CN113217581B - A reducer for circular saw machine with stable operation - Google Patents
A reducer for circular saw machine with stable operation Download PDFInfo
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- CN113217581B CN113217581B CN202110490548.9A CN202110490548A CN113217581B CN 113217581 B CN113217581 B CN 113217581B CN 202110490548 A CN202110490548 A CN 202110490548A CN 113217581 B CN113217581 B CN 113217581B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/20—Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/005—Vibration-damping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/12—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/005—Vacuum work holders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/028—Gearboxes; Mounting gearing therein characterised by means for reducing vibration or noise
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/12—Arrangements for adjusting or for taking-up backlash not provided for elsewhere
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种运行稳定的圆锯机用减速机。The invention relates to a reducer for a circular saw machine with stable operation.
背景技术Background technique
减速机即减速器,是一种在原动机或执行机构之间起匹配转速和传递转矩的作用的装置,在现代机械中应用极为广泛。在圆锯机中,减速机用于驱动刀片切割,圆锯机在切割工件时,刀片会产生振动,长时间处于振动状态切割,会降低刀片的寿命,甚至造成刀片崩断,而减速机在刀片的振动下会加快齿轮间的磨损,导致齿轮间隙变大,传动精准度下降,由此有必要对现有的减速机做出改进。The reducer is a reducer, which is a device that plays the role of matching the speed and transmitting torque between the prime mover or the actuator, and is widely used in modern machinery. In the circular saw machine, the reducer is used to drive the blade to cut. When the circular saw machine is cutting the workpiece, the blade will vibrate, and cutting in a vibrating state for a long time will reduce the life of the blade and even cause the blade to break. The vibration of the blade will accelerate the wear between the gears, resulting in a larger gear gap and a decrease in the transmission accuracy. Therefore, it is necessary to improve the existing reducer.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种能通过摩擦块与摩擦环配合有效解决刀片振动,同时能自动进行摩擦块的更换,寿命长,自动化程度高的运行稳定的圆锯机用减速机。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a circular saw that can effectively solve the blade vibration through the cooperation of the friction block and the friction ring, and at the same time can automatically replace the friction block, with a long service life and a high degree of automation. Machine reducer.
本发明的技术方案是这样实现的:一种运行稳定的圆锯机用减速机,包括壳体、输入轴、输出轴、设在输入轴与输出轴之间的减速机构,所述输入轴、输出轴、减速机构均设在壳体中,其特征在于:所述输出轴上设有减速齿轮,所述输出轴一侧设有传动轴,所述传动轴与壳体转动连接,所述传动轴上与减速齿轮相对的位置设有传动齿轮,所述减速齿轮与传动齿轮啮合连接,所述传动轴一端贯穿壳体内壁后延伸至壳体外部,所述传动轴位于壳体外部的一端设有摩擦环,所述摩擦环一侧设有用于与摩擦环接触从而给传动轴传递一个转动阻力的摩擦组件。The technical scheme of the present invention is realized as follows: a reducer for a circular saw machine with stable operation, comprising a casing, an input shaft, an output shaft, and a reduction mechanism arranged between the input shaft and the output shaft, the input shaft, The output shaft and the deceleration mechanism are both arranged in the casing, and it is characterized in that: the output shaft is provided with a deceleration gear, one side of the output shaft is provided with a transmission shaft, the transmission shaft is rotatably connected with the casing, and the transmission A transmission gear is provided on the shaft at a position opposite to the reduction gear. The reduction gear is meshed with the transmission gear. One end of the transmission shaft penetrates the inner wall of the casing and extends to the outside of the casing. There is a friction ring, and one side of the friction ring is provided with a friction component for contacting with the friction ring so as to transmit a rotational resistance to the transmission shaft.
通过采用上述技术方案,输入轴与外部电机连接传递动力,减速机构主要由多级齿轮啮合而成,在减速机构的减速作用下,从输出轴输出一个较低转速、较高转矩的动力,减速齿轮同轴设在输出轴上,传动轴与输出轴平行设置在壳体中,传动齿轮与传动轴同轴设置,减速齿轮跟着输出轴同轴转动,减速齿轮与传动齿轮啮合传动带动传动轴转动,摩擦环通过固定套与传动轴同轴连接,传动轴带动摩擦环转动,摩擦组件设在摩擦环一侧,摩擦环表面粗糙,摩擦组件可以与摩擦环表面接触形成一个阻力,摩擦环将这个阻力传递到传动轴上,再通过传动齿轮与减速齿轮的啮合传动传递到输出轴上,再由输出轴通过减速齿轮逐级传递到减速机构中,这样可以减少壳体中各个齿轮的传动间隙,减少刀片的振动,提高减速机的传动精度。By adopting the above technical solution, the input shaft is connected to the external motor to transmit power, and the reduction mechanism is mainly formed by meshing multi-stage gears. The reduction gear is coaxially arranged on the output shaft, the transmission shaft and the output shaft are arranged in parallel in the housing, the transmission gear and the transmission shaft are arranged coaxially, the reduction gear rotates coaxially with the output shaft, and the reduction gear meshes with the transmission gear to drive the transmission shaft Rotation, the friction ring is coaxially connected with the transmission shaft through the fixed sleeve, and the transmission shaft drives the friction ring to rotate. This resistance is transmitted to the transmission shaft, and then transmitted to the output shaft through the meshing transmission between the transmission gear and the reduction gear, and then the output shaft is transmitted to the reduction mechanism step by step through the reduction gear, which can reduce the transmission clearance of each gear in the housing. , reduce the vibration of the blade and improve the transmission accuracy of the reducer.
本发明进一步设置为:所述摩擦组件包括两个摩擦块、两个摆动块,两个所述摆动块平行设置,两个所述摆动块中部相互铰接,且在两个摆动块的铰接处设有压力弹簧,两个所述摩擦块分别固定在两个摆动块靠近摩擦环的一端,且两个所述摩擦块位于两个摆动块相向的一侧,所述摩擦环位于两个摩擦块之间,所述摆动块远离摩擦环的一端设有用于驱动两个所述摆动块靠近摩擦环的一端以铰接点为支点相向转动的驱动组件。The present invention is further provided that: the friction assembly includes two friction blocks and two swing blocks, the two swing blocks are arranged in parallel, the middle parts of the two swing blocks are hinged with each other, and the two swing blocks are arranged at the hinge joints. There are pressure springs, the two friction blocks are respectively fixed at one end of the two swing blocks close to the friction ring, and the two friction blocks are located on the opposite side of the two swing blocks, and the friction ring is located between the two friction blocks. During the time, the end of the swing block away from the friction ring is provided with a drive assembly for driving the two ends of the swing block close to the friction ring to rotate relative to each other with the hinge point as a fulcrum.
通过采用上述技术方案,摩擦环位于两个摆动块之间的中间位置,两个摆动块通过转动杆转动连接,在转动杆上套设有压力弹簧,两个摆动块在驱动组件的作用下可以以转动杆为支点相对转动,摩擦块靠近摩擦环的一侧为耐磨块,摩擦块通过耐磨块与摩擦环表面接触传递阻力,两个摆动块相平行时,压力弹簧处于放松状态,当摩擦块与摩擦环接触时,压力弹簧处于压紧状态,驱动组件撤去驱动力后,两个摆动块会在压力弹簧的弹力作用下复位。By adopting the above technical solution, the friction ring is located in the middle position between the two swing blocks, the two swing blocks are rotatably connected by a rotating rod, and a pressure spring is sleeved on the rotating rod, and the two swing blocks can be moved under the action of the driving assembly. Take the rotating rod as the fulcrum and rotate relative to each other. The side of the friction block close to the friction ring is the wear-resistant block. The friction block transmits resistance through the wear-resistant block and the surface of the friction ring. When the two swing blocks are parallel, the pressure spring is in a relaxed state. When the friction block is in contact with the friction ring, the pressure spring is in a compressed state, and after the driving force is removed from the driving component, the two swing blocks will be reset under the elastic force of the pressure spring.
本发明进一步设置为:所述驱动组件包括电动气缸、推块、驱动板,所述推块与电动气缸的活塞杆固定连接,两个所述摆动块远离摩擦环的一端均设有驱动板,所述驱动板靠近推块的一端侧壁呈斜面,所述推块两端分别与两个驱动板接触,所述摩擦块通过真空吸附组件可拆卸地连接在摆动块上,所述摆动块一侧设有安装壳,所述安装壳中设有用于将新的摩擦块输送至摩擦块与摆动块连接位置的精准输送组件。The present invention is further provided as follows: the drive assembly comprises an electric cylinder, a push block and a drive plate, the push block is fixedly connected with the piston rod of the electric cylinder, and the two ends of the swing blocks away from the friction ring are provided with a drive plate, The side wall of one end of the drive plate close to the push block is inclined, and the two ends of the push block are respectively in contact with the two drive plates. The friction block is detachably connected to the swing block through the vacuum adsorption assembly. There is an installation shell on the side, and the installation shell is provided with a precise conveying component for conveying the new friction block to the connection position between the friction block and the swing block.
通过采用上述技术方案,电动气缸设置在摆动块远离摩擦环的一端,两个驱动板相对的一侧侧壁为斜面,斜面位于驱动板的一端,驱动板远离斜面的一端与摆动块远离摩擦环的一端侧壁固定连接,推板两端分别与两个驱动板的斜面部分接触,电动气缸的活塞杆与推板中部固定连接,电动气缸驱动活塞杆运动使得推板可以沿驱动板斜面倾斜方向运动,当推板朝靠近摩擦环方向运动时,推板两端将两个驱动板朝相远离的方向推,驱动板带动两个摆动块相向转动使摩擦块靠近摩擦环,摩擦块与摆动块可拆卸连接,便于在摩擦块磨损严重的情况下更换新的摩擦块,保证摩擦块与摩擦环能持续正常接触产生阻力,真空吸附组件是通过真空吸力吸住摩擦块,健康环保,不会生产废弃物,且安装拆卸方便。By adopting the above technical solution, the electric cylinder is arranged at the end of the swing block away from the friction ring, the opposite side wall of the two drive plates is an inclined surface, the inclined surface is located at one end of the drive plate, and the end of the drive plate away from the inclined surface and the swing block away from the friction ring One end of the push plate is fixedly connected to the side wall, the two ends of the push plate are in contact with the inclined parts of the two drive plates, the piston rod of the electric cylinder is fixedly connected to the middle of the push plate, and the electric cylinder drives the piston rod to move so that the push plate can be inclined along the inclined direction of the drive plate. When the push plate moves toward the friction ring, the two ends of the push plate push the two drive plates away from each other, and the drive plate drives the two swing blocks to rotate opposite each other, so that the friction block is close to the friction ring, and the friction block and the swing block Removable connection, easy to replace the new friction block when the friction block is seriously worn, to ensure that the friction block and the friction ring can continue to contact normally to generate resistance. Waste, and easy installation and disassembly.
本发明进一步设置为:所述精准输送组件包括驱动电机、第一齿轮、滑动杆、第一齿条、限位块、导向套、两个放置板,所述安装壳内部设有安装槽,所述滑动杆滑动设置在安装槽中,所述驱动电机位于滑动杆远离摩擦环的一端,所述第一齿轮与驱动电机的驱动输出轴同轴连接,所述滑动杆靠近第一齿轮一端的侧壁上设有第一齿条,所述第一齿条沿滑动杆长度方向设置,所述第一齿轮与第一齿条啮合连接,所述限位块固定在安装槽中,且可与第一齿条接触限制滑动杆运动,所述导向套固定在安装槽中用于对滑动杆进行导向,两个所述放置板平行设在滑动杆远离驱动电机的一端,所述放置板一侧设有用于储存新的摩擦块并能将新的摩擦块推至放置板上的储存推送组件,所述放置板上远离储存推送组件的一侧设有挡板,所述滑动杆与放置板之间设有用于提高滑动杆滑动顺滑度的辅助滑动组件,所述安装壳靠近放置板一侧的侧壁上设有输送口,所述输送口与安装槽连通。The present invention is further provided that: the precise conveying assembly includes a drive motor, a first gear, a sliding rod, a first rack, a limit block, a guide sleeve, and two placement plates, and an installation groove is arranged inside the installation shell, so that the The sliding rod is slidably arranged in the installation groove, the driving motor is located at one end of the sliding rod away from the friction ring, the first gear is coaxially connected with the driving output shaft of the driving motor, and the sliding rod is close to the side of one end of the first gear The wall is provided with a first rack, the first rack is arranged along the length direction of the sliding rod, the first gear is meshed with the first rack, the limit block is fixed in the installation slot, and can be connected with the first rack. A rack is contacted to limit the movement of the sliding rod, the guide sleeve is fixed in the installation groove to guide the sliding rod, the two placing plates are arranged in parallel on the end of the sliding rod away from the driving motor, and one side of the placing plate is provided with There is a storage push assembly for storing new friction blocks and pushing the new friction blocks to a placing plate. A baffle plate is provided on the side of the placing plate away from the storage pushing assembly, and between the sliding rod and the placing plate An auxiliary sliding assembly for improving the sliding smoothness of the sliding rod is provided, and a conveying port is provided on the side wall of the side of the mounting shell close to the placing plate, and the conveying port is communicated with the mounting groove.
通过采用上述技术方案,驱动电机、第一齿轮、滑动杆、第一齿条、限位块、导向套均位于安装槽中,驱动电机与固定在安装槽内远离摩擦环的一端,第一齿轮与驱动电机的输出轴同轴固定,安装槽靠近驱动电机的一端贯穿安装壳外侧壁,第一齿条固定在滑动杆靠近第一齿轮一侧的侧壁上,滑动杆和第一齿条可以延伸至安装壳外部,限位块固定在安装槽中,限位块可以设在滑动杆的一侧,也可以在限位块上设置通孔供滑动杆穿过,限位杆实现的功能是当第一齿条的一端与限位块接触后,驱动电机停止,此时滑动杆到达极限位置,导向套固定在安装槽中且位于滑动杆中部的位置,导向套的内部空心且内部截面形状与滑动杆相适配,滑动杆穿过导向套内部,导向套可以对滑动杆的滑动起一个导向的作用,避免滑动杆在滑动过程中方向偏移,提高了滑动杆滑动过程的稳定性,在对滑动杆进行导向的同时,通过设置辅助滑动组件来使滑动杆的滑动更加顺利,两个放置板平行设在滑动杆远离驱动电机一端的两侧,两个放置板分别对应两个摆动块上安装摩擦块的位置,储存推送组件有两组,且分别位于两个放置板的一侧,两个储存推送组件可以设计在安装槽中,也可以设计在安装壳外部,通过储存推送组件可以将新的摩擦块推至放置板上表面,挡板设在放置板上表面一侧,当新的摩擦块与挡板接触时,储存推送组件推送摩擦块完成,此时储存推送组件复位,驱动电机启动带动第一齿轮转动,第一齿轮与第一齿条啮合传动带动滑动杆朝靠近摩擦环方向滑动,滑动杆带着两个放置板和新的摩擦块通过输出口离开安装槽并靠近摆动块上的摩擦块安装位置,当滑动杆到达极限位置时,放置板载着新的摩擦块到达安装位置,此时真空吸附组件将新的摩擦块紧紧吸住,新的摩擦块安装完成后驱动电机带动第一齿轮反向转动,第一齿轮与第一齿条相互配合带动滑动杆朝远离摩擦环方向滑动,滑动杆带着两个放置板回到安装槽中,在复位状态下放置板收纳在安装槽中,对放置板进行了一个保护。By adopting the above technical solution, the driving motor, the first gear, the sliding rod, the first rack, the limit block and the guide sleeve are all located in the installation groove, the driving motor and the end fixed in the installation groove away from the friction ring, the first gear It is coaxially fixed with the output shaft of the drive motor, the end of the installation slot close to the drive motor runs through the outer side wall of the installation shell, the first rack is fixed on the side wall of the sliding rod close to the first gear side, the sliding rod and the first rack can It extends to the outside of the installation shell, and the limit block is fixed in the installation groove. The limit block can be set on one side of the sliding rod, or a through hole can be set on the limit block for the sliding rod to pass through. The function of the limit rod is: When one end of the first rack is in contact with the limit block, the drive motor stops. At this time, the sliding rod reaches the limit position. The guide sleeve is fixed in the installation groove and is located in the middle of the sliding rod. The interior of the guide sleeve is hollow and has an internal cross-sectional shape. Matching with the sliding rod, the sliding rod passes through the inside of the guide sleeve, the guide sleeve can play a guiding role for the sliding of the sliding rod, avoid the direction deviation of the sliding rod during the sliding process, and improve the stability of the sliding rod sliding process. While guiding the sliding rod, the auxiliary sliding assembly is arranged to make the sliding rod slide more smoothly. Two placing plates are arranged parallel to the two sides of the end of the sliding rod away from the driving motor, and the two placing plates correspond to the two swing blocks respectively. In the position where the friction block is installed on the upper side, there are two sets of storage and push components, and they are located on one side of the two placing plates. The two storage and push components can be designed in the installation groove or outside the installation shell. Push the new friction block to the upper surface of the placing plate, and the baffle is set on the upper surface of the placing plate. When the new friction block is in contact with the baffle, the storage and push assembly completes pushing the friction block. At this time, the storage and push assembly is reset and driven. The motor starts to drive the first gear to rotate, and the first gear meshes with the first rack to drive the sliding rod to slide toward the friction ring. The sliding rod takes two placing plates and a new friction block to leave the installation slot through the output port and move close to the swing. The friction block installation position on the block, when the sliding rod reaches the limit position, place the new friction block on the board to the installation position. At this time, the vacuum adsorption component will firmly suck the new friction block. After the new friction block is installed The drive motor drives the first gear to rotate in reverse, and the first gear and the first rack cooperate with each other to drive the sliding rod to slide away from the friction ring. It is stored in the installation slot to protect the placement board.
本发明进一步设置为:所述辅助滑动组件包括固定块、第二齿轮、第二齿条,所述滑动杆远离驱动电机的一端与固定块侧壁固定连接,所述固定块远离滑动杆的一侧设有安装板,两个所述放置板固定在安装板的两侧,所述第二齿轮转动连接在固定块侧壁上,所述第二齿条沿滑动杆长度方向固定在安装槽侧壁上,所述第二齿轮与第二齿条啮合连接。The present invention further provides that: the auxiliary sliding assembly includes a fixed block, a second gear, and a second rack, one end of the sliding rod away from the driving motor is fixedly connected to the side wall of the fixed block, and one end of the fixed block is away from the sliding rod. There are mounting plates on the side, the two placement plates are fixed on both sides of the mounting plate, the second gear is rotatably connected to the side wall of the fixed block, and the second rack is fixed on the side of the mounting groove along the length of the sliding rod On the wall, the second gear is meshed with the second rack.
通过采用上述技术方案,固定块长度方向与滑动杆的长度方向相同,滑动杆的一端通过紧固件与固定块一端侧壁固定连接,安装板通过紧固件固定在固定块远离滑动杆的一端,两个放置板固定在安装板远离固定块一侧表面的两侧,第二齿轮通过一个转轴转动设在固定块的一个侧壁上,第二齿条设在安装槽中与第二齿轮相对的位置,第二齿轮与第二齿条相互啮合,这样在滑动杆滑动过程中第二齿轮在第二齿条上啮合转动,减轻了第一齿轮与第一齿条的压力,优选的,第二齿条和第一齿条分别设在相对滑动杆的两侧,这样第二齿轮与第二齿条配合不仅能减轻第一齿轮与第一齿条的压力,同时也能对滑动杆起一个导向的作用,进一步提高了滑动杆滑动的稳定性。By adopting the above technical solution, the length direction of the fixing block is the same as the length direction of the sliding rod, one end of the sliding rod is fixedly connected to the side wall of one end of the fixing block through the fastener, and the mounting plate is fixed on the end of the fixing block away from the sliding rod through the fastener , the two placing plates are fixed on both sides of the surface of the mounting plate away from the side surface of the fixed block, the second gear is set on one side wall of the fixed block through a rotating shaft, and the second rack is set in the installation groove opposite to the second gear position, the second gear and the second rack are meshed with each other, so that the second gear meshes and rotates on the second rack during the sliding process of the sliding rod, which relieves the pressure of the first gear and the first rack. The second rack and the first rack are respectively arranged on the two sides of the relative sliding rod, so that the cooperation of the second gear and the second rack can not only reduce the pressure of the first gear and the first rack, but also play a role in the sliding rod. The guiding function further improves the sliding stability of the sliding rod.
本发明进一步设置为:所述储存推送组件包括推送气缸、底板、推送板、四个定位杆,四个所述定位杆分布在底板同一侧的四个角处,所述推送板位于四个定位杆之间,且与底板平行设置,所述推送板可沿定位杆长度方向滑动,所述推送气缸位于底板远离定位杆的一侧,所述底板上设有贯穿孔,所述推送气缸的活塞杆穿过贯穿孔后与推送板靠近底板一侧的侧壁固定连接,所述推送板远离底板的一侧用于储存新的摩擦块。The present invention is further configured as follows: the storage push assembly includes a push cylinder, a bottom plate, a push plate, and four positioning rods, the four positioning rods are distributed at four corners on the same side of the bottom plate, and the push plates are located at four positioning rods. between the rods and parallel to the bottom plate, the push plate can slide along the length direction of the positioning rod, the push cylinder is located on the side of the bottom plate away from the positioning rod, the bottom plate is provided with a through hole, and the piston of the push cylinder After passing through the through hole, the rod is fixedly connected with the side wall of the push plate on the side close to the bottom plate, and the side of the push plate away from the bottom plate is used for storing new friction blocks.
通过采用上述技术方案,推送气缸和底板均与安装槽侧壁固定连接,四个定位杆的长度均相同,四个定位杆相对的内壁上均设有一个内凹槽,该内凹槽沿定位杆长度方向贯穿定位杆,四个定位杆之间形成新摩擦块的摆放空间,新摩擦块的四个角分别处于四个内凹槽中,推送板滑动设置在四个定位杆之间,在推送新摩擦块时,推送气缸启动驱动其上的活塞杆带动推送板运动推动新摩擦块。By adopting the above technical solution, the pushing cylinder and the bottom plate are fixedly connected with the side wall of the installation groove, the lengths of the four positioning rods are all the same, and an inner groove is formed on the opposite inner walls of the four positioning rods, and the inner groove is along the positioning The length direction of the rod runs through the positioning rod, and the space for placing the new friction block is formed between the four positioning rods. The four corners of the new friction block are respectively in the four inner grooves, and the push plate is slidably arranged between the four positioning rods. When the new friction block is pushed, the push cylinder starts to drive the piston rod on it to drive the push plate to move to push the new friction block.
本发明进一步设置为:所述真空吸附组件包括真空室、抽气装置,所述真空室设在摆动块中且位于靠近摩擦环的一端,所述真空室内壁上设有抽气通道和泄压通道,所述抽气装置与抽气通道连接,所述泄压通道与大气连通,所述抽气通道中设有用于控制抽气通道是否导通的第一控制阀,所述泄压通道中设有用于控制泄压通道是否导通的第二控制阀,所述摆动块与摩擦块相对的侧壁上设有导气孔,所述导气孔与真空室连通。The present invention is further provided as follows: the vacuum adsorption assembly includes a vacuum chamber and an air extraction device, the vacuum chamber is arranged in the swing block and is located at one end close to the friction ring, and an air extraction channel and a pressure relief are arranged on the inner wall of the vacuum chamber. The air extraction device is connected to the air extraction channel, the pressure relief channel is communicated with the atmosphere, and the air extraction channel is provided with a first control valve for controlling whether the air extraction channel is conducting or not. A second control valve is provided for controlling whether the pressure relief channel is conducting or not, and an air guide hole is provided on the side wall opposite to the swing block and the friction block, and the air guide hole is communicated with the vacuum chamber.
通过采用上述技术方案,真空室可以设在摆动块中的任意位置,当然为了保证摩擦块的固定效果,导气孔的长度应当尽可能小,因此优选的,真空室位于摆动块靠近摩擦环的一端,抽气装置可以是任何能够抽气的设备,抽气装置固定在摆动块一侧,将抽气装置的抽气管与抽气通道密封连接,第一控制阀安装在抽气管与抽气通道之间,泄压通道用于与外界大气连通,第二控制阀安装在泄压通道中,当需要吸住摩擦块时,第二控制阀呈关闭状态关闭泄压通道,第一控制阀开启导通抽气通道,摩擦块与导气孔的一端接触,启动抽气装置,抽气装置将真空室中的空气抽出,真空室中呈真空状态,此时真空室内的真空压力通过导气孔将摩擦块紧紧吸住,为了保证良好的真空环境,在抽气完成后先关闭第一控制阀,再关闭抽气装置,第一控制阀和第二控制阀可以通过连接外部的单片机控制,通过真空吸附组件来对摩擦块进行固定,不需要在摩擦块表面打孔或者设计其他结构来进行固定配合,也不会像胶水那样使用后在摩擦块表面残留难以去除的废弃物,使磨损的摩擦块可以被轻松回收再利用。By adopting the above technical solution, the vacuum chamber can be located at any position in the swing block. Of course, in order to ensure the fixing effect of the friction block, the length of the air guide hole should be as small as possible. Therefore, preferably, the vacuum chamber is located at the end of the swing block close to the friction ring. , the suction device can be any equipment that can pump air. The suction device is fixed on one side of the swing block, and the suction pipe of the suction device is sealed with the suction channel. The first control valve is installed between the suction pipe and the suction channel. During the time, the pressure relief channel is used to communicate with the outside atmosphere, and the second control valve is installed in the pressure relief channel. When the friction block needs to be sucked, the second control valve is closed to close the pressure relief channel, and the first control valve is turned on. In the air extraction channel, the friction block is in contact with one end of the air guide hole, and the air extraction device is activated. The air extraction device pulls out the air in the vacuum chamber, and the vacuum chamber is in a vacuum state. At this time, the vacuum pressure in the vacuum chamber passes through the air guide hole to tighten the friction block. Suction tightly, in order to ensure a good vacuum environment, after the pumping is completed, first close the first control valve, and then close the pumping device. The first control valve and the second control valve can be controlled by an external single-chip microcomputer, through the vacuum adsorption component To fix the friction block, there is no need to drill holes on the surface of the friction block or design other structures for fixed fit, and it will not leave hard-to-remove waste on the surface of the friction block after use like glue, so that the worn friction block can be removed. Easy to recycle and reuse.
本发明进一步设置为:所述导气孔有多个且沿摆动块侧壁间隔分布,多个导气孔的分布面积小于摩擦块侧壁的面积。The present invention is further provided that: there are a plurality of the air guide holes and are distributed along the side wall of the swing block at intervals, and the distribution area of the plurality of air guide holes is smaller than the area of the side wall of the friction block.
通过采用上述技术方案,为了保证真空室的真空效果,同时为了提高摩擦块固定的稳定性,将导气孔设计成多个小孔的形式,多个导气孔间隔分布,使得摩擦块的侧壁的各个部位能较均衡地受到真空吸力的作用。By adopting the above technical solution, in order to ensure the vacuum effect of the vacuum chamber, and at the same time to improve the fixed stability of the friction block, the air guide holes are designed in the form of a plurality of small holes, and the plurality of air guide holes are distributed at intervals, so that the side walls of the friction block are Each part can be more evenly affected by the vacuum suction.
本发明同时公开了一种适于上述减速机的使用方法,其特征在于,包括下列步骤:.The invention also discloses a use method suitable for the above-mentioned reducer, which is characterized in that it comprises the following steps: .
S1、正常运行:减速机工作,减速齿轮带动传动齿轮转动,传动齿轮带动传动轴转动,传动轴带动摩擦环转动,电动气缸启动驱动其上的活塞杆将推块朝靠近摩擦环方向推,推块两端分别推动两个驱动板使得两个摆动块靠近摩擦环的一端相向转动同时挤压压力弹簧,摆动块在相向转动过程中带着两个摩擦块与摩擦环接触;S1. Normal operation: the reducer works, the reduction gear drives the transmission gear to rotate, the transmission gear drives the transmission shaft to rotate, the transmission shaft drives the friction ring to rotate, the electric cylinder starts to drive the piston rod on it to push the push block toward the friction ring, and push the The two ends of the block push the two drive plates respectively, so that the two swing blocks close to one end of the friction ring rotate in opposite directions while squeezing the pressure spring, and the swing block brings the two friction blocks into contact with the friction ring during the opposite rotation;
S2、更换摩擦块:当摩擦块磨损严重时,减速机暂停工作,电动气缸启动驱动其上的活塞杆带动推块朝远离摩擦环方向运动,此时压力弹簧的弹力将两个摆动块靠近摩擦环的一端向外推,使两个摩擦块远离摩擦环,接着真空吸附组件执行释放动作释放损坏的摩擦块,损坏的摩擦块掉落,储存推送组件执行推送动作将新的摩擦块推至精准输送组件上,精准输送组件执行输送动作将新的摩擦块输送至摩擦块与摆动块的连接处,真空吸附组件执行吸附动作固定新的摩擦块;S2. Replace the friction block: when the friction block is seriously worn, the reducer stops working, and the electric cylinder starts to drive the piston rod on it to drive the push block to move away from the friction ring. At this time, the elastic force of the pressure spring brings the two swing blocks closer to the friction One end of the ring is pushed outward to keep the two friction blocks away from the friction ring, then the vacuum suction assembly performs the release action to release the damaged friction block, the damaged friction block falls off, and the storage push assembly performs the push action to push the new friction block to the precise On the conveying assembly, the precise conveying assembly performs the conveying action to convey the new friction block to the connection between the friction block and the swing block, and the vacuum adsorption assembly performs the adsorption action to fix the new friction block;
其中,所述释放动作包括:第一控制阀呈关闭状态,第二控制阀开启,大气与真空室连通,真空室中气压与大气气压相同,摩擦块掉落;The releasing action includes: the first control valve is in a closed state, the second control valve is opened, the atmosphere is communicated with the vacuum chamber, the air pressure in the vacuum chamber is the same as the atmospheric pressure, and the friction block is dropped;
所述推送动作包括:推送气缸启动驱动其上的活塞杆带动推送板运动,推送板朝远离底板方向运动将新的摩擦块推至放置板上,当新的摩擦块与挡板接触时,推送气缸驱动其上的活塞杆反方向运动收回推送板;The pushing action includes: the pushing cylinder starts and drives the piston rod on it to drive the pushing plate to move, the pushing plate moves away from the bottom plate to push the new friction block onto the placing plate, and when the new friction block contacts the baffle, the pushing plate is pushed The cylinder drives the piston rod on it to move in the opposite direction to retract the push plate;
所述输送动作包括:驱动电机启动带动第一齿轮转动,第一齿轮与第一齿条相互配合带动滑动杆朝靠近摩擦环方向运动,滑动杆通过固定块和安装板带动两个放置板运动,放置板带着新的摩擦块靠近摆动块,当第一齿条的一端与限位块接触时,驱动电机停止,此时放置板到达摩擦块与摆动块的连接处,新的摩擦块与导气孔外端接触;The conveying action includes: the driving motor starts to drive the first gear to rotate, the first gear and the first rack cooperate with each other to drive the sliding rod to move in the direction of approaching the friction ring, and the sliding rod drives the two placing plates to move through the fixed block and the mounting plate, The placing plate brings the new friction block close to the swing block. When one end of the first rack is in contact with the limit block, the drive motor stops. At this time, the placing plate reaches the connection between the friction block and the swing block. Contact with the outer end of the stomata;
所述吸附动作包括:第二控制阀呈关闭状态,第一控制阀开启,抽气装置启动将真空室中的空气抽出,真空室中的真空压力通过导气孔将摩擦块紧紧吸住,最终真空室中呈真空状态,此时先关闭第一控制阀,再关闭抽气装置。The adsorption action includes: the second control valve is in a closed state, the first control valve is opened, the air suction device is activated to pump out the air in the vacuum chamber, and the vacuum pressure in the vacuum chamber tightly sucks the friction block through the air guide hole, and finally The vacuum chamber is in a vacuum state. At this time, the first control valve is closed first, and then the air extraction device is closed.
通过采用上述技术方案,在减速机正常运行下,第一控制阀呈关闭状态,第二控制阀呈关闭状态,真空室呈真空状态,此时摩擦块与摩擦环相互配合产生阻力,当摩擦块磨损严重时,减速机停止工作,两个摆动块回到原始位置,真空吸附组件执行释放动作,此时摩擦块不再被吸住,摩擦块在重力的作用下自由落下,可以在下方设置回收框进行磨损摩擦块的回收,在这个过程中储存推送组件将新的摩擦块推至放置板上,驱动电机启动驱动第一齿轮与第一齿条啮合带动滑动杆运动,滑动杆带着放置板将新的摩擦块输送至安装位置,真空吸附组件执行吸附动作固定新的摩擦块,磨损块的磨损情况和新的摩擦块与挡板的接触均可以通过传感器来检测,然后根据检测的结果控制相应的结构,以提高整体的自动化程度,减少人力劳动,与现有技术相比,本发明能够通过摩擦块与摩擦环相互配合产生阻力缓解刀片切割过程的振动,同时通过设计合理的结构来进行摩擦块的更换,以延长减速机的使用寿命,此外,还可以在摩擦块更换结构的基础上采用自动化控制,减少人工成本。By adopting the above technical solution, under the normal operation of the reducer, the first control valve is in a closed state, the second control valve is in a closed state, and the vacuum chamber is in a vacuum state. At this time, the friction block and the friction ring cooperate with each other to generate resistance. When the wear is serious, the reducer stops working, the two swing blocks return to their original positions, and the vacuum adsorption component performs the release action. At this time, the friction block is no longer sucked, and the friction block falls freely under the action of gravity, which can be set below to recover The frame recovers the worn friction blocks. During this process, the storage and push components push the new friction blocks to the placing plate. The drive motor starts to drive the first gear to mesh with the first rack to drive the sliding rod to move, and the sliding rod carries the placing plate. The new friction block is transported to the installation position, and the vacuum adsorption component performs the adsorption action to fix the new friction block. The wear of the wear block and the contact between the new friction block and the baffle can be detected by sensors, and then control according to the detection results. The corresponding structure can improve the overall degree of automation and reduce manual labor. Compared with the prior art, the present invention can relieve the vibration of the blade cutting process through the mutual cooperation of the friction block and the friction ring to generate resistance. The replacement of friction blocks can prolong the service life of the reducer. In addition, automatic control can be adopted on the basis of the friction block replacement structure to reduce labor costs.
本发明进一步设置为:所述安装壳侧壁上与储存推送组件相对的位置设有用于启闭安装槽的门体。The present invention is further provided that: a door body for opening and closing the installation groove is provided on the side wall of the installation shell at a position opposite to the storage push assembly.
通过采用上述技术方案,开启门体可以进行新摩擦块的储存,新摩擦块均储存在四个定位杆之间,摩擦块的磨损周期较长,因此一般只需储存两至三个新摩擦块即可,同时储存少量的新摩擦块也可以尽量缩小定位杆的长度,减小储存推送组件的体积。By adopting the above technical solution, the door body can be opened to store new friction blocks. The new friction blocks are stored between the four positioning rods, and the wear cycle of the friction blocks is long, so generally only two to three new friction blocks need to be stored. That is, storing a small amount of new friction blocks at the same time can also reduce the length of the positioning rod as much as possible, and reduce the volume of the storage push assembly.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明具体实施方式结构示意图,图中省略了抽气装置。FIG. 1 is a schematic structural diagram of a specific embodiment of the present invention, and the air extraction device is omitted in the figure.
图2为本发明具体实施方式中精准输送组件结构示意图。FIG. 2 is a schematic structural diagram of a precise conveying assembly in a specific embodiment of the present invention.
图3为本发明具体实施方式中摩擦组件、驱动组件、安装壳的位置分布示意图。FIG. 3 is a schematic diagram of the position distribution of the friction component, the driving component, and the installation shell in the specific embodiment of the present invention.
图4为图1中A处局部放大结构示意图。FIG. 4 is a schematic diagram of a partially enlarged structure at A in FIG. 1 .
图5为图4中B处局部放大结构示意图。FIG. 5 is a schematic diagram of a partially enlarged structure at B in FIG. 4 .
图6为图2中C处局部放大结构示意图。FIG. 6 is a schematic diagram of a partially enlarged structure at C in FIG. 2 .
图7为本发明具体实施方式中四个定位杆分布结构示意图。FIG. 7 is a schematic diagram of the distribution structure of four positioning rods in a specific embodiment of the present invention.
图8为本发明具体实施方式中门体结构示意图。FIG. 8 is a schematic diagram of the structure of a door body in a specific embodiment of the present invention.
图中标记表示为:The symbols in the figure are represented as:
1-壳体、2-输入轴、3-输出轴、4-减速齿轮、5-传动轴、6-传动齿轮、7-摩擦环、8-摩擦组件、801-摩擦块、802-摆动块、803-压力弹簧、901-电动气缸、902-推块、903-驱动板、904-安装壳、1001-驱动电机、1002-第一齿轮、1003-滑动杆、1004-第一齿条、1005-限位块、1006-导向套、1007-放置板、1008-挡板、1009-输送口、1101-固定块、1102-第二齿轮、1103-第二齿条、1104-安装板、1201-推送气缸、1202-底板、1203-推送板、1204-定位杆、1205-贯穿孔、1301-真空室、1302-抽气通道、1303-泄压通道、1304-第一控制阀、1305-第二控制阀、1306-导气孔、14-门体。1-housing, 2-input shaft, 3-output shaft, 4-reduction gear, 5-transmission shaft, 6-transmission gear, 7-friction ring, 8-friction component, 801-friction block, 802-swing block, 803-pressure spring, 901-electric cylinder, 902-push block, 903-drive plate, 904-installation shell, 1001-drive motor, 1002-first gear, 1003-slide rod, 1004-first rack, 1005- Limit block, 1006-Guide sleeve, 1007-Place plate, 1008-Baffle plate, 1009-Conveying port, 1101-Fixing block, 1102-Second gear, 1103-Second rack, 1104-Installation plate, 1201-Push Cylinder, 1202-base plate, 1203-push plate, 1204-positioning rod, 1205-through hole, 1301-vacuum chamber, 1302-exhaust channel, 1303-pressure relief channel, 1304-first control valve, 1305-second control Valve, 1306-air guide hole, 14-door body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-图8所示,本发明公开了一种运行稳定的圆锯机用减速机,包括壳体1、输入轴2、输出轴3、设在输入轴2与输出轴3之间的减速机构,所述输入轴2、输出轴3、减速机构均设在壳体1中,在本发明具体实施例中:所述输出轴3上设有减速齿轮4,所述输出轴3一侧设有传动轴5,所述传动轴5与壳体1转动连接,所述传动轴5上与减速齿轮4相对的位置设有传动齿轮6,所述减速齿轮4与传动齿轮6啮合连接,所述传动轴5一端贯穿壳体1内壁后延伸至壳体1外部,所述传动轴5位于壳体1外部的一端设有摩擦环7,所述摩擦环7一侧设有用于与摩擦环7接触从而给传动轴5传递一个转动阻力的摩擦组件8。As shown in FIGS. 1-8 , the present invention discloses a reducer for a circular saw machine with stable operation, comprising a casing 1 , an input shaft 2 , an output shaft 3 , and a The speed reduction mechanism, the input shaft 2, the output shaft 3 and the speed reduction mechanism are all arranged in the housing 1, in the specific embodiment of the present invention: the output shaft 3 is provided with a reduction gear 4, and one side of the output shaft 3
通过采用上述技术方案,输入轴2与外部电机连接传递动力,减速机构主要由多级齿轮啮合而成,在减速机构的减速作用下,从输出轴3输出一个较低转速、较高转矩的动力,减速齿轮4同轴设在输出轴3上,传动轴5与输出轴3平行设置在壳体1中,传动齿轮6与传动轴5同轴设置,减速齿轮4跟着输出轴3同轴转动,减速齿轮4与传动齿轮6啮合传动带动传动轴5转动,摩擦环7通过固定套与传动轴5同轴连接,传动轴5带动摩擦环7转动,摩擦组件8设在摩擦环7一侧,摩擦环7表面粗糙,摩擦组件8可以与摩擦环7表面接触形成一个阻力,摩擦环7将这个阻力传递到传动轴5上,再通过传动齿轮6与减速齿轮4的啮合传动传递到输出轴3上,再由输出轴3通过减速齿轮4逐级传递到减速机构中,这样可以减少壳体1中各个齿轮的传动间隙,减少刀片的振动,提高减速机的传动精度。By adopting the above technical solution, the input shaft 2 is connected to the external motor to transmit power, and the deceleration mechanism is mainly formed by meshing multi-stage gears. Power, the reduction gear 4 is coaxially arranged on the output shaft 3, the
在本发明具体实施例中:所述摩擦组件8包括两个摩擦块801、两个摆动块802,两个所述摆动块802平行设置,两个所述摆动块802中部相互铰接,且在两个摆动块802的铰接处设有压力弹簧803,两个所述摩擦块801分别固定在两个摆动块802靠近摩擦环7的一端,且两个所述摩擦块801位于两个摆动块802相向的一侧,所述摩擦环7位于两个摩擦块801之间,所述摆动块802远离摩擦环7的一端设有用于驱动两个所述摆动块802靠近摩擦环7的一端以铰接点为支点相向转动的驱动组件。In a specific embodiment of the present invention, the
通过采用上述技术方案,摩擦环7位于两个摆动块802之间的中间位置,两个摆动块802通过转动杆转动连接,在转动杆上套设有压力弹簧803,两个摆动块802在驱动组件的作用下可以以转动杆为支点相对转动,摩擦块801靠近摩擦环7的一侧为耐磨块,摩擦块801通过耐磨块与摩擦环7表面接触传递阻力,两个摆动块802相平行时,压力弹簧803处于放松状态,当摩擦块801与摩擦环7接触时,压力弹簧803处于压紧状态,驱动组件撤去驱动力后,两个摆动块802会在压力弹簧803的弹力作用下复位。By adopting the above technical solution, the friction ring 7 is located in the middle position between the two
在本发明具体实施例中:所述驱动组件包括电动气缸901、推块902、驱动板903,所述推块902与电动气缸901的活塞杆固定连接,两个所述摆动块802远离摩擦环7的一端均设有驱动板903,所述驱动板903靠近推块902的一端侧壁呈斜面,所述推块902两端分别与两个驱动板903接触,所述摩擦块801通过真空吸附组件可拆卸地连接在摆动块802上,所述摆动块802一侧设有安装壳904,所述安装壳904中设有用于将新的摩擦块801输送至摩擦块801与摆动块802连接位置的精准输送组件。In a specific embodiment of the present invention, the drive assembly includes an
通过采用上述技术方案,电动气缸901设置在摆动块802远离摩擦环7的一端,两个驱动板903相对的一侧侧壁为斜面,斜面位于驱动板903的一端,驱动板903远离斜面的一端与摆动块802远离摩擦环7的一端侧壁固定连接,推板两端分别与两个驱动板903的斜面部分接触,电动气缸901的活塞杆与推板中部固定连接,电动气缸901驱动活塞杆运动使得推板可以沿驱动板903斜面倾斜方向运动,当推板朝靠近摩擦环7方向运动时,推板两端将两个驱动板903朝相远离的方向推,驱动板903带动两个摆动块802相向转动使摩擦块801靠近摩擦环7,摩擦块801与摆动块802可拆卸连接,便于在摩擦块801磨损严重的情况下更换新的摩擦块801,保证摩擦块801与摩擦环7能持续正常接触产生阻力,真空吸附组件是通过真空吸力吸住摩擦块801,健康环保,不会生产废弃物,且安装拆卸方便。By adopting the above technical solution, the
在本发明具体实施例中:所述精准输送组件包括驱动电机1001、第一齿轮1002、滑动杆1003、第一齿条1004、限位块1005、导向套1006、两个放置板1007,所述安装壳904内部设有安装槽,所述滑动杆1003滑动设置在安装槽中,所述驱动电机1001位于滑动杆1003远离摩擦环7的一端,所述第一齿轮1002与驱动电机1001的驱动输出轴同轴连接,所述滑动杆1003靠近第一齿轮1002一端的侧壁上设有第一齿条1004,所述第一齿条1004沿滑动杆1003长度方向设置,所述第一齿轮1002与第一齿条1004啮合连接,所述限位块1005固定在安装槽中,且可与第一齿条1004接触限制滑动杆1003运动,所述导向套1006固定在安装槽中用于对滑动杆1003进行导向,两个所述放置板1007平行设在滑动杆1003远离驱动电机1001的一端,所述放置板1007一侧设有用于储存新的摩擦块801并能将新的摩擦块801推至放置板1007上的储存推送组件,所述放置板1007上远离储存推送组件的一侧设有挡板1008,所述滑动杆1003与放置板1007之间设有用于提高滑动杆1003滑动顺滑度的辅助滑动组件,所述安装壳904靠近放置板1007一侧的侧壁上设有输送口1009,所述输送口1009与安装槽连通。In a specific embodiment of the present invention, the precise conveying assembly includes a driving
通过采用上述技术方案,驱动电机1001、第一齿轮1002、滑动杆1003、第一齿条1004、限位块1005、导向套1006均位于安装槽中,驱动电机1001与固定在安装槽内远离摩擦环7的一端,第一齿轮1002与驱动电机1001的驱动输出轴同轴固定,安装槽靠近驱动电机1001的一端贯穿安装壳904外侧壁,第一齿条1004固定在滑动杆1003靠近第一齿轮1002一侧的侧壁上,滑动杆1003和第一齿条1004可以延伸至安装壳904外部,限位块1005固定在安装槽中,限位块1005可以设在滑动杆1003的一侧,也可以在限位块1005上设置通孔供滑动杆1003穿过,限位杆实现的功能是当第一齿条1004的一端与限位块1005接触后,驱动电机1001停止,此时滑动杆1003到达极限位置,导向套1006固定在安装槽中且位于滑动杆1003中部的位置,导向套1006的内部空心且内部截面形状与滑动杆1003相适配,滑动杆1003穿过导向套1006内部,导向套1006可以对滑动杆1003的滑动起一个导向的作用,避免滑动杆1003在滑动过程中方向偏移,提高了滑动杆1003滑动过程的稳定性,在对滑动杆1003进行导向的同时,通过设置辅助滑动组件来使滑动杆1003的滑动更加顺利,两个放置板1007平行设在滑动杆1003远离驱动电机1001一端的两侧,两个放置板1007分别对应两个摆动块802上安装摩擦块801的位置,储存推送组件有两组,且分别位于两个放置板1007的一侧,两个储存推送组件可以设计在安装槽中,也可以设计在安装壳904外部,通过储存推送组件可以将新的摩擦块801推至放置板1007上表面,挡板1008设在放置板1007上表面一侧,当新的摩擦块801与挡板1008接触时,储存推送组件推送摩擦块801完成,此时储存推送组件复位,驱动电机1001启动带动第一齿轮1002转动,第一齿轮1002与第一齿条1004啮合传动带动滑动杆1003朝靠近摩擦环7方向滑动,滑动杆1003带着两个放置板1007和新的摩擦块801通过输出口离开安装槽并靠近摆动块802上的摩擦块801安装位置,当滑动杆1003到达极限位置时,放置板1007载着新的摩擦块801到达安装位置,此时真空吸附组件将新的摩擦块801紧紧吸住,新的摩擦块801安装完成后驱动电机1001带动第一齿轮1002反向转动,第一齿轮1002与第一齿条1004相互配合带动滑动杆1003朝远离摩擦环7方向滑动,滑动杆1003带着两个放置板1007回到安装槽中,在复位状态下放置板1007收纳在安装槽中,对放置板1007进行了一个保护。By adopting the above technical solution, the driving
本发明进一步设置为:所述辅助滑动组件包括固定块1101、第二齿轮1102、第二齿条1103,所述滑动杆1003远离驱动电机1001的一端与固定块1101侧壁固定连接,所述固定块1101远离滑动杆1003的一侧设有安装板1104,两个所述放置板1007固定在安装板1104的两侧,所述第二齿轮1102转动连接在固定块1101侧壁上,所述第二齿条1103沿滑动杆1003长度方向固定在安装槽侧壁上,所述第二齿轮1102与第二齿条1103啮合连接。The present invention further provides that: the auxiliary sliding assembly includes a
通过采用上述技术方案,固定块1101长度方向与滑动杆1003的长度方向相同,滑动杆1003的一端通过紧固件与固定块1101一端侧壁固定连接,安装板1104通过紧固件固定在固定块1101远离滑动杆1003的一端,两个放置板1007固定在安装板1104远离固定块1101一侧表面的两侧,第二齿轮1102通过一个转轴转动设在固定块1101的一个侧壁上,第二齿条1103设在安装槽中与第二齿轮1102相对的位置,第二齿轮1102与第二齿条1103相互啮合,这样在滑动杆1003滑动过程中第二齿轮1102在第二齿条1103上啮合转动,减轻了第一齿轮1002与第一齿条1004的压力,优选的,第二齿条1103和第一齿条1004分别设在相对滑动杆1003的两侧,这样第二齿轮1102与第二齿条1103配合不仅能减轻第一齿轮1002与第一齿条1004的压力,同时也能对滑动杆1003起一个导向的作用,进一步提高了滑动杆1003滑动的稳定性。By adopting the above technical solution, the length direction of the
在本发明具体实施例中:所述储存推送组件包括推送气缸1201、底板1202、推送板1203、四个定位杆1204,四个所述定位杆1204分布在底板1202同一侧的四个角处,所述推送板1203位于四个定位杆1204之间,且与底板1202平行设置,所述推送板1203可沿定位杆1204长度方向滑动,所述推送气缸1201位于底板1202远离定位杆1204的一侧,所述底板1202上设有贯穿孔1205,所述推送气缸1201的活塞杆穿过贯穿孔1205后与推送板1203靠近底板1202一侧的侧壁固定连接,所述推送板1203远离底板1202的一侧用于储存新的摩擦块801。In a specific embodiment of the present invention, the storage push assembly includes a
通过采用上述技术方案,推送气缸1201和底板1202均与安装槽侧壁固定连接,四个定位杆1204的长度均相同,四个定位杆1204相对的内壁上均设有一个内凹槽,该内凹槽沿定位杆1204长度方向贯穿定位杆1204,四个定位杆1204之间形成新摩擦块801的摆放空间,新摩擦块801的四个角分别处于四个内凹槽中,推送板1203滑动设置在四个定位杆1204之间,在推送新摩擦块801时,推送气缸1201启动驱动其上的活塞杆带动推送板1203运动推动新摩擦块801。By adopting the above technical solution, both the
在本发明具体实施例中:所述真空吸附组件包括真空室1301、抽气装置,所述真空室1301设在摆动块802中且位于靠近摩擦环7的一端,所述真空室1301内壁上设有抽气通道1302和泄压通道1303,所述抽气装置与抽气通道1302连接,所述泄压通道1303与大气连通,所述抽气通道1302中设有用于控制抽气通道1302是否导通的第一控制阀1304,所述泄压通道1303中设有用于控制泄压通道1303是否导通的第二控制阀1305,所述摆动块802与摩擦块801相对的侧壁上设有导气孔1306,所述导气孔1306与真空室1301连通。In a specific embodiment of the present invention, the vacuum adsorption assembly includes a
通过采用上述技术方案,真空室1301可以设在摆动块802中的任意位置,当然为了保证摩擦块801的固定效果,导气孔1306的长度应当尽可能小,因此优选的,真空室1301位于摆动块802靠近摩擦环7的一端,抽气装置可以是任何能够抽气的设备,抽气装置固定在摆动块802一侧,将抽气装置的抽气管与抽气通道1302密封连接,第一控制阀1304安装在抽气管与抽气通道1302之间,泄压通道1303用于与外界大气连通,第二控制阀1305安装在泄压通道1303中,当需要吸住摩擦块801时,第二控制阀1305呈关闭状态关闭泄压通道1303,第一控制阀1304开启导通抽气通道1302,摩擦块801与导气孔1306的一端接触,启动抽气装置,抽气装置将真空室1301中的空气抽出,真空室1301中呈真空状态,此时真空室1301内的真空压力通过导气孔1306将摩擦块801紧紧吸住,为了保证良好的真空环境,在抽气完成后先关闭第一控制阀1304,再关闭抽气装置,第一控制阀1304和第二控制阀1305可以通过连接外部的单片机控制,通过真空吸附组件来对摩擦块801进行固定,不需要在摩擦块801表面打孔或者设计其他结构来进行固定配合,也不会像胶水那样使用后在摩擦块801表面残留难以去除的废弃物,使磨损的摩擦块801可以被轻松回收再利用。By adopting the above technical solution, the
在本发明具体实施例中:所述导气孔1306有多个且沿摆动块802侧壁间隔分布,多个导气孔1306的分布面积小于摩擦块801侧壁的面积。In a specific embodiment of the present invention, there are a plurality of the air guide holes 1306 and are distributed along the side wall of the
通过采用上述技术方案,为了保证真空室1301的真空效果,同时为了提高摩擦块801固定的稳定性,将导气孔1306设计成多个小孔的形式,多个导气孔1306间隔分布,使得摩擦块801的侧壁的各个部位能较均衡地受到真空吸力的作用。By adopting the above technical solution, in order to ensure the vacuum effect of the
本发明同时公开了一种适于上述减速机的使用方法,在本发明具体实施例中,包括下列步骤:.The present invention also discloses a use method suitable for the above-mentioned reducer. In a specific embodiment of the present invention, the following steps are included: .
S1、正常运行:减速机工作,减速齿轮4带动传动齿轮6转动,传动齿轮6带动传动轴5转动,传动轴5带动摩擦环7转动,电动气缸901启动驱动其上的活塞杆将推块902朝靠近摩擦环7方向推,推块902两端分别推动两个驱动板903使得两个摆动块802靠近摩擦环7的一端相向转动同时挤压压力弹簧803,摆动块802在相向转动过程中带着两个摩擦块801与摩擦环7接触;S1. Normal operation: the reducer works, the reduction gear 4 drives the transmission gear 6 to rotate, the transmission gear 6 drives the
S2、更换摩擦块801:当摩擦块801磨损严重时,减速机暂停工作,电动气缸901启动驱动其上的活塞杆带动推块902朝远离摩擦环7方向运动,此时压力弹簧803的弹力将两个摆动块802靠近摩擦环7的一端向外推,使两个摩擦块801远离摩擦环7,接着真空吸附组件执行释放动作释放损坏的摩擦块801,损坏的摩擦块801掉落,储存推送组件执行推送动作将新的摩擦块801推至精准输送组件上,精准输送组件执行输送动作将新的摩擦块801输送至摩擦块801与摆动块802的连接处,真空吸附组件执行吸附动作固定新的摩擦块801;S2. Replace the friction block 801: when the
其中,所述释放动作包括:第一控制阀1304呈关闭状态,第二控制阀1305开启,大气与真空室1301连通,真空室1301中气压与大气气压相同,摩擦块801掉落;The releasing action includes: the
所述推送动作包括:推送气缸1201启动驱动其上的活塞杆带动推送板1203运动,推送板1203朝远离底板1202方向运动将新的摩擦块801推至放置板1007上,当新的摩擦块801与挡板1008接触时,推送气缸1201驱动其上的活塞杆反方向运动收回推送板1203;The pushing action includes: the pushing
所述输送动作包括:驱动电机1001启动带动第一齿轮1002转动,第一齿轮1002与第一齿条1004相互配合带动滑动杆1003朝靠近摩擦环7方向运动,滑动杆1003通过固定块1101和安装板1104带动两个放置板1007运动,放置板1007带着新的摩擦块801靠近摆动块802,当第一齿条1004的一端与限位块1005接触时,驱动电机1001停止,此时放置板1007到达摩擦块801与摆动块802的连接处,新的摩擦块801与导气孔1306外端接触;The conveying action includes: the driving
所述吸附动作包括:第二控制阀1305呈关闭状态,第一控制阀1304开启,抽气装置启动将真空室1301中的空气抽出,真空室1301中的真空压力通过导气孔1306将摩擦块801紧紧吸住,最终真空室1301中呈真空状态,此时先关闭第一控制阀1304,再关闭抽气装置。The adsorption action includes: the
通过采用上述技术方案,在减速机正常运行下,第一控制阀1304呈关闭状态,第二控制阀1305呈关闭状态,真空室1301呈真空状态,此时摩擦块801与摩擦环7相互配合产生阻力,当摩擦块801磨损严重时,减速机停止工作,两个摆动块802回到原始位置,真空吸附组件执行释放动作,此时摩擦块801不再被吸住,摩擦块801在重力的作用下自由落下,可以在下方设置回收框进行磨损摩擦块801的回收,在这个过程中储存推送组件将新的摩擦块801推至放置板1007上,驱动电机1001启动驱动第一齿轮1002与第一齿条1004啮合带动滑动杆1003运动,滑动杆1003带着放置板1007将新的摩擦块801输送至安装位置,真空吸附组件执行吸附动作固定新的摩擦块801,磨损块的磨损情况和新的摩擦块801与挡板1008的接触均可以通过传感器来检测,然后根据检测的结果控制相应的结构,以提高整体的自动化程度,减少人力劳动,与现有技术相比,本发明能够通过摩擦块801与摩擦环7相互配合产生阻力缓解刀片切割过程的振动,同时通过设计合理的结构来进行摩擦块801的更换,以延长减速机的使用寿命,此外,还可以在摩擦块801更换结构的基础上采用自动化控制,减少人工成本。By adopting the above technical solution, under the normal operation of the reducer, the
在本发明具体实施例中:所述安装壳904侧壁上与储存推送组件相对的位置设有用于启闭安装槽的门体14。In a specific embodiment of the present invention, a
通过采用上述技术方案,开启门体14可以进行新摩擦块801的储存,新摩擦块801均储存在四个定位杆1204之间,摩擦块801的磨损周期较长,因此一般只需储存两至三个新摩擦块801即可,同时储存少量的新摩擦块801也可以尽量缩小定位杆1204的长度,减小储存推送组件的体积。By adopting the above technical solution, the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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CN203023343U (en) * | 2013-01-08 | 2013-06-26 | 长沙中联消防机械有限公司 | Water pump power takeoff brake device of firefighting vehicle |
CN204312683U (en) * | 2014-12-12 | 2015-05-06 | 长安大学 | A kind of dual Gear Trains reducing sideshake |
JP2017053408A (en) * | 2015-09-08 | 2017-03-16 | アイシン・エーアイ株式会社 | Reverse mechanism of drive force transmission device for vehicle |
CN206092923U (en) * | 2016-09-29 | 2017-04-12 | 西门子(中国)有限公司 | Gear drive's clearance compensator constructs and gear transmission set spare |
CN211648848U (en) * | 2020-03-05 | 2020-10-09 | 安徽三志制动器有限公司 | Hydraulic disc brake |
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2021
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