CN113176156B - Light gas gun test device capable of switching rotatable gun barrel in situ - Google Patents
Light gas gun test device capable of switching rotatable gun barrel in situ Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种原位切换可旋炮管的轻气炮试验装置,属于材料与结构外物损伤试验领域。The invention relates to a light gas cannon test device for switching a rotatable barrel in situ, belonging to the field of material and structure foreign object damage testing.
背景技术Background technique
飞机/直升机在起飞、着陆或近地飞行过程中,跑道或地面上的砂砾、石块或金属物等硬物常常伴随着强大的气流被吸入航空发动机流道中,随后与高速旋转的风扇/压气机叶片发生碰撞形成硬物冲击损伤(或称外物损伤FOD),轻则造成发动机叶片高周疲劳破坏,重则直接打断叶片。During the take-off, landing or near-ground flight of an airplane/helicopter, hard objects such as gravel, stones or metal objects on the runway or the ground are often sucked into the flow path of the aero-engine along with strong airflow, and then combined with the high-speed rotating fan/compressed air The collision of engine blades causes hard object impact damage (or called foreign object damage FOD), which can cause high-cycle fatigue damage to engine blades in the slightest, and directly break the blades in severe cases.
外物损伤的严重程度往往依赖于发动机吸入的外物形状和尺寸,但外场环境复杂(尤其对于直升机发动机)导致航空发动机吸入的外物形状和尺寸随机性较大,同时外物损伤事件发生后,工程人员只能通过损伤形貌和严重程度推测吸入硬物的材质、形状和尺寸。为了全面了解外场可能发生的外物损伤对叶片高周疲劳等结构耐久性性能的影响,工程人员需要人为创造硬物冲击损伤。虽然真实发动机吸入外物的试验能够绝对真实再现外物损伤,但是试验过程不仅不可控制而且成本极高。因此,在实验室条件下模拟外场真实损伤对外物损伤后叶片结构耐久性设计与维护评估尤为重要。The severity of foreign object damage often depends on the shape and size of the foreign objects inhaled by the engine, but the complex external environment (especially for helicopter engines) leads to a large randomness in the shape and size of foreign objects ingested by the aeroengine, and after the foreign object damage event occurs , engineers can only guess the material, shape and size of the inhaled hard object based on the damage appearance and severity. In order to fully understand the influence of foreign object damage that may occur in the field on the structural durability of blades such as high cycle fatigue, engineers need to artificially create hard object impact damage. Although the test of real engine inhalation of foreign objects can absolutely reproduce the foreign object damage, the test process is not only uncontrollable but also extremely costly. Therefore, it is particularly important to simulate the real damage in the field under laboratory conditions for the durability design and maintenance evaluation of the blade structure after foreign object damage.
为此,人们发明了一种轻气炮试验装置(如专利“CN201710896598.0一种低速轻气炮冲击试验装置”)用于实验室条件下模拟外物损伤。为了模拟外场多样性的外物损伤,模拟冲击试验需要采用不同材料、不同大小和不同形状的模拟外物以不同飞行姿态对试验件进行冲击,这对轻气炮的使用兼容性和多样性提出了要求。同时为了保证冲击试验的稳定性和可重复性,弹托与弹丸分离对弹丸飞行姿态造成的扰动逐渐成为工程师们不能接受的情况。长久以来工程中仍采用单根圆形内膛截面炮管加上弹托的方式已无法完全兼容多样性的外物亦不能有效防止弹托对弹丸脱离时飞行姿态的影响,若需进行更大形状/尺寸范围内的不同外物进行冲击损伤模拟试验则需新搭建多套轻气炮试验装置或进行炮管更换改造,不仅需要大量试验空间,而且需要额外的成本。For this reason, people have invented a light gas cannon test device (such as the patent "CN201710896598.0 A low-velocity light gas cannon impact test device") to simulate foreign object damage under laboratory conditions. In order to simulate the diversity of foreign object damage in the field, the simulated impact test needs to use different materials, different sizes and different shapes of simulated foreign objects to impact the test piece with different flight attitudes, which puts forward the compatibility and diversity of light gas guns. requested. At the same time, in order to ensure the stability and repeatability of the impact test, the disturbance caused by the separation of the carrier and the projectile to the flight attitude of the projectile has gradually become an unacceptable situation for engineers. For a long time, the method of using a single circular bore section gun barrel plus a bullet support has been unable to fully accommodate a variety of foreign objects, nor can it effectively prevent the influence of the bullet support on the flight attitude of the projectile when it breaks away. If more The impact damage simulation test of different foreign objects within the shape/size range requires the construction of multiple sets of light gas gun test devices or the replacement and modification of the barrel, which not only requires a large amount of test space, but also requires additional costs.
发明内容Contents of the invention
本发明的目的是提供一种原位切换可旋炮管的轻气炮试验装置,以解决外物损伤模拟试验中弹托对弹丸飞行姿态的影响以及冲击试验对炮管和弹丸姿态多样性需求的问题。The object of the present invention is to provide a light gas cannon test device with in-situ switchable rotatable barrel to solve the impact of the bullet rest on the flight attitude of the projectile in the foreign object damage simulation test and the impact test on the diversity of the barrel and projectile attitude. The problem.
为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical solution adopted in the present invention is:
一种原位切换可旋炮管的轻气炮试验装置,包括多炮管环形支撑、炮管簇、装弹口封头、出口测速封头以及底座,其中:A light gas cannon test device for switching rotatable barrels in situ, including multi-barrel annular supports, barrel clusters, loading port caps, exit velocity measuring caps and a base, wherein:
所述多炮管环形支撑包括方形支架和卡盘,方形支架固定于底座上,卡盘设置于方形支架中;The multi-barrel annular support includes a square bracket and a chuck, the square bracket is fixed on the base, and the chuck is arranged in the square bracket;
所述炮管簇包括多根圆柱形炮管,多根圆柱形炮管分别独立地设置于卡盘中,并能够独立地相对于卡盘转动;The barrel cluster includes a plurality of cylindrical barrels, and the plurality of cylindrical barrels are independently arranged in the chuck and can rotate independently relative to the chuck;
所述装弹口封头连接有储能罐,设置在圆柱形炮管的入口处;The charging port head is connected with an energy storage tank, which is arranged at the entrance of the cylindrical gun barrel;
所述出口测速封头设置在圆柱形炮管的出口处,出口测速封头连接有激光测速系统。The outlet speed-measuring head is arranged at the exit of the cylindrical gun barrel, and the outlet speed-measuring head is connected with a laser speed-measuring system.
所述卡盘中设置有多个供圆柱形炮管穿过的孔,每个孔的内壁上均匀设置有三个卡块和弹簧,弹簧的一端接触卡块,另一端接触孔内壁。The chuck is provided with a plurality of holes for the cylindrical gun barrel to pass through, and three clamping blocks and springs are evenly arranged on the inner wall of each hole, and one end of the spring contacts the clamping block, and the other end contacts the inner wall of the hole.
所述卡盘为圆形,其周向设置有若干定位槽,方形支架上设置有一个定位孔,卡盘的一个定位槽与方形支架的定位孔相对应,并通过插入销钉定位。The chuck is circular, and its circumference is provided with several positioning grooves, and a positioning hole is provided on the square support, and a positioning groove of the chuck corresponds to the positioning hole of the square support, and is positioned by inserting a pin.
所述方形支架由两个半圆形部件组成,两个半圆形部件两侧通过起吊螺钉固定连接。The square bracket is composed of two semicircular components, and the two sides of the semicircular components are fixedly connected by lifting screws.
所述装弹口封头为圆柱形内螺纹封头,其与圆柱形炮管之间设置有圆柱形内外螺纹垫片。The loading port head is a cylindrical internal threaded head, and a cylindrical internal and external thread gasket is arranged between it and the cylindrical gun barrel.
所述出口测速封头为圆柱形,且具有内螺纹,其侧壁开设有两个方形穿透性缺口,出口测速封头与圆柱形炮管之间设置有圆柱形内外螺纹垫片。The outlet speed-measuring head is cylindrical and has internal threads, and its side wall is provided with two square penetrating gaps, and a cylindrical internal and external thread gasket is arranged between the outlet speed-measuring head and the cylindrical gun barrel.
所述多根圆柱形炮管的炮膛截面形状不同、内径不同、外径不同;The multiple cylindrical gun barrels have different bore cross-sectional shapes, different inner diameters, and different outer diameters;
所述多根圆柱形炮管的炮膛截面形状包括三角形、椭圆形、正方形。The cross-sectional shapes of the bores of the plurality of cylindrical gun barrels include triangle, ellipse, and square.
有益效果:本发明有效解决了外物损伤模拟试验中弹托对弹丸飞行姿态的影响以及冲击试验对炮管多样性和弹丸姿态多样性的需求问题。采用直接装填弹丸进行冲击,避免弹托对弹丸飞行姿态的影响,采用旋转更换炮管的模式具有节约空间、减少部件装配和操作简单的优点;采用炮管支承独立旋转装置可以更好地方便试验人员调整冲击形式和弹丸姿态,防止了焊接的不可调整性;采用定位销钉固定能够最大程度的节约加工费用,且使用便利,定位准确。Beneficial effects: the invention effectively solves the problem of the influence of the bullet rest on the flight attitude of the projectile in the foreign object damage simulation test and the demand for the diversity of the gun barrel and the diversity of the projectile attitude in the impact test. The projectile is directly loaded for impact, avoiding the impact of the projectile support on the flight attitude of the projectile, and the mode of replacing the barrel with rotation has the advantages of saving space, reducing component assembly and simple operation; the independent rotating device for the support of the barrel can better facilitate the test Personnel adjust the impact form and projectile posture to prevent the non-adjustability of welding; the use of positioning pins can save processing costs to the greatest extent, and it is convenient to use and accurate in positioning.
附图说明Description of drawings
图1为本发明的原位切换可旋炮管的轻气炮试验装置的结构示意图;Fig. 1 is the structural representation of the light gas cannon test device of the in-situ switching rotatable gun barrel of the present invention;
图2为装弹口封头的结构示意图;Fig. 2 is a schematic structural view of the loading port head;
图3为卡盘的结构示意图;Fig. 3 is the structural representation of chuck;
图4为本发明的原位切换可旋炮管的轻气炮试验装置的前视图;Fig. 4 is the front view of the light gas cannon test device of the in-situ switching rotatable gun barrel of the present invention;
图5为弹丸直接装填示意图;Fig. 5 is a schematic diagram of direct loading of projectiles;
图中符号说明如下:The symbols in the figure are explained as follows:
1-出口测速封头,2-圆形卡盘,3-底座,4-销钉,5-起吊螺栓,6-方形支撑,7-炮管簇,8-装弹口封头,9-储能罐,10-圆柱形垫片,11-卡块,12-弹簧,13-销钉定位槽,14-三角形截面炮管,15-椭圆形截面炮管,16-正方形截面炮管。1-Exit speed measuring head, 2-Circular chuck, 3-Base, 4-Pin, 5-Lifting bolt, 6-Square support, 7-Barrel cluster, 8-Loading port head, 9-Energy storage Tank, 10-cylindrical spacer, 11-block, 12-spring, 13-pin positioning slot, 14-triangular cross-section gun barrel, 15-elliptical cross-section gun barrel, 16-square cross-section gun barrel.
具体实施方式detailed description
下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.
如图1所示,本发明的一种原位切换可旋炮管的轻气炮试验装置,包括多炮管环形支撑、炮管簇、装弹口封头、出口测速封头以及底座,其中:As shown in Fig. 1, a kind of in-situ switchable light gas cannon test device of the rotatable barrel of the present invention comprises multi-barrel annular supports, barrel clusters, ammunition opening head, outlet velocity measuring head and base, wherein :
多炮管环形支撑包括方形支架6和卡盘2,方形支架6固定于底座3上,卡盘2设置于方形支架6中,部件之间使用润滑油进行润滑;The multi-barrel annular support includes a square bracket 6 and a chuck 2, the square bracket 6 is fixed on the base 3, the chuck 2 is arranged in the square bracket 6, and lubricating oil is used between the parts for lubrication;
炮管簇7包括多根圆柱形炮管,多根圆柱形炮管分别独立地设置于卡盘2中,并能够独立地相对于卡盘2转动,多根圆柱形炮管的炮膛截面形状不同、内径不同、外径不同;The gun barrel cluster 7 includes a plurality of cylindrical gun barrels, and the plurality of cylindrical gun barrels are independently arranged in the chuck 2 and can rotate independently relative to the chuck 2. , different inner diameters, different outer diameters;
装弹口封头8连接有储能罐9,设置在圆柱形炮管的入口处;The loading port head 8 is connected with an energy storage tank 9, and is arranged at the entrance of the cylindrical gun barrel;
出口测速封头1设置在圆柱形炮管的出口处,出口测速封头1连接有激光测速系统。The exit speed measuring head 1 is arranged at the exit of the cylindrical gun barrel, and the exit speed measuring head 1 is connected with a laser speed measuring system.
如图2所示,装弹口封头8为圆柱形内螺纹封头,其与圆柱形炮管之间设置有圆柱形内外螺纹垫片10,装弹口封头8能够兼容不同内外径的炮管。As shown in Figure 2, the loading port head 8 is a cylindrical internal threaded head, and a cylindrical internal and external thread gasket 10 is arranged between it and the cylindrical barrel, and the loading port head 8 can be compatible with different internal and external diameters. barrel.
出口测速封头1为圆柱形,且具有内螺纹,其侧壁开设有两个方形穿透性缺口,出口测速封头1与圆柱形炮管之间设置有圆柱形内外螺纹垫片10,出口测速封头1能够兼容不同内外径的炮管。The outlet speed-measuring head 1 is cylindrical and has internal threads, and its side wall is provided with two square penetrating gaps. A cylindrical internal and external thread gasket 10 is arranged between the outlet speed-measuring head 1 and the cylindrical gun barrel. The velocity measuring head 1 can be compatible with gun barrels of different inner and outer diameters.
如图3所示,卡盘2中设置有多个供圆柱形炮管穿过的孔,每个孔的内壁上均匀设置有三个卡块11和弹簧12,弹簧12的一端接触卡块11,另一端接触孔内壁。卡盘2能够通过卡块11和弹簧12三点定位,能够兼容不同内外径的炮管,并能够使每一根炮管都能够独立旋转。As shown in Figure 3, the chuck 2 is provided with a plurality of holes for the cylindrical gun barrel to pass through, and three
卡盘2为圆形,其周向设置有若干定位槽13,方形支架6上设置有一个定位孔,卡盘2的一个定位槽13与方形支架6的定位孔相对应,并通过插入销钉4定位。Chuck 2 is circular, and its circumference is provided with some
方形支架6由两个半圆形的部件组成,两个半圆形的部件两侧通过起吊螺钉5固定连接。The square support 6 is made up of two semicircular parts, and the two sides of the semicircular parts are fixedly connected by lifting screws 5 .
如图5所示,多根圆柱形炮管的炮膛截面形状包括三角形、椭圆形、正方形等。As shown in FIG. 5 , the cross-sectional shapes of the bores of multiple cylindrical gun barrels include triangles, ellipses, squares, and the like.
下面结合实施例对本发明做进一步说明。The present invention will be further described below in conjunction with embodiment.
实施例Example
本实施例为外物损伤模拟试验实施及切换炮管的情况。This embodiment is the implementation of the foreign object damage simulation test and the situation of switching the gun barrel.
在试验开始前,将卡盘2安装到方形支撑6上,之后将试验所需要的所有炮管安装到圆形卡盘2上,并由呈正三角分布的卡块11轴向固定;旋紧起吊螺栓5固定圆形卡盘2。Before the test starts, the chuck 2 is installed on the square support 6, and then all the gun barrels required for the test are installed on the circular chuck 2, and are axially fixed by the
使用时拿开销钉4,旋松起吊螺栓5,转动圆形卡盘2,将所需炮管旋转到最下方后,由销钉4在圆形卡盘销钉定位槽13固定;利用装弹口兼容封头8和垫片10连接储能罐9;利用出口测速封头1连接激光测速系统,并激光测速系统是否能够可靠工作;放下防护罩,当储能罐气压到达设定的数值后在远处按下电磁阀开关,进行空发操作,排除储能罐中的空气和炮管中的异物;打开防护罩,按照实验方案对冲击角度、位置等的要求,用夹具固定试件;放下防护罩,确保防护罩完全包裹试件,防止弹丸飞出伤及试验人员;将弹丸放入炮管装弹口8,将装弹口兼容封头拧紧;当储能罐气压到达设定的数值后,关闭储气罐开关;试验人员进行躲避,在远处打开电磁阀开关,实施试验。When in use, take the overhead pin 4, unscrew the lifting bolt 5, turn the circular chuck 2, rotate the required gun barrel to the bottom, and fix it in the circular chuck
试验中途要切换炮管时,旋下装弹口封头8、旋下出口测速封头1、取下销钉4、旋松起吊螺钉5,使所使用的炮管至最下方后,用销钉4在圆形卡盘销钉定位槽13定位后旋紧起吊螺钉5,旋上装弹口兼容封头8、旋上出口测速封头1,完成炮管切换。When switching the barrel in the middle of the test, unscrew the loading port head 8, unscrew the outlet speed measuring head 1, remove the pin 4, loosen the lifting screw 5, make the used barrel to the bottom, and then use the pin 4 Tighten the lifting screw 5 after the circular chuck
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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