CN113220045B - Air pressure control device and method - Google Patents
Air pressure control device and method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及控制领域,尤其是涉及气压控制装置和方法。The invention relates to the field of control, in particular to an air pressure control device and method.
背景技术Background technique
目前,气压控制器常见的有Druck PACE5000/6000、mensor CPC4000和CPC9000,上述气压控制器通常采用并行的阀体调节输出的压力,或者通过气体流量的方式调节输出的压力。At present, the common air pressure controllers are Druck PACE5000/6000, mensor CPC4000 and CPC9000. The above air pressure controllers usually use parallel valve bodies to adjust the output pressure, or adjust the output pressure by means of gas flow.
但是,上述气压控制器结构复杂,成本高。However, the above air pressure controller has a complicated structure and high cost.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供气压控制装置和方法,可以对压力进行稳定调节,实现闭环控制,并且结构简单,成本低。In view of this, the object of the present invention is to provide an air pressure control device and method, which can stably adjust the pressure and realize closed-loop control, and has a simple structure and low cost.
第一方面,本发明实施例提供了气压控制装置,所述装置包括待测压力容器、压力传感器、A/D转换模块、MCU和气动执行机构,所述压力传感器设置在所述待测压力容器内;In the first aspect, an embodiment of the present invention provides an air pressure control device, which includes a pressure vessel to be tested, a pressure sensor, an A/D conversion module, an MCU, and a pneumatic actuator, and the pressure sensor is arranged on the pressure vessel to be tested. Inside;
所述压力传感器和所述A/D转换模块相连接,所述A/D转换模块和所述气动执行机构分别与所述MCU相连接;The pressure sensor is connected to the A/D conversion module, and the A/D conversion module and the pneumatic actuator are respectively connected to the MCU;
所述压力传感器,用于检测所述待测压力容器的模拟压力值;The pressure sensor is used to detect the analog pressure value of the pressure vessel to be tested;
所述A/D转换模块,用于将所述模拟压力值进行转换,得到数字压力值;The A/D conversion module is used to convert the analog pressure value to obtain a digital pressure value;
所述MCU,用于根据所述数字压力值和设定压力值得到压力差值,将所述压力差值通过PID脉冲算法得到通气量;将所述通气量与所述测定压力值进行比较,根据比较结果向所述气动执行机构发送控制指令信息;The MCU is used to obtain a pressure difference value according to the digital pressure value and a set pressure value, and obtain a ventilation volume by using the pressure difference value through a PID pulse algorithm; compare the ventilation volume with the measured pressure value, sending control instruction information to the pneumatic actuator according to the comparison result;
所述气动执行机构,用于根据所述控制指令信息对所述待测压力容器进行充气或放气。The pneumatic actuator is used to inflate or deflate the pressure vessel to be tested according to the control instruction information.
进一步的,所述MCU,用于当所述通气量小于所述测定压力值时,向所述气动执行机构发送充气指令信息;当所述通气量大于所述测定压力值时,向所述气动执行机构发送放气指令信息。Further, the MCU is configured to send inflation instruction information to the pneumatic actuator when the ventilation volume is smaller than the measured pressure value; The actuator sends a deflation command message.
进一步的,所述气动执行机构,用于根据所述充气指令信息向所述待测压力容器进行充气;Further, the pneumatic actuator is used to inflate the pressure vessel under test according to the inflation instruction information;
或者,or,
根据所述放气指令信息向所述待测压力容器进行放气。Deflate the pressure vessel under test according to the deflation instruction information.
进一步的,所述气动执行机构包括气源组件、气压控制组件和真空罐,所述气源组件和所述真空罐分别与所述气压控制组件相连接。Further, the pneumatic actuator includes an air source assembly, an air pressure control assembly and a vacuum tank, and the air source assembly and the vacuum tank are respectively connected to the air pressure control assembly.
进一步的,所述气压控制组件包括第一阀组、第二阀组、第一缓冲气罐和第一高精度表,所述第一阀组和所述第二阀组并联后,依次与所述第一缓冲气罐和所述第一高精度表相连接;Further, the air pressure control assembly includes a first valve group, a second valve group, a first buffer gas tank, and a first high-precision gauge. After the first valve group and the second valve group are connected in parallel, they are sequentially connected to the The first buffer gas tank is connected with the first high-precision meter;
所述第一阀组包括第一普通阀、第二缓冲气罐、第一精度表、第二普通阀和第一高频阀,所述第一普通阀、所述第二缓冲气罐和所述第一精度表依次连接,所述第二普通阀和所述第一高频阀并联后分别与所述第一精度表和所述第一缓冲气罐相连接;The first valve group includes a first common valve, a second buffer gas tank, a first accuracy gauge, a second common valve and a first high-frequency valve, the first common valve, the second buffer gas tank and all The first precision meter is connected in sequence, and the second ordinary valve and the first high-frequency valve are connected in parallel with the first precision meter and the first buffer gas tank respectively;
所述第二阀组包括第三普通阀、第四普通阀、第三缓冲气罐、第二精度表、第二高频阀和第五普通阀,所述第三普通阀与所述第四普通阀并联后,依次与所述第三缓冲气罐和所述第二精度表相连接,所述第二高频阀和所述第五普通阀并联后分别与所述第二精度表和所述第一缓冲气罐相连接,所述真空罐与所述第四普通阀相连接。The second valve group includes a third common valve, a fourth common valve, a third buffer gas tank, a second accuracy meter, a second high-frequency valve and a fifth common valve, and the third common valve is connected to the fourth common valve. After the ordinary valve is connected in parallel, it is connected with the third buffer gas tank and the second accuracy meter in turn, and the second high frequency valve and the fifth ordinary valve are connected in parallel with the second accuracy meter and the second accuracy meter respectively. The first buffer gas tank is connected, and the vacuum tank is connected with the fourth common valve.
进一步的,所述MCU,用于调整所述第一普通阀,使进入所述第二缓冲气罐的压力值大于所述设定压力值,并且打开所述第一高频阀对所述待测压力容器进行充气;Further, the MCU is configured to adjust the first common valve so that the pressure value entering the second buffer gas tank is greater than the set pressure value, and open the first high-frequency valve to Inflate the pressure vessel;
当所述待测压力容器中的压力值大于所述设定压力值时,打开所述第二高频阀,通过调节所述第一高频阀和所述第二高频阀对所述待测压力容器进行放气。When the pressure value in the pressure vessel to be tested is greater than the set pressure value, the second high-frequency valve is opened, and the Deflate the pressure vessel.
进一步的,所述气压控制组件还包括第三阀组、第四阀组、第四缓冲气罐和第二高精度表,所述第三阀组和所述第四阀组并联后,依次与所述第四缓冲气罐和所述第二高精度表相连接;Further, the air pressure control assembly also includes a third valve group, a fourth valve group, a fourth buffer gas tank, and a second high-precision meter. After the third valve group and the fourth valve group are connected in parallel, they are sequentially connected with the The fourth buffer gas tank is connected to the second high-precision meter;
所述第三阀组包括第六普通阀和第三高频阀,所述第六普通阀和所述第三高频阀并联连接;所述第四阀组包括第七普通阀和第四高频阀,所述第七普通阀和所述第四高频阀并联连接。The third valve group includes a sixth ordinary valve and a third high-frequency valve, the sixth ordinary valve and the third high-frequency valve are connected in parallel; the fourth valve group includes a seventh ordinary valve and a fourth high-frequency valve frequency valve, the seventh common valve and the fourth high frequency valve are connected in parallel.
进一步的,所述MCU,用于调整所述第六普通阀,使进入所述第四缓冲气罐的压力值大于所述设定压力值,并且打开所述第三高频阀对所述待测压力容器进行充气;Further, the MCU is configured to adjust the sixth ordinary valve so that the pressure value entering the fourth buffer gas tank is greater than the set pressure value, and open the third high-frequency valve to Inflate the pressure vessel;
当所述待测压力容器中的压力值大于所述设定压力值时,打开所述第四高频阀,通过调节所述第三高频阀和所述第四高频阀对所述待测压力容器进行放气。When the pressure value in the pressure vessel to be tested is greater than the set pressure value, open the fourth high frequency valve, and adjust the pressure of the pressure vessel to be tested by adjusting the third high frequency valve and the fourth high frequency valve. Deflate the pressure vessel.
本发明实施例提供了气压控制方法,包括如上所述的气压控制装置,所述气压控制装置包括待测压力容器、压力传感器、A/D转换模块、MCU和气动执行机构,所述压力传感器设置在所述待测压力容器内;所述方法包括:An embodiment of the present invention provides an air pressure control method, including the air pressure control device as described above, the air pressure control device includes a pressure vessel to be tested, a pressure sensor, an A/D conversion module, an MCU and a pneumatic actuator, and the pressure sensor is set In the pressure vessel to be tested; the method includes:
所述压力传感器检测所述待测压力容器的模拟压力值;The pressure sensor detects the simulated pressure value of the pressure vessel to be tested;
所述A/D转换模块将所述模拟压力值进行转换,得到数字压力值;The A/D conversion module converts the analog pressure value to obtain a digital pressure value;
所述MCU根据所述数字压力值和设定压力值得到压力差值,将所述压力差值通过PID脉冲算法得到通气量;将所述通气量与所述测定压力值进行比较,根据比较结果向所述气动执行机构发送控制指令信息;The MCU obtains the pressure difference according to the digital pressure value and the set pressure value, and uses the pressure difference to obtain the ventilation volume through the PID pulse algorithm; compares the ventilation volume with the measured pressure value, and according to the comparison result sending control instruction information to the pneumatic actuator;
所述气动执行机构根据所述控制指令信息对所述待测压力容器进行充气或放气。The pneumatic actuator inflates or deflates the pressure vessel under test according to the control instruction information.
第三方面,本发明实施例提供了电子设备,包括存储器、处理器,所述存储器上存储有可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现如上所述的方法。In the third aspect, the embodiment of the present invention provides an electronic device, including a memory and a processor, the memory stores a computer program that can run on the processor, and when the processor executes the computer program, the above-mentioned described method.
本发明实施例提供了气压控制装置和方法,包括:待测压力容器、压力传感器、A/D转换模块、MCU和气动执行机构,压力传感器设置在待测压力容器内;压力传感器和A/D转换模块相连接,A/D转换模块和气动执行机构分别与MCU相连接;压力传感器用于检测待测压力容器的模拟压力值;A/D转换模块用于将模拟压力值进行转换,得到数字压力值;MCU用于根据数字压力值和设定压力值得到压力差值,将压力差值通过PID脉冲算法得到通气量;将通气量与测定压力值进行比较,根据比较结果向气动执行机构发送控制指令信息;气动执行机构用于根据控制指令信息对待测压力容器进行充气或放气,可以对压力进行稳定调节,实现闭环控制,并且结构简单,成本低。The embodiment of the present invention provides an air pressure control device and method, including: a pressure vessel to be tested, a pressure sensor, an A/D conversion module, an MCU and a pneumatic actuator, and the pressure sensor is arranged in the pressure vessel to be tested; the pressure sensor and the A/D The conversion module is connected, and the A/D conversion module and the pneumatic actuator are respectively connected with the MCU; the pressure sensor is used to detect the analog pressure value of the pressure vessel to be tested; the A/D conversion module is used to convert the analog pressure value to obtain a digital Pressure value; MCU is used to obtain the pressure difference value according to the digital pressure value and the set pressure value, and the pressure difference value is obtained through the PID pulse algorithm to obtain the ventilation volume; the ventilation volume is compared with the measured pressure value, and the comparison result is sent to the pneumatic actuator Control instruction information; the pneumatic actuator is used to inflate or deflate the pressure vessel to be tested according to the control instruction information, which can stabilize the pressure and realize closed-loop control, and has a simple structure and low cost.
本发明的其他特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明实施例一提供的气压控制装置示意图;FIG. 1 is a schematic diagram of an air pressure control device provided in Embodiment 1 of the present invention;
图2为本发明实施例一提供的气压控制装置执行过程示意图;Fig. 2 is a schematic diagram of the execution process of the air pressure control device provided by Embodiment 1 of the present invention;
图3为本发明实施例一提供的气动执行机构结构示意图;Fig. 3 is a schematic structural diagram of a pneumatic actuator provided by Embodiment 1 of the present invention;
图4为本发明实施例一提供的另一气动执行机构结构示意图;Fig. 4 is a schematic structural diagram of another pneumatic actuator provided by Embodiment 1 of the present invention;
图5为本发明实施例二提供的气压控制方法流程图。FIG. 5 is a flow chart of the air pressure control method provided by Embodiment 2 of the present invention.
图标:icon:
1-待测压力容器;2-压力传感器;3-A/D转换模块;4-MCU;5-气动执行机构;6-电源管理模块;7-通讯接口;8-HDMI。1-pressure vessel to be tested; 2-pressure sensor; 3-A/D conversion module; 4-MCU; 5-pneumatic actuator; 6-power management module; 7-communication interface; 8-HDMI.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. the embodiment. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为便于对本实施例进行理解,下面对本发明实施例进行详细介绍。To facilitate understanding of this embodiment, the following describes the embodiment of the present invention in detail.
实施例一:Embodiment one:
图1为本发明实施例一提供的气压控制装置示意图。FIG. 1 is a schematic diagram of an air pressure control device provided in Embodiment 1 of the present invention.
参照图1,该装置包括待测压力容器1、压力传感器2、A/D转换模块3、MCU4和气动执行机构5,压力传感器2设置在待测压力容器1内;Referring to Fig. 1, the device includes a pressure vessel 1 to be tested, a pressure sensor 2, an A/D conversion module 3, an MCU 4 and a pneumatic actuator 5, and the pressure sensor 2 is arranged in the pressure vessel 1 to be tested;
压力传感器2和A/D转换模块3相连接,A/D转换模块3和气动执行机构5分别与MCU4相连接;The pressure sensor 2 is connected to the A/D conversion module 3, and the A/D conversion module 3 and the pneumatic actuator 5 are respectively connected to the MCU4;
压力传感器2,用于检测待测压力容器1的模拟压力值;The pressure sensor 2 is used to detect the analog pressure value of the pressure vessel 1 to be tested;
A/D转换模块3,用于将模拟压力值进行转换,得到数字压力值;The A/D conversion module 3 is used to convert the analog pressure value to obtain a digital pressure value;
MCU4,用于根据数字压力值和设定压力值得到压力差值,将压力差值通过PID脉冲算法得到通气量;将通气量与测定压力值进行比较,根据比较结果向气动执行机构5发送控制指令信息;MCU4 is used to obtain the pressure difference value according to the digital pressure value and the set pressure value, and obtain the ventilation volume through the PID pulse algorithm through the pressure difference value; compare the ventilation volume with the measured pressure value, and send control to the pneumatic actuator 5 according to the comparison result instruction information;
气动执行机构5,用于根据控制指令信息对待测压力容器1进行充气或放气。The pneumatic actuator 5 is used to inflate or deflate the pressure vessel 1 to be tested according to the control instruction information.
该系统还包括电源管理模块6、HDMI(High Definition Multimedia Interface,高清多媒体接口)8和通讯接口7,电源管理模块6分别与压力传感器2、A/D转换模块3、MCU4、气动执行机构5、HDMI8和通讯接口7相连接,用于为其提供电源。MCU4可以通过HDMI8和通讯接口7发送指令信息,或者通过HDMI8和通讯接口7接收指令信息。The system also includes a power management module 6, HDMI (High Definition Multimedia Interface, high-definition multimedia interface) 8 and communication interface 7, the power management module 6 is connected with the pressure sensor 2, A/D conversion module 3, MCU4, pneumatic actuator 5, The HDMI 8 is connected with the communication interface 7 for providing power therefor. MCU4 can send instruction information through HDMI8 and communication interface 7, or receive instruction information through HDMI8 and communication interface 7.
本实施例中,压力传感器检测待测压力容器的模拟压力值,A/D转换模块将模拟压力值进行转换,得到数字压力值;MCU将数字压力值和设定压力值比较后得到压力差值,并将压力差值作为PID脉冲算法的输入,输出得到通气量;将通气量再与测定压力值进行比较,得到比较结果;根据比较结果控制气动执行机构对待测压力容器进行充气或放气,可以对压力进行稳定调节,实现闭环控制,并且结构简单,成本低,可以满足低压高频阀高精度控制气压的功能。In this embodiment, the pressure sensor detects the analog pressure value of the pressure vessel to be tested, and the A/D conversion module converts the analog pressure value to obtain a digital pressure value; the MCU compares the digital pressure value with the set pressure value to obtain a pressure difference value , and the pressure difference is used as the input of the PID pulse algorithm, and the output is the ventilation volume; the ventilation volume is compared with the measured pressure value to obtain the comparison result; according to the comparison result, the pneumatic actuator is controlled to inflate or deflate the pressure vessel to be tested, The pressure can be stably adjusted to realize closed-loop control, and the structure is simple and the cost is low, which can satisfy the function of the low-pressure high-frequency valve to control the air pressure with high precision.
进一步的,MCU4用于当通气量小于测定压力值时,向气动执行机构5发送充气指令信息;当通气量大于测定压力值时,向气动执行机构5发送放气指令信息。Further, the MCU4 is used to send inflation command information to the pneumatic actuator 5 when the ventilation volume is less than the measured pressure value; and send deflation command information to the pneumatic actuator 5 when the ventilation volume is greater than the measured pressure value.
进一步的,气动执行机构5用于根据充气指令信息向待测压力容器1进行充气;Further, the pneumatic actuator 5 is used to inflate the pressure vessel 1 to be tested according to the inflation instruction information;
或者,or,
根据放气指令信息向待测压力容器1进行放气。Deflate the pressure vessel 1 to be tested according to the deflation instruction information.
具体地,参照图2,MCU中设置有设定压力值,MCU将数字压力值和设定压力值比较后得到压力差值,并将压力差值作为PID脉冲算法的输入,输出得到通气量;将通气量再与测定压力值进行比较,得到比较结果;根据比较结果控制气动执行机构对待测压力容器进行充气或放气。Specifically, referring to FIG. 2 , the MCU is provided with a set pressure value, and the MCU compares the digital pressure value with the set pressure value to obtain a pressure difference value, and uses the pressure difference value as the input of the PID pulse algorithm, and outputs the ventilation volume; Compare the ventilation volume with the measured pressure value to obtain the comparison result; control the pneumatic actuator to inflate or deflate the pressure vessel to be tested according to the comparison result.
进一步的,气动执行机构包括气源组件、气压控制组件和真空罐,气源组件和所述真空罐分别与气压控制组件相连接。Further, the pneumatic actuator includes an air source assembly, an air pressure control assembly and a vacuum tank, and the air source assembly and the vacuum tank are respectively connected to the air pressure control assembly.
这里,气源组件可以作为缓冲部件,用于防止过充和适配外围的待测压力容器。Here, the gas source assembly can be used as a buffer component to prevent overfilling and adapt to the surrounding pressure vessel to be tested.
进一步的,参照图3,气压控制组件包括第一阀组、第二阀组、第一缓冲气罐和第一高精度表,第一阀组和第二阀组并联后,依次与第一缓冲气罐和第一高精度表相连接;Further, referring to Fig. 3, the air pressure control assembly includes the first valve group, the second valve group, the first buffer gas tank and the first high-precision meter. After the first valve group and the second valve group are connected in parallel, they are connected with the first buffer The gas tank is connected with the first high-precision meter;
第一阀组包括第一普通阀、第二缓冲气罐、第一精度表、第二普通阀和第一高频阀,第一普通阀、第二缓冲气罐和第一精度表依次连接,第二普通阀和第一高频阀并联后分别与第一精度表和第一缓冲气罐相连接;The first valve group includes a first common valve, a second buffer gas tank, a first accuracy gauge, a second common valve and a first high-frequency valve, the first common valve, the second buffer gas tank and the first precision gauge are connected in sequence, The second common valve and the first high-frequency valve are connected in parallel with the first accuracy meter and the first buffer gas tank respectively;
第二阀组包括第三普通阀、第四普通阀、第三缓冲气罐、第二精度表、第二高频阀和第五普通阀,第三普通阀与第四普通阀并联后,依次与第三缓冲气罐和第二精度表相连接,第二高频阀和第五普通阀并联后分别与第二精度表和第一缓冲气罐相连接,真空罐与第四普通阀相连接。The second valve group includes the third ordinary valve, the fourth ordinary valve, the third buffer gas tank, the second precision meter, the second high-frequency valve and the fifth ordinary valve. After the third ordinary valve is connected in parallel with the fourth ordinary valve, the It is connected with the third buffer gas tank and the second precision gauge, the second high frequency valve and the fifth common valve are connected in parallel and respectively connected with the second precision gauge and the first buffer gas tank, and the vacuum tank is connected with the fourth normal valve .
具体地,第一精度表和第二精度表设置有预充压力值,当气动执行机构对待测压力容器充气时,预充压力值大于设定压力值;当气动执行机构对待测压力容器放气时,预充压力值小于设定压力值。第一高精度表的预充压力值为设定压力值。第一高精度表是设置气压的衡量表,即调控的气压要以此表为基准。Specifically, the first precision gauge and the second precision gauge are provided with a pre-charge pressure value. When the pneumatic actuator inflates the pressure vessel to be tested, the pre-charge pressure value is greater than the set pressure value; when the pneumatic actuator deflates the pressure vessel to be tested , the pre-charge pressure value is less than the set pressure value. The pre-charge pressure value of the first high precision gauge is the set pressure value. The first high-precision gauge is a measuring gauge for setting the air pressure, that is, the air pressure to be regulated will be based on this gauge.
第一高频阀和第二高频阀的作用在于待控制气压值接近设定压力值时,可以通过通断来细调气压流量。第一普通阀、第二普通阀、第三普通阀、第四普通阀和第五普通阀的作用是预先设置气压环境。例如,当设定压力值为300kPa,气源气压为800kPa时,如果直接调节第一高频阀,每次的进气量受气压差的影响,难以精准控制,因此,为了减少算法复杂度,采用预调气压的方式,调整第一普通阀,使得第一高频阀的进气端的压力值比设定压力值稍高一点。同理,当气压下调时,需要调节第三普通阀,使第二高频阀后端的压力值稍小于设定压力值。The function of the first high-frequency valve and the second high-frequency valve is to fine-tune the flow of air pressure by switching on and off when the air pressure value to be controlled is close to the set pressure value. The function of the first common valve, the second common valve, the third common valve, the fourth common valve and the fifth common valve is to pre-set the air pressure environment. For example, when the set pressure value is 300kPa and the air source air pressure is 800kPa, if the first high-frequency valve is directly adjusted, the air intake volume each time is affected by the air pressure difference and it is difficult to control accurately. Therefore, in order to reduce the complexity of the algorithm, The first ordinary valve is adjusted by means of pre-adjusting air pressure, so that the pressure value at the intake end of the first high-frequency valve is slightly higher than the set pressure value. Similarly, when the air pressure is lowered, it is necessary to adjust the third ordinary valve so that the pressure value at the rear end of the second high frequency valve is slightly lower than the set pressure value.
第一缓冲气罐、第二缓冲气罐和第三缓冲气罐的作用是平缓气压的波动。当第一高频阀动作时,进气或者泄气会导致气压迅速波动,此时在高精度上会出现突变的情况,通过缓冲气罐,可以大大平抑波动,得到更加准确的结果。The functions of the first buffer gas tank, the second buffer gas tank and the third buffer gas tank are to smooth the fluctuation of air pressure. When the first high-frequency valve operates, air intake or exhaust will cause rapid fluctuations in air pressure. At this time, there will be sudden changes in high precision. Through the buffer air tank, the fluctuations can be greatly stabilized and more accurate results can be obtained.
第四普通阀是在控制真空时使用的,即打开第四普通阀可以控制待测压力容器的气压小于绝压100kPa。The fourth common valve is used when controlling the vacuum, that is, opening the fourth common valve can control the pressure of the pressure vessel to be tested to be less than the absolute pressure of 100kPa.
进一步的,MCU,用于调整第一普通阀,使进入第二缓冲气罐的压力值大于设定压力值,并且打开第一高频阀对待测压力容器进行充气;Further, the MCU is used to adjust the first common valve so that the pressure value entering the second buffer gas tank is greater than the set pressure value, and open the first high-frequency valve to inflate the pressure vessel to be tested;
当待测压力容器中的压力值大于设定压力值时,打开第二高频阀,通过调节第一高频阀和第二高频阀对待测压力容器进行放气。When the pressure value in the pressure vessel to be tested is greater than the set pressure value, the second high-frequency valve is opened, and the pressure vessel to be tested is deflated by adjusting the first high-frequency valve and the second high-frequency valve.
具体地,MCU调整第一普通阀,使得进入第二缓冲气罐的压力值大于设定压力值,并且打开第一高频阀对待测压力容器进行充气。当待测压力容器中的压力值大于设定压力值时,开启第二高频阀,不断调节第一高频阀和第二高频阀,对待测压力容器进行放气。在动态调整过程中,确保待测压力容器的压力值达到设定压力值。在此过程中,第三缓冲气罐的压力值要保持稍小于设定压力值,使得放气过程是可控的。Specifically, the MCU adjusts the first common valve so that the pressure value entering the second buffer gas tank is greater than the set pressure value, and opens the first high frequency valve to inflate the pressure vessel to be tested. When the pressure value in the pressure vessel to be tested is greater than the set pressure value, the second high-frequency valve is opened, and the first high-frequency valve and the second high-frequency valve are continuously adjusted to deflate the pressure vessel to be tested. During the dynamic adjustment process, ensure that the pressure value of the pressure vessel to be tested reaches the set pressure value. During this process, the pressure value of the third buffer gas tank should be kept slightly lower than the set pressure value, so that the deflation process is controllable.
另外,当压力差值在设定压力阈值范围内,并且气动执行机构对待测压力容器放气时,需要打开第一高频阀和第二高频阀;当压力差值大于设定压力阈值范围时,则需要打开第三普通阀、第四普通阀和第五普通阀。In addition, when the pressure difference is within the set pressure threshold range and the pneumatic actuator deflates the pressure vessel to be tested, the first high-frequency valve and the second high-frequency valve need to be opened; when the pressure difference is greater than the set pressure threshold range , it is necessary to open the third ordinary valve, the fourth ordinary valve and the fifth ordinary valve.
进一步的,参照图4,气压控制组件还包括第三阀组、第四阀组、第四缓冲气罐和第二高精度表,第三阀组和第四阀组并联后,依次与第四缓冲气罐和第二高精度表相连接;Further, referring to Fig. 4, the air pressure control assembly also includes a third valve group, a fourth valve group, a fourth buffer gas tank and a second high-precision meter. After the third valve group and the fourth valve group are connected in parallel, they are connected with the fourth The buffer gas tank is connected with the second high-precision meter;
第三阀组包括第六普通阀和第三高频阀,第六普通阀和第三高频阀并联连接;第四阀组包括第七普通阀和第四高频阀,第七普通阀和第四高频阀并联连接。The third valve group includes the sixth ordinary valve and the third high-frequency valve, the sixth ordinary valve and the third high-frequency valve are connected in parallel; the fourth valve group includes the seventh ordinary valve and the fourth high-frequency valve, the seventh ordinary valve and the The fourth high frequency valve is connected in parallel.
进一步的,MCU,用于调整第六普通阀,使进入第四缓冲气罐的压力值大于设定压力值,并且打开第三高频阀对待测压力容器进行充气;Further, the MCU is used to adjust the sixth ordinary valve so that the pressure value entering the fourth buffer gas tank is greater than the set pressure value, and open the third high-frequency valve to inflate the pressure vessel to be tested;
当待测压力容器中的压力值大于设定压力值时,打开第四高频阀,通过调节第三高频阀和第四高频阀对待测压力容器进行放气。When the pressure value in the pressure vessel to be tested is greater than the set pressure value, the fourth high-frequency valve is opened, and the pressure vessel to be tested is deflated by adjusting the third high-frequency valve and the fourth high-frequency valve.
具体地,第四缓冲气罐的作用也是平缓气压的波动。MCU调整第六普通阀,使进入第四缓冲气罐的压力值大于设定压力值,并且打开第三高频阀对待测压力容器进行充气;当待测压力容器中的压力值大于设定压力值时,打开第四高频阀,不断调节第三高频阀和第四高频阀,对待测压力容器进行放气。在动态调整过程中,确保待测压力容器的压力值达到设定压力值。Specifically, the function of the fourth buffer gas tank is also to moderate the fluctuation of air pressure. The MCU adjusts the sixth ordinary valve so that the pressure value entering the fourth buffer gas tank is greater than the set pressure value, and opens the third high-frequency valve to inflate the pressure vessel to be tested; when the pressure value in the pressure vessel to be tested is greater than the set pressure value, open the fourth high-frequency valve, continuously adjust the third high-frequency valve and the fourth high-frequency valve, and deflate the pressure vessel to be tested. During the dynamic adjustment process, ensure that the pressure value of the pressure vessel to be tested reaches the set pressure value.
另外,当压力差值在设定压力阈值范围内,并且气动执行机构对待测压力容器放气时,需要打开第三高频阀和第四高频阀;当压力差值大于设定压力阈值范围时,则需要打开第七普通阀。In addition, when the pressure difference is within the set pressure threshold range and the pneumatic actuator deflates the pressure vessel to be tested, the third high-frequency valve and the fourth high-frequency valve need to be opened; when the pressure difference is greater than the set pressure threshold range , the seventh ordinary valve needs to be opened.
本发明实施例提供了气压控制装置,包括:待测压力容器、压力传感器、A/D转换模块、MCU和气动执行机构,压力传感器设置在待测压力容器内;压力传感器和A/D转换模块相连接,A/D转换模块和气动执行机构分别与MCU相连接;压力传感器用于检测待测压力容器的模拟压力值;A/D转换模块用于将模拟压力值进行转换,得到数字压力值;MCU用于根据数字压力值和设定压力值得到压力差值,将压力差值通过PID脉冲算法得到通气量;将通气量与测定压力值进行比较,根据比较结果向气动执行机构发送控制指令信息;气动执行机构用于根据控制指令信息对待测压力容器进行充气或放气,可以对压力进行稳定调节,实现闭环控制,并且结构简单,成本低。The embodiment of the present invention provides an air pressure control device, comprising: a pressure vessel to be tested, a pressure sensor, an A/D conversion module, an MCU and a pneumatic actuator, and the pressure sensor is arranged in the pressure vessel to be tested; the pressure sensor and the A/D conversion module The A/D conversion module and the pneumatic actuator are respectively connected to the MCU; the pressure sensor is used to detect the analog pressure value of the pressure vessel to be tested; the A/D conversion module is used to convert the analog pressure value to obtain a digital pressure value ;MCU is used to obtain the pressure difference value according to the digital pressure value and the set pressure value, and the pressure difference value is obtained through the PID pulse algorithm to obtain the ventilation volume; the ventilation volume is compared with the measured pressure value, and the control command is sent to the pneumatic actuator according to the comparison result Information; the pneumatic actuator is used to inflate or deflate the pressure vessel to be tested according to the control instruction information, which can stably adjust the pressure and realize closed-loop control, and has a simple structure and low cost.
实施例二:Embodiment two:
图5为本发明实施例提供的气压控制方法流程图。Fig. 5 is a flow chart of the air pressure control method provided by the embodiment of the present invention.
参照图5,应用于如上所述的气压控制装置,气压控制装置包括待测压力容器、压力传感器、A/D转换模块、MCU和气动执行机构,压力传感器设置在待测压力容器内;该方法包括以下步骤:Referring to Fig. 5, applied to the air pressure control device as described above, the air pressure control device includes a pressure vessel to be tested, a pressure sensor, an A/D conversion module, an MCU and a pneumatic actuator, and the pressure sensor is arranged in the pressure vessel to be tested; the method Include the following steps:
步骤S101,压力传感器检测待测压力容器的模拟压力值;Step S101, the pressure sensor detects the simulated pressure value of the pressure vessel to be tested;
步骤S102,A/D转换模块将模拟压力值进行转换,得到数字压力值;Step S102, the A/D conversion module converts the analog pressure value to obtain a digital pressure value;
步骤S103,MCU根据数字压力值和设定压力值得到压力差值,将压力差值通过PID脉冲算法得到通气量;将通气量与测定压力值进行比较,根据比较结果向气动执行机构发送控制指令信息;Step S103, the MCU obtains the pressure difference according to the digital pressure value and the set pressure value, and uses the pressure difference to obtain the ventilation volume through the PID pulse algorithm; compares the ventilation volume with the measured pressure value, and sends a control command to the pneumatic actuator according to the comparison result information;
步骤S104,气动执行机构根据控制指令信息对待测压力容器进行充气或放气。Step S104, the pneumatic actuator inflates or deflates the pressure vessel to be tested according to the control instruction information.
本发明实施例提供了气压控制方法,包括:压力传感器检测待测压力容器的模拟压力值;A/D转换模块将模拟压力值进行转换,得到数字压力值;MCU根据数字压力值和设定压力值得到压力差值,将压力差值通过PID脉冲算法得到通气量;将通气量与测定压力值进行比较,根据比较结果向气动执行机构发送控制指令信息;气动执行机构根据控制指令信息对待测压力容器进行充气或放气,可以对压力进行稳定调节,实现闭环控制,并且结构简单,成本低。The embodiment of the present invention provides an air pressure control method, comprising: the pressure sensor detects the analog pressure value of the pressure vessel to be tested; the A/D conversion module converts the analog pressure value to obtain a digital pressure value; The pressure difference value is obtained, and the pressure difference is obtained through the PID pulse algorithm to obtain the ventilation volume; the ventilation volume is compared with the measured pressure value, and the control command information is sent to the pneumatic actuator according to the comparison result; the pneumatic actuator treats the measured pressure according to the control command information. When the container is inflated or deflated, the pressure can be stably adjusted to realize closed-loop control, and the structure is simple and the cost is low.
本发明实施例还提供一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,处理器执行计算机程序时实现上述实施例提供的气压控制方法的步骤。An embodiment of the present invention also provides an electronic device, including a memory, a processor, and a computer program stored in the memory and operable on the processor. When the processor executes the computer program, the steps of the air pressure control method provided in the above embodiments are implemented.
本发明实施例还提供一种具有处理器可执行的非易失的程序代码的计算机可读介质,计算机可读介质上存储有计算机程序,计算机程序被处理器运行时执行上述实施例的气压控制方法的步骤。An embodiment of the present invention also provides a computer-readable medium with a non-volatile program code executable by a processor. A computer program is stored on the computer-readable medium. When the computer program is run by the processor, the air pressure control of the above-mentioned embodiment is executed. method steps.
本发明实施例所提供的计算机程序产品,包括存储了程序代码的计算机可读存储介质,所述程序代码包括的指令可用于执行前面方法实施例中所述的方法,具体实现可参见方法实施例,在此不再赘述。The computer program product provided by the embodiments of the present invention includes a computer-readable storage medium storing program codes. The instructions included in the program codes can be used to execute the methods described in the foregoing method embodiments. For specific implementation, please refer to the method embodiments. , which will not be repeated here.
所属领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统和装置的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working process of the above-described system and device can refer to the corresponding process in the foregoing method embodiments, which will not be repeated here.
另外,在本发明实施例的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In addition, in the description of the embodiments of the present invention, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
所述功能如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。If the functions described above are realized in the form of software function units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the essence of the technical solution of the present invention or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the steps of the methods described in various embodiments of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disk and other media that can store program codes. .
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
最后应说明的是:以上所述实施例,仅为本发明的具体实施方式,用以说明本发明的技术方案,而非对其限制,本发明的保护范围并不局限于此,尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,其依然可以对前述实施例所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。Finally, it should be noted that: the above-described embodiments are only specific implementations of the present invention, used to illustrate the technical solutions of the present invention, rather than limiting them, and the scope of protection of the present invention is not limited thereto, although referring to the foregoing The embodiment has described the present invention in detail, and those skilled in the art should understand that any person familiar with the technical field can still modify the technical solutions described in the foregoing embodiments within the technical scope disclosed in the present invention Changes can be easily thought of, or equivalent replacements are made to some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the scope of the present invention within the scope of protection. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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