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CN113185531A - Preparation method of photoinitiator for release film - Google Patents

Preparation method of photoinitiator for release film Download PDF

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Publication number
CN113185531A
CN113185531A CN202110286054.9A CN202110286054A CN113185531A CN 113185531 A CN113185531 A CN 113185531A CN 202110286054 A CN202110286054 A CN 202110286054A CN 113185531 A CN113185531 A CN 113185531A
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organic phase
photoinitiator
water
reaction
release film
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Inventor
林艳芬
李伟佳
周飞
冯卓滨
冯小芬
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FOSHAN HUAHAN SANITARY MATERIAL Ltd
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FOSHAN HUAHAN SANITARY MATERIAL Ltd
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    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D495/00Heterocyclic compounds containing in the condensed system at least one hetero ring having sulfur atoms as the only ring hetero atoms
    • C07D495/02Heterocyclic compounds containing in the condensed system at least one hetero ring having sulfur atoms as the only ring hetero atoms in which the condensed system contains two hetero rings
    • C07D495/04Ortho-condensed systems

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  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The invention discloses a preparation method of a photoinitiator for a release film. The composite material consists of the following raw materials in percentage by weight: 60% -90% of acrylate-based polysiloxane, 10% -40% of hyperbranched polysiloxane and 2% -4% of photoinitiator, wherein the photoinitiator 2- (2-acetylthiophene) -5-acetyl-3, 4-ethylenedioxythiophene with a novel structure, high sensitivity, low toxicity and the like and good comprehensive performance is adopted in the method, and is applied to a free radical photocuring release film, so that the residual adhesion rate of the release film is improved.

Description

Preparation method of photoinitiator for release film
Technical Field
The invention relates to a preparation method of a photoinitiator for a release film, which is mainly used in the field of film materials.
Background
The residual adhesion rate of the traditional photocuring release film is not very high, generally about 70-80%, and one of the reasons for low residual adhesion rate of the release film is that the initiation efficiency of the used photoinitiator is not high.
Disclosure of Invention
The invention aims to provide a preparation method of a photoinitiator for a release film.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of a photoinitiator for a release film comprises the steps of obtaining an intermediate product 2- (2-acetylthiophene) -3, 4-ethylenedioxythiophene through cross coupling of 3, 4-ethylenedioxythiophene and 2-acetyl-5-bromothiophene under the catalysis of palladium, and further synthesizing a final product photoinitiator 2- (2-acetylthiophene) -5-acetyl-3, 4-ethylenedioxythiophene.
The preparation method specifically comprises the following steps:
(1) adding 0.3-0.4mol of potassium acetate and 0.1mol of tetrabutylammonium bromide into a 500ml four-mouth bottle containing 200ml of N, N-dimethylformamide, stirring uniformly, sequentially adding 0.1mol of 3, 4-ethylenedioxythiophene, 0.1mol of 2-acetyl-5-bromothiophene and 0.01mol of catalyst palladium acetate into the reaction solution, and then stirring and reacting for 6 hours at 80 ℃;
(2) cooling the reaction solution to room temperature, pouring the reaction solution into 50ml of water, extracting the reaction solution for 3 times by using 50ml of dichloromethane, washing an organic phase by using water until the pH value is 7, drying the organic phase by using anhydrous sodium sulfate, filtering the dried organic phase, removing the organic phase by rotary evaporation, and finally, further purifying the organic phase by using a column chromatography to obtain an intermediate product S-1;
(3) adding 0.008-0.01mol of intermediate product S-1 into a 250ml four-neck bottle containing 100ml of dichloromethane, stirring uniformly, adding 10ml of dichloromethane solution of 0.01mol of acetic anhydride, stirring uniformly again, adding 50ml of anhydrous acetonitrile solution of 0.008-0.01mol of stannic chloride, stirring at 25 ℃ for reaction for 6h, after the reaction is completed, pouring the reaction liquid into a proper amount of ice water to quench the reaction, after the water phase and the organic phase are layered, removing the water phase, washing the organic phase with saturated sodium bicarbonate water solution and water in sequence, drying with anhydrous sodium sulfate, filtering, and distilling under reduced pressure to remove the organic phase to obtain a crude product;
(4) further purifying by column chromatography.
The developing solvent used in the column chromatography in the step (2) is ethyl acetate and petroleum ether (V: 1: 5), and the developing solvent used in the column chromatography in the step (4) is dichloromethane, ethyl acetate and petroleum ether (V: 20:1: 5).
The invention has the advantages that:
the photoinitiator 2- (2-acetylthiophene) -5-acetyl-3, 4-ethylenedioxythiophene prepared by the method has the characteristics of novel structure, high sensitivity, low toxicity and excellent comprehensive performance, and the residual adhesion rate of the release film is improved by applying the photoinitiator on a free radical photocuring release film.
Drawings
FIG. 1 is a synthetic scheme of the photoinitiator of the present invention, wherein S2 is the photoinitiator of the present invention.
Detailed Description
Example 1
(1) Adding 0.3lmol potassium acetate and 0.1mol tetrabutylammonium bromide into a 500ml four-mouth bottle containing 200ml N, N-dimethylformamide, stirring uniformly, sequentially adding 0.1mol of 3, 4-ethylenedioxythiophene, 0.1mol of 2-acetyl-5-bromothiophene and 0.01mol of catalyst palladium acetate into the reaction solution, and then stirring and reacting for 6h at 80 ℃;
(2) cooling the reaction solution to room temperature, pouring the reaction solution into 50ml of water, extracting the reaction solution for 3 times by using 50ml of dichloromethane, washing an organic phase by using water until the pH value is 7, drying the organic phase by using anhydrous sodium sulfate, filtering the dried organic phase, removing the organic phase by rotary evaporation, and finally, further purifying the organic phase by using a column chromatography to obtain an intermediate product S-1;
(3) adding 0.008mol of intermediate product S-1 into a 250ml four-mouth bottle containing 100ml of dichloromethane, stirring uniformly, adding 10ml of dichloromethane solution of 0.01mol of acetic anhydride, stirring uniformly again, adding 50ml of anhydrous acetonitrile solution of 0.008mol of stannic chloride, stirring for reacting for 6h at 25 ℃, after the reaction is completed, pouring the reaction liquid into a proper amount of ice water to quench the reaction, after the water phase and the organic phase are separated, removing the water phase, washing the organic phase with saturated sodium bicarbonate water solution and water in sequence, drying with anhydrous sodium sulfate, filtering, and distilling under reduced pressure to remove the organic phase to obtain a crude product;
(4) further purifying by column chromatography.
The developing solvent used in the column chromatography in the step (2) is ethyl acetate and V petroleum ether which are 1:5, and the developing solvent used in the column chromatography in the step (4) is dichloromethane, ethyl acetate and V petroleum ether which are 20:1:5
Mixing 70 parts of acrylate-based polysiloxane TEGO RC 902, 30 parts of hyperbranched polysiloxane TEGO RC 711 and 2 parts of photoinitiator S-2, uniformly stirring, pouring into a storage tank provided with a stirrer for coating, threading a PE film on a coating machine, performing coating treatment after corona treatment with a corona value of 38 dyne, introducing nitrogen in the coating treatment process, starting an ultraviolet lamp for curing at 45 ℃, and rolling after curing to obtain the product.
Example 2
(1) Adding 0.4mol of potassium acetate and 0.1mol of tetrabutylammonium bromide into a 500ml four-neck bottle containing 200ml of N, N-dimethylformamide, stirring uniformly, sequentially adding 0.1mol of 3, 4-ethylenedioxythiophene, 0.1mol of 2-acetyl-5-bromothiophene and 0.01mol of catalyst palladium acetate into the reaction solution, and then stirring and reacting for 6 hours at 80 ℃;
(2) cooling the reaction solution to room temperature, pouring the reaction solution into 50ml of water, extracting the reaction solution for 3 times by using 50ml of dichloromethane, washing an organic phase by using water until the pH value is 7, drying the organic phase by using anhydrous sodium sulfate, filtering the dried organic phase, removing the organic phase by rotary evaporation, and finally, further purifying the organic phase by using a column chromatography to obtain an intermediate product S-1;
(3) adding 0.01mol of intermediate product S-1 into a 250ml four-mouth bottle containing 100ml of dichloromethane, stirring uniformly, adding 10ml of dichloromethane solution of 0.01mol of acetic anhydride, stirring uniformly again, adding 50ml of anhydrous acetonitrile solution of 0.01mol of stannic chloride, stirring for reacting for 6 hours at 25 ℃, after the reaction is completed, pouring the reaction liquid into a proper amount of ice water to quench the reaction, after the water phase and the organic phase are separated, removing the water phase, washing the organic phase with saturated sodium bicarbonate water solution and water in sequence, drying with anhydrous sodium sulfate, filtering, and distilling under reduced pressure to remove the organic phase to obtain a crude product;
(4) further purifying by column chromatography.
The developing solvent used in the column chromatography in the step (2) is ethyl acetate and petroleum ether (V: 1: 5), and the developing solvent used in the column chromatography in the step (4) is dichloromethane, ethyl acetate and petroleum ether (V: 20:1: 5).
Mixing 70 parts of acrylate-based polysiloxane TEGO RC 902, 30 parts of hyperbranched polysiloxane TEGO RC 711 and 3 parts of photoinitiator S-2, uniformly stirring, pouring into a storage tank provided with a stirrer for coating, threading a PE film on a coating machine, performing coating treatment after corona treatment with a corona value of 38 dyne, introducing nitrogen in the coating treatment process, starting an ultraviolet lamp for curing at 45 ℃, and rolling after curing to obtain the product.
Example 3
(1) Adding 0.3mol of potassium acetate and 0.1mol of tetrabutylammonium bromide into a 500ml four-neck bottle containing 200ml of N, N-dimethylformamide, stirring uniformly, sequentially adding 0.1mol of 3, 4-ethylenedioxythiophene, 0.1mol of 2-acetyl-5-bromothiophene and 0.01mol of catalyst palladium acetate into the reaction solution, and then stirring and reacting for 6 hours at 80 ℃;
(2) cooling the reaction solution to room temperature, pouring the reaction solution into 50ml of water, extracting the reaction solution for 3 times by using 50ml of dichloromethane, washing an organic phase by using water until the pH value is 7, drying the organic phase by using anhydrous sodium sulfate, filtering the dried organic phase, removing the organic phase by rotary evaporation, and finally, further purifying the organic phase by using a column chromatography to obtain an intermediate product S-1;
(3) adding 0.01mol of intermediate product S-1 into a 250ml four-mouth bottle containing 100ml of dichloromethane, stirring uniformly, adding 10ml of dichloromethane solution of 0.01mol of acetic anhydride, stirring uniformly again, adding 50ml of anhydrous acetonitrile solution of 0.01mol of stannic chloride, stirring for reacting for 6 hours at 25 ℃, after the reaction is completed, pouring the reaction liquid into a proper amount of ice water to quench the reaction, after the water phase and the organic phase are separated, removing the water phase, washing the organic phase with saturated sodium bicarbonate water solution and water in sequence, drying with anhydrous sodium sulfate, filtering, and distilling under reduced pressure to remove the organic phase to obtain a crude product;
(4) further purifying by column chromatography.
The developing solvent used in the column chromatography in the step (2) is ethyl acetate and petroleum ether (V: 1: 5), and the developing solvent used in the column chromatography in the step (4) is dichloromethane, ethyl acetate and petroleum ether (V: 20:1: 5).
Mixing 70 parts of acrylate-based polysiloxane TEGO RC 902, 30 parts of hyperbranched polysiloxane TEGO RC 711 and 4 parts of photoinitiator S-2, uniformly stirring, pouring into a storage tank provided with a stirrer for coating, threading a PE film on a coating machine, performing coating treatment after corona treatment with a corona value of 38 dyne, introducing nitrogen in the coating treatment process, starting an ultraviolet lamp for curing at 45 ℃, and rolling after curing to obtain the product.
The method for testing the release force and the residual adhesion rate comprises the following steps: the method for testing 180-degree peeling force and residual adhesion rate of the release film of the optical functional film according to GB/T25256-2010 is adopted.
The results of the performance tests are shown in the following table:
Figure BDA0002980521890000061
according to the results of the residual adhesion rate and the peeling force (release force) in the table, we find that when the ratio of the acrylate polysiloxane to the hyperbranched polysiloxane is not changed, the content of the photoinitiator is changed, the residual adhesion rate is improved along with the increase of the content of the photoinitiator, when the content of the photoinitiator is 3%, the residual adhesion rate reaches the maximum value, and then the change is not large, so when the content of the photoinitiator is 3%, the residual adhesion rate of the release film achieves the optimal effect, and the 180-degree peeling force (release force) is relatively small.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. The preparation method of the photoinitiator for the release film is characterized in that the preparation method comprises the steps of obtaining an intermediate product 2- (2-acetylthiophene) -3, 4-ethylenedioxythiophene through cross coupling of 3, 4-ethylenedioxythiophene and 2-acetyl-5-bromothiophene under the catalysis of palladium, and further synthesizing a final product photoinitiator 2- (2-acetylthiophene) -5-acetyl-3, 4-ethylenedioxythiophene.
2. The method for preparing the photoinitiator for release film according to claim 1, which comprises the following steps:
(1) adding 0.3-0.4mol of potassium acetate and 0.1mol of tetrabutylammonium bromide into a 500ml four-neck bottle filled with 200ml of N, N-dimethylformamide, stirring uniformly, sequentially adding 0.1mol of 3, 4-ethylenedioxythiophene, 0.1mol of 2-acetyl-5-bromothiophene and 0.01mol of catalyst palladium acetate into the reaction solution, and then stirring and reacting at 80 ℃ for 6 hours;
(2) cooling the reaction solution to room temperature, pouring the reaction solution into 50ml of water, extracting the reaction solution for 3 times by using 50ml of dichloromethane, washing an organic phase by using water until the pH value is 7, drying the organic phase by using anhydrous sodium sulfate, filtering the dried organic phase, removing the organic phase by rotary evaporation, and finally, further purifying the organic phase by using a column chromatography to obtain an intermediate product S-1;
(3) adding 0.008-0.01mol of intermediate product S-1 into a 250ml four-neck bottle containing 100ml of dichloromethane, stirring uniformly, adding 10ml of dichloromethane solution of 0.01mol of acetic anhydride, stirring uniformly again, adding 50ml of anhydrous acetonitrile solution of 0.008-0.01mol of stannic chloride, stirring at 25 ℃ for reaction for 6h, after the reaction is completed, pouring the reaction liquid into a proper amount of ice water to quench the reaction, after the water phase and the organic phase are layered, removing the water phase, washing the organic phase with saturated sodium bicarbonate water solution and water in sequence, drying with anhydrous sodium sulfate, filtering, and distilling under reduced pressure to remove the organic phase to obtain a crude product;
(4) further purifying by column chromatography.
3. The method for preparing a photoinitiator for a release film according to claim 2, wherein the developing solvent used in the column chromatography in step (2) is ethyl acetate/V petroleum ether at a ratio of 1:5, and the developing solvent used in the column chromatography in step (4) is dichloromethane/V ethyl acetate/V petroleum ether at a ratio of 20:1: 5.
CN202110286054.9A 2021-03-17 2021-03-17 Preparation method of photoinitiator for release film Pending CN113185531A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108864326A (en) * 2017-05-12 2018-11-23 湖北固润科技股份有限公司 Photocurable composition and its application
CN108864136A (en) * 2017-05-12 2018-11-23 湖北固润科技股份有限公司 3,4- ethylenedioxy thiophene derivative and its preparation method and application

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108864326A (en) * 2017-05-12 2018-11-23 湖北固润科技股份有限公司 Photocurable composition and its application
CN108864136A (en) * 2017-05-12 2018-11-23 湖北固润科技股份有限公司 3,4- ethylenedioxy thiophene derivative and its preparation method and application

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
庞玉莲 等: "适用于UV-LED光源的新型光引发剂的合成及其性能研究", 《影像科学与光化学》 *

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