Guide rail type composite wall structure capable of adapting to vertical tolerance
Technical Field
The invention relates to the field of building decoration, in particular to a guide rail type combined wall structure capable of adapting to vertical tolerance.
Background
The existing traditional wall body used indoors or the existing novel wall body do not have the installation function of tolerance adjustment, and the tolerance adjustment is the problem of system combination and cannot be achieved by materials. Before the tolerance problem of the net height space is solved, the industrial production and the high-degree assembly installation of the indoor wall body become difficult, and the finished product partition wall with the function decoration integration and the wall with the function of collection and disassembly are difficult to realize.
The industrial production of the assembly wall depends on the application technology of the assembly wall, the existing single wall material and the light steel keel wall do not have the adjusting function of installation errors, the wall is mostly processed and installed by field measurement, a large amount of labor force is consumed in engineering application, and larger construction waste is caused. The existing wall application technology aims at solving the problems of horizontal effective connection, vertical installation tolerance and local wall up-and-down separation structure, further breakthrough is needed in the technical process, the speed is increased by using an installation method, the tolerance is adjusted by using a detail process, and the industrial production and construction requirements are realized by using a system structure.
Disclosure of Invention
Aiming at the problems, the invention provides a guide rail type combined wall structure which can adapt to vertical tolerance, adopts the mechanical principle of limiting and fixing among components, is convenient and firm to install, can realize tolerance control, can reduce on-site cutting, processing and adjusting to the maximum extent, improves the installation efficiency, reduces the loss and saves the cost.
The technical scheme adopted by the invention is as follows:
the utility model provides an adaptable vertical tolerance's guide tracked composite wall structure, including installing the kerve roof beam at top wall and bottom wall respectively and be in the wall body between top wall and the bottom wall, the wall body includes at least one wall unit, the overlap joint between the adjacent wall unit, the top and the bottom of wall body are equipped with the boundary beam respectively, be equipped with the boundary beam groove towards the kerve roof beam on the boundary beam, the kerve roof beam is equipped with the kerve towards the boundary beam, the boundary beam groove that is in the bottom cooperates with the kerve of kerve roof beam in the bottom wall, the cooperation has spacing roof beam between the boundary beam groove that is in the top and the kerve of kerve roof beam in the top wall, leave the clearance between spacing roof beam and the kerve.
Preferably, the limiting beam is provided with a sliding rail matched with the edge beam groove, an outer sliding groove sleeved on the outer side of the bottom groove beam and a protruding part arranged in the outer sliding groove and matched with the bottom groove, and a gap is reserved between the protruding part and the bottom groove.
Preferably, each wall unit comprises two panel layers and a filling layer filled between the two panel layers, a support frame is arranged in the filling layer, the adjacent end parts of the support frames between every two adjacent wall units are clamped, and the two side beams are respectively connected with the support frame at the topmost part in the wall body and the support frame at the bottommost part in the wall body.
More preferably, the edge beam is installed between the two face plate layers through bolts, and a rubber mat is filled between the edge beam and the face plate.
More preferably, the end parts of the supporting frame are internally provided with positioning corner connectors which are connected with the supporting frame and the edge beam.
More preferably, the boundary beam is further clamped with a positioning clamp, the positioning clamp is located in the supporting frame, and the positioning clamp, the boundary beam and the positioning corner connector are connected through bolts.
Preferably, a pair of limiting sleeve cores are adopted in the adjacent end parts of the supporting frames in the two adjacent wall units up and down in an overlapping mode, the two limiting sleeve cores respectively extend into the supporting frames in the wall units, and the limiting sleeve cores are installed between the two panel layers of the wall units through bolts.
More preferably, an elastic sound insulation pad is further arranged between the two stop collar cores.
Preferably, the adjacent ends of the support frames in the two adjacent left and right wall units are connected by a middle support.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a guide rail type combined wall structure capable of adapting to vertical tolerance, which utilizes the mechanical principle of limiting and fixing and a guide rail-like mounting method to insert a limiting beam between a side beam groove of a wall body and a bottom groove of the wall surface so as to position the wall body, utilizes a gap reserved between the limiting beam and the bottom groove, can adapt to the tolerance in the vertical direction, is convenient and firm to mount, realizes tolerance control, can meet the mounting error of +/-10 mm of a main body structure in the vertical direction, and has the maximum adjustment error of 20 mm; and can reduce on-the-spot cutting, processing, adjustment by the maximum extent, improve the installation effectiveness, reduce the loss, practice thrift the cost.
Drawings
Fig. 1 is a first schematic view of a guide rail type composite wall structure capable of adapting to vertical tolerance according to the present invention;
fig. 2 is a second schematic view of a guide rail type composite wall structure capable of adapting to vertical tolerance according to the present invention;
fig. 3 is a schematic top connection enlarged view of a guide rail type composite wall structure capable of adapting to vertical tolerance according to the present invention;
fig. 4 is an enlarged schematic view of the bottom connection of the guide rail type composite wall structure capable of adapting to vertical tolerance according to the present invention;
fig. 5 is an enlarged schematic view of the overlapping joint of two wall units in the guide rail type composite wall structure adaptable to vertical tolerance according to the present invention;
fig. 6 is a first schematic view illustrating the transverse overlapping of wall units in the guide rail type composite wall structure capable of adapting to vertical tolerance according to the present invention;
fig. 7 is a second schematic view of transverse overlapping of wall units in the guide rail type composite wall structure capable of adapting to vertical tolerance according to the present invention.
Detailed Description
Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 to 5 show a preferred embodiment of a rail-type composite wall structure capable of adapting to vertical tolerance according to the present invention. As shown in fig. 1 to 5, the rail-type composite wall structure adaptable to vertical tolerance includes sill grooves 10 respectively installed on a top wall 100 and a bottom wall 100, and a wall 20 located between the top wall and the bottom wall, where the wall 20 includes at least one wall unit 21, adjacent wall units 21 are overlapped, the top and the bottom of the wall 21 are respectively provided with a sill 30, the sill 30 is provided with a sill groove 31 facing the sill groove 10, the sill groove 10 is provided with a sill groove 11 facing the sill 30, the sill groove 31 located at the bottom is matched with the sill groove 11 of the sill 10 in the bottom wall 100, a limit beam 40 is matched between the sill groove 31 at the top and the sill groove 11, and a gap is left between the limit beam 40 and the sill groove 11 in the top wall 100, so that a rail-like installation method is used to insert the limit beam between the sill groove of the wall and the sill groove of the wall by using a mechanical principle of limit fixing, the wall body is positioned, the gap reserved between the limiting beam and the bottom groove is utilized, the tolerance in the vertical direction can be adapted, the installation is convenient and fast and firm, the tolerance control is realized, the installation error of the main structure +/-10 mm can be met in the vertical direction, and the maximum adjustment error is 20 mm.
The limiting beam 40 is provided with a sliding rail 41 matched with the boundary beam groove 31, an outer sliding groove 42 sleeved on the outer side of the bottom groove beam 10 and a protruding part 43 arranged in the outer sliding groove 42 and matched with the bottom groove 11, a gap is reserved between the protruding part 43 and the bottom groove 11, and the sliding rail 41 is positioned at the bottom of the limiting beam 40, so that in the inserting process of the limiting beam 40, the limiting beam 40 is simultaneously matched with the boundary beam groove 31 and the bottom groove 11, and a gap is reserved simultaneously to adapt to the tolerance in the vertical direction.
When the limit structure is installed, the boundary beam 30 at the bottom of the wall body 20 is installed in an inserting mode along the bottom groove beam 10, an installation gap is reserved between the boundary beam 30 at the top of the wall body 20 and the bottom groove beam 10 at the top, when the boundary beam groove 31 at the bottom of the wall body 20 is clamped into the bottom groove 11 of the bottom groove beam 10 in the bottom wall surface 100, the limit beam 40 is inserted between the boundary beam groove 31 of the boundary beam 30 at the top of the wall body 20 and the bottom groove 11 of the bottom groove beam 10 in the top wall surface 100, the sliding rail 41 of the limit beam 40 is matched with the boundary beam groove 31 at the top of the wall body 20, the outer sliding groove 42 is sleeved outside the bottom groove beam 10 in the top wall surface 100, and the protruding portion 43 extends into the bottom groove 11 of the top wall surface 100 to form a guide rail type limit structure; after the installation is completed, the limiting beam 40 freely falls into the upper boundary beam 30 at the top of the wall body 20, and the limiting beam 40 and the bottom groove 11 of the top wall surface 100 form an adjusting gap.
Each wall unit 21 comprises two panel layers 211 and a filling layer 212 filled between the two panel layers, a supporting frame 213 is arranged in the filling layer 212, the adjacent ends of the supporting frames between two adjacent wall units 21 are clamped, and the two side beams 30 are respectively connected with the supporting frame 213 at the topmost part in the wall body and the supporting frame 213 at the bottommost part in the wall body.
When the boundary beam 30 is positioned at the top and the bottom of the wall body 20, the boundary beam 30 is installed between the two panel layers 211 through bolts, and the rubber mats 2111 are filled between the boundary beam 30 and the panel layers 211, so that the appearance of the wall body is kept, and the wall body is protected. In the system application with different functions (such as sound insulation, heat insulation, fire prevention and decoration), the panel with the panel layer and the built-in filling layer can be replaced, and the filling layer is modified according to the design requirement, so that the functions of heat insulation, sound insulation and fire prevention are achieved, and the knocking thickness is enhanced.
The end of the support frame 213 is provided with a positioning corner brace 214, and the positioning corner brace 214 connects the support frame 213 and the edge beam 30, and can maintain the verticality of the support frame 213. When the modulus is transversely increased, the boundary beam 30 is further clamped with a positioning clamp 32, the positioning clamp 32 is positioned in the supporting frame 213 and used for aligning the verticality and the plate gap, the module processing is simple, the full-automatic industrialized assembly line assembly can be designed, and the positioning clamp 32, the boundary beam 30 and the positioning angle code 214 are connected through bolts and play a role in stabilizing and supporting.
The wall 20 may be formed by a single wall unit 21 (as shown in fig. 1), or may be formed by overlapping a plurality of wall units 21 in sequence, and may be overlapped in a transverse direction or in a vertical direction. When a plurality of wall units are overlapped, the adjacent end parts of the supporting frames between two adjacent wall units are clamped.
As shown in fig. 2, the wall body 20 is formed by overlapping two adjacent wall units, a pair of limiting sleeve cores are used in adjacent end portions of the supporting frames in the two adjacent wall units, the limiting sleeve cores 50 are trapezoidal, the two limiting sleeve cores 50 respectively extend into the supporting frames 213 in the wall units, and the limiting sleeve cores 50 are installed between two panel layers of the wall units through bolts, so that the adjacent wall units are connected into a whole to form the wall body 20, and a stable system is formed. An elastic sound insulation pad 51 is further arranged between the pair of limiting sleeve cores 50, the two limiting sleeve cores 50 are in limited occlusion and sealing when being clamped, and a sound insulation enhancing effect is achieved by combining the elastic sound insulation pad 51. The maximum height modulus of the wall unit is 3m, namely, the limiting sleeve core 50 connected up and down is used when the wall body exceeds the maximum height modulus of a single wall unit. A pair of limiting sleeve cores are also internally provided with reinforcing sleeve cores 60 for reinforcing the limiting sleeve cores, so that when a plurality of wall units are required to be combined to form a wall body, the adjacent upper and lower wall units are overlapped through the two limiting sleeve cores 50 and reinforced by the reinforcing sleeve cores 60 in the middle.
As shown in fig. 6 and 7, the wall body 20 is transversely overlapped by using the left and right adjacent wall units 21, and the adjacent end parts of the support frames between the two adjacent wall units are clamped; when the wall units with the increased modulus are adopted, the middle supports 70 are adopted between the left and right adjacent wall units 21 for supporting so as to maintain the stability of the wall body 20.
The guide rail type combined wall structure capable of adapting to the vertical tolerance is suitable for an assembled wall body of a finished wall surface (containing a facing) and a semi-finished wall surface (not containing the facing), and tolerance control is realized by applying a mechanical limiting principle of a combined part and using a guide rail-like mounting construction method. In addition, due to the universality of the bottom beam 10, the boundary beam 30 and the limiting beam 40, the industrial production line production of the combined wall can be realized, and the standard width modulus of the wall is as follows: 610mm/800mm, standard broadening modulus 1000mm/1220 mm; standard height modulus: 2440mm, standard raised modulus 3000mm, others custom modulus.
In summary, the technical solutions of the present invention can fully and effectively achieve the above objects, and the structural and functional principles of the present invention have been fully verified in the embodiments to achieve the intended efficacy and purpose, and various changes or modifications may be made to the embodiments of the present invention without departing from the principles and spirit of the present invention. Accordingly, this invention includes all modifications encompassed within the scope of the claims appended hereto, and any equivalents thereof which fall within the scope of the claims appended hereto.