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CN113210747B - An inner chamfering robot for cylindrical parts - Google Patents

An inner chamfering robot for cylindrical parts Download PDF

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CN113210747B
CN113210747B CN202110599263.9A CN202110599263A CN113210747B CN 113210747 B CN113210747 B CN 113210747B CN 202110599263 A CN202110599263 A CN 202110599263A CN 113210747 B CN113210747 B CN 113210747B
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chamfering
station
blanking
cylindrical part
detection
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CN113210747A (en
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王荣娟
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Yangxin Dongtai Precision Metal Co ltd
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Binzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/02Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs

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  • Mechanical Engineering (AREA)
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Abstract

本发明提供了一种筒状零件的内倒角加工机器人,所述机器人包括:安装板,水平放置;旋转盘,沿着竖向轴线可旋转且位于所述安装板的正上方;上料组件,位于上料工位,用于将筒状零件进行上料;第一倒角组件和第二倒角组件,分别位于第一倒角工位处和第二倒角工位处,均支撑在安装板上;检测组件,位于检测工位且支撑在安装板上,用于对完成倒角的筒状零件进行检测,以判断倒角是否合格;第一下料组件和第二下料组件,分别位于第一下料工位和第二下料工位处,分别用于对倒角合格和不合格的筒状零件进行下料;所述上料工位、第一倒角工位、第二倒角工位、检测工位、第一下料工位、第二下料工位相对于旋转盘的旋转轴线等角度的设置。该机器人能够实现对筒状零件的全自动内倒角。

Figure 202110599263

The invention provides an inner chamfering processing robot for cylindrical parts. The robot comprises: a mounting plate, which is placed horizontally; a rotating disk, which is rotatable along a vertical axis and located directly above the mounting plate; a feeding assembly , located at the feeding station, used for feeding cylindrical parts; the first chamfering assembly and the second chamfering assembly, located at the first chamfering station and the second chamfering station respectively, are supported on The installation board; the detection component, located at the detection station and supported on the installation board, is used to test the cylindrical parts that have completed the chamfer to judge whether the chamfer is qualified or not; the first blanking component and the second blanking component, They are respectively located at the first blanking station and the second blanking station, and are respectively used to blank the qualified and unqualified cylindrical parts for chamfering; the loading station, the first chamfering station, the third The two chamfering stations, the detection station, the first blanking station, and the second blanking station are set at equal angles relative to the rotation axis of the rotary disk. The robot can realize fully automatic inner chamfering of cylindrical parts.

Figure 202110599263

Description

一种筒状零件的内倒角加工机器人An inner chamfering robot for cylindrical parts

技术领域technical field

本发明涉及筒状零件加工设备领域,具体是涉及一种筒状零件的内倒角加工机器人。The invention relates to the field of cylindrical parts processing equipment, in particular to an inner chamfering processing robot for cylindrical parts.

背景技术Background technique

红光笔又叫做通光笔、笔式红光源、可见光检测笔、光纤故障检测器、光纤故障定位仪等,多数用于检测光纤断点,按其最短检测距离划分为:5Km、10Km、15Km、20Km、25Km,30Km,35Km,40Km等。通过恒流源驱动发射出稳定的红光,与光接口连接进入光纤,从而实现光纤故障检测功能。图1为现有技术中光笔笔头轴向剖视图,所述红光笔笔头包括有连接筒A1和安装筒A2,因安装筒A2入口端内倒角的加工是影响此类产品生产效率及价格的最关键因素。该安装筒A2入口端处作为陶瓷插芯插拔部位,通常要求倒角大小一致,倒角部位与内孔过渡处无任何毛刺尖角。Red light pens are also called light-passing pens, pen-type red light sources, visible light detection pens, optical fiber fault detectors, optical fiber fault locators, etc. Most of them are used to detect optical fiber breakpoints and are divided into: 5Km, 10Km, 15Km, 20Km, 25Km, 30Km, 35Km, 40Km, etc. Driven by a constant current source, it emits stable red light, which is connected to the optical interface and enters the optical fiber, so as to realize the optical fiber fault detection function. 1 is an axial cross-sectional view of a light pen tip in the prior art. The red light pen tip includes a connecting tube A1 and an installation tube A2, because the processing of the chamfer at the inlet end of the installation tube A2 affects the production efficiency and price of this type of product the most critical factor. The inlet end of the installation cylinder A2 is used as the insertion and removal part of the ceramic ferrule, and the size of the chamfer is usually required to be the same, and there is no burr sharp corner at the transition between the chamfer and the inner hole.

现在加工红光笔笔头时,利用小型桌上车床采取人工装夹方式倒角。效率极低,且加工精度差,可靠性差,表面毛刺,质量较差。Now, when processing the tip of the red light pen, a small table lathe is used for chamfering by manual clamping. Very low efficiency, poor machining accuracy, poor reliability, surface burrs, and poor quality.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供一种筒状零件的内倒角加工机器人,能够实现对筒状零件进行全自动的内倒角。In order to solve the above technical problems, the present invention provides an inner chamfering robot for cylindrical parts, which can realize fully automatic inner chamfering of cylindrical parts.

为达到以上目的,本发明采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted in the present invention is:

一种筒状零件的内倒角加工机器人,所述筒状零件包括第一筒体和第二筒体,所述第一筒体与第二筒体同轴设置,第二筒体的一端与第一筒体的一端连接,第二筒体的外径大于第一筒体的外径,其特征在于,所述机器人包括:An inner chamfering processing robot for cylindrical parts, the cylindrical part includes a first cylindrical body and a second cylindrical body, the first cylindrical body and the second cylindrical body are coaxially arranged, and one end of the second cylindrical body is One end of the first cylinder is connected, and the outer diameter of the second cylinder is larger than the outer diameter of the first cylinder. It is characterized in that, the robot includes:

安装板,水平放置;Mounting plate, placed horizontally;

旋转盘,沿着竖向轴线可旋转且位于所述安装板的正上方;a rotating disk, rotatable along a vertical axis and located directly above the mounting plate;

上料组件,位于上料工位,用于将筒状零件进行上料;The feeding component, located at the feeding station, is used to feed the cylindrical parts;

第一倒角组件和第二倒角组件,分别位于第一倒角工位处和第二倒角工位处,均支撑在安装板上;The first chamfering assembly and the second chamfering assembly are respectively located at the first chamfering station and the second chamfering station, and are both supported on the mounting plate;

检测组件,位于检测工位且支撑在安装板上,用于对完成倒角的筒状零件进行检测,以判断倒角是否合格;The inspection component, located at the inspection station and supported on the mounting plate, is used to inspect the chamfered cylindrical parts to judge whether the chamfer is qualified or not;

第一下料组件和第二下料组件,分别位于第一下料工位和第二下料工位处,分别用于对倒角合格和不合格的筒状零件进行下料;The first blanking component and the second blanking component are located at the first blanking station and the second blanking station, respectively, and are used for blanking qualified and unqualified cylindrical parts for chamfering;

所述上料工位、第一倒角工位、第二倒角工位、检测工位、第一下料工位、第二下料工位相对于旋转盘的旋转轴线等角度的设置。The loading station, the first chamfering station, the second chamfering station, the detection station, the first blanking station, and the second blanking station are arranged at equal angles relative to the rotation axis of the rotary disk.

优选地,还包括用于将筒状零件固定到所述旋转盘上并跟随所述旋转盘一起旋转的固定结构,所述固定结构包括:Preferably, it also includes a fixing structure for fixing the cylindrical part on the rotating disk and rotating together with the rotating disk, and the fixing structure includes:

限位圈,安装在所述安装板的上表面上的限位圈,所述旋转盘位于所述限位圈内且两者同轴设置;a limit ring, a limit ring installed on the upper surface of the mounting plate, the rotating disk is located in the limit ring and the two are coaxially arranged;

六个半圆槽,六个所述半圆槽设置在所述旋转盘的边缘处并且相对旋转盘的轴线等角度的设置,每个半圆槽的轴线平行于所述旋转盘的轴线,沿着旋转盘的轴线方向观察时,所述半圆槽的开口面向所述限位圈,所述半圆槽的直径等于所述第一筒体的外径。Six semi-circular grooves, six semi-circular grooves are arranged at the edge of the rotating disk and are arranged at equal angles with respect to the axis of the rotating disk, the axis of each semi-circular groove is parallel to the axis of the rotating disk, along the rotating disk When viewed in the axial direction of , the opening of the semi-circular groove faces the limiting ring, and the diameter of the semi-circular groove is equal to the outer diameter of the first cylinder.

优选地,所述旋转盘距离所述安装板的高度大于所述第二筒体的高度,在所述限位圈的内圈的靠下的位置处设置有避让环槽,当所述筒状零件被推入到所述半圆槽中时,所述第二筒体的一部分位于所述避让环槽中,在所述旋转盘的下表面且对应于每个半圆槽的位置处设置有限位块,所述限位块的面向所述限位圈的一侧为弧形面,所述弧形面的与所述第二筒体的外缘相吻合,当所述第一筒体进入到半圆槽时,所述第二筒体抵靠在所述限位块的弧形面上。Preferably, the height of the rotating disk from the mounting plate is greater than the height of the second cylinder, and an escape ring groove is provided at a lower position of the inner ring of the limit ring. When the part is pushed into the semicircular groove, a part of the second cylinder is located in the avoidance ring groove, and a limit block is provided on the lower surface of the rotating disk and at a position corresponding to each semicircular groove , the side of the limit block facing the limit ring is an arc surface, and the arc surface matches the outer edge of the second cylinder. When the first cylinder enters the semicircle When the groove is in place, the second cylinder abuts against the arc surface of the limiting block.

优选地,所述第一倒角组件和第二倒角组件固定在同一滑动板上,所述滑动板可上下移动地支撑在所述第一立板上,所述第一立板支撑在所述安装板上,第一倒角组件具有粗磨头,第二倒角组件具有精磨头。Preferably, the first chamfering assembly and the second chamfering assembly are fixed on the same sliding plate, the sliding plate is supported on the first vertical plate movably up and down, and the first vertical plate is supported on the On the mounting plate, the first chamfering component has a rough grinding head, and the second chamfering component has a fine grinding head.

优选地,在所述第一倒角工位和第二倒角工位处还分别设置有三爪卡盘,所述三爪卡盘的轴线平行于所述旋转盘的轴线并且所述三爪卡盘的轴线与位于对应倒角工位上的筒状零件的轴线共线,所述三爪卡盘的卡爪朝上设置,在所述安装板上对应卡爪的位置处设置有条形孔,所述卡爪插入到对应的条形孔中,所述条形孔的延伸方向与插入其中的卡爪的移动方向平行,所述卡爪的上端的高度低于所述旋转盘的高度。Preferably, three-jaw chucks are respectively provided at the first chamfering station and the second chamfering station, the axis of the three-jaw chuck is parallel to the axis of the rotating disk, and the three-jaw chuck The axis of the disc is collinear with the axis of the cylindrical part located on the corresponding chamfering station, the claws of the three-jaw chuck are arranged upward, and a strip hole is arranged on the mounting plate at the position corresponding to the claws , the claws are inserted into the corresponding bar-shaped holes, the extension direction of the bar-shaped holes is parallel to the moving direction of the claws inserted therein, and the height of the upper end of the claws is lower than the height of the rotating disk.

优选地,所述检测组件包括:Preferably, the detection assembly includes:

第二立板,设置在安装板的检测工位处;The second vertical plate is arranged at the detection station of the installation plate;

固定筒,可上下移动地设置在所述第二立板上;a fixed cylinder, which can be moved up and down on the second vertical plate;

测距传感器,设置在固定筒的顶端且位于所述固定筒的轴线上,朝下检测;The distance measuring sensor is arranged on the top of the fixed cylinder and on the axis of the fixed cylinder, and detects downwards;

检测球,悬挂在所述固定筒的下方,其球心位于所述固定筒的轴线上,所述检测球相对固定筒能够上下移动,所述测距传感器通过检测其与所述检测球的距离来判断倒角是否合格。The detection ball is suspended below the fixed cylinder, and its center is located on the axis of the fixed cylinder. The detection ball can move up and down relative to the fixed cylinder. The distance measuring sensor detects the distance between the detection ball and the detection ball. To judge whether the chamfer is qualified.

优选地,在所述检测球的上侧设置有检测杆,所述检测杆的上端穿过所述固定筒的下端,在所述检测杆的上端设置有滑动圈,所述滑动圈能够相对固定筒上下移动,在所述固定筒内设置有弹簧,所述弹簧的上端抵靠在所述固定筒的顶端,所述弹簧的下端抵靠在所述滑动圈上且所述弹簧始终处于被压缩的状态。Preferably, a detection rod is provided on the upper side of the detection ball, the upper end of the detection rod passes through the lower end of the fixed cylinder, and a sliding ring is provided on the upper end of the detection rod, and the sliding ring can be relatively fixed The cylinder moves up and down, a spring is arranged in the fixed cylinder, the upper end of the spring abuts on the top of the fixed cylinder, the lower end of the spring abuts on the sliding ring, and the spring is always compressed status.

优选地,在所述安装板上对应于所述第一下料工位和第二下料工位处均设置有落料口,所述落料口的延伸方向均穿过所述旋转盘的轴线,且落料口的一部分位于所述筒状零件的移动路径上,当所述筒状零件移动到所述落料口处时,所述筒状零件能够从所述落料口落下。Preferably, a blanking port is provided on the mounting plate corresponding to the first blanking station and the second blanking station, and the extension direction of the blanking port passes through the rotating disk. and a part of the blanking port is located on the moving path of the cylindrical part. When the cylindrical part moves to the blanking port, the cylindrical part can fall from the blanking port.

优选地,所述第一下料组件和第二下料组件均包括:Preferably, both the first blanking assembly and the second blanking assembly include:

落料块,所述落料块位于对应的所述落料口中且能够相对所述落料口的延伸方向来回移动,所述落料块的上表面与所述安装板的上表面对齐,进而能够移动到筒状零件的移动路径上或者从筒状零件的移动路径上移开;A blanking block, the blanking block is located in the corresponding blanking port and can move back and forth relative to the extension direction of the blanking port, and the upper surface of the blanking block is aligned with the upper surface of the mounting plate, and then Can be moved to or removed from the movement path of the cylindrical part;

滑动座,设置在所述安装板的下表面上,在所述滑动座上设置有下料气缸,所述下料气缸的气缸杆沿着对应的所述落料口的延伸方向延伸且自由端与对应的所述落料块连接。A sliding seat is arranged on the lower surface of the mounting plate, and a blanking cylinder is arranged on the sliding seat, and the cylinder rod of the blanking cylinder extends along the extension direction of the corresponding blanking port and has a free end Connect with the corresponding blanking block.

本发明还提供了一种筒状零件的内倒角加工方法,采用上述机器人,具体包括如下步骤:The present invention also provides an inner chamfering processing method for cylindrical parts, which adopts the above robot and specifically includes the following steps:

步骤一:上料组件对筒状零件进行上料,上料后的筒状零件进入到半圆槽中;Step 1: The feeding component feeds the cylindrical parts, and the cylindrical parts after feeding enter the semicircular groove;

步骤二:进入到半圆槽中的筒状零件跟随所述旋转盘旋转到第一倒角工位;Step 2: The cylindrical part entering into the semicircular groove follows the rotating disk to rotate to the first chamfering station;

步骤三:第一倒角组件向下移动,对位于第一倒角工位的筒状零件进行粗倒角;Step 3: The first chamfering component moves down to rough chamfer the cylindrical parts located at the first chamfering station;

步骤四:完成粗倒角的筒状零件跟随所述旋转盘旋转到第二倒角工位;Step 4: The cylindrical part after the rough chamfering is rotated to the second chamfering station with the rotating disk;

步骤五:第二倒角组件向下移动,对位于第二倒角工位的筒状零件进行精倒角;Step 5: The second chamfering component moves down to perform fine chamfering on the cylindrical parts located at the second chamfering station;

步骤六:完成精倒角的筒状零件跟随旋转盘旋转到检测工位;Step 6: The cylindrical part that has completed the fine chamfering follows the rotating disc to rotate to the detection station;

步骤七:检测球向下移动预定的距离,测距传感器获取其与滑动圈的距离,并根据所述距离判断倒角是否合格;Step 7: The detection ball moves down a predetermined distance, the distance measuring sensor obtains the distance between it and the sliding ring, and judges whether the chamfer is qualified according to the distance;

步骤八:检测完成的筒状零件跟随旋转盘旋转到第一下料工位或者第二下料工位进行下料;Step 8: The completed cylindrical parts are rotated to the first blanking station or the second blanking station with the rotating disc for blanking;

其中上述步骤一、三、五、七、八能够同时进行,上述步骤二、四、六、八能够同时进行。Wherein the above-mentioned steps 1, 3, 5, 7 and 8 can be performed simultaneously, and the above-mentioned steps 2, 4, 6 and 8 can be performed simultaneously.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1)本发明能够实现对筒状零件的全自动的倒角,不需要人工参与;1) The present invention can realize fully automatic chamfering of cylindrical parts without manual participation;

2)本发明在倒角之后能够对倒角进行检测,并根据检测结果进行下料以实现分类。2) The present invention can detect the chamfer after chamfering, and perform cutting according to the detection result to realize classification.

附图说明Description of drawings

图1为不锈钢零件的轴向剖视图;Figure 1 is an axial cross-sectional view of a stainless steel part;

图2为本发明的立体图;Fig. 2 is the perspective view of the present invention;

图3为本发明的侧视图;Fig. 3 is the side view of the present invention;

图4为本发明的俯视图;Fig. 4 is the top view of the present invention;

图5为图4的B-B截面处的剖视图;Fig. 5 is the sectional view at the B-B section of Fig. 4;

图6为图2中去除旋转盘的结构图;Fig. 6 is the structural drawing of removing the rotating disk in Fig. 2;

图7位旋转盘的结构图;Figure 7 is a structural diagram of a rotary disk;

图8为本发明的第一三轴定位器的立体图;8 is a perspective view of the first three-axis positioner of the present invention;

图9为本发明的第一开合器的立体图;9 is a perspective view of the first opener of the present invention;

图10为本发明的双工下压式倒角机的立体图;10 is a perspective view of the duplex down-pressing chamfering machine of the present invention;

图11为图5的D处局部放大图。FIG. 11 is a partial enlarged view of D in FIG. 5 .

具体实施方式Detailed ways

以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.

如图1所述,所述筒状零件包括第一筒体101和第二筒体102,所述第一筒体101与第二筒体102同轴设置,第二筒体102的一端与第一筒体101的一端连接,第二筒体102的外径大于第一筒体101的外径。As shown in FIG. 1 , the cylindrical part includes a first cylindrical body 101 and a second cylindrical body 102 , the first cylindrical body 101 and the second cylindrical body 102 are coaxially disposed, and one end of the second cylindrical body 102 is connected to the second cylindrical body 102 . One end of a cylinder 101 is connected, and the outer diameter of the second cylinder 102 is larger than the outer diameter of the first cylinder 101 .

参照图2-11所示,一种筒状零件的内倒角加工机器人,包括水平放置的安装板1、沿着竖向轴线可旋转且位于所述安装板1的正上方的旋转盘1b、位于上料工位的用于将筒状零件进行上料的上料组件2、位于第一倒角工位处且支撑在安装板1上的第一倒角组件31、位于第二倒角工位处且支撑在安装板1上的第二倒角组件32、位于检测工位且支撑在安装板1上的检测组件4以及位于下料工位处的下料组件。所述第一倒角组件31用于对筒状零件的上端进行粗倒角,第二倒角组件41用于对经过粗倒角的筒状零件的上端进行精倒角,检测组件4用于对经过精倒角的筒状零件的倒角的精度进行检测。所述下料工位包括第一下料工位和第二下料工位,所述下料组件包括位于第一下料工位的第一下料组件5和位于第二下料工位的第二下料组件6,所述上料工位、第一倒角工位、第二倒角工位、检测工位、第一下料工位、第二下料工位相对于旋转盘1b的旋转轴线等角度的设置,所述旋转盘1b每次旋转设定的角度,在筒状零件从上料工位上料之后,旋转盘1b带动筒状零件依次经过第一倒角工位、第二倒角工位、检测工位,并根据检测组件4检测的结果使筒状零件在第一下料工位或者第二下料工位下料。2-11, an internal chamfering processing robot for cylindrical parts includes a horizontally placed mounting plate 1, a rotary disk 1b that is rotatable along a vertical axis and located directly above the mounting plate 1, The feeding assembly 2 located at the feeding station for feeding cylindrical parts, the first chamfering assembly 31 located at the first chamfering station and supported on the mounting plate 1, the second chamfering station The second chamfering component 32 located at and supported on the mounting plate 1 , the detection component 4 located at the detection station and supported on the mounting plate 1 , and the blanking component located at the blanking station. The first chamfering assembly 31 is used for rough chamfering the upper end of the cylindrical part, the second chamfering assembly 41 is used for fine chamfering the upper end of the rough chamfered cylindrical part, and the detection assembly 4 is used for Detects the accuracy of chamfering of cylindrical parts that have undergone fine chamfering. The blanking station includes a first blanking station and a second blanking station, and the blanking assembly includes a first blanking assembly 5 located at the first blanking station and a second blanking station. The second blanking assembly 6, the loading station, the first chamfering station, the second chamfering station, the detection station, the first blanking station, and the second blanking station are relative to the rotating disc 1b. The rotation axis is set at an equal angle. The rotary disc 1b rotates the set angle each time. After the cylindrical parts are loaded from the feeding station, the rotary disc 1b drives the cylindrical parts to pass through the first chamfering station, the second chamfering station Two chamfering stations and detection stations, and according to the detection result of the detection component 4, the cylindrical parts are unloaded at the first blanking station or the second blanking station.

所述上料组件2采用现有技术中的振动盘21和振动导轨22。The feeding assembly 2 adopts the vibrating plate 21 and the vibrating guide rail 22 in the prior art.

所述机器人还包括用于将筒状零件固定到所述旋转盘1b上并跟随所述旋转盘1b一起旋转的固定结构。The robot further includes a fixing structure for fixing the cylindrical part to the rotating disk 1b and rotating together with the rotating disk 1b.

所述固定结构包括安装在所述安装板1的上表面上的限位圈1c,所述旋转盘1b位于所述限位圈1c内且两者同轴设置。所述固定结构还包括六个半圆槽1b1,六个所述半圆槽1b1设置在所述旋转盘1b的边缘处并且旋转盘1b的轴线等角度的设置,每个半圆槽1b1的轴线平行于所述旋转盘1b的轴线,沿着旋转盘1b的轴线方向观察时,所述半圆槽1b1的开口朝向背离旋转盘1b1的轴线的方向,所述半圆槽1b1的直径等于所述第一筒体101的外径以使所述第一筒体101能够进入到所述半圆槽1b1中。The fixing structure includes a limiting ring 1c mounted on the upper surface of the mounting plate 1, and the rotating disk 1b is located in the limiting ring 1c and the two are coaxially arranged. The fixing structure further includes six semicircular grooves 1b1, which are arranged at the edge of the rotating disk 1b and the axes of the rotating disk 1b are arranged at equal angles, and the axis of each semicircular groove 1b1 is parallel to the axis of the rotating disk 1b. The axis of the rotating disk 1b, when viewed along the axis of the rotating disk 1b, the opening of the semicircular groove 1b1 faces away from the axis of the rotating disk 1b1, the diameter of the semicircular groove 1b1 is equal to the first cylinder 101 so that the first cylindrical body 101 can enter into the semicircular groove 1b1.

进一步,所述旋转盘1b的边缘与所述限位圈1c内圈的距离等于所述第一通体101的外径的一半,这样能够使在第一筒体101进入到所述半圆槽1b1之后,第一筒体101能够跟随旋转盘1b一起旋转并且一侧抵靠在所述半圆槽1b1的槽壁上,另一侧抵靠在所述限位圈10的内侧壁上,进而使第一筒体101的一部分限位在所述半圆槽1b1内。Further, the distance between the edge of the rotating disk 1b and the inner ring of the limiting ring 1c is equal to half of the outer diameter of the first through body 101 , so that after the first cylindrical body 101 enters the semicircular groove 1b1 , the first cylinder 101 can rotate along with the rotating disk 1b, and one side abuts on the groove wall of the semicircular groove 1b1, and the other side abuts on the inner side wall of the limit ring 10, thereby making the first A part of the cylindrical body 101 is limited in the semicircular groove 1b1.

所述旋转盘1b距离所述安装板1的高度略大于所述第二筒体102的高度,这样能够避免第二筒体102与所述旋转盘1b发生干涉。进一步,为了避免第二筒体102在跟随旋转盘1b旋转的过程中与所述限位圈1c发生干涉,在所述限位圈1c的内圈的靠下的位置处设置有避让环槽1c2,当所述筒状零件被推入到所述半圆槽1b1中时,所述第二筒体102的一部分位于所述避让环槽1c2中。The height of the rotating disk 1b from the mounting plate 1 is slightly greater than the height of the second cylinder 102, so as to prevent the second cylinder 102 from interfering with the rotating disk 1b. Further, in order to prevent the second cylinder 102 from interfering with the limiting ring 1c during the process of following the rotation of the rotating disk 1b, an avoidance ring groove 1c2 is provided at a lower position of the inner ring of the limiting ring 1c , when the cylindrical part is pushed into the semicircular groove 1b1, a part of the second cylindrical body 102 is located in the avoidance ring groove 1c2.

在所述旋转盘1b的下表面且对应于每个半圆槽1b1的位置处设置有限位块1b2,所述限位块1b2的面向所述限位圈10的一侧为弧形面,所述弧形面的与所述第二筒体102的外缘相吻合,当所述第一筒体101进入到半圆槽1b1时,所述第二筒体102抵靠在所述限位块1b2的弧形面上。A limit block 1b2 is provided on the lower surface of the rotary disk 1b and at a position corresponding to each semicircular groove 1b1, and the side of the limit block 1b2 facing the limit ring 10 is an arc surface. The arc-shaped surface is consistent with the outer edge of the second cylinder 102. When the first cylinder 101 enters the semicircular groove 1b1, the second cylinder 102 abuts against the edge of the limiting block 1b2. on the curved surface.

进一步,在每个所述半圆槽1b1的开口的两侧均设置有挡块1b3,所述挡块1b3设置在所述旋转盘1b上且在旋转盘1b与限位圈10之间延伸,位于同一半圆槽1b1两侧的挡块1b3之间的距离等于或者略大于第一筒体101的外径。Further, a stopper 1b3 is provided on both sides of the opening of each of the semicircular grooves 1b1 , and the stopper 1b3 is arranged on the rotating disk 1b and extends between the rotating disk 1b and the limit ring 10 , located at The distance between the blocks 1b3 on both sides of the same semicircular groove 1b1 is equal to or slightly larger than the outer diameter of the first cylindrical body 101 .

进一步,在所述限位圈10上对应所述振动导轨22的位置处设置有进料口1c1,所述半圆槽1b1依次与所述进料口1c1对齐,当对齐时,筒状零件进入到所述半圆槽1b1实现上料。Further, a feeding port 1c1 is provided on the limiting ring 10 at a position corresponding to the vibrating guide rail 22, and the semicircular groove 1b1 is sequentially aligned with the feeding port 1c1. When aligned, the cylindrical parts enter into the The semicircular groove 1b1 realizes feeding.

所述第一倒角组件31和第二倒角组31均可上下移动地支撑在所述安装板1上,所述第一倒角组件31包括粗磨头3a,所述第二倒角组件32包括精磨头3b,当所述筒状零件移动到所述第一倒角工位和第二倒角工位时,第一倒角组件31和第二倒角组件32向下移动,对第一筒体101的上端的内壁分别进行粗倒角和精倒角。所述第一倒角组件31和第二倒角组件32的工作原理相同,均采用现有技术。The first chamfering assembly 31 and the second chamfering group 31 can both be supported on the mounting plate 1 to move up and down, the first chamfering assembly 31 includes a rough grinding head 3a, the second chamfering assembly 31 32 includes a fine grinding head 3b, when the cylindrical part moves to the first chamfering station and the second chamfering station, the first chamfering assembly 31 and the second chamfering assembly 32 move downward, to The inner wall of the upper end of the first cylindrical body 101 is respectively rough chamfered and fine chamfered. The working principles of the first chamfering component 31 and the second chamfering component 32 are the same, and both use the prior art.

进一步,所述第一倒角组件31和第二倒角组件32固定在同一滑动板3d上,所述滑动板3d可上下移动地支撑在所述第一立板3c上,所述第一立板3c支撑在所述安装板1上。具体地,在所述第一立板3c的面向滑动板3d的一侧设置有上下延伸的导轨3e,在所述滑动板3d面向所述第一立板3c的一侧设置有滑块3g,所述滑块3g与所述导轨3e滑动配合,在所述第一立板3c的面向所述滑动板3d的一侧设置有伸缩气缸3f,所述伸缩气缸3f的气缸杆上下伸缩且气缸杆与所述滑动板3d连接,进而通过伸缩气缸3f的伸缩能够带动第一倒角组件31和第二倒角组件32上下移动,进而能够带动粗磨头3a和精磨头3b上下移动。Further, the first chamfering assembly 31 and the second chamfering assembly 32 are fixed on the same sliding plate 3d, the sliding plate 3d is supported on the first vertical plate 3c so as to be movable up and down, and the first vertical Plate 3c is supported on said mounting plate 1 . Specifically, a guide rail 3e extending up and down is arranged on the side of the first vertical plate 3c facing the sliding plate 3d, and a sliding block 3g is arranged on the side of the sliding plate 3d facing the first vertical plate 3c, The sliding block 3g is slidably matched with the guide rail 3e, and a telescopic cylinder 3f is provided on the side of the first vertical plate 3c facing the sliding plate 3d. Connected to the sliding plate 3d, the first chamfering assembly 31 and the second chamfering assembly 32 can be moved up and down through the expansion and contraction of the telescopic cylinder 3f, and then the rough grinding head 3a and the fine grinding head 3b can be moved up and down.

在所述第一倒角工位和第二倒角工位处还分别设置有三爪卡盘1d,所述三爪卡盘1d的轴线平行于所述旋转盘1b的轴线并且所述三爪卡盘1d的轴线与位于对应工位上的筒状零件的轴线共线。所述三爪卡盘1d的卡爪朝上设置,在所述安装板1上对应卡爪的位置处设置有条形孔1e,所述卡爪插入到对应的条形孔中,所述条形孔的延伸方向与插入其中的卡爪的移动方向平行,所述卡爪的上端的高度低于所述旋转盘1b的高度。当所述筒状零件移动到第一倒角工位和第二倒角工位时,对应的三爪卡盘1d工作,将对应工位处的筒状零件夹紧,然后开始进行倒角。A three-jaw chuck 1d is also provided at the first chamfering station and the second chamfering station, the axis of the three-jaw chuck 1d is parallel to the axis of the rotating disk 1b and the three-jaw chuck The axis of the disc 1d is collinear with the axis of the cylindrical part at the corresponding station. The claws of the three-jaw chuck 1d are set upward, and a strip hole 1e is provided on the mounting plate 1 at the position corresponding to the claws, and the claws are inserted into the corresponding strip holes. The extending direction of the shaped hole is parallel to the moving direction of the claw inserted therein, and the height of the upper end of the claw is lower than the height of the rotating disk 1b. When the cylindrical parts move to the first chamfering station and the second chamfering station, the corresponding three-jaw chucks 1d work to clamp the cylindrical parts at the corresponding stations, and then start chamfering.

所述检测组件4包括设置在安装板1的检测工位处的第二立板4b、可上下移动地设置在所述第二立板4b上的固定筒4d、设置在固定筒4d上的测距传感器4h以及悬挂在所述固定筒4d的下方的检测球4a,所述检测球4a的球心位于处于检测工位的筒状零件的轴线上,所述测距传感器4h的检测端朝下检测且位于所述检测球4a的正上方。在检测之前预先标定在固定筒4d向下移动一段距离后,达到精度时测距传感器4h的检测值,将该检测值作为标准检测值,在检测时,将每次的检测结果进行比较,如果差值在预定范围内,说明精度满足要求,不过不在预定范围内,说明精度不能满足要求。The detection assembly 4 includes a second vertical plate 4b disposed at the inspection station of the mounting plate 1, a fixed cylinder 4d disposed on the second vertical plate 4b movably up and down, and a test cylinder 4d disposed on the fixed cylinder 4d. The distance sensor 4h and the detection ball 4a suspended below the fixed cylinder 4d, the center of the detection ball 4a is located on the axis of the cylindrical part in the detection station, and the detection end of the distance sensor 4h faces downward Detected and located directly above the detection ball 4a. After pre-calibrating the fixed cylinder 4d and moving down a certain distance before the detection, the detection value of the distance measuring sensor 4h when the accuracy is reached, the detection value is used as the standard detection value, and each detection result is compared during the detection. The difference is within the predetermined range, indicating that the accuracy meets the requirements, but not within the predetermined range, indicating that the accuracy cannot meet the requirements.

具体地,所述测距传感器4h设置在所述固定筒4d的上端,在所述检测球4a的上侧设置有检测杆4e,所述检测杆4e的上端穿过所述固定筒4d的下端,在所述检测杆4e的上端设置有滑动圈4f,所述滑动圈4f能够相对固定筒4d上下移动,在所述固定筒4d内设置有弹簧4g,所述弹簧4g的上端抵靠在所述固定筒4d的顶端,所述弹簧4g的下端抵靠在所述滑动圈4f上且所述弹簧4g始终处于被压缩的状态,这样能够保证滑动圈4f的稳定性,不会随意的发生晃动。进一步,在所述滑动圈4f的边缘设置有多个上下延伸的限位条4f1,在固定筒4d的内侧壁上设置有多个上下延伸的限位槽4d1,所述限位条4f1与所述限位槽4d1配合,以保证滑动圈4f在上下移动时的稳定性。Specifically, the distance measuring sensor 4h is provided on the upper end of the fixed cylinder 4d, and a detection rod 4e is provided on the upper side of the detection ball 4a, and the upper end of the detection rod 4e passes through the lower end of the fixed cylinder 4d , a sliding ring 4f is arranged on the upper end of the detection rod 4e, the sliding ring 4f can move up and down relative to the fixed cylinder 4d, a spring 4g is arranged in the fixed cylinder 4d, and the upper end of the spring 4g abuts against the fixed cylinder 4d. The top end of the fixed cylinder 4d, the lower end of the spring 4g abuts on the sliding ring 4f and the spring 4g is always in a compressed state, which can ensure the stability of the sliding ring 4f, and will not shake at will . Further, a plurality of limit bars 4f1 extending up and down are provided on the edge of the sliding ring 4f, and a plurality of limit slots 4d1 extending up and down are provided on the inner side wall of the fixing cylinder 4d. The limit groove 4d1 is matched to ensure the stability of the sliding ring 4f when it moves up and down.

进一步,在所述检测工位也设置有所述三爪卡盘1d,用于在检测时将位于检测工位的筒状零件进行固定。所述三爪卡盘1d的设置形式与第一倒角工位和第二倒角工位处的三爪卡盘1d的设置形式完全一样。Further, the three-jaw chuck 1d is also provided in the detection station, which is used to fix the cylindrical part located at the detection station during detection. The setting form of the three-jaw chuck 1d is exactly the same as the setting form of the three-jaw chuck 1d at the first chamfering station and the second chamfering station.

第一下料组件5和第二下料组件6分别用于对合格产品和不合格产品进行下料,具体地采用哪一个对合格产品下料,哪一个对不合格产品进行下料可以根据实际情况确定,第一下料组件5和第二下料组件6的结构完全相同。The first blanking assembly 5 and the second blanking assembly 6 are respectively used to blank qualified products and unqualified products. Specifically, which one is used to blank qualified products and which one is used to blank unqualified products can be determined according to the actual situation. It is determined that the structures of the first blanking assembly 5 and the second blanking assembly 6 are exactly the same.

在所述安装板1上对应于所述第一下料工位和第二下料工位处均设置有落料口1a1,所述落料口1a1的延伸方向均穿过所述旋转盘1b的轴线,且落料口1a1的一部分位于所述筒状零件的移动路径上,当所述筒状零件移动到所述落料口1a1处时,所述筒状零件能够从所述落料口1a1落下,进而实现下料。Blanking ports 1a1 are provided on the mounting plate 1 corresponding to the first blanking station and the second blanking station, and the extension directions of the blanking ports 1a1 all pass through the rotary disk 1b , and a part of the blanking port 1a1 is located on the moving path of the cylindrical part, when the cylindrical part moves to the blanking port 1a1, the cylindrical part can be removed from the blanking port 1a1 falls, and then realizes blanking.

所述第一下料组件5和第二下料组件6均包括落料块1g2,所述落料块1g2的上表面与所述安装板1的上表面对齐,所述落料块1g2位于对应的所述落料口1a1中且能够相对所述落料口1a1的延伸方向来回移动,进而能够移动到筒状零件的移动路径上或者从筒状零件的移动路径上以实现下料。The first blanking assembly 5 and the second blanking assembly 6 both include a blanking block 1g2, the upper surface of the blanking block 1g2 is aligned with the upper surface of the mounting plate 1, and the blanking block 1g2 is located in the corresponding position. The blanking port 1a1 can move back and forth relative to the extension direction of the blanking port 1a1, and then can move to or from the moving path of the cylindrical parts to realize blanking.

具体地,所述第一下料组件5和第二下料组件6均还包括设置在所述安装板1的下表面上的滑动座1g4,在所述滑动座1g4上设置有下料气缸1g1,所述下料气缸1g1的气缸杆沿着对应的所述落料口1a1的延伸方向延伸且自由端与对应的所述落料块1g2连接,通过控制下料气缸1g1的伸缩能够实现对落料块1g2的控制。进一步,还可以在下料气缸1g1的两侧设置导向杆1g3,所述导向杆1g3的一端与所述落料块1g2固定连接,另一端与所述滑动座1g4滑动连接。进一步,在每个落料口1a1的正下方设置有落料滑道5a,所述落料滑道5a倾斜设置,靠近所述落料口1a1的一端较高,另一端较低,在较低的一端的正下方设置有落料箱5b,掉落的筒状零件落在落料滑道5a上,并顺着落料滑道5a进入到落料箱5b中。Specifically, both the first blanking assembly 5 and the second blanking assembly 6 further include a sliding seat 1g4 arranged on the lower surface of the mounting plate 1 , and a blanking cylinder 1g1 is arranged on the sliding seat 1g4 , the cylinder rod of the blanking cylinder 1g1 extends along the extension direction of the corresponding blanking port 1a1 and the free end is connected with the corresponding blanking block 1g2. By controlling the expansion and contraction of the blanking cylinder 1g1, it can be realized The control of the material block 1g2. Further, guide rods 1g3 may be provided on both sides of the blanking cylinder 1g1, one end of the guide rod 1g3 is fixedly connected with the blanking block 1g2, and the other end is slidably connected with the sliding seat 1g4. Further, a blanking slideway 5a is provided directly below each blanking port 1a1, the blanking slideway 5a is arranged obliquely, one end close to the blanking port 1a1 is higher, and the other end is lower. A blanking box 5b is provided just below one end of the spool, and the dropped cylindrical parts fall on the blanking chute 5a and enter the blanking box 5b along the blanking chute 5a.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, there are various Variations and improvements are intended to fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. The utility model provides an interior chamfer processing robot of tube-shape part, the tube-shape part includes first barrel and second barrel, first barrel and the coaxial setting of second barrel, the one end of second barrel is connected with the one end of first barrel, and the external diameter of second barrel is greater than the external diameter of first barrel, its characterized in that, the robot includes:
a mounting plate horizontally placed;
a rotating disk rotatable along a vertical axis and located directly above the mounting plate;
the feeding assembly is positioned at the feeding station and used for feeding the cylindrical part;
the first chamfering assembly and the second chamfering assembly are respectively positioned at the first chamfering station and the second chamfering station and are supported on the mounting plate;
the detection assembly is positioned at the detection station, supported on the mounting plate and used for detecting the cylindrical part subjected to chamfering so as to judge whether the chamfering is qualified or not;
the first blanking assembly and the second blanking assembly are respectively positioned at the first blanking station and the second blanking station and are respectively used for blanking the cylindrical parts with qualified and unqualified chamfers;
the feeding station, the first chamfering station, the second chamfering station, the detection station, the first blanking station and the second blanking station are arranged at equal angles relative to the rotation axis of the rotating disc;
the inner chamfering machining robot further includes a fixing structure for fixing a cylindrical part to the rotating disk and rotating along with the rotating disk, the fixing structure including:
the rotating disc is positioned in the limiting ring, and the rotating disc and the limiting ring are coaxially arranged;
the six semicircular grooves are arranged at the edge of the rotating disc and are arranged at equal angles relative to the axis of the rotating disc, the axis of each semicircular groove is parallel to the axis of the rotating disc, the opening of each semicircular groove faces the limiting ring when the limiting ring is observed along the axis direction of the rotating disc, and the diameter of each semicircular groove is equal to the outer diameter of the first cylinder;
the rotary disk distance the height of mounting panel is greater than the height of second barrel the position department that leans on down of the inner circle of spacing collar is provided with dodges the annular, works as the tube-shape part is pushed during the semi-circular slot, a part of second barrel is located dodge in the annular the lower surface of rotary disk and the position department corresponding to every semi-circular slot are provided with the stopper, the stopper towards one side of spacing collar is the arcwall face, the arcwall face with the outer fringe of second barrel is identical, works as when first barrel enters into the semi-circular slot, the second barrel supports and leans on the arcwall face of stopper.
2. The robot for chamfering an inside of a cylindrical part according to claim 1, wherein the first chamfering unit and the second chamfering unit are fixed to a same sliding plate supported on a first vertical plate supported on the mounting plate in a vertically movable manner, the first chamfering unit has a rough grinding head, and the second chamfering unit has a fine grinding head.
3. The robot for chamfering inner corner of a cylindrical part according to claim 2, wherein three-jaw chucks are further provided at the first chamfering station and the second chamfering station, respectively, the axes of the three-jaw chucks are parallel to the axis of the rotating disk and collinear with the axis of the cylindrical part at the corresponding chamfering station, the jaws of the three-jaw chucks are arranged upward, strip-shaped holes are provided at the positions corresponding to the jaws on the mounting plate, the jaws are inserted into the corresponding strip-shaped holes, the extension direction of the strip-shaped holes is parallel to the moving direction of the jaws inserted therein, and the height of the upper ends of the jaws is lower than the height of the rotating disk.
4. The inside chamfering robot according to claim 1, wherein the detecting unit includes:
the second vertical plate is arranged at the detection station of the mounting plate;
the fixed cylinder is arranged on the second vertical plate in a vertically movable manner;
the distance measuring sensor is arranged at the top end of the fixed cylinder, is positioned on the axis of the fixed cylinder and detects downwards;
the detection ball is hung below the fixed cylinder, the center of the detection ball is located on the axis of the fixed cylinder, the detection ball can move up and down relative to the fixed cylinder, and the distance measurement sensor judges whether the chamfer is qualified or not by detecting the distance between the detection ball and the detection ball.
5. The robot for chamfering cylindrical parts according to claim 4, wherein a detection rod is provided on an upper side of the detection ball, an upper end of the detection rod passes through a lower end of the fixed cylinder, a sliding ring is provided on an upper end of the detection rod, the sliding ring can move up and down relative to the fixed cylinder, a spring is provided in the fixed cylinder, an upper end of the spring abuts against a top end of the fixed cylinder, a lower end of the spring abuts against the sliding ring, and the spring is always in a compressed state.
6. The robot for chamfering cylindrical parts according to claim 5, wherein a blanking opening is provided on the mounting plate corresponding to each of the first and second blanking stations, the blanking opening extends in a direction passing through an axis of the rotating disk, and a part of the blanking opening is located on a moving path of the cylindrical part, so that the cylindrical part can be dropped from the blanking opening when the cylindrical part moves to the blanking opening.
7. The inside chamfering robot according to claim 6, wherein each of the first and second blanking assemblies includes:
the blanking block is positioned in the corresponding blanking port and can move back and forth relative to the extending direction of the blanking port, and the upper surface of the blanking block is aligned with the upper surface of the mounting plate so as to be capable of moving to or away from the moving path of the cylindrical part;
the sliding seat is arranged on the lower surface of the mounting plate, a blanking cylinder is arranged on the sliding seat, a cylinder rod of the blanking cylinder extends along the extending direction of the blanking port correspondingly, and the free end of the cylinder rod is connected with the corresponding blanking block.
8. A method for processing an inner chamfer of a cylindrical part, which uses the inner chamfer processing robot of the cylindrical part as claimed in claim 7, and comprises the following steps:
the method comprises the following steps: the feeding assembly feeds the cylindrical part, and the fed cylindrical part enters the semicircular groove;
step two: the cylindrical part entering the semicircular groove rotates to a first chamfering station along with the rotating disc;
step three: the first chamfering component moves downwards to perform rough chamfering on the cylindrical part positioned at the first chamfering station;
step four: the cylindrical part which completes the coarse chamfering rotates to a second chamfering station along with the rotating disc;
step five: the second chamfering assembly moves downwards to perform fine chamfering on the cylindrical part located at the second chamfering station;
step six: the cylindrical part which finishes the fine chamfering rotates to a detection station along with the rotating disc;
step seven: the detection ball moves downwards for a preset distance, the distance between the detection ball and the sliding ring is obtained by the distance measuring sensor, and whether the chamfer is qualified or not is judged according to the distance;
step eight: the detected cylindrical part is rotated to a first blanking station or a second blanking station along with the rotating disc to carry out blanking;
wherein, the first step, the third step, the fifth step, the seventh step and the eighth step can be carried out simultaneously, and the second step, the fourth step, the sixth step and the eighth step can be carried out simultaneously.
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