable groups may mutually be the same or different. The number of radically polymerizable groups that the radically polymerizable compound has in one molecule is preferably 2 or more from the viewpoint of improving the hardness of the hard coat layer. As the above-mentioned radically polymerizable compound, a compound having a (meth)acryloyl group is preferably used from the viewpoint of high reactivity, and specifically, a compound having 2 to 6 (methyl) groups in one molecule is used. Acryloyl compound called polyfunctional acrylate monomer, called epoxy (meth)acrylate, urethane (meth)acrylate, polyester (meth)acrylate The molecular weight of the oligomer having several (meth)acryloyl groups in the molecule is several hundred to several thousand, preferably selected from epoxy (meth)acrylate, urethane (meth)acrylate and polyacrylate. One or more of ester (meth)acrylates.
前述阳离子聚合性化合物为具有环氧基、氧杂环丁基、乙烯基醚基等阳离子聚合性基团的化合物。从提高硬涂层的硬度方面考虑,前述阳离子聚合性化合物在1分子中具有的阳离子聚合性基团的数目优选为2以上,更优选为3以上。The aforementioned cationically polymerizable compound is a compound having a cationically polymerizable group such as an epoxy group, an oxetanyl group, and a vinyl ether group. From the viewpoint of improving the hardness of the hard coat layer, the number of cationically polymerizable groups contained in one molecule of the cationically polymerizable compound is preferably 2 or more, and more preferably 3 or more.
另外,作为前述阳离子聚合性化合物,其中优选具有环氧基及氧杂环丁基中的至少1种作为阳离子聚合性基团的化合物。环氧基、氧杂环丁基等环状醚基从伴随聚合反应的收缩小这方面考虑是优选的。另外,具有环状醚基中的环氧基的化合物具有下述这样的优点:容易获得多种结构的化合物,不会对得到的硬涂层的耐久性造成不良影响,也容易控制与自由基聚合性化合物的相容性。另外,环状醚基中的氧杂环丁基与环氧基相比,具有以下优点:聚合度容易变高,加快由得到的硬涂层的阳离子聚合性化合物得到的网络的形成速度,即使在与自由基聚合性化合物混合存在的区域,也不会在膜中残留未反应的单体,形成独立的网络;等等。In addition, among the above-mentioned cationically polymerizable compounds, compounds having at least one of an epoxy group and an oxetanyl group as a cationically polymerizable group are preferable. Cyclic ether groups such as an epoxy group and an oxetanyl group are preferable from the viewpoint of small shrinkage accompanying the polymerization reaction. In addition, the compound having an epoxy group in the cyclic ether group has the following advantages: it is easy to obtain compounds of various structures, does not adversely affect the durability of the obtained hard coat layer, and is easy to control the interaction with radicals Compatibility of polymeric compounds. In addition, the oxetanyl group in the cyclic ether group has the following advantages, compared with the epoxy group, the degree of polymerization is easily increased, and the formation speed of the network obtained from the cationically polymerizable compound of the hard coat layer obtained is accelerated, even if In the region where it is mixed with the radically polymerizable compound, unreacted monomers do not remain in the film to form an independent network; and the like.
作为具有环氧基的阳离子聚合性化合物,例如,可举出:具有脂环族环的多元醇的聚缩水甘油基醚或通过用过氧化氢、过氧酸等适当的氧化剂将含有环己烯环、环戊烯环的化合物环氧化而得到的脂环族环氧树脂;脂肪族多元醇、或其氧化烯加成物的聚缩水甘油基醚、脂肪族长链多元酸的聚缩水甘油基酯、(甲基)丙烯酸缩水甘油酯的均聚物、共聚物等脂肪族环氧树脂;通过双酚A、双酚F、氢化双酚A等双酚类、或它们的氧化烯加成物、己内酯加成物等衍生物、与表氯醇的反应而制造的缩水甘油基醚、及Novolac环氧树脂等由双酚类衍生的缩水甘油基醚型环氧树脂等。Examples of the cationically polymerizable compound having an epoxy group include polyglycidyl ether of a polyhydric alcohol having an alicyclic ring, or cyclohexene-containing cyclohexene treated with an appropriate oxidizing agent such as hydrogen peroxide or peroxyacid Alicyclic epoxy resins obtained by epoxidizing compounds of rings and cyclopentene rings; polyglycidyl ethers of aliphatic polyols or their oxyalkylene adducts, polyglycidyl groups of aliphatic long-chain polyacids Aliphatic epoxy resins such as homopolymers and copolymers of esters and glycidyl (meth)acrylates; bisphenols such as bisphenol A, bisphenol F, hydrogenated bisphenol A, or their alkylene oxide adducts , derivatives such as caprolactone adducts, glycidyl ethers produced by the reaction with epichlorohydrin, and glycidyl ether epoxy resins derived from bisphenols such as Novolac epoxy resins.
前述硬涂层组合物可以进一步包含聚合引发剂。作为聚合引发剂,可举出自由基聚合引发剂、阳离子聚合引发剂、自由基及阳离子聚合引发剂等,可适当选择使用。对于这些聚合引发剂而言,可通过活性能量射线照射及加热中的至少一者而被分解,产生自由基或阳离子,进行自由基聚合和阳离子聚合。The aforementioned hard coat composition may further contain a polymerization initiator. As a polymerization initiator, a radical polymerization initiator, a cationic polymerization initiator, a radical and a cationic polymerization initiator, etc. are mentioned, It can select and use suitably. These polymerization initiators can be decomposed by at least one of active energy ray irradiation and heating to generate radicals or cations, and to perform radical polymerization and cationic polymerization.
自由基聚合引发剂只要可通过活性能量射线照射及加热中的至少任一者而释放引发自由基聚合的物质即可。例如,作为热自由基聚合引发剂,可举出过氧化氢、过氧苯甲酸等有机过氧化物、偶氮双丁腈等偶氮化合物等。The radical polymerization initiator should just be capable of releasing a substance that initiates radical polymerization by at least one of active energy ray irradiation and heating. For example, as a thermal radical polymerization initiator, organic peroxides, such as hydrogen peroxide and peroxybenzoic acid, azo compounds, such as azobisbutyronitrile, etc. are mentioned.
作为活性能量射线自由基聚合引发剂,有通过分子的分解而生成自由基的Type1型自由基聚合引发剂、和与叔胺共存而通过夺氢型反应生成自由基的Type2型自由基聚合引发剂,它们可以单独使用或并用而使用。As active energy ray radical polymerization initiators, there are Type 1 type radical polymerization initiators that generate radicals by decomposition of molecules, and Type 2 type radical polymerization initiators that generate radicals by hydrogen abstraction reaction in coexistence with tertiary amines , they can be used alone or in combination.
阳离子聚合引发剂只要能通过活性能量射线照射及加热中的至少任一者而释放引发阳离子聚合的物质即可。作为阳离子聚合引发剂,可使用芳香族碘鎓盐、芳香族锍盐、环戊二烯基铁(II)络合物等。根据结构的差异,它们可通过活性能量射线照射或加热中的任一者或两者而引发阳离子聚合。The cationic polymerization initiator should just be capable of releasing a substance that initiates cationic polymerization by at least one of active energy ray irradiation and heating. As the cationic polymerization initiator, an aromatic iodonium salt, an aromatic sulfonium salt, a cyclopentadienyl iron (II) complex, or the like can be used. Depending on the difference in structure, they can initiate cationic polymerization by either or both of active energy ray irradiation or heating.
相对于前述硬涂层组合物整体100质量%而言,优选可以以0.1~10质量%的量包含前述聚合引发剂。前述聚合引发剂的含量在前述的范围内时,能使固化充分进行,能使最终得到的涂膜的机械物性、密合力在良好的范围内,另外,存在因固化收缩而导致的粘接力不良、破裂现象及卷曲现象变得不易发生的趋势。The polymerization initiator may preferably be contained in an amount of 0.1 to 10% by mass relative to 100% by mass of the entire hard coat composition. When the content of the polymerization initiator is within the above-mentioned range, curing can be sufficiently advanced, the mechanical properties and adhesive force of the finally obtained coating film can be kept in a favorable range, and there is adhesive force due to curing shrinkage. Defects, cracking and curling tend to become less likely to occur.
前述硬涂层组合物可以进一步包含选自由溶剂及添加剂组成的组中的一种以上。前述溶剂只要是能使前述聚合性化合物及聚合引发剂溶解或分散、并且作为本技术领域的硬涂层组合物的溶剂而为人所知的溶剂,就可以在不妨碍本发明的效果的范围内使用。前述添加剂可以进一步包含无机粒子、流平剂、稳定剂、表面活性剂、抗静电剂、润滑剂、防污剂等。The aforementioned hard coat layer composition may further contain at least one selected from the group consisting of a solvent and an additive. The above-mentioned solvent may be a solvent that can dissolve or disperse the above-mentioned polymerizable compound and polymerization initiator, and is known as a solvent for a hard coat composition in this technical field, within a range that does not hinder the effects of the present invention. use. The aforementioned additives may further contain inorganic particles, leveling agents, stabilizers, surfactants, antistatic agents, lubricants, antifouling agents, and the like.
紫外线吸收层为具有紫外线吸收功能的层,例如由选自紫外线固化型的透明树脂、电子束固化型的透明树脂、及热固化型的透明树脂中的主材、和分散于该主材中的紫外线吸收剂构成。The ultraviolet absorbing layer is a layer having an ultraviolet absorbing function, for example, it is composed of a main material selected from the group consisting of an ultraviolet curable transparent resin, an electron beam curable transparent resin, and a thermosetting transparent resin, and a material dispersed in the main material. UV absorber composition.
粘合层为具有粘合性的功能的层,具有将光学膜粘接于其他构件的功能。作为粘合层的形成材料,可使用通常已知的材料。例如,可使用热固性树脂组合物或光固化性树脂组合物。这种情况下,可通过事后供给能量,从而使树脂组合物进行高分子化而使其固化。The adhesive layer is a layer having an adhesive function, and has a function of adhering the optical film to other members. As the material for forming the adhesive layer, commonly known materials can be used. For example, a thermosetting resin composition or a photocurable resin composition can be used. In this case, the resin composition can be polymerized and cured by supplying energy afterwards.
粘合层可以是被称为压敏型粘接剂(Pressure Sensitive Adhesive,PSA)的、通过按压而贴合于对象物的层。压敏型粘接剂可以为作为“在常温下具有粘合性、以轻压力即粘接于被粘接材料的物质”(JIS K 6800)的粘合剂,也可以为作为“将特定成分容纳于保护被膜(微囊)内、在通过适当的手段(压力、热等)将被膜破坏之前能维持稳定性的粘接剂”(JIS K 6800)的胶囊型粘接剂。The adhesive layer may be a layer called a pressure-sensitive adhesive (PSA), which is attached to an object by pressing. The pressure-sensitive adhesive may be an adhesive that "has adhesive properties at room temperature and adheres to a material to be adhered with light pressure" (JIS K 6800), or may be a "specified component". Capsule-type adhesives that are contained in a protective film (microcapsule) and maintain stability until the film is destroyed by appropriate means (pressure, heat, etc.)" (JIS K 6800).
色相调节层为具有色相调节功能的层,是能将包含光学膜的层叠体调节为目标色相的层。色相调节层例如为含有树脂及着色剂的层。作为该着色剂,可举出例如氧化钛、氧化锌、氧化铁红、氧化钛系烧成颜料、群青、铝酸钴、及炭黑等无机颜料;偶氮系化合物、喹吖啶酮系化合物、蒽醌系化合物、苝系化合物、异吲哚啉酮系化合物、酞菁系化合物、喹酞酮系化合物、士林(threne)系化合物、及二酮吡咯并吡咯系化合物等有机颜料;硫酸钡、及碳酸钙等体质颜料;以及碱性染料、酸性染料、及媒染染料等染料。A hue adjustment layer is a layer which has a hue adjustment function, and is a layer which can adjust the laminated body containing an optical film to a target hue. The hue-adjusting layer is, for example, a layer containing a resin and a colorant. Examples of the colorant include inorganic pigments such as titanium oxide, zinc oxide, red iron oxide, titanium oxide-based fired pigments, ultramarine blue, cobalt aluminate, and carbon black; azo-based compounds and quinacridone-based compounds , organic pigments such as anthraquinone-based compounds, perylene-based compounds, isoindolinone-based compounds, phthalocyanine-based compounds, quinophthalone-based compounds, threne-based compounds, and diketopyrrolopyrrole-based compounds; sulfuric acid Barium, calcium carbonate and other extender pigments; and basic dyes, acid dyes, and mordant dyes and other dyes.
折射率调节层为具有调节折射率的功能的层,例如为具有与光学膜不同的折射率、能向光学层叠体赋予规定的折射率的层。折射率调节层例如可以为含有适当选择的树脂、及根据情况进一步含有颜料的树脂层,也可以为金属的薄膜。作为调节折射率的颜料,可举出例如氧化硅、氧化铝、氧化锑、氧化锡、氧化钛、氧化锆及氧化钽。该颜料的平均一次粒径可以为0.1μm以下。通过使颜料的平均一次粒径为0.1μm以下,能防止透过折射率调节层的光的漫反射,能防止透明度的下降。作为折射率调节层中可使用的金属,可举出例如氧化钛、氧化钽、氧化锆、氧化锌、氧化锡、氧化硅、氧化铟、氮氧化钛、氮化钛、氮氧化硅、氮化硅等金属氧化物或金属氮化物。The refractive index adjusting layer is a layer having a function of adjusting the refractive index, and is, for example, a layer having a refractive index different from that of the optical film and capable of imparting a predetermined refractive index to the optical laminate. The refractive index adjustment layer may be, for example, a resin layer containing appropriately selected resin and, in some cases, a pigment, or may be a metal thin film. Examples of pigments for adjusting the refractive index include silica, alumina, antimony oxide, tin oxide, titanium oxide, zirconium oxide, and tantalum oxide. The average primary particle size of the pigment may be 0.1 μm or less. By setting the average primary particle diameter of the pigment to be 0.1 μm or less, diffuse reflection of light transmitted through the refractive index adjustment layer can be prevented, and a decrease in transparency can be prevented. Examples of metals that can be used in the refractive index adjusting layer include titanium oxide, tantalum oxide, zirconium oxide, zinc oxide, tin oxide, silicon oxide, indium oxide, titanium oxynitride, titanium nitride, silicon oxynitride, and nitride. Metal oxides or metal nitrides such as silicon.
本发明的一个优选实施方式中,本发明的光学膜作为显示装置的前面板、尤其是柔性显示装置的前面板(以下,有时称为窗膜)有用。柔性显示装置例如具有柔性功能层、和层叠于柔性功能层而作为前面板发挥功能的光学膜。即,柔性显示装置的前面板被配置于柔性功能层上的观看侧。该前面板具有保护柔性功能层的功能。In one preferred embodiment of the present invention, the optical film of the present invention is useful as a front panel of a display device, particularly a front panel of a flexible display device (hereinafter, sometimes referred to as a window film). A flexible display device has, for example, a flexible functional layer and an optical film laminated on the flexible functional layer and functioning as a front panel. That is, the front panel of the flexible display device is arranged on the viewing side on the flexible functional layer. The front panel has the function of protecting the flexible functional layer.
作为显示装置,可举出电视机、智能手机、移动电话、汽车导航、平板PC、便携游戏机、电子纸、指示器、公告牌、钟表、及智能手表等可穿戴设备等。作为柔性显示装置,可举出具有柔性特性的所有显示装置。Examples of display devices include televisions, smartphones, mobile phones, car navigation, tablet PCs, portable game consoles, electronic paper, indicators, bulletin boards, clocks, and wearable devices such as smart watches. As a flexible display device, all display devices which have a flexible characteristic can be mentioned.
[柔性显示装置][Flexible Display Device]
本发明还提供包含本发明的光学膜的柔性显示装置。本发明的光学膜优选在柔性显示装置中作为前面板使用,该前面板有时被称为窗膜。该柔性显示装置由柔性显示装置用层叠体和有机EL显示面板形成,柔性显示装置用层叠体被配置于有机EL显示面板的观看侧,以可折弯方式构成。柔性显示装置用层叠体可含有窗膜、偏光板、优选圆偏光板、触摸传感器,它们的层叠顺序是任意的,优选从观看侧起按窗膜、偏光板、触摸传感器的顺序或按窗膜、触摸传感器、偏光板的顺序层叠。若在触摸传感器的观看侧存在偏光板,则触摸传感器的图案将难以被观察到,显示图像的视觉辨认性变得良好,因而优选。各构件可使用粘接剂、粘合剂等进行层叠。另外,可具备在前述窗、偏光板、触摸传感器中的任一层的至少一面上形成的遮光图案。The present invention also provides a flexible display device comprising the optical film of the present invention. The optical film of the present invention is preferably used in a flexible display device as a front panel, which is sometimes referred to as a window film. The flexible display device is formed of a laminate for a flexible display device and an organic EL display panel, and the laminate for a flexible display device is arranged on the viewing side of the organic EL display panel and is configured to be foldable. The laminate for a flexible display device may contain a window film, a polarizing plate, preferably a circular polarizing plate, and a touch sensor, and the lamination order of these may be arbitrary, but the order of the window film, the polarizing plate, the touch sensor, or the window film is preferred from the viewing side. , the touch sensor, and the polarizing plate are stacked in sequence. When a polarizing plate is present on the viewing side of the touch sensor, the pattern of the touch sensor is difficult to be observed, and the visibility of the displayed image becomes good, which is preferable. The respective members may be laminated using an adhesive, an adhesive, or the like. In addition, a light-shielding pattern formed on at least one surface of any one of the window, the polarizing plate, and the touch sensor may be provided.
[偏光板][polarizing plate]
本发明的柔性显示装置可以还具备偏光板、优选圆偏光板。圆偏光板是通过在直线偏光板上层叠λ/4相位差板而具有仅使右旋圆偏振光成分或左旋圆偏振光成分透过的功能的功能层。例如可用于:将外界光线转换为右旋圆偏振光,将被有机EL面板反射而成为左旋圆偏振光的外界光线阻断,仅使有机EL的发光成分透过,由此抑制反射光的影响,从而使得容易观看图像。为了达成圆偏振光功能,直线偏光板的吸收轴与λ/4相位差板的慢轴理论上需要为45°,但在实际应用中为45±10°。直线偏光板与λ/4相位差板并非必须相邻层叠,吸收轴与慢轴的关系满足前述的范围即可。优选在全部波长下达成完全的圆偏振光,但在实际应用中并非必须如此,因此,本发明中的圆偏光板也包括椭圆偏光板。也优选在直线偏光板的观看侧进一步层叠λ/4相位差膜,使出射光成为圆偏振光,由此提高佩戴偏光太阳镜的状态下的视觉辨认性。The flexible display device of the present invention may further include a polarizing plate, preferably a circular polarizing plate. The circularly polarizing plate is a functional layer having a function of transmitting only a right-handed circularly polarized light component or a left-handed circularly polarized light component by laminating a λ/4 retardation plate on a linear polarizing plate. For example, it can be used to convert external light into right-handed circularly polarized light, block the external light that is reflected by the organic EL panel and become left-handed circularly polarized light, and only transmit the light-emitting component of the organic EL, thereby suppressing the influence of reflected light , thereby making it easy to view the image. In order to achieve the function of circularly polarized light, the absorption axis of the linear polarizer and the slow axis of the λ/4 retardation plate need to be 45° in theory, but 45±10° in practical applications. The linear polarizer and the λ/4 retardation plate do not necessarily have to be stacked adjacent to each other, and the relationship between the absorption axis and the slow axis may satisfy the aforementioned range. It is preferable to achieve complete circularly polarized light at all wavelengths, but this is not necessary in practical applications. Therefore, the circularly polarizing plate in the present invention also includes an elliptically polarizing plate. It is also preferable that a λ/4 retardation film is further laminated on the viewing side of the linear polarizing plate to make the outgoing light circularly polarized, thereby improving visibility in a state of wearing polarized sunglasses.
直线偏光板是具有下述功能的功能层:使在透射轴方向发生振动的光通过、而将与其垂直的振动成分的偏振光阻断。前述直线偏光板可以是单独的直线偏光片或具备直线偏光片及被贴合在其至少一面上的保护膜的结构。前述直线偏光板的厚度可以为200μm以下,优选为0.5~100μm。厚度在前述的范围内时,存在柔软性不易下降的趋势。The linear polarizer is a functional layer having a function of passing light vibrating in the direction of the transmission axis and blocking polarized light of a vibration component perpendicular thereto. The linear polarizer may be a single linear polarizer or a structure including a linear polarizer and a protective film bonded to at least one surface of the linear polarizer. The thickness of the linear polarizing plate may be 200 μm or less, and preferably 0.5 to 100 μm. When the thickness is within the aforementioned range, there is a tendency that the flexibility is not easily reduced.
前述直线偏光片可以是通过对聚乙烯醇(PVA)系膜进行染色、拉伸而制造的膜型偏光片。通过在经拉伸而发生了取向的PVA系膜上吸附碘等二色性色素,或者在吸附于PVA上的状态下进行拉伸从而使二色性色素发生取向,可发挥偏光性能。前述膜型偏光片的制造中,还可以具有溶胀、基于硼酸的交联、基于水溶液的洗涤、干燥等工序。拉伸、染色工序可以以单独的PVA系膜的形式进行,也可在与聚对苯二甲酸乙二醇酯这样的其他膜层叠的状态下进行。使用的PVA系膜的厚度优选为10~100μm,拉伸倍率优选为2~10倍。The aforementioned linear polarizer may be a film-type polarizer produced by dyeing and stretching a polyvinyl alcohol (PVA)-based film. The polarizing performance can be exhibited by adsorbing a dichroic dye such as iodine on the PVA-based film oriented by stretching, or by stretching the dichroic dye in a state of being adsorbed on PVA to orient the dichroic dye. In the production of the above-mentioned film-type polarizer, steps such as swelling, crosslinking by boric acid, washing by aqueous solution, and drying may be further included. The stretching and dyeing process may be performed as a PVA-based film alone, or may be performed in a state of being laminated with another film such as polyethylene terephthalate. The thickness of the PVA-type film to be used is preferably 10 to 100 μm, and the stretching ratio is preferably 2 to 10 times.
此外,作为前述偏光片的另一例,可以是涂布液晶偏光组合物而形成的液晶涂布型偏光片。前述液晶偏光组合物可包含液晶性化合物及二色性色素化合物。前述液晶性化合物具有呈现液晶状态的性质即可,在具有近晶相等高阶取向状态时,能发挥高的偏光性能,因而优选。另外,液晶性化合物还优选具有聚合性官能团。Moreover, as another example of the said polarizer, the liquid crystal coating type polarizer formed by apply|coating a liquid crystal polarizing composition may be sufficient. The liquid crystal polarizing composition may contain a liquid crystal compound and a dichroic dye compound. The aforementioned liquid crystalline compound only needs to have a property of exhibiting a liquid crystal state, and when it has a high-order alignment state such as smectic, it is preferable because it exhibits high polarization performance. In addition, the liquid crystal compound preferably has a polymerizable functional group.
前述二色性色素是与前述液晶化合物一同取向而显示二色性的色素,并且二色性色素本身可以具有液晶性,也可具有聚合性官能团。液晶偏光组合物中的任一种化合物具有聚合性官能团。The dichroic dye is a dye that is aligned together with the liquid crystal compound and exhibits dichroism, and the dichroic dye itself may have liquid crystallinity or a polymerizable functional group. Any compound in the liquid crystal polarizing composition has a polymerizable functional group.
前述液晶偏光组合物可以还包含引发剂、溶剂、分散剂、流平剂、稳定剂、表面活性剂、交联剂、硅烷偶联剂等。The aforementioned liquid crystal polarizing composition may further contain an initiator, a solvent, a dispersant, a leveling agent, a stabilizer, a surfactant, a crosslinking agent, a silane coupling agent, and the like.
前述液晶偏光层通过在取向膜上涂布液晶偏光组合物而形成液晶偏光层从而制造。The said liquid crystal polarizing layer is manufactured by apply|coating a liquid crystal polarizing composition on an alignment film, and forming a liquid crystal polarizing layer.
与膜型偏光片相比,液晶偏光层能形成较薄的厚度。前述液晶偏光层的厚度可以优选为0.5~10μm,更优选为1~5μm。Compared with the film-type polarizer, the liquid crystal polarizing layer can be formed with a thinner thickness. The thickness of the liquid crystal polarizing layer may preferably be 0.5 to 10 μm, and more preferably 1 to 5 μm.
前述取向膜例如可通过以下方式制造:在基材上涂布取向膜形成组合物,通过摩擦、偏振光照射等而赋予取向性。对于前述取向膜形成组合物而言,除了取向剂之外,还可包含溶剂、交联剂、引发剂、分散剂、流平剂、硅烷偶联剂等。作为前述取向剂,例如可使用聚乙烯醇类、聚丙烯酸酯类、聚酰胺酸类、聚酰亚胺类。在应用光取向的情况下,优选使用包含肉桂酸酯基(cinnamate group)的取向剂。可作为前述取向剂使用的高分子的重均分子量可以为10,000~1,000,000左右。从取向限制力的观点考虑,前述取向膜的厚度优选为5~10,000nm,更优选为10~500nm。对于前述液晶偏光层而言,可从基材剥离后进行转印而进行层叠,也可直接层叠前述基材。还优选前述基材担负作为保护膜、相位差板、窗的透明基材的作用。The said alignment film can be manufactured by apply|coating an alignment film forming composition on a base material, and providing orientation by rubbing, polarized light irradiation, etc., for example. The composition for forming an alignment film may contain, in addition to the alignment agent, a solvent, a crosslinking agent, an initiator, a dispersing agent, a leveling agent, a silane coupling agent, and the like. As the aforementioned alignment agent, for example, polyvinyl alcohols, polyacrylates, polyamic acids, and polyimides can be used. In the case of applying photo-alignment, an alignment agent containing a cinnamate group is preferably used. The weight average molecular weight of the polymer which can be used as the said alignment agent may be about 10,000-1,000,000. From the viewpoint of the alignment regulating force, the thickness of the alignment film is preferably 5 to 10,000 nm, and more preferably 10 to 500 nm. The liquid crystal polarizing layer may be laminated after being peeled from the base material, or the base material may be directly laminated. It is also preferable that the aforementioned base material serves as a protective film, a retardation plate, and a transparent base material for a window.
作为前述保护膜,为透明的高分子膜即可,可使用可用于前述透明基材的材料、添加剂。优选纤维素系膜、烯烃系膜、丙烯酸系膜、聚酯系膜。可以是涂布环氧树脂等阳离子固化组合物、丙烯酸酯等自由基固化组合物并使其固化而得到的涂布型保护膜。根据需要,可包含增塑剂、紫外线吸收剂、红外线吸收剂、颜料、染料这样的着色剂、荧光增白剂、分散剂、热稳定剂、光稳定剂、抗静电剂、抗氧化剂、润滑剂、溶剂等。前述保护膜的厚度可以为200μm以下,优选为1~100μm。前述保护膜的厚度在前述的范围内时,保护膜的柔软性不易降低。保护膜也可兼具窗的透明基材的作用。As said protective film, what is necessary is just to be a transparent polymer film, and the material and additive which can be used for the said transparent base material can be used. Cellulose-based films, olefin-based films, acrylic-based films, and polyester-based films are preferred. It may be a coating-type protective film obtained by coating and curing a cationic curing composition such as epoxy resin or a radical curing composition such as acrylate. If necessary, plasticizers, ultraviolet absorbers, infrared absorbers, pigments, colorants such as dyes, optical brighteners, dispersants, heat stabilizers, light stabilizers, antistatic agents, antioxidants, and lubricants may be contained , solvent, etc. The thickness of the said protective film may be 200 micrometers or less, Preferably it is 1-100 micrometers. When the thickness of the said protective film is in the said range, the flexibility of a protective film is hard to fall. The protective film may also function as a transparent substrate for the window.
前述λ/4相位差板是在与入射光的行进方向垂直的方向(即膜的面内方向)上赋予λ/4的相位差的膜。前述λ/4相位差板可以是通过对纤维素系膜、烯烃系膜、聚碳酸酯系膜等高分子膜进行拉伸而制造的拉伸型相位差板。根据需要,可包含相位差调节剂、增塑剂、紫外线吸收剂、红外线吸收剂、颜料、染料这样的着色剂、荧光增白剂、分散剂、热稳定剂、光稳定剂、抗静电剂、抗氧化剂、润滑剂、溶剂等。前述拉伸型相位差板的厚度可以为200μm以下,优选为1~100μm。厚度在前述的范围内时,存在膜的柔软性不易降低的趋势。The aforementioned λ/4 retardation plate is a film that imparts a retardation of λ/4 in the direction perpendicular to the advancing direction of the incident light (that is, the in-plane direction of the film). The aforementioned λ/4 retardation plate may be a stretched retardation plate produced by stretching a polymer film such as a cellulose-based film, an olefin-based film, and a polycarbonate-based film. If necessary, retardation modifiers, plasticizers, ultraviolet absorbers, infrared absorbers, pigments, colorants such as dyes, optical brighteners, dispersants, heat stabilizers, light stabilizers, antistatic agents, Antioxidants, lubricants, solvents, etc. The thickness of the stretched retardation plate may be 200 μm or less, and preferably 1 to 100 μm. When the thickness is within the aforementioned range, there is a tendency that the flexibility of the film is less likely to decrease.
此外,作为前述λ/4相位差板的另一例,可以是涂布液晶组合物而形成的液晶涂布型相位差板。前述液晶组合物包含具有显示向列型、胆甾型、近晶型等的液晶状态的性质的液晶性化合物。液晶组合物中的包括液晶性化合物在内的任一种化合物具有聚合性官能团。前述液晶涂布型相位差板可以还包含引发剂、溶剂、分散剂、流平剂、稳定剂、表面活性剂、交联剂、硅烷偶联剂等。前述液晶涂布型相位差板可与前述液晶偏光层中的记载同样地通过在取向膜上涂布液晶组合物并使其固化而形成液晶相位差层从而制造。与拉伸型相位差板相比,液晶涂布型相位差板能形成较薄的厚度。前述液晶偏光层的厚度通常可以为0.5~10μm、优选1~5μm。对于前述液晶涂布型相位差板而言,可从基材剥离后进行转印而进行层叠,也可直接层叠前述基材。还优选前述基材担负作为保护膜、相位差板、窗的透明基材的作用。Moreover, as another example of the said λ/4 retardation plate, the liquid crystal coating-type retardation plate formed by apply|coating a liquid crystal composition may be sufficient. The liquid crystal composition includes a liquid crystal compound having a property of exhibiting a liquid crystal state such as nematic, cholesteric, and smectic. Any compound including a liquid crystal compound in the liquid crystal composition has a polymerizable functional group. The aforementioned liquid crystal coating type retardation plate may further contain an initiator, a solvent, a dispersant, a leveling agent, a stabilizer, a surfactant, a crosslinking agent, a silane coupling agent, and the like. The said liquid crystal coating-type retardation plate can be manufactured by apply|coating a liquid crystal composition on an alignment film, and hardening, and forming a liquid crystal retardation layer similarly to the description of the said liquid crystal polarizing layer. Compared with the stretched retardation film, the liquid crystal coated retardation film can be formed with a thinner thickness. The thickness of the liquid crystal polarizing layer can be usually 0.5 to 10 μm, preferably 1 to 5 μm. The said liquid crystal coating type retardation plate may be laminated|stacked by transfer after peeling from a base material, and the said base material may be laminated|stacked as it is. It is also preferable that the aforementioned base material serves as a protective film, a retardation plate, and a transparent base material for a window.
通常,波长越短则双折射越大、波长越长则显示越小的双折射的材料较多。这种情况下,无法在全部可见光区域达成λ/4的相位差,因此,常常以在可见度高的560nm附近成为λ/4那样的面内相位差成为100~180nm、优选130~150nm的方式设计。使用利用了具有与通常相反的双折射率波长分散特性的材料的逆分散λ/4相位差板时,能够使视觉辨认性良好,因而优选。作为这样的材料,在拉伸型相位差板的情况下,也优选使用日本特开2007-232873号公报等中记载的材料,在液晶涂布型相位差板的情况下,也优选使用日本特开2010-30979号公报中记载的材料。In general, the shorter the wavelength, the greater the birefringence, and the longer the wavelength, the smaller the birefringence is, there are many materials. In this case, since the retardation of λ/4 cannot be achieved in the entire visible light region, it is often designed so that the in-plane retardation becomes 100 to 180 nm, preferably 130 to 150 nm, such that the in-plane retardation becomes λ/4 in the vicinity of 560 nm, where the visibility is high. . It is preferable to use a reverse dispersion λ/4 retardation plate using a material having a birefringence wavelength dispersion characteristic opposite to that of usual, since visibility can be improved. As such a material, also in the case of a stretched retardation plate, it is preferable to use the material described in Japanese Patent Laid-Open No. 2007-232873, etc., and in the case of a liquid crystal coating type retardation plate, it is preferable to use the The material described in the publication No. 2010-30979.
另外,作为其他方法,通过与λ/2相位差板组合而得到宽带域λ/4相位差板的技术也是已知的(日本特开平10-90521号公报)。λ/2相位差板也可利用与λ/4相位差板同样的材料方法制造。拉伸型相位差板与液晶涂布型相位差板的组合是任意的,均使用液晶涂布型相位差板时能够使厚度变薄,因而优选。In addition, as another method, a technique for obtaining a wide-band λ/4 phase difference plate by combining with a λ/2 phase difference plate is also known (Japanese Patent Laid-Open No. 10-90521). The λ/2 retardation plate can also be manufactured using the same material method as the λ/4 retardation plate. The combination of a stretched retardation plate and a liquid crystal coating type retardation plate is arbitrary, and it is preferable to use a liquid crystal coating type retardation plate because the thickness can be reduced.
对于前述圆偏光板,为了提高倾斜方向的视觉辨认性,层叠正C板的方法也是已知的(日本特开2014-224837号公报)。正C板同样可以是液晶涂布型相位差板,也可以是拉伸型相位差板。厚度方向的相位差为-200~-20nm,优选为-140~-40nm。For the aforementioned circularly polarizing plate, in order to improve the visibility in the oblique direction, a method of laminating a positive C plate is also known (Japanese Patent Laid-Open No. 2014-224837). The positive C plate can also be a liquid crystal coating type retardation plate or a stretched type retardation plate. The retardation in the thickness direction is -200 to -20 nm, preferably -140 to -40 nm.
[触摸传感器][touch sensor]
本发明的柔性显示装置可以还具备触摸传感器。触摸传感器可作为输入机构使用。作为触摸传感器,提出了电阻膜方式、表面弹性波方式、红外线方式、电磁感应方式、静电电容方式等各种方式,可以是任意方式。其中,优选静电电容方式。静电电容方式的触摸传感器可被分为活性区域及位于前述活性区域的外围部的非活性区域。活性区域是与显示面板上显示画面的显示部对应的区域,是感应使用者的触摸的区域,非活性区域是与显示装置中不显示画面的非显示部对应的区域。触摸传感器可包括:具有柔性特性的基板;被形成在前述基板的活性区域的感应图案;和被形成在前述基板的非活性区域、并且用于将前述感应图案介由焊盘(pad)部与外部的驱动电路连接的各传感线。作为具有柔性特性的基板,可使用与前述窗的透明基板同样的材料。对于触摸传感器的基板而言,从抑制触摸传感器的裂纹的方面考虑,优选其韧性为2,000MPa%以上。可以更优选韧性为2,000~30,000MPa%。此处,韧性被定义为在通过高分子材料的拉伸实验而得到的应力(MPa)-应变(%)曲线(Stress-strain curve)中、直至破坏点为止的曲线的下部面积。The flexible display device of the present invention may further include a touch sensor. A touch sensor can be used as an input mechanism. As the touch sensor, various methods such as a resistive film method, a surface acoustic wave method, an infrared method, an electromagnetic induction method, and an electrostatic capacitance method have been proposed, and any method may be used. Among them, the electrostatic capacitance method is preferable. The capacitive touch sensor can be divided into an active area and an inactive area located at the periphery of the active area. The active area is an area corresponding to the display portion on the display panel that displays the screen, and is an area that senses the user's touch, and the inactive area is an area corresponding to the non-display portion of the display device that does not display the screen. The touch sensor may include: a substrate having flexible properties; a sensing pattern formed on an active area of the substrate; and an inactive area formed on the substrate for connecting the sensing pattern with the sensing pattern via a pad portion Each sensing line connected to an external drive circuit. As the substrate having flexible properties, the same material as the transparent substrate of the aforementioned window can be used. The substrate of the touch sensor preferably has a toughness of 2,000 MPa% or more from the viewpoint of suppressing cracks in the touch sensor. The toughness may be more preferably 2,000 to 30,000 MPa%. Here, toughness is defined as the lower area of the curve up to the point of failure in a stress (MPa)-strain (%) curve (Stress-strain curve) obtained by a tensile test of a polymer material.
前述感应图案可具备沿第1方向形成的第1图案及沿第2方向形成的第2图案。第1图案与第2图案沿相互不同的方向被配置。第1图案及第2图案被形成在同一层,为了感应被触摸的位置,各图案必须被电连接。第1图案为各单元图案介由接头相互连接而成的形态,第2图案成为各单元图案相互分离成岛形态而成的结构,因此,为了将第2图案电连接,需要另外的桥电极。感应图案可应用公知的透明电极原材料。可举出例如铟锡氧化物(ITO)、铟锌氧化物(IZO)、锌氧化物(ZnO)、铟锌锡氧化物(IZTO)、铟镓锌氧化物(IGZO)、镉锡氧化物(CTO)、PEDOT(poly(3,4-ethylenedioxythiophene),聚(3,4-亚乙二氧基噻吩))、碳纳米管(CNT)、石墨烯、金属丝等,它们可以单独使用或混合2种以上而使用。优选可使用ITO。可用于金属丝的金属没有特别限定,可举出例如银、金、铝、铜、铁、镍、钛、硒、铬等。它们可以单独使用,或者混合2种以上而使用。The sensing pattern may include a first pattern formed along the first direction and a second pattern formed along the second direction. The first pattern and the second pattern are arranged in mutually different directions. The first pattern and the second pattern are formed on the same layer, and in order to sense the touched position, the patterns must be electrically connected. The first pattern has a configuration in which the unit patterns are connected to each other through joints, and the second pattern has a configuration in which the unit patterns are separated from each other in an island form. Therefore, separate bridge electrodes are required to electrically connect the second patterns. A known transparent electrode raw material can be applied to the sensing pattern. For example, indium tin oxide (ITO), indium zinc oxide (IZO), zinc oxide (ZnO), indium zinc tin oxide (IZTO), indium gallium zinc oxide (IGZO), cadmium tin oxide ( CTO), PEDOT (poly(3,4-ethylenedioxythiophene), poly(3,4-ethylenedioxythiophene)), carbon nanotubes (CNT), graphene, wire, etc., which can be used alone or mixed 2 Use more than one species. Preferably ITO can be used. The metal that can be used for the wire is not particularly limited, and examples thereof include silver, gold, aluminum, copper, iron, nickel, titanium, selenium, chromium, and the like. These can be used individually or in mixture of 2 or more types.
桥电极可在感应图案上部隔着绝缘层形成在前述绝缘层上部,在基板上形成有桥电极,可在其上形成绝缘层及感应图案。前述桥电极可由与感应图案相同的原材料形成,也可由钼、银、铝、铜、钯、金、铂、锌、锡、钛或它们中的2种以上的合金等金属形成。第1图案与第2图案必须电绝缘,因此,在感应图案与桥电极之间形成绝缘层。绝缘层可以仅形成在第1图案的接头与桥电极之间,也可形成为覆盖感应图案的层的结构。在后者的情况下,桥电极可介由在绝缘层上形成的接触孔将第2图案连接。对于前述触摸传感器而言,作为用于适当地补偿形成了图案的图案区域、与未形成图案的非图案区域间的透过率之差(具体为由这些区域中的折射率之差引起的透光率之差)的手段,可在基板与电极之间进一步包含光学调节层,前述光学调节层可包含无机绝缘物质或有机绝缘物质。光学调节层可通过将包含光固化性有机粘结剂及溶剂的光固化组合物涂布于基板上而形成。前述光固化组合物可以还包含无机粒子。可利用前述无机粒子而使光学调节层的折射率提高。The bridge electrode may be formed on the upper part of the above-mentioned insulating layer via an insulating layer on the upper part of the sensing pattern, and the bridge electrode may be formed on the substrate, and the insulating layer and the sensing pattern may be formed thereon. The bridge electrode may be formed of the same material as the sensing pattern, or may be formed of a metal such as molybdenum, silver, aluminum, copper, palladium, gold, platinum, zinc, tin, titanium, or an alloy of two or more of these. The first pattern and the second pattern must be electrically insulated, so an insulating layer is formed between the sensing pattern and the bridge electrode. The insulating layer may be formed only between the contact of the first pattern and the bridge electrode, or may be formed to cover the layer of the sensing pattern. In the latter case, the bridge electrode may connect the second pattern through a contact hole formed in the insulating layer. In the aforementioned touch sensor, as a method for appropriately compensating the difference in transmittance between the patterned area and the non-patterned area (specifically, the transmittance caused by the difference in refractive index in these areas) An optical adjustment layer may be further included between the substrate and the electrode, and the optical adjustment layer may include an inorganic insulating substance or an organic insulating substance. The optical adjustment layer can be formed by apply|coating the photocurable composition containing a photocurable organic binder and a solvent on a board|substrate. The aforementioned photocurable composition may further contain inorganic particles. The refractive index of an optical adjustment layer can be improved by the said inorganic particle.
前述光固化性有机粘结剂例如可包含丙烯酸酯系单体、苯乙烯系单体、羧酸系单体等各单体的共聚物。前述光固化性有机粘结剂例如可以为包含含有环氧基的重复单元、丙烯酸酯重复单元、羧酸重复单元等相互不同的各重复单元的共聚物。The said photocurable organic binder can contain the copolymer of each monomer, such as an acrylate type monomer, a styrene type monomer, and a carboxylic acid type monomer, for example. The aforementioned photocurable organic binder may be, for example, a copolymer containing repeating units different from each other, such as an epoxy group-containing repeating unit, an acrylate repeating unit, and a carboxylic acid repeating unit.
前述无机粒子例如可包含二氧化锆粒子、二氧化钛粒子、氧化铝粒子等。前述光固化组合物也可还包含光聚合引发剂、聚合性单体、固化辅助剂等各添加剂。The aforementioned inorganic particles may contain, for example, zirconium dioxide particles, titanium dioxide particles, alumina particles, and the like. The said photocurable composition may further contain each additive, such as a photoinitiator, a polymerizable monomer, and a curing adjuvant.
[粘接层][adhesive layer]
形成前述柔性显示装置用层叠体的窗膜、偏光板、触摸传感器等各层以及构成各层的直线偏光板、λ/4相位差板等膜构件可以利用粘接剂来粘接。作为粘接剂,可使用水系粘接剂、有机溶剂系粘接剂、无溶剂系粘接剂、固体粘接剂、溶剂挥发型粘接剂、湿气固化型粘接剂、加热固化型粘接剂、厌氧固化型粘接剂、活性能量射线固化型粘接剂、固化剂混合型粘接剂、热熔融型粘接剂、压敏型粘接剂、压敏型粘合剂、再湿型粘接剂等通常使用的粘接剂。其中,常用水系溶剂挥发型粘接剂、活性能量射线固化型粘接剂、粘合剂。粘接层的厚度可根据所要求的粘接力等适当调节,例如为0.01~500μm,优选为0.1~300μm。粘接层可在前述柔性显示装置用层叠体中存在多层,各自的厚度及使用的粘接剂的种类可以相同也可以不同。The layers forming the laminate for a flexible display device, such as window films, polarizers, and touch sensors, and film members such as linear polarizers and λ/4 retardation plates constituting the layers can be bonded with an adhesive. As the adhesive, water-based adhesives, organic solvent-based adhesives, solvent-free adhesives, solid adhesives, solvent-volatile adhesives, moisture-curable adhesives, and heat-curable adhesives can be used. Adhesives, anaerobic curing adhesives, active energy ray curing adhesives, curing agent mixed adhesives, hot melt adhesives, pressure sensitive adhesives, pressure sensitive adhesives, Commonly used adhesives such as wet adhesives. Among them, water-based solvent-volatile adhesives, active energy ray-curable adhesives, and adhesives are commonly used. The thickness of the adhesive layer can be appropriately adjusted according to the required adhesive force and the like, and is, for example, 0.01 to 500 μm, preferably 0.1 to 300 μm. The adhesive layer may exist in a plurality of layers in the laminate for a flexible display device, and the thickness of each layer and the type of the adhesive used may be the same or different.
作为前述水系溶剂挥发型粘接剂,可使用聚乙烯醇系聚合物、淀粉等水溶性聚合物、乙烯-乙酸乙烯酯系乳液、苯乙烯-丁二烯系乳液等水分散状态的聚合物作为主剂聚合物。除了水、前述主剂聚合物之外,还可以配合交联剂、硅烷系化合物、离子性化合物、交联催化剂、抗氧化剂、染料、颜料、无机填料、有机溶剂等。利用前述水系溶剂挥发型粘接剂进行粘接的情况下,可以将前述水系溶剂挥发型粘接剂注入至被粘接层间,将被粘接层贴合后进行干燥,由此赋予粘接性。使用前述水系溶剂挥发型粘接剂时的粘接层的厚度可以为0.01~10μm、优选0.1~1μm。将前述水系溶剂挥发型粘接剂用于多层的形成时,各层的厚度及前述粘接剂的种类可以相同也可以不同。As the aforementioned water-based solvent-volatile adhesive, polyvinyl alcohol-based polymers, water-soluble polymers such as starch, and polymers in a water-dispersed state such as ethylene-vinyl acetate-based emulsions and styrene-butadiene-based emulsions can be used. main agent polymer. In addition to water and the aforementioned main ingredient polymer, a cross-linking agent, a silane-based compound, an ionic compound, a cross-linking catalyst, an antioxidant, a dye, a pigment, an inorganic filler, an organic solvent, and the like may be blended. In the case of bonding with the aforementioned water-based solvent-volatile adhesive, the aforementioned water-based solvent-volatile adhesive can be injected between the layers to be adhered, and the layers to be bonded can be pasted together and then dried to provide adhesion. sex. The thickness of the adhesive layer in the case of using the aforementioned water-based solvent-volatile adhesive may be 0.01 to 10 μm, preferably 0.1 to 1 μm. When the aforementioned water-based solvent-volatile adhesive is used for the formation of multiple layers, the thickness of each layer and the type of the aforementioned adhesive may be the same or different.
前述活性能量射线固化型粘接剂可通过活性能量射线固化组合物的固化而形成,所述活性能量射线固化组合物包含能通过照射活性能量射线而形成粘接剂层的反应性材料。前述活性能量射线固化组合物可含有与硬涂层组合物同样的自由基聚合性化合物及阳离子聚合性化合物中的至少1种的聚合物。前文所谓自由基聚合性化合物,与硬涂层组合物同样,可使用与硬涂层组合物同样的种类的自由基聚合性化合物。作为粘接层中可使用的自由基聚合性化合物,优选具有丙烯酰基的化合物。为了降低作为粘接剂组合物的粘度,还优选包含单官能的化合物。The aforementioned active energy ray-curable adhesive can be formed by curing an active energy ray-curable composition containing a reactive material capable of forming an adhesive layer by irradiating an active energy ray. The said active energy ray hardening composition may contain the polymer of at least 1 sort(s) of radical polymerizable compound and cationic polymerizable compound similar to a hard-coat composition. The aforementioned radically polymerizable compound can be used in the same manner as the hard coat composition, and the same type of radical polymerizable compound as the hard coat composition can be used. As a radical polymerizable compound which can be used for an adhesive layer, the compound which has an acryl group is preferable. In order to reduce the viscosity as an adhesive composition, it is also preferable to contain a monofunctional compound.
前述阳离子聚合性化合物与硬涂层组合物同样,可使用与硬涂层组合物同样的种类的阳离子聚合性化合物。作为活性能量射线固化组合物中可使用的阳离子聚合性化合物,尤其优选环氧化合物。为了降低粘接剂组合物的粘度,还优选包含单官能的化合物作为反应性稀释剂。The aforementioned cationically polymerizable compound is the same as that of the hard coat layer composition, and the same kind of cationically polymerizable compound as the hard coat layer composition can be used. As a cationically polymerizable compound that can be used in the active energy ray-curable composition, an epoxy compound is particularly preferable. In order to reduce the viscosity of an adhesive composition, it is also preferable to contain a monofunctional compound as a reactive diluent.
在活性能量射线组合物中,可以还包含聚合引发剂。作为聚合引发剂,为自由基聚合引发剂、阳离子聚合引发剂、自由基及阳离子聚合引发剂等,可适当选择使用。这些聚合引发剂是可通过活性能量射线照射及加热中的至少一者而被分解,产生自由基或阳离子从而使自由基聚合和阳离子聚合得以进行的物质。可使用硬涂层组合物的记载中的能通过活性能量射线照射而引发自由基聚合或阳离子聚合中的至少任一者的引发剂。In the active energy ray composition, a polymerization initiator may be further contained. The polymerization initiator includes a radical polymerization initiator, a cationic polymerization initiator, a radical and a cationic polymerization initiator, and the like, which can be appropriately selected and used. These polymerization initiators can be decomposed by at least one of active energy ray irradiation and heating to generate radicals or cations, thereby enabling radical polymerization and cationic polymerization to proceed. An initiator capable of initiating at least any one of radical polymerization and cationic polymerization by active energy ray irradiation described in the description of the hard coat composition can be used.
前述活性能量射线固化组合物可以还包含离子捕获剂、抗氧化剂、链转移剂、密合赋予剂、热塑性树脂、填充剂、流动粘度调节剂、增塑剂、消泡剂、添加剂、溶剂。利用前述活性能量射线固化型粘接剂进行粘接的情况下,可以通过下述方式粘接:将前述活性能量射线固化组合物涂布于被粘接层的某一方或两方后贴合,透过某一方的被粘接层或两方的被粘接层照射活性能量射线而使其固化。使用前述活性能量射线固化型粘接剂时的粘接层的厚度可以为0.01~20μm、优选0.1~10μm。将前述活性能量射线固化型粘接剂用于多层的形成时,各层的厚度及使用的粘接剂的种类可以相同也可以不同。The aforementioned active energy ray-curable composition may further contain an ion trapping agent, an antioxidant, a chain transfer agent, an adhesion imparting agent, a thermoplastic resin, a filler, a fluid viscosity modifier, a plasticizer, an antifoaming agent, an additive, and a solvent. In the case of bonding with the active energy ray-curable adhesive, the bonding may be performed by applying the active energy ray-curable composition to one or both of the layers to be adhered, and then bonding, An active energy ray is irradiated through one to-be-adhered layer or both to-be-adhered layers, and it hardens|cures. The thickness of the adhesive layer when the active energy ray-curable adhesive is used may be 0.01 to 20 μm, preferably 0.1 to 10 μm. When the above-mentioned active energy ray-curable adhesive is used for the formation of multiple layers, the thickness of each layer and the type of the adhesive used may be the same or different.
作为前述粘合剂,根据主剂聚合物,可被分类为丙烯酸系粘合剂、氨基甲酸酯系粘合剂、橡胶系粘合剂、聚硅氧烷系粘合剂等,均可使用。粘合剂中,除了主剂聚合物之外,还可以配合交联剂、硅烷系化合物、离子性化合物、交联催化剂、抗氧化剂、赋粘剂、增塑剂、染料、颜料、无机填料等。将构成前述粘合剂的各成分溶解·分散于溶剂中而得到粘合剂组合物,将该粘合剂组合物涂布于基材上,然后使其干燥,由此,能形成粘合层或粘接层。粘合层可以直接形成,也可将另行在基材上形成的粘合层进行转印。为了覆盖粘接前的粘合面,还优选使用脱模膜。使用前述粘合剂时的粘接层的厚度可以为1~500μm、优选2~300μm。将前述粘合剂用于多层的形成时,各层的厚度及使用的粘合剂的种类可以相同也可以不同。The aforementioned adhesives can be classified into acrylic adhesives, urethane-based adhesives, rubber-based adhesives, silicone-based adhesives, and the like according to the main ingredient polymer, and any of them can be used. . In the adhesive, in addition to the main polymer, crosslinking agents, silane-based compounds, ionic compounds, crosslinking catalysts, antioxidants, tackifiers, plasticizers, dyes, pigments, inorganic fillers, etc. . An adhesive layer can be formed by dissolving and dispersing each component constituting the adhesive in a solvent to obtain an adhesive composition, applying the adhesive composition on a substrate, and then drying it. or adhesive layer. The adhesive layer may be directly formed, or an adhesive layer formed separately on the substrate may be transferred. In order to cover the adhesive surface before bonding, it is also preferable to use a release film. The thickness of the adhesive layer in the case of using the above-mentioned adhesive may be 1 to 500 μm, preferably 2 to 300 μm. When the aforementioned adhesive is used for the formation of multiple layers, the thickness of each layer and the type of adhesive used may be the same or different.
[遮光图案][shading pattern]
前述遮光图案可作为前述柔性显示装置的边框(bezel)或外壳的至少一部分来应用。利用遮光图案将被配置在前述柔性显示装置的边缘部的布线隐藏,使其不易被观察到,从而使图像的视觉辨认性提高。前述遮光图案可以为单层或多层的形态。遮光图案的颜色没有特别限制,可具有黑色、白色、金属色等多种颜色。遮光图案可由用于呈现颜色的颜料、和丙烯酸系树脂、酯系树脂、环氧系树脂、聚氨酯、聚硅氧烷等高分子形成。它们可以单独使用,或者也可以以2种以上的混合物的形式使用。前述遮光图案可利用印刷、光刻、喷墨等各种方法形成。遮光图案的厚度通常为1~100μm,优选为2~50μm。另外,还优选向遮光图案的厚度方向赋予倾斜等形状。The aforementioned light-shielding pattern may be applied as at least a part of a bezel or a housing of the aforementioned flexible display device. The wiring arranged at the edge of the flexible display device is hidden by the light-shielding pattern so as to be difficult to be observed, thereby improving the visibility of the image. The aforementioned light shielding pattern may be in the form of a single layer or a multilayer. The color of the light-shielding pattern is not particularly limited, and may have various colors such as black, white, and metallic. The light-shielding pattern can be formed of a pigment for expressing color, and a polymer such as acrylic resin, ester resin, epoxy resin, polyurethane, and polysiloxane. These may be used individually, or may be used as a mixture of 2 or more types. The aforementioned light-shielding pattern can be formed by various methods such as printing, photolithography, and inkjet. The thickness of the light-shielding pattern is usually 1 to 100 μm, preferably 2 to 50 μm. In addition, it is also preferable to provide a shape such as an inclination in the thickness direction of the light-shielding pattern.
实施例Example
以下,通过实施例进一步详细地说明本发明。对于例中的“%”及“份”而言,只要没有特别记载,是指质量%及质量份。首先,对评价方法进行说明。Hereinafter, the present invention will be described in further detail by way of examples. Unless otherwise stated, "%" and "part" in an example mean mass % and mass part. First, the evaluation method will be described.
<弹性模量的测定><Measurement of elastic modulus>
使用(株)岛津制作所制“AUTOGRAPH AG-IS”,来测定实施例及比较例中得到的聚酰胺膜的弹性模量。制作长宽10mm幅面的膜,在夹头间距离为50mm、拉伸速度为10mm/分钟的条件下测定S-S曲线,由其斜率算出弹性模量。The elastic modulus of the polyamide films obtained in Examples and Comparative Examples was measured using "AUTOGRAPH AG-IS" manufactured by Shimadzu Corporation. A film with a width of 10 mm was produced, and the S-S curve was measured under the conditions of a distance between clips of 50 mm and a tensile speed of 10 mm/min, and the elastic modulus was calculated from the slope.
<光线透过率的测定><Measurement of light transmittance>
按照JIS K 7105:1981,利用Suga Test Instruments Co.,Ltd.制的全自动直读雾度计算机HGM-2DP,针对实施例及比较例中得到的光学膜,测定样品的全光线透过率Tt。According to JIS K 7105: 1981, the total light transmittance Tt of the samples was measured for the optical films obtained in the Examples and Comparative Examples using a fully automatic direct reading haze computer HGM-2DP manufactured by Suga Test Instruments Co., Ltd. .
<湿度膨胀系数(CME)的测定><Measurement of Moisture Expansion Coefficient (CME)>
使用Hitachi High-Tech Science Corporation制“TMA/SS6100型”进行测定。在氮气氛中将宽度为2mm、长度为20mm的膜设置于夹头(夹头间距离为10mm),在负荷20mN下,于60℃、0%R.H.的条件下保持直至饱和,其后控制为60℃、90%R.H.,测定保持了1小时时的膜的湿度膨胀系数。需要说明的是,对于湿度膨胀系数而言,将膜的长度设为L(mm),将上述的于90%R.H.的条件下保持1小时前后的膜的长度的变化量设为ΔL(mm),将湿度的变化量设为ΔM(%),通过下式算出。The measurement was performed using "TMA/SS6100 type" manufactured by Hitachi High-Tech Science Corporation. In a nitrogen atmosphere, a film with a width of 2 mm and a length of 20 mm was placed on a chuck (the distance between the chucks was 10 mm), and under a load of 20 mN, the film was kept at 60° C. and 0% R.H. until saturation, and then controlled to be At 60°C, 90% R.H., the humidity expansion coefficient of the film was measured when it was held for 1 hour. In addition, regarding the humidity expansion coefficient, let the length of the film be L (mm), and let the amount of change in the length of the film before and after holding the above-mentioned 90% R.H. condition for 1 hour be ΔL (mm) , and the amount of change in humidity was defined as ΔM (%), and it was calculated by the following formula.
湿度膨胀系数=(1/L)(ΔL/ΔM)Humidity expansion coefficient = (1/L)(ΔL/ΔM)
<膜的YI值><YI value of film>
按照JIS K 7373:2006,使用日本分光(株)制的紫外可见近红外分光光度计V-670来测定样品的YI值(Yellow Index,黄色指数)。在无样品的状态下进行背景测定之后,将样品设置于样品支架,对相对于300~800nm的光的透过率进行测定,求出三刺激值(X、Y、Z)。基于下述式算出YI值。In accordance with JIS K 7373:2006, the YI value (Yellow Index, yellowness index) of the sample was measured using an ultraviolet-visible-near-infrared spectrophotometer V-670 manufactured by JASCO Corporation. After the background measurement was performed without the sample, the sample was placed in the sample holder, the transmittance with respect to light of 300 to 800 nm was measured, and tristimulus values (X, Y, Z) were obtained. The YI value was calculated based on the following formula.
YI=100×(1.2769X-1.0592Z)/YYI=100×(1.2769X-1.0592Z)/Y
<雾度><Haze>
按照JIS K7105:1981,利用Suga Test Instruments Co.,Ltd.制的全自动直读雾度计算机HGM-2DP来测定光学膜的雾度。The haze of the optical film was measured according to JIS K7105: 1981 using a fully automatic direct reading haze computer HGM-2DP manufactured by Suga Test Instruments Co., Ltd.
<铅笔硬度的测定><Measurement of pencil hardness>
作为实施例及比较例中得到的聚酰胺酰亚胺膜的表面硬度,按照JIS K 5600-5-4:1999,采用膜表面的铅笔硬度。使负荷为100g,使扫描速度为60mm/分钟,在4,000勒克司的环境下,进行损伤的有无的评价,测定铅笔硬度作为表面硬度。As the surface hardness of the polyamide-imide films obtained in Examples and Comparative Examples, the pencil hardness of the film surface was used in accordance with JIS K 5600-5-4:1999. The load was set to 100 g, the scanning speed was set to 60 mm/min, and the presence or absence of damage was evaluated in an environment of 4,000 lux, and the pencil hardness was measured as the surface hardness.
<重均分子量的测定><Measurement of weight average molecular weight>
凝胶渗透色谱(GPC)测定Gel permeation chromatography (GPC) assay
(1)前处理方法(1) Pretreatment method
向样品中加入DMF洗脱液(10mmol/L溴化锂溶液),使得浓度成为2mg/mL,于80℃一边进行30分钟搅拌一边进行加热,冷却后,用0.45μm膜滤器进行过滤,将所得滤液作为测定溶液。A DMF eluent (10 mmol/L lithium bromide solution) was added to the sample to make the concentration 2 mg/mL, heated at 80° C. with stirring for 30 minutes, and after cooling, filtered through a 0.45 μm membrane filter, and the obtained filtrate was used as Assay solution.
(2)测定条件(2) Measurement conditions
柱:Tosoh Corporation制TSKgelα-2500((7)7.8mm直径×300mm)×1根,α-M((13)7.8mm直径×300mm)×2根Column: TSKgel α-2500 ((7) 7.8 mm diameter × 300 mm) × 1, α-M ((13) 7.8 mm diameter × 300 mm) × 2, manufactured by Tosoh Corporation
洗脱液:DMF(添加有10mmol/L的溴化锂)Eluent: DMF (added with 10 mmol/L lithium bromide)
流量:1.0mL/分钟Flow: 1.0mL/min
检测器:RI检测器Detector: RI detector
柱温:40℃Column temperature: 40℃
进样量:100μLInjection volume: 100μL
分子量标准:标准聚苯乙烯Molecular weight standard: standard polystyrene
<光学膜的厚度的测定><Measurement of thickness of optical film>
实施例及比较例中得到的聚酰胺系树脂膜的厚度使用测微计((株)Mitutoyo制“ID-C112XBS”)来测定。The thicknesses of the polyamide-based resin films obtained in Examples and Comparative Examples were measured using a micrometer ("ID-C112XBS" manufactured by Mitutoyo Co., Ltd.).
<实施例1><Example 1>
[聚酰胺系树脂(1)的制备][Preparation of Polyamide-Based Resin (1)]
在氮气氛下,向具备搅拌翼的可拆式烧瓶中加入2,2’-双(三氟甲基)联苯胺(TFMB)及N,N-二甲基乙酰胺(DMAc),使得TFMB的固态成分成为4.90质量%,于室温一边搅拌一边使TFMB溶解在DMAc中。接下来,向烧瓶中添加4,4’-(六氟异丙叉)双邻苯二甲酸酐(6FDA),使得其相对于TFMB而言成为30.30mol%,于室温搅拌3小时。其后,冷却至10℃后,加入相对于TFMB而言成为5.05mol%的4,4’-氧基双(苯甲酰氯)(OBBC)、相对于TFMB而言成为27.28mol%的2,5-双(三氟甲基)对苯二甲酰氯(6FTPC),搅拌10分钟后,进一步加入相对于TFMB而言成为5.05mоl%的OBBC、相对于TFMB而言成为27.28mоl%的6FTPC,搅拌30分钟。其后,加入与最初添加的DMAc等量的DMAc,搅拌10分钟后,加入6FTPC以使其相对于TFMB而言成为6.06mol%,搅拌2小时。接着,向烧瓶中加入分别相对于TFMB而言为70.71mol%的二异丙基乙基胺和4-甲基吡啶、以及相对于TFMB而言为212.12mol%的乙酸酐,搅拌30分钟后,将内温升温至70℃,进一步搅拌3小时,得到反应液。Under a nitrogen atmosphere, 2,2'-bis(trifluoromethyl)benzidine (TFMB) and N,N-dimethylacetamide (DMAc) were added to a detachable flask equipped with a stirring wing to make the TFMB The solid content was 4.90 mass %, and TFMB was dissolved in DMAc while stirring at room temperature. Next, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) was added to the flask so as to be 30.30 mol% with respect to TFMB, and the mixture was stirred at room temperature for 3 hours. Then, after cooling to 10° C., 4,4′-oxybis(benzoyl chloride) (OBBC) was added in an amount of 5.05 mol % relative to TFMB, and 2,5 in an amount of 27.28 mol % relative to TFMB. -Bis(trifluoromethyl)terephthaloyl chloride (6FTPC), after stirring for 10 minutes, OBBC was further added in an amount of 5.05 mоl% relative to TFMB, and 6FTPC was added in an amount of 27.28 mоl% relative to TFMB, and stirred for 30 minutes. minute. Then, DMAc was added in the same amount as the DMAc added first, and after stirring for 10 minutes, 6FTPC was added so as to be 6.06 mol % with respect to TFMB, and the mixture was stirred for 2 hours. Next, 70.71 mol% of diisopropylethylamine and 4-picoline with respect to TFMB, and 212.12 mol% of acetic anhydride with respect to TFMB were added to the flask, respectively, and after stirring for 30 minutes, The internal temperature was raised to 70°C, and the mixture was further stirred for 3 hours to obtain a reaction liquid.
将得到的反应液冷却至室温,以线状投入至大量的甲醇中,将析出的沉淀物取出,在甲醇中浸渍6小时后,用甲醇清洗。接下来,于60℃进行沉淀物的减压干燥,得到聚酰胺系树脂(1)。The obtained reaction liquid was cooled to room temperature, put into a large amount of methanol in a linear form, and the deposited precipitate was taken out, immersed in methanol for 6 hours, and washed with methanol. Next, the reduced-pressure drying of the deposit was performed at 60 degreeC, and the polyamide-type resin (1) was obtained.
[聚酰胺系树脂膜(1)的制造][Manufacture of polyamide-based resin film (1)]
向得到的聚酰胺系树脂(1)中,以浓度成为10质量%的方式加入DMAc,制作聚酰胺系树脂清漆(1)。使用涂布器,将得到的聚酰胺系树脂清漆(1)以自支撑膜的厚度成为50μm的方式涂布于聚酯基材(东洋纺(株)制,商品名“A4100”)的平滑面上,于50℃进行30分钟干燥,接着于140℃进行15分钟干燥,得到自支撑膜。将自支撑膜固定于金属框,进一步于200℃进行60分钟干燥,得到厚度为45μm的聚酰胺系树脂膜(1)。To the obtained polyamide-based resin (1), DMAc was added so that the concentration would be 10% by mass to prepare a polyamide-based resin varnish (1). Using an applicator, the obtained polyamide-based resin varnish (1) was applied to the smooth surface of a polyester substrate (manufactured by Toyobo Co., Ltd., trade name "A4100") so that the thickness of the self-supporting film would be 50 μm. Then, drying was performed at 50° C. for 30 minutes, followed by drying at 140° C. for 15 minutes to obtain a self-supporting film. The self-supporting film was fixed to the metal frame, and was further dried at 200° C. for 60 minutes to obtain a polyamide-based resin film (1) having a thickness of 45 μm.
<实施例2><Example 2>
[聚酰胺系树脂(2)的制备][Preparation of Polyamide-Based Resin (2)]
在氮气氛下,向具备搅拌翼的可拆式烧瓶中加入TFMB及DMAc,使得TFMB的固态成分成为2.36质量%,于室温一边搅拌一边使TFMB溶解在DMAc中。接下来,向烧瓶中添加6FDA以使其相对于TFMB而言成为30.30mol%,于室温搅拌3小时。其后,冷却至10℃后,加入相对于TFMB而言成为5.5mol%的OBBC、相对于TFMB而言成为27.28mol%的2,2’-双(三氟甲基)-4,4’-联苯二甲酰氯(6FBPDOC),搅拌10分钟后,进一步加入相对于TFMB而言成为5.05mоl%的OBBC、相对于TFMB而言成为27.28mоl%的6FBPDOC,搅拌30分钟。其后,加入与最初添加的DMAc等量的DMAc,搅拌10分钟后,加入6FBPDOC以使其相对于TFMB而言成为6.06mol%,搅拌2小时。接着,向烧瓶中加入分别相对于TFMB而言为70.71mol%的二异丙基乙基胺和4-甲基吡啶、以及相对于TFMB而言为212.12mol%的乙酸酐,搅拌30分钟后,将内温升温至70℃,进一步搅拌3小时,得到反应液。In a nitrogen atmosphere, TFMB and DMAc were put into a separable flask equipped with a stirring blade so that the solid content of TFMB was 2.36 mass %, and TFMB was dissolved in DMAc while stirring at room temperature. Next, 6FDA was added to the flask so as to be 30.30 mol % with respect to TFMB, and the mixture was stirred at room temperature for 3 hours. Then, after cooling to 10° C., OBBC was added in an amount of 5.5 mol % relative to TFMB, and 2,2′-bis(trifluoromethyl)-4,4′- was added in an amount of 27.28 mol % relative to TFMB. Biphthaloyl chloride (6FBPDOC) was stirred for 10 minutes, OBBC was further added at 5.05 mоl % with respect to TFMB, and 6FBPDOC was added at 27.28 mоl % with respect to TFMB, followed by stirring for 30 minutes. Then, the same amount of DMAc as the DMAc added first was added, and after stirring for 10 minutes, 6FBPDOC was added so as to be 6.06 mol % with respect to TFMB, and the mixture was stirred for 2 hours. Next, 70.71 mol% of diisopropylethylamine and 4-picoline with respect to TFMB, and 212.12 mol% of acetic anhydride with respect to TFMB were added to the flask, respectively, and after stirring for 30 minutes, The internal temperature was raised to 70°C, and the mixture was further stirred for 3 hours to obtain a reaction liquid.
将得到的反应液冷却至室温,以线状投入至大量的甲醇中,将析出的沉淀物取出,在甲醇中浸渍6小时后,用甲醇清洗。接下来,于60℃进行沉淀物的减压干燥,得到聚酰胺系树脂(2)。The obtained reaction liquid was cooled to room temperature, put into a large amount of methanol in a linear form, and the deposited precipitate was taken out, immersed in methanol for 6 hours, and washed with methanol. Next, the reduced-pressure drying of the deposit was performed at 60 degreeC, and the polyamide-type resin (2) was obtained.
[聚酰胺系树脂膜(2)的制造][Manufacture of polyamide-based resin film (2)]
向得到的聚酰胺系树脂(2)中,以浓度成为10质量%的方式加入DMAc,制作聚酰胺系树脂清漆(2)。使用涂布器,将得到的聚酰胺系树脂清漆(2)以自支撑膜的厚度成为55μm的方式涂布于聚酯基材(东洋纺(株)制,商品名“A4100”)的平滑面上,于50℃进行30分钟干燥,接着于140℃进行15分钟干燥,得到自支撑膜。将自支撑膜固定于金属框,进一步于200℃进行60分钟干燥,得到厚度为50μm的聚酰胺系树脂膜(2)。To the obtained polyamide-based resin (2), DMAc was added so that the concentration would be 10% by mass to prepare a polyamide-based resin varnish (2). Using an applicator, the obtained polyamide-based resin varnish (2) was applied to the smooth surface of a polyester substrate (manufactured by Toyobo Co., Ltd., trade name "A4100") so that the thickness of the self-supporting film would be 55 μm. Then, drying was performed at 50° C. for 30 minutes, followed by drying at 140° C. for 15 minutes to obtain a self-supporting film. The self-supporting film was fixed to a metal frame, and was further dried at 200° C. for 60 minutes to obtain a polyamide-based resin film (2) having a thickness of 50 μm.
<比较例1><Comparative Example 1>
[聚酰胺系树脂(3)的制备][Preparation of Polyamide-Based Resin (3)]
在氮气氛下,向具备搅拌翼的可拆式烧瓶中加入TFMB及DMAc,使得TFMB的固态成分成为5.54质量%,于室温一边搅拌一边使TFMB溶解在DMAc中。接下来,向烧瓶中添加6FDA以使其相对于TFMB而言成为30.20mol%,于室温搅拌3小时。其后,冷却至10℃后,加入相对于TFMB而言成为10.07mol%的OBBC、相对于TFMB而言成为54.35mol%的对苯二甲酰氯(TPC),搅拌30分钟。其后,加入与最初添加的DMAc等量的DMAc,搅拌10分钟后,加入TPC以使其相对于TFMB而言成为6.04mol%,搅拌2小时。接着,向烧瓶中加入分别相对于TFMB而言为70.46mol%的二异丙基乙基胺和4-甲基吡啶、以及相对于TFMB而言为211.37mol%的乙酸酐,搅拌30分钟后,将内温升温至70℃,进一步搅拌3小时,得到反应液。In a nitrogen atmosphere, TFMB and DMAc were put into a separable flask equipped with a stirring blade so that the solid content of TFMB was 5.54 mass %, and TFMB was dissolved in DMAc while stirring at room temperature. Next, 6FDA was added to the flask so as to be 30.20 mol % with respect to TFMB, and the mixture was stirred at room temperature for 3 hours. Then, after cooling to 10 degreeC, OBBC was added at 10.07 mol% with respect to TFMB, and terephthaloyl chloride (TPC) at 54.35 mol% with respect to TFMB was added, and it stirred for 30 minutes. Then, the same amount of DMAc as the DMAc added first was added, and after stirring for 10 minutes, TPC was added so as to be 6.04 mol % with respect to TFMB, and the mixture was stirred for 2 hours. Next, 70.46 mol% of diisopropylethylamine and 4-picoline with respect to TFMB, and 211.37 mol% of acetic anhydride with respect to TFMB were added to the flask, respectively, and after stirring for 30 minutes, The internal temperature was raised to 70°C, and the mixture was further stirred for 3 hours to obtain a reaction liquid.
将得到的反应液冷却至室温,以线状投入至大量的甲醇中,将析出的沉淀物取出,在甲醇中浸渍6小时后,用甲醇清洗。接下来,于60℃进行沉淀物的减压干燥,得到聚酰胺系树脂(3)。The obtained reaction liquid was cooled to room temperature, put into a large amount of methanol in a linear form, and the deposited precipitate was taken out, immersed in methanol for 6 hours, and washed with methanol. Next, the reduced-pressure drying of the deposit was performed at 60 degreeC, and the polyamide-type resin (3) was obtained.
[聚酰胺系树脂膜(3)的制造][Manufacture of polyamide-based resin film (3)]
向得到的聚酰胺系树脂(3)中,以浓度成为10质量%的方式加入DMAc,制作聚酰胺系树脂清漆(3)。使用涂布器,将得到的聚酰胺系树脂清漆(3)以自支撑膜的厚度成为55μm的方式涂布于聚酯基材(东洋纺(株)制,商品名“A4100”)的平滑面上,于50℃进行30分钟干燥,接着于140℃进行15分钟干燥,得到自支撑膜。将自支撑膜固定于金属框,进一步于200℃进行60分钟干燥,得到厚度为50μm的聚酰胺系树脂膜(3)。To the obtained polyamide-based resin (3), DMAc was added so that the concentration would be 10% by mass to prepare a polyamide-based resin varnish (3). Using an applicator, the obtained polyamide-based resin varnish (3) was applied to the smooth surface of a polyester substrate (manufactured by Toyobo Co., Ltd., trade name "A4100") so that the thickness of the self-supporting film would be 55 μm. Then, drying was performed at 50° C. for 30 minutes, followed by drying at 140° C. for 15 minutes to obtain a self-supporting film. The self-supporting film was fixed to the metal frame, and was further dried at 200° C. for 60 minutes to obtain a polyamide-based resin film (3) having a thickness of 50 μm.
按照上述的方法测定得到的聚酰胺系树脂(1)~(3)的重均分子量(Mw)、及聚酰胺系树脂膜(1)~(3)的弹性模量、CME、光线透过率、YI值及雾度。将得到的结果示于表1。另外,光学膜(1)的铅笔硬度为3B,光学膜(2)的铅笔硬度为2H。The weight-average molecular weights (Mw) of the polyamide-based resins (1) to (3) obtained, and the elastic modulus, CME, and light transmittance of the polyamide-based resin films (1) to (3) were measured by the above-mentioned methods. , YI value and haze. The obtained results are shown in Table 1. In addition, the pencil hardness of the optical film (1) was 3B, and the pencil hardness of the optical film (2) was 2H.
[表1][Table 1]
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CN1184123A (en) * | 1996-08-29 | 1998-06-10 | 三井东压化学株式会社 | Organic optical component |
JPH1152152A (en) * | 1997-08-07 | 1999-02-26 | Nippon Telegr & Teleph Corp <Ntt> | Polymer optical waveguide |
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