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CN113215652A - Full-automatic electric control cabinet of single crystal furnace - Google Patents

Full-automatic electric control cabinet of single crystal furnace Download PDF

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Publication number
CN113215652A
CN113215652A CN202110650259.0A CN202110650259A CN113215652A CN 113215652 A CN113215652 A CN 113215652A CN 202110650259 A CN202110650259 A CN 202110650259A CN 113215652 A CN113215652 A CN 113215652A
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China
Prior art keywords
single crystal
crystal furnace
electrical box
electric control
control cabinet
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CN202110650259.0A
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Chinese (zh)
Inventor
郑庆红
王晓雷
赵杰
杨振雷
顾明阳
张旗
段继超
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Baoding Jing Xin Electrical Co ltd
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Baoding Jing Xin Electrical Co ltd
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Priority to CN202110650259.0A priority Critical patent/CN113215652A/en
Publication of CN113215652A publication Critical patent/CN113215652A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/20Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0204Mounting supporting structures on the outside of casings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/02Arrangements of circuit components or wiring on supporting structure
    • H05K7/12Resilient or clamping means for holding component to structure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

本发明公开了一种单晶炉全自动电控柜,由操作台和电气箱两部分组成;所述操作台包括声光报警灯、工业电脑、指示灯及按钮、手操器;所述操作台通过线缆与电气箱连接,电气箱包括重载连接器、毛刷走线盒、风扇、断路器、开关电源、变压器、中间继电器、PLC、伺服驱动器和滤波器。本发明提供的一种单晶炉全自动电控柜,由操作台和电气箱两部分组成,其中,操作台主要用于人机界面交互,可移动,方便操作人员作业;电气箱用于布置电控装置主要元器件,挂装在单晶炉构件;操作台及电气箱共同作用于单晶炉运动部件及传感器,实现单晶炉全自动控制。

Figure 202110650259

The invention discloses a fully automatic electric control cabinet for a single crystal furnace, which is composed of an operation table and an electrical box; the operation table includes a sound and light alarm lamp, an industrial computer, an indicator light and a button, and a hand operator; the operation The station is connected to the electrical box by cables, and the electrical box includes heavy-duty connectors, brush wiring boxes, fans, circuit breakers, switching power supplies, transformers, intermediate relays, PLCs, servo drives and filters. The invention provides a fully automatic electric control cabinet for a single crystal furnace, which is composed of an operating table and an electrical box. The operating table is mainly used for man-machine interface interaction, which is movable and facilitates the operation of operators; the electrical box is used for arranging The main components of the electronic control device are mounted on the single crystal furnace components; the operation table and the electrical box work together on the moving parts and sensors of the single crystal furnace to realize the automatic control of the single crystal furnace.

Figure 202110650259

Description

Full-automatic electric control cabinet of single crystal furnace
Technical Field
The invention relates to the technical field of single crystal furnaces, in particular to a full-automatic electric control cabinet of a single crystal furnace.
Background
Single crystal silicon is a semiconductor material commonly used in the fabrication of integrated circuits and other electronic components, and there are two types of single crystal silicon growth techniques: one is the zone melting method and the other is the Czochralski method, wherein the Czochralski method is the method which is generally adopted at present. The method for growing the monocrystalline silicon by the Czochralski method comprises the following steps: putting high-purity polycrystalline silicon raw materials into a quartz crucible of a Czochralski method single crystal furnace, heating and melting under the protection of flowing inert gas in low vacuum, putting a piece of monocrystalline silicon (also called seed crystal) with a specific growth direction into a seed crystal holding device, contacting the seed crystal with a silicon solution, adjusting the temperature of the molten silicon solution to be close to the melting point temperature, driving the seed crystal to extend into the molten silicon solution from top to bottom and rotate, slowly lifting the seed crystal, enabling the monocrystalline silicon to enter a cone part for growth, increasing the lifting speed of the seed crystal when the diameter of the cone is close to a target diameter, enabling the diameter of the monocrystalline silicon body not to increase any more and to enter a middle growth stage of the crystal, and increasing the lifting speed of the seed crystal again when the growth of the monocrystalline silicon body is close to the end, enabling the monocrystalline silicon body to gradually separate from the molten silicon to form a lower cone to finish the growth. The monocrystalline silicon grown by the method is in the shape of two conical cylinders, and the cylinders are sliced to obtain the monocrystalline silicon semiconductor raw material, and the circular monocrystalline silicon piece can be used as the material of integrated circuits or solar energy. The pulling of single crystal silicon is generally carried out in a Czochralski single crystal furnace.
The structure of the single crystal furnace on the market at present is simpler, the production state of the single crystal silicon can not be accurately grasped, the production efficiency is low, the control mode is dispersed and single, the centralized control management can not be realized, the safety performance is low, the product manufacturing shape is different, and the production percent of pass is low.
Disclosure of Invention
The invention aims to provide a full-automatic electric control cabinet of a single crystal furnace, wherein an operation table is mainly used for man-machine interface interaction, is movable and is convenient for operators to operate; the electric box is used for arranging main components of the electric control device and is hung on a single crystal furnace component; the operation table and the electric box jointly act on the moving parts and the sensor of the single crystal furnace to realize the full-automatic control of the single crystal furnace, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a full-automatic electric control cabinet of a single crystal furnace comprises an operation console and an electric box; the operating platform comprises an acousto-optic alarm lamp, an industrial computer, an indicator lamp, a button and a manual operator; the acousto-optic alarm lamp is arranged at the top of the industrial computer and is electrically connected with the industrial computer; the indicator light and the button are arranged on an operation panel of the operation table, and a manual operator is arranged on one side of the operation table; the operating platform is connected with an electric box through a cable, and the electric box comprises a heavy-load connector, a brush wiring box, a fan, a circuit breaker, a switching power supply, a transformer, an intermediate relay, a PLC (programmable logic controller), a servo driver and a filter; the heavy-load connector and the brush wiring box are arranged on two sides of the electric box, the heavy-load connector on one side of the electric box is connected with the operating platform, and the heavy-load connector on the other side of the electric box is connected with a circuit between single crystal furnace components; the fan is arranged at the bottom of the electric box, a circuit breaker, a switching power supply, a transformer, an intermediate relay, a PLC, a servo driver and a filter are respectively arranged in the electric box, and telecommunication connection is established among the circuit breaker, the switching power supply, the transformer, the intermediate relay, the PLC, the servo driver and the filter.
Furthermore, the bottom of the operation table is provided with universal wheels which are convenient to move.
Furthermore, the electric box is electrically connected with a moving part, a CCD image sensor, a position sensor, a pressure sensor, a temperature sensor, a weighing sensor and a vacuum gauge between the heavy-duty connector and the single crystal furnace part.
Furthermore, the servo driver is connected with the fan and used for reducing the temperature of the environment inside the electric box.
Further, the brush deck box is used for data interface connector threading of a heavy duty connector.
Further, the circuit breaker is electrically connected to a switching power supply, and the circuit breaker and the switching power supply are arranged in parallel in an electrical box.
Furthermore, the other end of the switch power supply is electrically connected with a transformer, the transformer is electrically connected with an intermediate relay, and the intermediate relay is connected to the PLC.
Furthermore, the PLC is in communication connection with an acousto-optic alarm lamp, an industrial computer, an indicator lamp, a button and a manual operator in the operating console, and the PLC is used for storing and executing an operating instruction.
Compared with the prior art, the invention has the beneficial effects that:
the full-automatic electric control cabinet of the single crystal furnace provided by the invention comprises an operation console and an electric box, wherein the operation console is mainly used for human-computer interface interaction, is movable and is convenient for operators to operate; the electric box is used for arranging main components of the electric control device and is hung on a single crystal furnace component; the operation table and the electric box jointly act on the moving parts and the sensor of the single crystal furnace, and full-automatic control of the single crystal furnace is realized.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the console of the present invention;
FIG. 3 is a left side view of the console of the present invention;
FIG. 4 is a right side view of the console of the present invention;
FIG. 5 is a rear view of the console of the present invention;
FIG. 6 is a front view of the electrical box of the present invention;
FIG. 7 is a left side view of the electrical enclosure of the present invention;
FIG. 8 is a right side view of the electrical box of the present invention;
FIG. 9 is a schematic diagram of the internal structure of the electrical box of the present invention;
fig. 10 is a top view of the electrical box of the present invention.
In the figure: 1. an operation table; 101. an acousto-optic alarm lamp; 102. an industrial computer; 103. indicator lights and buttons; 104. a manual operator; 2. an electric box; 201. a heavy duty connector; 202. a brush wiring box; 203. a fan; 204. a circuit breaker; 205. a switching power supply; 206. a transformer; 207. an intermediate relay; 208. a PLC; 209. a servo driver; 210. a filter; 301. a moving part; 302. a CCD image sensor; 303. a position sensor; 304. a pressure sensor; 305. a temperature sensor; 306. a weighing sensor; 307. a vacuum gauge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, in the embodiment of the present invention: a full-automatic electric control cabinet of a single crystal furnace consists of an operating platform 1 and an electric box 2; the operating platform 1 comprises an acousto-optic alarm lamp 101, an industrial computer 102, an indicator lamp and a button 103 and a manual operator 104; the acousto-optic alarm lamp 101 is arranged at the top of the industrial computer 102 and is electrically connected with the industrial computer 102; the indicator light and the button 103 are arranged on an operation panel of the operation table 1, and a manual operator 104 is arranged on one side of the operation table 1; the operation table 1 is connected with an electric box 2 through a cable, and the electric box 2 comprises a heavy-load connector 201, a brush wiring box 202, a fan 203, a circuit breaker 204, a switching power supply 205, a transformer 206, an intermediate relay 207, a PLC208, a servo driver 209 and a filter 210; the heavy-load connector 201 and the brush wiring box 202 are arranged on two sides of the electric box 2, the heavy-load connector 201 on one side is connected with the operating platform 1, and the heavy-load connector 201 on the other side is connected with a circuit between single crystal furnace components; the fan 203 is arranged at the bottom of the electrical box 2, a circuit breaker 204, a switching power supply 205, a transformer 206, an intermediate relay 207, a PLC208, a servo driver 209 and a filter 210 are respectively arranged inside the electrical box 2, and the circuit breaker 204, the switching power supply 205, the transformer 206, the intermediate relay 207, the PLC208, the servo driver 209 and the filter 210 are in telecommunication connection with each other.
In the above embodiment, the bottom of the operation table 1 is provided with the universal wheels convenient to move, so that the operation of operators is facilitated.
In the above embodiment, the electric box 2 is electrically connected with the moving component 301, the CCD image sensor 302, the position sensor 303, the pressure sensor 304, the temperature sensor 305, the weighing sensor 306 and the vacuum gauge 307 between the heavy-duty connector 201 and the components of the single crystal furnace, so as to realize the full-automatic control of the single crystal furnace.
In the above embodiment, the servo driver 209 is connected to the fan 203, and is used to reduce the internal ambient temperature of the electrical box 2, ensure the ambient temperature of the components, and avoid high temperature damage.
In the above embodiment, the brush wire box 202 is used for threading the data interface connector of the heavy-duty connector 201, and has the advantages of dust prevention, convenience in wiring and the like.
In the above embodiment, the circuit breaker 204 is electrically connected to the switching power source 205, the circuit breaker 204 and the switching power source 205 are arranged in parallel in the electrical box 2, the circuit breaker 204 is used for on-off action, and the switching power source 205 is used for supplying power to different power devices.
In the above embodiment, the other end of the switching power supply 205 is electrically connected to the transformer 206, the transformer 206 is electrically connected to the intermediate relay 207, the intermediate relay 207 is connected to the PLC208, the transformer 206 transforms the voltage, and the intermediate relay 207 is used to transmit signals to control the circuit.
In the above embodiment, the PLC208 establishes communication connection with the audible and visual alarm lamp 101, the industrial computer 102, the indicator lamp and button 103, and the hand operator 104 in the console 1, and the PLC208 is configured to store and execute an operation instruction.
In the above embodiment, the filter 210 is used to filter out the interference.
In summary, the following steps: the invention provides a full-automatic electric control cabinet of a single crystal furnace, which consists of an operation platform 1 and an electric box 2, wherein the operation platform 1 is mainly used for human-computer interface interaction, is movable and is convenient for operators to operate; the electric box 2 is used for arranging main components of the electric control device and is hung on a single crystal furnace component; the operation table 1 and the electric box 2 jointly act on moving parts and a sensor of the single crystal furnace, and full-automatic control of the single crystal furnace is realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims (8)

1.一种单晶炉全自动电控柜,其特征在于,由操作台(1)和电气箱(2)两部分组成;所述操作台(1)包括声光报警灯(101)、工业电脑(102)、指示灯及按钮(103)、手操器(104);所述声光报警灯(101)安装在工业电脑(102)的顶部,并与工业电脑(102)电连接;所述指示灯及按钮(103)安装在操作台(1)的操作面板上,在操作台(1)的一侧设置手操器(104);所述操作台(1)通过线缆与电气箱(2)连接,电气箱(2)包括重载连接器(201)、毛刷走线盒(202)、风扇(203)、断路器(204)、开关电源(205)、变压器(206)、中间继电器(207)、PLC(208)、伺服驱动器(209)和滤波器(210);所述重载连接器(201)和毛刷走线盒(202)设于电气箱(2)的两侧,其一侧的重载连接器(201)与操作台(1)连接,另一侧的重载连接器(201)与单晶炉部件间电路连接;所述风扇(203)设于电气箱(2)的底部,在电气箱(2)的内部分别安装断路器(204)、开关电源(205)、变压器(206)、中间继电器(207)、PLC(208)、伺服驱动器(209)和滤波器(210),且断路器(204)、开关电源(205)、变压器(206)、中间继电器(207)、PLC(208)、伺服驱动器(209)、滤波器(210)相互之间建立电信连接。1. A fully automatic electric control cabinet for a single crystal furnace, characterized in that, it is composed of two parts: a console (1) and an electrical box (2); a computer (102), an indicator light and a button (103), a hand-held communicator (104); the sound and light alarm light (101) is installed on the top of the industrial computer (102) and is electrically connected to the industrial computer (102); The indicator lights and buttons (103) are installed on the operation panel of the operation table (1), and a hand operator (104) is arranged on one side of the operation table (1); the operation table (1) is connected to an electrical box through cables. (2) Connection, the electrical box (2) includes a heavy-duty connector (201), a brush wiring box (202), a fan (203), a circuit breaker (204), a switching power supply (205), a transformer (206), The intermediate relay (207), PLC (208), servo driver (209) and filter (210); the heavy-duty connector (201) and the brush wiring box (202) are arranged on two sides of the electrical box (2). side, the heavy-duty connector (201) on one side is connected to the console (1), and the heavy-duty connector (201) on the other side is connected to the circuit between the single crystal furnace components; the fan (203) is installed in the electrical At the bottom of the box (2), a circuit breaker (204), a switching power supply (205), a transformer (206), an intermediate relay (207), a PLC (208), and a servo driver (209) are respectively installed inside the electrical box (2). and filter (210), and the circuit breaker (204), switching power supply (205), transformer (206), intermediate relay (207), PLC (208), servo drive (209), filter (210) are mutually Establish a telecommunication connection. 2.如权利要求1所述的一种单晶炉全自动电控柜,其特征在于:所述操作台(1)的底部安装便于移动的万向轮。2 . The fully automatic electric control cabinet for a single crystal furnace according to claim 1 , wherein the bottom of the operating table ( 1 ) is equipped with a universal wheel that is easy to move. 3 . 3.如权利要求1所述的一种单晶炉全自动电控柜,其特征在于:所述电气箱(2)通过重载连接器(201)与单晶炉部件间的运动部件(301)、CCD图像传感器(302)、位置传感器(303)、压力传感器(304)、温度传感器(305)、称重传感器(306)以及真空计(307)建立电路连接。3. The fully automatic electric control cabinet of a single crystal furnace according to claim 1, characterized in that: the electrical box (2) passes through the heavy-duty connector (201) and the moving parts (301) between the single crystal furnace components ), a CCD image sensor (302), a position sensor (303), a pressure sensor (304), a temperature sensor (305), a load cell (306), and a vacuum gauge (307) to establish circuit connections. 4.如权利要求3所述的一种单晶炉全自动电控柜,其特征在于:所述伺服驱动器(209)与风扇(203)连接,用于降低电气箱(2)内部环境温度。4 . The fully automatic electric control cabinet for a single crystal furnace according to claim 3 , wherein the servo driver ( 209 ) is connected to the fan ( 203 ) for reducing the internal ambient temperature of the electrical box ( 2 ). 5 . 5.如权利要求4所述的一种单晶炉全自动电控柜,其特征在于,所述毛刷走线盒(202)用于重载连接器(201)的数据接口连接器穿线。5 . The fully automatic electric control cabinet for a single crystal furnace according to claim 4 , wherein the brush wiring box ( 202 ) is used for threading the data interface connector of the heavy-duty connector ( 201 ). 6 . 6.如权利要求5所述的一种单晶炉全自动电控柜,其特征在于,所述断路器(204)与开关电源(205)电连接,断路器(204)和开关电源(205)平行布置在电气箱(2)内。6. The fully automatic electric control cabinet for a single crystal furnace according to claim 5, wherein the circuit breaker (204) is electrically connected to the switching power supply (205), and the circuit breaker (204) is connected to the switching power supply (205). ) are arranged in parallel in the electrical box (2). 7.如权利要求6所述的一种单晶炉全自动电控柜,其特征在于,所述开关电源(205)的另一端与变压器(206)电连接,变压器(206)与中间继电器(207)电连接,中间继电器(207)连接在PLC(208)上。7. The fully automatic electric control cabinet of a single crystal furnace according to claim 6, wherein the other end of the switching power supply (205) is electrically connected to a transformer (206), and the transformer (206) is connected to an intermediate relay (206). 207) is electrically connected, and the intermediate relay (207) is connected to the PLC (208). 8.如权利要求7所述的一种单晶炉全自动电控柜,其特征在于,所述PLC(208)与操作台(1)中的声光报警灯(101)、工业电脑(102)、指示灯及按钮(103)、手操器(104)建立通讯连接,PLC(208)用于存储执行操作指令。8. The fully automatic electric control cabinet of a single crystal furnace according to claim 7, wherein the PLC (208) and the sound and light alarm light (101), the industrial computer (102) in the operating console (1) ), indicator lights and buttons (103), and a hand-held communicator (104) to establish a communication connection, and a PLC (208) is used to store and execute operation instructions.
CN202110650259.0A 2021-06-08 2021-06-08 Full-automatic electric control cabinet of single crystal furnace Pending CN113215652A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102445919A (en) * 2011-12-20 2012-05-09 北京京仪世纪电子股份有限公司 Electric control system for gallium arsenide single crystal furnace
CN103215639A (en) * 2013-05-03 2013-07-24 江苏海翔化工有限公司 Single crystal furnace capable of removing no-load electric energy loss in blow-out process
US20140121787A1 (en) * 2012-10-25 2014-05-01 Semiconductor Energy Laboratory Co., Ltd. Central control system
CN203593808U (en) * 2013-09-26 2014-05-14 南京工业大学 Automatic control system of single crystal furnace
CN209144321U (en) * 2018-11-26 2019-07-23 浙江晶阳机电有限公司 A kind of single crystal growing furnace control cabinet
CN212601696U (en) * 2020-06-03 2021-02-26 保定景欣电气有限公司 Automatic equipment operation device
CN214937963U (en) * 2021-06-08 2021-11-30 保定景欣电气有限公司 A fully automatic electric control cabinet for a single crystal furnace

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102445919A (en) * 2011-12-20 2012-05-09 北京京仪世纪电子股份有限公司 Electric control system for gallium arsenide single crystal furnace
US20140121787A1 (en) * 2012-10-25 2014-05-01 Semiconductor Energy Laboratory Co., Ltd. Central control system
CN103215639A (en) * 2013-05-03 2013-07-24 江苏海翔化工有限公司 Single crystal furnace capable of removing no-load electric energy loss in blow-out process
CN203593808U (en) * 2013-09-26 2014-05-14 南京工业大学 Automatic control system of single crystal furnace
CN209144321U (en) * 2018-11-26 2019-07-23 浙江晶阳机电有限公司 A kind of single crystal growing furnace control cabinet
CN212601696U (en) * 2020-06-03 2021-02-26 保定景欣电气有限公司 Automatic equipment operation device
CN214937963U (en) * 2021-06-08 2021-11-30 保定景欣电气有限公司 A fully automatic electric control cabinet for a single crystal furnace

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