CN113218513B - Cooling device for infrared temperature measurement glass for high-temperature experiment - Google Patents
Cooling device for infrared temperature measurement glass for high-temperature experiment Download PDFInfo
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Abstract
本发明一种用于高温实验红外测温玻璃的冷却装置,属于燃气涡轮领域;包括L形冷气槽、红外玻璃、观测窗口、倒角结构、测温目标;在实验通道的顶壁沿主流的顺流方向开有L形冷气槽1;高温红外实验时,引入的L形冷气槽提供冷却气流,在红外玻璃表面形成一层薄薄的气膜隔绝高温主流。狭长的冷气出口结构使得冷却气流能均匀覆盖在红外玻璃的全表面。冷气下游的倒角结构提升了下游冷气的贴壁性。该冷却通道结构保证了红外玻璃在正常温度范围内工作,并且不会对测温目标的温度场与近壁面流场产生干扰,使得红外玻璃可以用于更高温度的高温实验而保持实验数据的准确性。
The invention relates to a cooling device for infrared temperature measurement glass for high-temperature experiments, belonging to the field of gas turbines. There is an L-shaped cold air groove 1 in the downstream direction; during the high temperature infrared experiment, the introduced L-shaped cold air groove provides cooling air flow, and a thin film of air is formed on the surface of the infrared glass to isolate the high temperature mainstream. The narrow and long cold air outlet structure enables the cooling air to cover the entire surface of the infrared glass evenly. The chamfered structure downstream of the cold air improves the adherence of the downstream cold air. The cooling channel structure ensures that the infrared glass works within the normal temperature range, and will not interfere with the temperature field and the near-wall flow field of the temperature measurement target, so that the infrared glass can be used for high-temperature experiments at higher temperatures and keep the experimental data. accuracy.
Description
技术领域technical field
本发明属于燃气涡轮领域,具体涉及一种用于高温实验红外测温玻璃的冷却装置。The invention belongs to the field of gas turbines, in particular to a cooling device for infrared temperature measuring glass used in high temperature experiments.
背景技术Background technique
燃气涡轮作为能源转化和利用的主要装置被广泛应用于发电,航空,化工和机械动力领域。随着能源需求的剧增和环境问题的日益突出,燃气涡轮的功率和热效率都随之不断提高,这些都给燃气涡轮的设计提出了更严格的要求。为了应对能源需求的不断增大和能源利用产生的环境污染问题。燃烧室作为燃气轮机最重要的承热部件之一。在高温燃气的作用下,其内部的高温结构需要承受极大的热负荷(对流和辐射)、热冲击(工况变化等)等。在燃气涡轮研发和设计中不断提高进口燃气温度显著提高燃气涡轮热效率,同时改进燃烧室的设计使燃气温度分布均匀以降低燃烧中心区域的燃气温度。改进后的设计使燃烧室火焰筒壁面附近的燃气温度显著提高,在高温的气流作用下燃烧室火焰筒的热负荷显著增大,从而严重影响其使用寿命和对整个燃气涡轮的运行安全产生威胁。为了能使高温部件正常工作,燃气涡轮设计中需要用到多种冷却方式,关于各类冷却方式的实验评估对燃气轮机的设计至关重要。As the main device for energy conversion and utilization, gas turbines are widely used in the fields of power generation, aviation, chemical industry and mechanical power. With the sharp increase of energy demand and the increasingly prominent environmental problems, the power and thermal efficiency of gas turbines have been continuously improved, which put forward stricter requirements for the design of gas turbines. In order to cope with the increasing demand for energy and the environmental pollution caused by energy utilization. The combustion chamber is one of the most important heat-bearing components of a gas turbine. Under the action of high-temperature gas, its internal high-temperature structure needs to bear a huge thermal load (convection and radiation), thermal shock (changes in working conditions, etc.), etc. Continuously increasing the inlet gas temperature in the development and design of gas turbines can significantly improve the thermal efficiency of gas turbines, and at the same time improve the design of the combustion chamber to make the gas temperature distribution even and reduce the gas temperature in the combustion center area. The improved design significantly increases the gas temperature near the wall of the combustor flame tube, and the heat load of the combustor flame tube increases significantly under the action of high-temperature airflow, which seriously affects its service life and poses a threat to the operation safety of the entire gas turbine . In order to make the high temperature components work properly, a variety of cooling methods are required in the design of the gas turbine, and the experimental evaluation of various cooling methods is very important for the design of the gas turbine.
在传热冷却实验当中,红外热像仪广泛应用于测量全表面温度分布以获得综合冷却效率。随着红外应用的扩展和探测器技术的发展,非制冷红外热像仪的测温功能得到进一步提升。红外热像仪为复杂环境中的温度场测量技术研究提供了崭新的思路。在燃气涡轮有关的传热冷却实验中,红外热像仪常用于获取封闭通道内某一对象的温度场信息。在这种情况下,红外热像仪需要搭配可以透过一定辐射波长的红外玻璃使用。过去红外热像仪测温一般用于中低温工况(小于350℃),而随着实验手段的不断进步,为了在实验中更加贴近真实燃气轮机火焰筒当中的高温高压环境以获取更准确的火焰筒内部温度场与流场分布,近年来的实验温度不断提高。而在高温环境下,与高温流体直接接触的红外玻璃温度快速上升,这会导致玻璃高温分解或阻挡红外辐射透过,导致红外热像仪无法正常捕捉观测对象的温度场。In heat transfer cooling experiments, thermal imaging cameras are widely used to measure the temperature distribution of the entire surface to obtain comprehensive cooling efficiency. With the expansion of infrared applications and the development of detector technology, the temperature measurement function of uncooled infrared cameras has been further improved. Infrared thermal imaging camera provides a new idea for the research of temperature field measurement technology in complex environment. In heat transfer cooling experiments related to gas turbines, thermal imaging cameras are often used to obtain temperature field information of an object in a closed channel. In this case, the thermal imaging camera needs to be used with infrared glass that can transmit certain radiation wavelengths. In the past, infrared thermal imaging cameras were generally used for medium and low temperature conditions (less than 350°C). With the continuous improvement of experimental methods, in order to get closer to the high temperature and high pressure environment in the real gas turbine flame tube in the experiment, to obtain more accurate flame The temperature field and flow field distribution inside the cylinder, and the experimental temperature has been continuously increased in recent years. In a high-temperature environment, the temperature of the infrared glass in direct contact with the high-temperature fluid rises rapidly, which will cause the glass to pyrolyze or block the transmission of infrared radiation, resulting in the failure of the infrared camera to capture the temperature field of the observed object normally.
因此,开发一种用于高温红外实验下红外玻璃冷却的通道结构对保障使用红外热像仪的高温传热冷却实验安全有效地进行具有十分重要的工程应用价值。Therefore, the development of a channel structure for infrared glass cooling in high-temperature infrared experiments has very important engineering application value for ensuring the safe and effective conduct of high-temperature heat transfer cooling experiments using infrared thermal imaging cameras.
现有的通道内部红外测温实验中,红外玻璃的使用局限在350℃以内的中低温实验。这是因为常用的红外玻璃如ZnS在超过一定温度的情况下会发生氧化分解。而能承受住高温的红外玻璃如蓝宝石,则会在高温情况下大量吸收红外辐射同时自身辐射很强,导致红外相机无法得到准确温度图像。随着燃气轮机工作温度不断提高,现有的低温实验已经无法满足发展需求。In the existing infrared temperature measurement experiments inside the channel, the use of infrared glass is limited to medium and low temperature experiments within 350 °C. This is because commonly used infrared glasses such as ZnS will oxidatively decompose above a certain temperature. Infrared glass that can withstand high temperatures, such as sapphire, will absorb a large amount of infrared radiation at high temperatures and its own radiation is very strong, resulting in the inability of infrared cameras to obtain accurate temperature images. As the operating temperature of gas turbines continues to increase, the existing low-temperature experiments can no longer meet the development needs.
发明内容SUMMARY OF THE INVENTION
要解决的技术问题:Technical problem to be solved:
现有技术针对350℃以上高温红外传热冷却实验中,红外玻璃无法正常工作导致测温产生较大偏差或无法测温的问题,本发明的目的在于提出一种用于高温实验下红外玻璃冷却装置,通过通道内部冷却设计保证红外玻璃保持在其正常工作温度范围从而确保红外热像仪捕捉温度场的准确性,同时能够保障高温红外传热冷却实验安全有效地进行。In the existing technology, in the infrared heat transfer cooling experiment at a temperature above 350°C, the infrared glass cannot work normally, resulting in large deviations in temperature measurement or failure to measure the temperature. The device, through the internal cooling design of the channel, ensures that the infrared glass remains within its normal operating temperature range to ensure the accuracy of the temperature field captured by the infrared thermal imager, and at the same time ensures that the high-temperature infrared heat transfer cooling experiment can be carried out safely and effectively.
本发明的技术方案是:一种用于高温实验红外测温玻璃的冷却装置,包括实验通道、红外玻璃2、观测窗口3,所述实验通道的顶壁上开有观测窗口3,并在观测窗口3上边缘处安装有红外玻璃2,透过红外玻璃2对实验通道内的测温目标进行测温实验;其特征在于:在所述实验通道的顶壁沿主流的顺流方向开有L形冷气槽1,实验通道即为主流通道5;所述L形冷气槽1开于观测窗口3的上游,其入口位于实验通道5顶壁的外壁面上,出口位于观测窗口3的侧壁上、并位于红外玻璃的下方;沿主流方向,L形冷气槽1垂直于顶壁的截面为L形;冷却气体通过L形冷气槽1进入主流通道,并覆盖于红外玻璃表面对其进行冷却;The technical scheme of the present invention is: a kind of cooling device that is used for the infrared temperature measurement glass of high temperature experiment, comprises experiment channel,
所述L形冷气槽1的出口宽度x等于观测窗口3的宽度,出口槽高h为主流通道5顶壁厚度的1/2,出口上边缘与红外玻璃2的距离为1/2h;L形冷气槽1沿主流流向的长度为20h;The outlet width x of the L-shaped cold air groove 1 is equal to the width of the
所述测温目标4正对于观测窗口3,与观测窗口3的距离s满足以下公式:The
s≥H+2h=32hs≥H+2h=32h
其中,H为主流通道高度。Among them, H is the height of the mainstream channel.
本发明的进一步技术方案是:所述L形冷气槽1通入的冷却气体下游的观测窗口边缘设置为倒角结构6,用于保证冷气良好的贴壁性。A further technical solution of the present invention is: the edge of the observation window downstream of the cooling gas fed into the L-shaped cold air groove 1 is set as a chamfered
本发明的进一步技术方案是:所述L形冷气槽1的出口下边缘距离测温目标垂直距离不小于30.5h,能够保证从L形冷气槽1通入的冷却气体不会影响测温目标的温度场。A further technical solution of the present invention is: the vertical distance from the lower edge of the outlet of the L-shaped cold air tank 1 to the temperature measurement target is not less than 30.5h, which can ensure that the cooling gas introduced from the L-shaped cold air tank 1 will not affect the temperature measurement target. Temperature Field.
有益效果beneficial effect
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明中的主流通道利用红外玻璃固定后产生的台阶结构,在红外玻璃下方实验通道壁面上游方向设计L形冷气槽,冷气通过该槽吹入主流通道并覆盖在红外玻璃表面。冷气出口后保持和主流相同的流向,这减少了其与主流的掺混作用,降低了对主流温度的影响。L型冷气槽入口位于主流入口下游、红外玻璃上游,这避免了引入的冷气对主流入口产生影响且无需其他结构设计,节省材料和成本。(1) The mainstream passage among the present invention utilizes the stepped structure produced after the infrared glass is fixed, and an L-shaped cold air groove is designed in the upstream direction of the wall surface of the experimental passage below the infrared glass, and the cold air is blown into the mainstream passage through the groove and covered on the surface of the infrared glass. After the cold air is exported, it maintains the same flow direction as the main flow, which reduces its mixing with the main flow and reduces the influence on the temperature of the main flow. The inlet of the L-shaped cold air slot is located downstream of the main inlet and upstream of the infrared glass, which avoids the impact of the introduced cold air on the main inlet and does not require other structural designs, saving materials and costs.
(2)冷气槽出口位于壁面厚度的中间位置,冷气槽出口尺寸适配实验通道与红外玻璃。其中,出口宽度x等于红外观测窗口宽度,槽高h为主流通道上壁面厚度的1/2,冷气槽出口上边缘距离红外玻璃1/2h,保证红外玻璃内表面与高温气流隔离。在壁面中间开设的槽缝避免了对红外玻璃固定结构的破坏,与观测窗口等宽的槽使得玻璃横向均有冷气覆盖。(2) The outlet of the cold air tank is located in the middle of the wall thickness, and the size of the outlet of the cold air tank is adapted to the experimental channel and infrared glass. Among them, the outlet width x is equal to the width of the infrared observation window, the groove height h is 1/2 of the upper wall thickness of the main channel, and the upper edge of the cold air groove outlet is 1/2h away from the infrared glass to ensure that the inner surface of the infrared glass is isolated from the high-temperature air flow. The slot opened in the middle of the wall avoids damage to the fixed structure of the infrared glass, and the slot with the same width as the observation window makes the glass covered with cold air in the horizontal direction.
(3)冷气槽出口采用狭缝结构,即x>>h。小流量冷气在这种狭缝结构中可以获得更大的动能,从而使得冷气能够覆盖到红外玻璃的全表面。(3) The outlet of the cold air tank adopts a slit structure, that is, x>>h. The cold air with a small flow rate can obtain greater kinetic energy in this slit structure, so that the cold air can cover the entire surface of the infrared glass.
(4)在冷气出口下游设计倒角结构,保证了冷气拥有良好的贴壁性,冷气能够有效贴附红外玻璃与主流通道上壁面,避免其向主流中心位置渗透,影响主流温度与流场。(4) The chamfered structure is designed downstream of the cold air outlet to ensure that the cold air has good adhesion to the wall. The cold air can effectively adhere to the infrared glass and the upper wall of the mainstream channel to prevent it from penetrating into the center of the mainstream and affecting the temperature and flow field of the mainstream.
(5)控制测温目标与冷气槽的距离,引入的冷气不可避免会对主流产生影响;本发明经过商用流体力学计算软件计算,将距离控制在s≥H+2h=32h,冷气流贴附在主流通道的上壁面,直至流出主流通道,冷气对主流的影响局限在主流通道上壁面附近。同时,在现行燃机常见工况下,测温目标附近的流场也不会向上影响到冷气。如不能按照本发明所限定范围进行设定,将会影响主流气体,或影响测温目标的温度场。(5) Control the distance between the temperature measurement target and the cold air tank, the cold air introduced will inevitably affect the mainstream; the present invention is calculated by commercial fluid mechanics calculation software, and the distance is controlled at s≥H+2h=32h, and the cold air flow is attached On the upper wall of the main flow channel, until it flows out of the main flow channel, the influence of the cold air on the main flow is limited near the upper wall of the main flow channel. At the same time, under the common working conditions of the current gas turbine, the flow field near the temperature measurement target will not affect the cold air upwards. If it cannot be set according to the range defined by the present invention, it will affect the mainstream gas or the temperature field of the temperature measurement target.
因此,本发明的总体技术思路是在不影响测温目标附近流场与温度场的情况下设计红外玻璃冷却装置,使得红外玻璃能够在温度范围内正常工作,同时能够确保冷却装置简单可行。Therefore, the overall technical idea of the present invention is to design an infrared glass cooling device without affecting the flow field and temperature field near the temperature measurement target, so that the infrared glass can work normally within the temperature range, and at the same time ensure that the cooling device is simple and feasible.
综上所述,本发明提供的用于高温红外实验下红外玻璃冷却的通道结构,在主流通道上壁面开设L形冷气槽对红外玻璃进行冷却,在主流温度1000K、冷气300K、冷气与主流速度密度乘积之比为3的条件下,红外玻璃内表面的最高温度不超过340K,低于700K的高温工作极限,可以保证红外玻璃在正常温度范围内工作,同时也能最小化冷却装置对主流与测温目标温度场和流场的影响。本发明的红外玻璃冷却的通道结构对有关高温红外传热冷却实验具有普遍适用性。To sum up, in the channel structure used for cooling infrared glass under high-temperature infrared experiments provided by the present invention, an L-shaped air-conditioning groove is set on the upper wall of the main flow channel to cool the infrared glass. Under the condition that the density product ratio is 3, the maximum temperature of the inner surface of the infrared glass does not exceed 340K, which is lower than the high temperature working limit of 700K, which can ensure that the infrared glass can work in the normal temperature range, and can also minimize the impact of the cooling device on the mainstream and The influence of the temperature field and the flow field of the temperature measurement target. The infrared glass cooling channel structure of the present invention has universal applicability to relevant high-temperature infrared heat transfer cooling experiments.
附图说明Description of drawings
图1是本发明的用于高温红外实验下红外玻璃冷却的通道结构示意图;Fig. 1 is a schematic diagram of the channel structure for infrared glass cooling under high-temperature infrared experiments of the present invention;
图2是带有本发明的实验通道结构A截面剖面图;Fig. 2 is a cross-sectional view with the experimental channel structure A of the present invention;
图3是带有本发明的实验通道结构正等测剖面图;Fig. 3 is to have the experimental channel structure of the present invention isometric sectional view;
附图标记说明:1-L形冷气槽,2-红外玻璃,3-测温窗口,4-测温目标,5-主流通道,6-倒角结构。Explanation of reference signs: 1-L-shaped cold air tank, 2-infrared glass, 3-temperature measurement window, 4-temperature measurement target, 5-main channel, 6-chamfer structure.
具体实施方式Detailed ways
下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
参见图1,本发明的红外玻璃冷却通道结构中,在主流入口下游、红外玻璃2上游的主流通道5顶壁面内部开有L形冷气槽1。利用红外玻璃固定后产生的台阶结构,在主流实验通道上壁面开有L形冷气槽结构,冷气槽入口位于主流入口下游位置,不会对高温主流入口产生干扰。冷气由垂直于主流的方向吹入,进入主流通道后覆盖在红外玻璃2表面并向下游移动,冷气在进入主流通道至离开主流通道的全过程中均良好贴附在主流通道上壁面。在冷气出口下游位置设有一个倒角结构来保证冷气良好的贴壁性。Referring to FIG. 1 , in the infrared glass cooling channel structure of the present invention, there is an L-shaped cold air groove 1 inside the top wall of the
参见图2,本发明的L形冷气槽出口宽度x与观测窗口等长,高度h为主流通道上壁面厚度的1/2且位于壁面中间位置,即距离上下端面均为0.5h。冷气槽距离测温对象的距离,即主流通道高度H与上壁面厚度根据实验工况决定。Referring to Fig. 2, the width x of the outlet of the L-shaped cold air groove of the present invention is as long as the observation window, and the height h is 1/2 of the thickness of the upper wall of the main channel and is located in the middle of the wall, that is, 0.5h away from the upper and lower end surfaces. The distance between the cold air tank and the temperature measurement object, that is, the height H of the main channel and the thickness of the upper wall are determined according to the experimental conditions.
参见图3,本发明中的冷气在经过L形冷气槽后,以和主流速度相同的方向进入主流通道。顺主流流动的冷气大部分局限在观测窗口附近的上壁面区域,不影响到近下壁面主流温度与流场,也不影响到测温目标表面的温度场与流场。Referring to FIG. 3 , the cold air in the present invention enters the main channel in the same direction as the main flow after passing through the L-shaped cold air groove. Most of the cold air flowing along the mainstream is confined to the upper wall area near the observation window, which does not affect the temperature and flow field of the mainstream near the lower wall, nor does it affect the temperature field and flow field of the temperature measurement target surface.
测温目标4正对于观测窗口3,与观测窗口3的距离s满足以下公式:The
s≥H+2h=32h。s≥H+2h=32h.
本发明在实施中,首先通过CFD模拟,确定主流通道高度H、冷气槽出口高度h与冷气流量,使得冷气既能均匀覆盖在红外玻璃全表面,又拥有良好的贴壁性。即采用本发明的红外玻璃冷却通道结构,红外玻璃得到充分冷却的同时,引入的冷气也不会对测温目标原温度场产生影响。In the implementation of the present invention, firstly, through CFD simulation, the height H of the main channel, the height h of the outlet of the cold air groove and the flow rate of the cold air are determined, so that the cold air can evenly cover the entire surface of the infrared glass and have good adhesion to the wall. That is, by adopting the infrared glass cooling channel structure of the present invention, while the infrared glass is fully cooled, the introduced cold air will not affect the original temperature field of the temperature measurement target.
本发明的技术原理如下:Technical principle of the present invention is as follows:
参见图3,利用槽缝冷却原理,引入冷气槽,使得原本与高温主流直接接触的红外玻璃表面覆盖一层冷却气膜。此外,利用出口狭缝结构与下游倒角结构保证了冷气的全覆盖性与良好的贴壁性。因此,采用本发明的红外玻璃冷却通道结构可有效降低红外玻璃温度的同时不影响测温目标的温度场与流场,确保高温实验平稳顺利进行且所得实验结果误差更小。Referring to Figure 3, using the principle of slot cooling, a cold air slot is introduced, so that the surface of the infrared glass that is in direct contact with the high-temperature mainstream is covered with a cooling air film. In addition, the use of the outlet slit structure and the downstream chamfer structure ensures full coverage of the cold air and good adhesion to the wall. Therefore, adopting the infrared glass cooling channel structure of the present invention can effectively reduce the temperature of the infrared glass without affecting the temperature field and flow field of the temperature measurement target, ensuring that the high temperature experiment is carried out smoothly and the error of the obtained experimental results is smaller.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Variations, modifications, substitutions, and modifications to the above-described embodiments are possible within the scope of the present invention.
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