Delayed permeation type core-shell structure chloride ion curing agent and preparation method thereof
Technical Field
The invention belongs to the technical field of mortar, concrete or artificial stone using organic materials as active ingredients, and relates to a delayed permeation type core-shell structure chloride ion curing agent and a preparation method thereof.
Background
In the process of ocean engineering construction, ocean resources such as sea sand, coral sand and the like are increasingly concerned by the field of building engineering. However, the chloride ions in these marine resources can diffuse and migrate in the concrete, and the chloride ions reaching the surface of the steel bars can damage the passive film on the surface of the steel bars, resulting in corrosion of the steel bars. In addition, in the chlorine-rich environment such as ocean or deicing salt, chloride ions can permeate and migrate to the surface of the steel bar from the outside through concrete pores, so that the corrosion risk is increased, and the durability of the reinforced concrete structure is reduced.
The common solution to the problem of corrosion of concrete caused by free chloride ions is to use stainless steel, epoxy steel bars, rust inhibitors, etc., but these methods also have some problems: stainless steel is expensive; the bonding strength between the epoxy steel bars and the cement is weak, and the epoxy coating is easy to damage in the transportation process; the antirust agent forms a layer of protective film on the surface of the steel bar to prevent chloride ions from contacting with the steel bar, but the concentration of free chloride ions on the surface of the steel bar is still high, and the corrosion risk still exists in the area where the passive film is weak.
As a novel approach for solving the problem that free chloride ions corrode steel bars in reinforced concrete, the chloride ion curing is regarded as the most potential method for eliminating the corrosion risk of the steel bars, and the main principle of the method is in-situ curing or dynamic migration. In-situ curing is mainly to convert chloride ions into non-free chloride ions by physical adsorption or chemical combination by using cement hydration products. The dynamic migration resistance means that the migration of chloride ions is hindered in the dynamic process by improving the migration resistance of the chloride ions. However, in the existing chloride ion curing agent curing mode, the chlorine fixing capacity of a physical adsorption mode is unstable, the chlorine fixing effect of a dynamic migration blocking mode is low, and the chemical combination method easily consumes a large amount of gypsum at the early stage to react to form ettringite and influence the working stability of the system, so that the high-efficiency, stable and long-acting curing of chloride ions cannot be well realized.
The delayed permeation type core-shell structure chloride ion curing agent provided by the invention is based on dual mechanisms of in-situ curing and dynamic migration resistance, and can realize long-acting curing of free chloride ions on the basis of ensuring the stable working performance of concrete by utilizing the delayed chloride ion permeation effect of the core-shell structure.
Disclosure of Invention
In view of the above, the present invention is directed to a delayed permeation type core-shell structure chloride ion curing agent and a preparation method thereof, so as to reduce the risk of corrosion of steel bars due to chloride ion corrosion in reinforced concrete.
In order to achieve the above technical objects, the present invention provides the following technical solutions.
A delayed penetration type core-shell structure chloride ion curing agent is spherical and has a core-shell structure, wherein the core is an aluminate cement hydration product, and the shell wall is calcium alginate gel.
According to the scheme, the radius of the core is 5-50 mu m, and the thickness of the shell wall is 50-150 mu m.
The invention also comprises a preparation method of the delayed permeation type core-shell structure chloride ion curing agent, wherein the curing agent is obtained by reacting aluminate cement powder with a sodium alginate solution and curing in a saturated calcium hydroxide solution, and the preparation method comprises the following steps:
1) adding 50-100 parts by weight of sodium alginate solution into a container, slowly adding 20-30 parts by weight of aluminate cement powder under the stirring condition, and fully stirring for 5-10 min to obtain a mixed solid formed by gel-coated aluminate cement;
2) immersing the mixed solid formed by the gel coated aluminate cement obtained in the step 1) in a saturated calcium hydroxide solution for curing, then taking out, then putting the mixed solid in a vacuum drying oven for vacuum drying, crushing and grinding the dried solid, and sieving to obtain the delayed permeation type core-shell structure chloride ion curing agent.
According to the scheme, the median particle size of the aluminate cement powder in the step 1) is less than 15 microns.
According to the scheme, the sodium alginate solution in the step 1) is prepared by adding sodium alginate powder into deionized water and stirring for 12-24 hours, and the mass percentage concentration is 2-3%. In the step 1), the sodium alginate solution is mixed with the aluminate cement powder, calcium ions dissolved out by the reaction of the aluminate cement powder and water rapidly perform an ion exchange reaction with the sodium alginate coated on the surface of the powder, and calcium alginate gel is generated.
According to the scheme, the curing conditions in the step 2) are as follows: standing for 18-24 h at 15-30 ℃.
According to the scheme, the vacuum drying conditions in the step 2) are as follows: the vacuum drying temperature is 35-40 ℃, and the vacuum drying time is 24-48 h.
According to the scheme, the sieving in the step 2) is 100-mesh sieving.
The invention also comprises a using method of the delayed permeation type core-shell structure chloride ion curing agent, which specifically comprises the following steps: and adding the delayed permeation type core-shell structure chloride ion curing agent into concrete, wherein the doping amount of the delayed permeation type core-shell structure chloride ion curing agent is 5-8% of the total mass of the cementing material in the concrete.
The invention designs a delayed permeation type core-shell structure chloride ion curing agent based on the free chloride ion in-situ curing and dynamic migration blocking mechanism in the cement-based material, and the capability of curing free chloride ions is obvious and durable. The curing agent is of a core-shell structure, the capsule wall material mainly comprises calcium alginate gel, and the curing agent has the effects of water absorption swelling, isolation protection and permeation delay. The calcium alginate gel formed by the reaction of calcium ions dissolved out after the reaction of aluminate cement powder and water and the sodium alginate is used as the capsule wall structure of the chloride ion curing agent with the delayed permeation type core-shell structure, the capsule wall has stable property, the internal substances are not easy to flow out, and the capsule core material has a stable wrapping protection effect. The capsule core material mainly comprises calcium-aluminum layered structure compounds, and has the effect of curing chloride ions. The main mineral component of the aluminate cement powder is CA which is immersed and saturated after being wrapped by the capsule wallCuring in calcium hydroxide solution to fully hydrate aluminate cement, wherein the hydration product is mainly CAH10The volume is expanded, so that the embedding effect of the components of the capsule wall and the capsule core material is improved, and the curing efficiency of the capsule wall material is further improved. On the other hand, calcium ions in saturated calcium hydroxide solution penetrate to the surface of the capsule core material component through the capsule wall to provide a calcium source, and CAH10React to form more calcium-aluminum layered structure compound C2AH8、C4AH13Etc. CAH10、C2AH8、C4AH13The ionic liquid can perform intercalation reaction with chloride ions, and perform ion exchange reaction between interlayer OH & lt- & gt and Cl & lt- & gt to form Friedel's salt, so as to realize chemical solidification of the chloride ions.
The delayed penetration type core-shell structure chloride ion curing agent provided by the invention is added into a cement-based material as an additive, due to the protection effect of a capsule wall, the problem that the components of the capsule core material react with gypsum with the effect of adjusting the setting time quickly to generate ettringite to influence the working stability of a system is avoided, and through water absorption and swelling, on one hand, the migration of chloride ions in a concrete pore structure is blocked to realize the dynamic migration of free chloride ions, on the other hand, external ions gradually penetrate into the core-shell structure, and the chloride ions also slowly permeate into the structure through a shell surface aqueous solution migration channel to react with an aluminate cement hydration product to form Friedel's salt, so that the high-efficiency and long-acting curing of the free chloride ions is realized.
Compared with the prior art, the delayed penetration type core-shell structure chloride ion curing agent has the following advantages:
1. the delayed permeation type core-shell structure chloride ion curing agent provided by the invention can obviously improve the in-situ curing capability of chloride ions. The core-shell structure material is added into a cement-based material, and through water absorption and swelling, chloride ions slowly permeate into the structure through a shell surface water solution migration channel to react with aluminate cement hydration products to form Friedel's salt, so that long-acting curing of free chloride ions is realized.
2. The delayed permeation type core-shell structure chloride ion curing agent can improve the migration resistance of a concrete structure to chloride ions. The core-shell structure material is added into concrete to block the migration of chloride ions in a concrete pore structure through water absorption and swelling, so that the dynamic migration of free chloride ions is realized.
3. The delayed permeation type core-shell structure chloride ion curing agent can effectively ensure the working stability of concrete, and the delayed permeation effect of the core-shell structure and the protection effect of a shell material realize chloride ion curing and simultaneously avoid the influence on the working performance of the concrete caused by the direct reaction of gypsum which is a component of a cement-based material and is in the initial stage of hydration due to the direct addition of the component of the core material.
Detailed Description
The method of use is given below by way of specific application examples, but the embodiments of the present invention are not limited thereto.
The preparation method of the sodium alginate solution used in the embodiment of the invention comprises the following steps: adding sodium alginate powder into deionized water, and stirring in a magnetic stirrer for 12-24 h to obtain the sodium alginate powder.
Example 1
A delayed permeation type core-shell structure chloride ion curing agent is specifically prepared by the following steps:
1) pouring 50 parts by weight of sodium alginate solution (with mass percentage concentration of 2%) into a beaker, slowly adding 20 parts by weight of dry-ground and sieved aluminate cement powder with the median particle size of 10 mu m under the condition of uniform stirring, and fully stirring for 5min to fully react to obtain mixed solid formed by gel-coated aluminate cement;
2) immersing the mixed solid formed by the gel coated aluminate cement obtained in the step 1) in a saturated calcium hydroxide solution, maintaining at 15 ℃ for 18h, taking out, putting the mixed solid in a vacuum drying oven, drying at 40 ℃ for 24h, crushing and grinding the dried solid, and sieving with a 100-mesh sieve to obtain the delayed permeation type core-shell structure chloride ion curing agent.
The curing agent prepared in this example was tested to be spherical in form with a core radius of about 40 μm and a shell wall thickness of about 100 μm.
Example 2
A delayed permeation type core-shell structure chloride ion curing agent is specifically prepared by the following steps:
1) pouring 100 parts by weight of sodium alginate solution (with mass percentage concentration of 3%) into a beaker, slowly adding 30 parts by weight of dry-ground sieved aluminate cement powder with a median particle size of 10 microns under the condition of uniform stirring, and fully stirring for 10min to fully react to obtain mixed solid formed by gel-coated aluminate cement;
2) immersing the mixed solid formed by the gel coated aluminate cement obtained in the step 1) in a saturated calcium hydroxide solution, maintaining at 30 ℃ for 24h, taking out, putting the mixed solid in a vacuum drying oven, vacuum-drying at 40 ℃ for 48h, crushing and grinding the dried solid, and sieving with a 100-mesh sieve to obtain the delayed permeation type core-shell structure chloride ion curing agent.
The curing agent prepared in this example was tested to be spherical in form with a core radius of about 20 μm and a shell wall thickness of about 120 μm.
Application examples
In order to test the effect of the delayed permeation type core-shell structure chloride ion curing agent prepared in the embodiment on curing of endogenous chloride ions in concrete, taking concrete as an example, an experimental process of simulating that a certain amount of chloride ions are contained in concrete and curing the concrete by utilizing the self-bonding capability of a cement-based material is simulated. Wherein, the content of chloride ions is 0.12 percent of the mass of the sand. Concrete containing the chloride ion curing agents prepared in example 1 and example 2 (the mixing amount of the two delayed permeation type core-shell structure chloride ion curing agents is 5% and 8% of the total amount of the cementing materials in the concrete) was compared with a blank control group. Concrete samples were prepared using the raw materials shown in table 1.
TABLE 1
Calculating the total chloride ion content C in the concrete according to the added chloride ionst. Then, according to the water conservancy industry standard SL 352-2006-hydraulic concrete test procedure, determining the content C of the water-soluble free chloride ions in the concretef,CtAnd CfThe difference is the amount of concrete curing chloride ions Cb。CbAnd CtThe ratio of (A) to (B) is the curing rate of the chloride ions. The test results are shown in table 2.
TABLE 2
The results in Table 2 show that, compared with the blank control group, when the chloride ion curing agents prepared in examples 1 and 2 are added, the 1d chloride ion curing rate is improved by 5-10%, and the 28d chloride ion curing rate is improved by 40-50%, both of which can effectively improve the chloride ion curing rate of concrete.
In order to test the influence of the delayed permeation type core-shell structure chloride ion curing agent prepared by the embodiment of the invention on the migration resistance of free chloride ions of concrete, an electric flux method is adopted to characterize the migration resistance of the sample of the chloride ions according to the electric flux and the chloride ion migration coefficient of the sample when the common concrete sample reaches the specified curing age. The raw material formulation is shown in table 3.
TABLE 3
According to the standard of ASTMC1202 type electric flux tester operating rules, after a cylindrical concrete test piece with the diameter of 100mm multiplied by 50mm is saturated in vacuum, a direct current voltage of 60V is applied to the axial direction of the test piece, and NaOH solution with the concentration of 0.3mol/L and NaCl solution with the concentration of 3% are respectively placed in test grooves at the two sides of a positive electrode and a negative electrode of the test piece. And recording the total electric quantity Q value of the concrete samples 6h passing through the test piece in 28d and 56d, namely the electric flux of the test piece. The test results are shown in table 4.
TABLE 4
The results in Table 4 show that the delayed permeation type core-shell structure chloride ion curing agent prepared by the embodiment of the invention has a remarkable effect in improving the chloride ion migration resistance of concrete, and can improve the durability of reinforced concrete in a chloride ion corrosion environment. Therefore, the delayed permeation type core-shell structure chloride ion curing agent can improve the curing capability and migration resistance of concrete chloride ions for a long time, improve the durability of reinforced concrete in a chloride ion corrosion environment, prolong the service life and have great economic and social benefits.