CN113174692B - Vamp machine of easy maintenance adjustment - Google Patents
Vamp machine of easy maintenance adjustment Download PDFInfo
- Publication number
- CN113174692B CN113174692B CN202110579012.4A CN202110579012A CN113174692B CN 113174692 B CN113174692 B CN 113174692B CN 202110579012 A CN202110579012 A CN 202110579012A CN 113174692 B CN113174692 B CN 113174692B
- Authority
- CN
- China
- Prior art keywords
- limiting
- seat
- shuttle
- transmission shaft
- bevel gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/94—Driving-gear not otherwise provided for
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/38—Devices for supplying, feeding, or guiding threads to needles
- D04B15/48—Thread-feeding devices
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/32—Devices for removing lint or fluff
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
本发明属于纺织设备技术领域,尤其涉及一种易于检修调整的鞋面机,包括机架以及设置于机架上的针筒、生克罩、哈夫盘、喂纱组件、第一动力组件、第二动力组件以及第三动力组件;机架上设置有支撑座,支撑座上铰接有安装环,喂纱组件有多组,且周向均匀分布于安装环上,哈夫盘铰接于支撑座上,且与安装环同轴心设置;在鞋面机正常运转时,安装环盖合于生克罩上,哈夫盘位于安装环内;为实现能够随时观测机器的内部情况,对此设置有支撑座以及安装环,并将哈夫盘、安装环铰接于支撑座上,将喂纱组件安装于安装环上,从而使得机器在不停机的情况下,能够通过翻转安装环或哈夫盘使得哈夫盘脱离针筒,进而方便工作人员观察机器的内部情况。
The present invention belongs to the technical field of textile equipment, and in particular relates to a vamp machine which is easy to inspect and adjust, comprising a frame and a syringe, a sprocket cover, a half disk, a yarn feeding assembly, a first power assembly, a second power assembly and a third power assembly arranged on the frame; a support seat is arranged on the frame, a mounting ring is hinged on the support seat, there are multiple groups of yarn feeding assemblies, and they are evenly distributed on the mounting ring in a circumferential direction, and the half disk is hinged on the support seat and coaxially arranged with the mounting ring; when the vamp machine is operating normally, the mounting ring covers the sprocket cover, and the half disk is located in the mounting ring; in order to realize the ability to observe the internal situation of the machine at any time, a support seat and a mounting ring are provided for this purpose, and the half disk and the mounting ring are hinged on the support seat, and the yarn feeding assembly is installed on the mounting ring, so that the machine can be separated from the syringe by flipping the mounting ring or the half disk without stopping, thereby facilitating the staff to observe the internal situation of the machine.
Description
技术领域Technical Field
本发明属于纺织设备技术领域,尤其涉及一种易于检修调整的鞋面机。The invention belongs to the technical field of textile equipment, and in particular relates to a shoe upper machine which is easy to repair and adjust.
背景技术Background Art
在针织技术领域,织袜机是一种最为常见的一种编织设备,其最主要的功能部分为成圈系统,包括针筒,针筒上设有针槽,针槽内放置织针,织针由三角驱动其沿针槽移动实现收针和放针,以完成成圈过程。In the field of knitting technology, hosiery machines are one of the most common knitting equipment. The most important functional part is the loop forming system, which includes a needle cylinder with a needle groove in which knitting needles are placed. The knitting needles are driven by a triangle to move along the needle groove to realize needle collection and needle release to complete the loop forming process.
随着纺织技术的不断更新,织袜机的结构也越来越复杂,功能也越来越多,同时也伴随着一些问题,如公开号为CN207659604U的中国发明专利、公开号为CN111118722B的中国发明专利,均存在在机器运行过程中,无法查看内部情况,不能及时的调整程序,因此只能在产品加工完毕后,才能打开机器机头,才能知晓产品是否合格。With the continuous updating of textile technology, the structure of hosiery machines has become more and more complex, and the functions have become more and more. At the same time, there are also some problems. For example, the Chinese invention patent with publication number CN207659604U and the Chinese invention patent with publication number CN111118722B both have the problem that during the operation of the machine, the internal situation cannot be checked and the program cannot be adjusted in time. Therefore, the machine head can only be opened after the product is processed to know whether the product is qualified.
发明内容Summary of the invention
本发明的目的是针对上述存在的技术问题,提供一种在不影响机器正常运行的同时,能够随时打开机头,以实时观察机器加工程序是否正常的鞋面机,以便于在产品试验阶段,能够实时的调整程序,进而降低试验成本。The purpose of the present invention is to address the above-mentioned technical problems and to provide a shoe upper machine that can open the machine head at any time without affecting the normal operation of the machine to observe in real time whether the machine processing program is normal, so that during the product testing phase, the program can be adjusted in real time to reduce the testing cost.
本发明的目的是这样实现的:一种易于检修调整的鞋面机,包括机架以及设置于机架上的针筒、生克罩、哈夫盘、喂纱组件、第一动力组件、第二动力组件以及第三动力组件;所述针筒上有上下滑动设置的勾针,所述生克罩设置于所述针筒的上端,所述第一动力组件用于驱动所述生克罩周向摆动,同时针筒由驱动件驱动其与生克罩相反的方向运动;所述哈夫盘设置于所述生克罩上方,所述喂纱组件环绕所述哈夫盘外围设置,所述第二动力组件用于驱动所述哈夫盘上下移动,所述第三动力组件用于驱动所述哈夫盘周向摆动;其特征在于:所述机架上设置有支撑座,所述支撑座上铰接有安装环,所述喂纱组件有多组,且周向均匀分布于所述安装环上,所述哈夫盘铰接于所述支撑座上,且与所述安装环同轴心设置;在鞋面机正常运转时,所述安装环盖合于所述生克罩上,所述哈夫盘位于所述安装环内,并位于针筒的正上方,与勾针相配合;在鞋面机正常运转需检修时,向上翻转所述安装环,以带动所述喂纱组件、哈夫盘同时远离生克罩,或向上翻转所述哈夫盘,以带动所述哈夫盘远离生克罩。The object of the present invention is achieved in this way: a vamp machine that is easy to inspect and adjust, comprising a frame and a syringe, a sinker, a half disk, a yarn feeding assembly, a first power assembly, a second power assembly and a third power assembly arranged on the frame; the syringe is provided with a hook needle that slides up and down, the sinker is arranged on the upper end of the syringe, the first power assembly is used to drive the sinker to swing circumferentially, and the syringe is driven by a driving member to move in the opposite direction to the sinker; the half disk is arranged above the sinker, the yarn feeding assembly is arranged around the periphery of the half disk, the second power assembly is used to drive the half disk to move up and down, and the third power assembly is used to Drive the Huff disk to swing circumferentially; it is characterized in that: a support seat is arranged on the frame, a mounting ring is hinged on the support seat, there are multiple groups of yarn feeding components, which are evenly distributed on the mounting ring in the circumferential direction, the Huff disk is hinged on the support seat, and is coaxially arranged with the mounting ring; when the upper machine is operating normally, the mounting ring covers the Sink cover, the Huff disk is located in the mounting ring, and is located directly above the syringe, cooperating with the hook needle; when the upper machine is operating normally and needs to be repaired, the mounting ring is flipped upward to drive the yarn feeding component and the Huff disk away from the Sink cover at the same time, or the Huff disk is flipped upward to drive the Huff disk away from the Sink cover.
通过采用上述技术方案,现鞋面机较为成熟,均包括针筒、生克罩、哈夫盘、喂纱组件、第一动力组件、第二动力组件以及第三动力组件等等,为实现能够随时观测机器的内部情况,因此需要能够随时的将机头打开,即将哈夫盘与针筒相脱离即可,为解决该技术问题,对此本发明设置有支撑座以及安装环,并将哈夫盘、安装环铰接于支撑座上,将喂纱组件安装于安装环上,从而使得机器在不停机的情况下,能够通过翻转安装环或哈夫盘使得哈夫盘脱离针筒,进而方便工作人员观察机器的内部情况。By adopting the above technical scheme, the current upper machines are relatively mature, including a syringe, a hood, a half disk, a yarn feeding assembly, a first power assembly, a second power assembly and a third power assembly, etc. In order to realize the ability to observe the internal situation of the machine at any time, it is necessary to be able to open the machine head at any time, that is, to separate the half disk from the syringe. To solve this technical problem, the present invention is provided with a support seat and a mounting ring, and the half disk and the mounting ring are hinged on the support seat, and the yarn feeding assembly is installed on the mounting ring, so that the machine can be separated from the syringe by flipping the mounting ring or the half disk without stopping, thereby facilitating the staff to observe the internal situation of the machine.
本发明进一步设置为:所述安装环的外壁上设置有两块第一安装耳板,两所述第一安装耳板铰接于所述支撑座上。The present invention is further configured as follows: two first mounting ear plates are arranged on the outer wall of the mounting ring, and the two first mounting ear plates are hinged to the support seat.
通过采用上述技术方案,通过两块第二安装耳板将安装环铰接于支撑座上,以便于安装和拆卸。By adopting the above technical solution, the mounting ring is hinged to the support seat through two second mounting ear plates, so as to facilitate installation and disassembly.
本发明进一步设置为:所述安装环的外壁上有背对于第一安装耳板设置的第一限位部,在所述安装环盖合于所述生克罩上时,所述机架上与所述第一限位部正对的位置处设置有用于支撑所述第一限位部,使所述安装环在水平面上的第一支撑部。The present invention is further configured as follows: a first limiting portion is provided on the outer wall of the mounting ring and is arranged opposite to the first mounting ear plate; when the mounting ring is covered on the sinker cover, a first supporting portion for supporting the first limiting portion is provided at a position on the frame directly opposite to the first limiting portion so that the mounting ring is on a horizontal plane.
通过采用上述技术方案,通过设置第一限位部和第一支撑部,使得安装环能够平稳的盖合在生克罩上。By adopting the above technical solution and providing the first limiting portion and the first supporting portion, the mounting ring can be stably covered on the sinker cover.
本发明进一步设置为:所述第三动力组件包括铰接座、连接座、动力马达、转动轴、第一传动轴、第二传动轴、第三传动轴、第一伞状齿轮、第二伞状齿轮、第三伞状齿轮、第四伞状齿轮、第五伞状齿轮以及第六伞状齿轮;The present invention is further configured as follows: the third power assembly includes an articulated seat, a connecting seat, a power motor, a rotating shaft, a first transmission shaft, a second transmission shaft, a third transmission shaft, a first umbrella gear, a second umbrella gear, a third umbrella gear, a fourth umbrella gear, a fifth umbrella gear and a sixth umbrella gear;
所述铰接座上设置有两块第二安装耳板,所述铰接座通过两第二安装耳板与所述支撑座铰接,所述第一安装耳板上的铰接轴与第二安装耳板上的铰接轴为同一个,所述连接座固定于所述铰接座的侧上端,所述转动轴的下端通过变速箱与动力马达相连,其上端转动连接于所述支撑座上并向上伸出,所述第一伞状齿轮设置于所述转动轴上端的伸出端上;所述第一传动轴的下端穿过所述铰接座后通向第一伞状齿轮,所述第二伞状齿轮设置于所述第一传动轴的下端并与第一伞状齿轮相齿合,所述第一传动轴的上端转动连接于所述连接座上,所述第三伞状齿轮设置于所述第一传动轴的上侧;所述第二传动轴位于所述连接座内,且两端分别伸出连接座,所述第四伞状齿轮设置于第二传动轴的其中一端并与第三伞状齿轮相齿合,所述第五伞状齿轮设置于第二传动轴的另一端上;所述连接座远离第一传动轴的一侧还设置有安装板,所述第三传动轴转动连接于所述安装板上,所述第六伞状齿轮设置于第三传动轴上,所述第三传动轴的下端向下延伸至所述哈夫盘上;The hinge seat is provided with two second mounting ear plates, and the hinge seat is hinged to the support seat through the two second mounting ear plates. The hinge shaft on the first mounting ear plate is the same as the hinge shaft on the second mounting ear plate. The connecting seat is fixed to the upper end of the side of the hinge seat. The lower end of the rotating shaft is connected to the power motor through a gearbox, and its upper end is rotatably connected to the support seat and extends upward. The first bevel gear is arranged on the protruding end of the upper end of the rotating shaft; the lower end of the first transmission shaft passes through the hinge seat and leads to the first bevel gear. The second bevel gear is arranged at the lower end of the first transmission shaft and is connected to the first bevel gear. The gears are engaged, the upper end of the first transmission shaft is rotatably connected to the connecting seat, and the third bevel gear is arranged on the upper side of the first transmission shaft; the second transmission shaft is located in the connecting seat, and both ends extend out of the connecting seat respectively, the fourth bevel gear is arranged at one end of the second transmission shaft and is meshed with the third bevel gear, and the fifth bevel gear is arranged on the other end of the second transmission shaft; a mounting plate is also arranged on the side of the connecting seat away from the first transmission shaft, the third transmission shaft is rotatably connected to the mounting plate, the sixth bevel gear is arranged on the third transmission shaft, and the lower end of the third transmission shaft extends downward to the half plate;
转动所述铰接座,所述哈夫盘向靠近或远离所述生克罩方向旋转,所述第一伞状齿轮与第二伞状齿轮之间的相齿合的齿增多或减少。By rotating the hinge seat, the Huff plate rotates toward or away from the sinker cover, and the meshing teeth between the first bevel gear and the second bevel gear increase or decrease.
通过采用上述技术方案,为能够实现翻转,为此本发明对用于驱动哈夫盘转动的第三动力组件的传动方式进行了改进,其主要包括铰接座、连接座、动力马达、转动轴、第一传动轴、第二传动轴、第三传动轴、第一伞状齿轮、第二伞状齿轮、第三伞状齿轮、第四伞状齿轮、第五伞状齿轮以及第六伞状齿轮;首先动力马达在减速器的作用下带动转动轴以一定转速低速的转动,在第一伞状齿轮和第二伞状齿轮的作用下,第一传动轴也跟随转动,位于第一传动轴上的第三伞状齿轮也进行转动,并带动连接座上的第二传动轴转动,紧接着第二传动轴上的第五伞状齿轮驱动第六伞状齿轮,因第六伞状齿轮与第三传动轴相连,第三传动轴与哈夫盘相连,因此在多级传动下,实现哈夫盘的转动,当然,更重要的是通过第一伞状齿轮和第二伞状齿轮,实现哈夫盘与铰接座之间的转动。By adopting the above technical scheme, in order to achieve flipping, the present invention improves the transmission mode of the third power component for driving the Huff disk to rotate, which mainly includes an articulated seat, a connecting seat, a power motor, a rotating shaft, a first transmission shaft, a second transmission shaft, a third transmission shaft, a first umbrella gear, a second umbrella gear, a third umbrella gear, a fourth umbrella gear, a fifth umbrella gear and a sixth umbrella gear; first, the power motor drives the rotating shaft to rotate at a certain speed and low speed under the action of the reducer, and under the action of the first umbrella gear and the second umbrella gear, the first transmission shaft also rotates, and the third umbrella gear on the first transmission shaft also rotates, and drives the second transmission shaft on the connecting seat to rotate, and then the fifth umbrella gear on the second transmission shaft drives the sixth umbrella gear. Because the sixth umbrella gear is connected to the third transmission shaft, and the third transmission shaft is connected to the Huff disk, the rotation of the Huff disk is realized under multi-stage transmission. Of course, more importantly, the rotation between the Huff disk and the articulated seat is realized through the first umbrella gear and the second umbrella gear.
本发明进一步设置为:所述第二动力组件包括与所述连接座侧上端固定连接的气缸座以及设置于气缸座上的升降气缸;所述第三传动轴的上端为花键端,所述花键端上套设有花键套,所述第六伞状齿轮设置于所述花键套上,升降气缸的活塞杆端与所述花键端转动连接。The present invention is further configured as follows: the second power assembly includes a cylinder seat fixedly connected to the upper end of the connecting seat side and a lifting cylinder arranged on the cylinder seat; the upper end of the third transmission shaft is a spline end, a spline sleeve is provided on the spline end, the sixth bevel gear is arranged on the spline sleeve, and the piston rod end of the lifting cylinder is rotatably connected to the spline end.
通过采用上述技术方案,当然,由于哈夫盘还需要通过第二动力组件驱动其上下移动,即进行升降;为此本发明也对第二动力组件的传动方式也进行了改进,即采用升降气缸来驱动哈夫盘升降,其中,将第三传动轴的上端设置成花键端,即外表面有周向均匀分布的多个花键,然后在花键端的外壁上套设有相互齿合的花键套,将第六伞状齿轮与花键套相连,为能够实花键套、第六伞状齿轮能够转动,但无法上下移动,为此,设置有对花键套进行限位的定位部。在花键套的外壁上开设有径向向内设置的环槽,定位部包括设置于安装板上的定位座设置于定位座上的两块定位侧板,两定位侧板的相对的一端有转动设置的导轮,两导轮滚动的设置于环槽内,由于在机器工作时,花键套需要不断的进行转动,为降低摩擦,提高花键套的使用寿命,为此,采用滚动摩擦的方式对花键套进行限位。By adopting the above technical solution, of course, since the Huff disk also needs to be driven by the second power assembly to move up and down, that is, to lift and lower; for this reason, the present invention also improves the transmission mode of the second power assembly, that is, a lifting cylinder is used to drive the Huff disk to lift and lower, wherein the upper end of the third transmission shaft is set as a spline end, that is, the outer surface has a plurality of splines evenly distributed circumferentially, and then a spline sleeve that meshes with each other is sleeved on the outer wall of the spline end, and the sixth umbrella gear is connected to the spline sleeve, so that the spline sleeve and the sixth umbrella gear can rotate, but cannot move up and down, for this reason, a positioning part is provided to limit the spline sleeve. A radially inwardly arranged annular groove is provided on the outer wall of the spline sleeve, and the positioning part includes a positioning seat arranged on the mounting plate and two positioning side plates arranged on the positioning seat, and the opposite ends of the two positioning side plates have a guide wheel arranged to rotate, and the two guide wheels are arranged in a rolling manner in the annular groove. Since the spline sleeve needs to rotate continuously when the machine is working, in order to reduce friction and increase the service life of the spline sleeve, the spline sleeve is limited by rolling friction.
本发明进一步设置为:所述喂纱组件包括导纱座以及设置于导纱座上的梭子和第四动力组件,所述梭子有多个且并排设置,所述第四动力组件用于驱动单个梭子向下转动或复位,或两个及以上的梭子同时向下转动或复位,其特征在于:所述梭子初始阶段,其具有进线孔的一端倾朝上设置,所述第四动力组件驱动所述梭子的运动状态为,梭子具有进线孔的一端朝下转动至最低点后,继续前移一段距离,或复位。The present invention is further configured as follows: the yarn feeding assembly includes a yarn guide seat, a shuttle arranged on the yarn guide seat, and a fourth power assembly, the shuttles are multiple and arranged side by side, the fourth power assembly is used to drive a single shuttle to rotate downward or reset, or two or more shuttles to rotate downward or reset at the same time, and is characterized in that: in the initial stage of the shuttle, one end of the shuttle having the wire feed hole is tilted upward, and the fourth power assembly drives the shuttle to a motion state in which the end of the shuttle having the wire feed hole rotates downward to the lowest point and then continues to move forward a certain distance or resets.
通过采用上述技术方案,目前的一些喂纱组件存在挡针的问题,导致需要经常更换勾针,关于挡针实质上是被梭子的行径轨迹影响所致的,为此本发明对喂纱组件进行了改进,通过第四动力组件驱动梭子转动至最低点后,再驱动其前移一段距离,通过该前移的距离,即以水平方向插入的方式与勾针配合,从而大大减少了撞针的可能性,有效的提高了勾针和梭子的使用寿命。By adopting the above-mentioned technical scheme, some current yarn feeding assemblies have the problem of needle blocking, which leads to the need to frequently replace the hook needle. The needle blocking is actually caused by the influence of the trajectory of the shuttle. For this reason, the present invention improves the yarn feeding assembly, and drives the shuttle to rotate to the lowest point through the fourth power assembly, and then drives it forward for a certain distance. Through the forward distance, it cooperates with the hook needle in a horizontal insertion manner, thereby greatly reducing the possibility of needle collision and effectively improving the service life of the hook needle and the shuttle.
本发明进一步设置为:所述导纱座包括左右分布的两块侧板,多个所述梭子均设置于两侧板之间,所述梭子呈W形状,分为一端的限位部分、中间的连接部分以及另一端的进线部分,所述限位部分的侧面下方有贯穿其两侧端的限位槽孔,两所述侧板之间连接有第一限位导柱、第二限位导柱以及第三限位导柱,所述第一限位导柱穿过各所述梭子上的限位槽孔设置,所述第二限位导柱的外壁抵触或抵紧于各梭子上的限位部分和连接部分的上连接处设置,所述第三限位导柱的外壁抵触或抵紧于各梭子上的限位部分的后侧面设置,所述限位槽孔与所述第一限位导柱之间具有一定间距,所述第二限位导柱、第三限位导柱距导纱座底部的距离均大于第一限位导柱距导纱座的距离;向梭子的进线部分一端推动限位部分,所述梭子以第一限位导柱为旋转点转动一定角度后,在限位槽孔与第一限位导柱之间的间距的导向下,使梭子前移一段距离。The present invention is further configured as follows: the yarn guide seat includes two side plates distributed on the left and right, and the plurality of shuttles are arranged between the two side plates. The shuttle is in a W shape, and is divided into a limiting part at one end, a connecting part in the middle, and a line-inlet part at the other end. A limiting slot hole penetrating through both side ends of the limiting part is provided below the side surface thereof. A first limiting guide post, a second limiting guide post, and a third limiting guide post are connected between the two side plates. The first limiting guide post is arranged to pass through the limiting slot hole on each of the shuttles, and the outer wall of the second limiting guide post contacts or presses against the limiting slot hole on each shuttle. The upper connection of the part and the connecting part is arranged, the outer wall of the third limiting guide column is in contact with or pressed against the rear side surface of the limiting part on each shuttle, there is a certain distance between the limiting slot and the first limiting guide column, and the distances between the second limiting guide column and the third limiting guide column and the bottom of the yarn guide seat are greater than the distance between the first limiting guide column and the yarn guide seat; the limiting part is pushed toward one end of the thread feeding part of the shuttle, and after the shuttle rotates a certain angle with the first limiting guide column as the rotation point, the shuttle is moved forward a certain distance under the guidance of the distance between the limiting slot and the first limiting guide column.
通过采用上述技术方案,传统的梭子都是铰接于导纱座上的,为能够改变其行径路径,对此本发明将梭子设置呈W形状,并且通过第一限位导柱、第二限位导柱以及第三限位导柱对梭子进行限位,其中由于第一限位导柱在嵌入梭子上的限位槽孔内后,第一限位导柱与限位槽孔之间具有一定间距,因此使得梭子的行径路径为转动-前移成为可能,在第四动力组件的作用下,梭子先以第一限位导柱为转轴转动,此过程中,第二限位导柱在梭子的限位部分的表面滚动,第三限位导柱从限位部分上脱离,在转动至最低点后,第一限位导柱在限位槽孔内移动,在第一限位导柱移动至限位槽孔的另一端停止;需要复位时,通过第四动力组件反向运动即可。By adopting the above technical scheme, traditional shuttles are hinged on the yarn guide seat. In order to be able to change its travel path, the present invention sets the shuttle in a W shape, and limits the shuttle by means of the first limiting guide post, the second limiting guide post and the third limiting guide post. After the first limiting guide post is embedded in the limiting slot on the shuttle, there is a certain distance between the first limiting guide post and the limiting slot, so that the travel path of the shuttle is possible to rotate-move forward. Under the action of the fourth power component, the shuttle first rotates with the first limiting guide post as the rotating axis. During this process, the second limiting guide post rolls on the surface of the limiting part of the shuttle, and the third limiting guide post detaches from the limiting part. After rotating to the lowest point, the first limiting guide post moves in the limiting slot and stops when the first limiting guide post moves to the other end of the limiting slot. When resetting is required, the fourth power component can be used for reverse movement.
本发明进一步设置为:所述梭子的进线部分上具有前进线孔和后进线孔,所述喂纱组件还包括挡线组件,用于提高穿过前进线孔的纱线的高度;The present invention is further configured as follows: a front thread hole and a rear thread hole are provided on the thread feeding part of the shuttle, and the yarn feeding assembly further comprises a thread blocking assembly for increasing the height of the yarn passing through the front thread hole;
所述挡线组件包括限位座体、限位挡杆、扭簧、传动块以及传动片,所述限位座体设置于所述导纱座的前侧,所述限位挡杆为L形结构,并分为限位杆部和连接杆部,所述限位杆部横向设置于所述梭子的进线部分的下方,用于将穿过前进线孔的纱线张紧,所述连接杆部穿过所述限位座体,并与限位座体转动连接设置;The thread blocking assembly includes a limit seat body, a limit blocking rod, a torsion spring, a transmission block and a transmission sheet. The limit seat body is arranged at the front side of the yarn guide seat. The limit blocking rod is an L-shaped structure and is divided into a limit rod part and a connecting rod part. The limit rod part is transversely arranged below the line feed part of the shuttle and is used to tension the yarn passing through the line feed hole. The connecting rod part passes through the limit seat body and is rotatably connected with the limit seat body.
一个或多个所述梭子在向下转动的同时,在接触限位杆部后,以连接杆部为转轴,推动所述限位杆部向下转动,所述扭簧设置于所述连接杆部的伸出端上,所述梭子的端部在限位杆部上滑动并脱离限位杆部后,所述扭簧用于驱动所述连接杆部复位;所述传动块设置于所述连接杆部的伸出端上,所述传动片铰接于所述导纱座上,其一端紧靠于所述传动块的上端面上,所述传动片由所述第四动力组件控制向下转动或复位;When one or more of the shuttles rotate downward, after contacting the limit rod, the limit rod is pushed to rotate downward with the connecting rod as the rotating shaft, and the torsion spring is arranged on the protruding end of the connecting rod. After the end of the shuttle slides on the limit rod and detaches from the limit rod, the torsion spring is used to drive the connecting rod to reset; the transmission block is arranged on the protruding end of the connecting rod, the transmission sheet is hinged on the yarn guide seat, and one end of the transmission sheet is close to the upper end surface of the transmission block, and the transmission sheet is controlled by the fourth power assembly to rotate downward or reset;
在所述传动片向下转动时,推动所述传动块和连接杆部同时转动,使所述限位杆部向下转动,使向下转动并前移的梭子在复位时,不被所述限位杆部所阻挡。When the transmission sheet rotates downward, the transmission block and the connecting rod are pushed to rotate simultaneously, so that the limiting rod rotates downward, so that the shuttle that rotates downward and moves forward is not blocked by the limiting rod when resetting.
通过采用上述技术方案,为避免进入前进线孔和后进线孔的两束纱线发生干扰,对此本发明设置有挡线组件,以用于提高穿过前进线孔的纱线的高度;By adopting the above technical solution, in order to avoid interference between the two bundles of yarn entering the front thread hole and the rear thread hole, the present invention is provided with a thread blocking assembly to increase the height of the yarn passing through the front thread hole;
由于梭子推动限位杆部向下转动时,会发生较大的外音,而且二者摩擦较为严重,对此采用第四动力组件来控制挡线组件的运行,其工作方式为,When the shuttle pushes the limit rod to rotate downward, a large external noise will occur, and the friction between the two is relatively serious. In this regard, the fourth power component is used to control the operation of the thread blocking component. Its working method is as follows:
通过第四动力组件先驱动传动片转动,使得传动块带动连接杆部和限位杆部向下转动,随后第四动力组件驱动其中一个或多个梭子转动并前移,接着由第四动力组件控制连接杆部、限位杆部复位,在限位杆部复位的过程中,会将进入前进线孔上的纱线向外拔高,从而避免发生干扰。The fourth power component first drives the transmission plate to rotate, so that the transmission block drives the connecting rod and the limit rod to rotate downward, and then the fourth power component drives one or more of the shuttles to rotate and move forward. Then the fourth power component controls the connecting rod and the limit rod to reset. During the resetting process of the limit rod, the yarn entering the forward line hole will be pulled outward to avoid interference.
本发明进一步设置为:所述第一动力组件包括传动齿条,呈圆弧状并设置于生克罩外壁上;电机,其输出轴朝上的设置于生克罩外侧;以及传动齿轮,设置于所述电机输出轴上,并与所述传动齿条相齿合;由所述电机正转或反转,以带动生克罩周向的摆动。The present invention is further configured as follows: the first power component includes a transmission rack, which is arc-shaped and arranged on the outer wall of the hood; a motor, whose output shaft is arranged upward on the outside of the hood; and a transmission gear, which is arranged on the output shaft of the motor and meshes with the transmission rack; the motor rotates forward or reversely to drive the hood to swing circumferentially.
通过采用上述技术方案,由于机器在运行过程中,针筒上会残留一些剪断的纱线头,该纱线头大部分会通过哈夫盘上的吸风口被吸出,极少部分则会一直残留在针筒上,长时间后容易将针筒堵塞,因此需要定时清理,目前生克罩的周向摆动都是采用气动的方式进行控制,在针筒堵塞严重时,无法及时知晓,只能采用定期清理的方式处理,然而当针筒堵塞严重时,会影响其上的勾针,导致设备产生堵转撞针,严重的还会撞坏针筒。为此,本发明对第一动力组件进行了改进,采用电机来带动传动齿轮转动,并带动连接于生克罩上的传动齿条转动,从而带动生克罩以及针筒转动。By adopting the above technical solution, since some cut yarn ends will remain on the syringe during the operation of the machine, most of the yarn ends will be sucked out through the air suction port on the half disk, and a very small part will remain on the syringe, which is easy to clog the syringe after a long time, so it needs to be cleaned regularly. At present, the circumferential swing of the scissor cover is controlled by pneumatic means. When the syringe is seriously clogged, it cannot be known in time, and can only be handled by regular cleaning. However, when the syringe is seriously clogged, it will affect the hook needle on it, causing the equipment to be stuck and hit the needle, and in severe cases, the syringe will be damaged. To this end, the present invention improves the first power component, using a motor to drive the transmission gear to rotate, and drives the transmission rack connected to the scissor cover to rotate, thereby driving the scissor cover and the syringe to rotate.
本发明进一步设置为:所述第一动力组件还包括控制器,所述控制器包括检测模块,用于检测所述电机运动时的转矩,并将该信号转换后发送给PLC控制模块;PLC控制模块,用于控制所述电机的运行状态,以及根据所述检测模块所发出的转矩信号,改变所述电机的运行状态;以及报警模块,与所述PLC控制模块电连接;在所述检测模块所检测到的转矩信号大于预设阈值时,所述PLC控制模块将所述电机关闭,并启动所述报警模块,使其发出警报声。The present invention is further configured as follows: the first power component also includes a controller, the controller includes a detection module, which is used to detect the torque of the motor when it moves, and convert the signal and send it to the PLC control module; the PLC control module is used to control the operating state of the motor, and change the operating state of the motor according to the torque signal sent by the detection module; and an alarm module, which is electrically connected to the PLC control module; when the torque signal detected by the detection module is greater than a preset threshold, the PLC control module turns off the motor and starts the alarm module to make it sound an alarm.
通过采用上述技术方案,为能够起到警报的作用,为此设置有用于检测电机转矩的检测模块以及报警模块,在电机转矩逐渐增大到并超过预设阈值时,表面针筒已被堵塞,此时通过PLC控制模块将电机关闭,并启动报警模块,使其发出警报声,从而提醒工作人员,及时对针筒进行清理。By adopting the above technical solution, in order to serve as an alarm, a detection module for detecting the motor torque and an alarm module are provided. When the motor torque gradually increases to and exceeds the preset threshold, it indicates that the syringe is blocked. At this time, the motor is turned off by the PLC control module, and the alarm module is started to sound an alarm, thereby reminding the staff to clean the syringe in time.
本发明的有益效果是:The beneficial effects of the present invention are:
1、为实现能够随时观测机器的内部情况,因此需要能够随时的将机头打开,即将哈夫盘与针筒相脱离即可,为解决该技术问题,对此本发明设置有支撑座以及安装环,并将哈夫盘、安装环铰接于支撑座上,将喂纱组件安装于安装环上,从而使得机器在不停机的情况下,能够通过翻转安装环或哈夫盘使得哈夫盘脱离针筒,进而方便工作人员观察机器的内部情况。1. In order to be able to observe the internal situation of the machine at any time, it is necessary to be able to open the machine head at any time, that is, to separate the Huff disk from the syringe. To solve this technical problem, the present invention is provided with a support seat and a mounting ring, and the Huff disk and the mounting ring are hinged on the support seat, and the yarn feeding assembly is installed on the mounting ring, so that the machine can be separated from the syringe by flipping the mounting ring or the Huff disk without stopping, thereby facilitating the staff to observe the internal situation of the machine.
2、为能够实现翻转,为此本发明对用于驱动哈夫盘转动的第三动力组件的传动方式进行了改进,其主要包括铰接座、连接座、动力马达、转动轴、第一传动轴、第二传动轴、第三传动轴、第一伞状齿轮、第二伞状齿轮、第三伞状齿轮、第四伞状齿轮、第五伞状齿轮以及第六伞状齿轮;首先动力马达在减速器的作用下带动转动轴以一定转速低速的转动,在第一伞状齿轮和第二伞状齿轮的作用下,第一传动轴也跟随转动,位于第一传动轴上的第三伞状齿轮也进行转动,并带动连接座上的第二传动轴转动,紧接着第二传动轴上的第五伞状齿轮驱动第六伞状齿轮,因第六伞状齿轮与第三传动轴相连,第三传动轴与哈夫盘相连,因此在多级传动下,实现哈夫盘的转动,当然,更重要的是通过第一伞状齿轮和第二伞状齿轮,实现哈夫盘与铰接座之间的转动。2. In order to achieve flipping, the present invention improves the transmission mode of the third power component for driving the Huff disk to rotate, which mainly includes an articulated seat, a connecting seat, a power motor, a rotating shaft, a first transmission shaft, a second transmission shaft, a third transmission shaft, a first umbrella gear, a second umbrella gear, a third umbrella gear, a fourth umbrella gear, a fifth umbrella gear and a sixth umbrella gear; first, the power motor drives the rotating shaft to rotate at a certain speed and low speed under the action of the reducer, and under the action of the first umbrella gear and the second umbrella gear, the first transmission shaft also rotates, and the third umbrella gear on the first transmission shaft also rotates, and drives the second transmission shaft on the connecting seat to rotate, and then the fifth umbrella gear on the second transmission shaft drives the sixth umbrella gear. Because the sixth umbrella gear is connected to the third transmission shaft, and the third transmission shaft is connected to the Huff disk, the rotation of the Huff disk is realized under multi-stage transmission. Of course, more importantly, the rotation between the Huff disk and the articulated seat is realized through the first umbrella gear and the second umbrella gear.
3、本发明也对第二动力组件的传动方式也进行了改进,即采用升降气缸来驱动哈夫盘升降,其中,将第三传动轴的上端设置成花键端,即外表面有周向均匀分布的多个花键,然后在花键端的外壁上套设有相互齿合的花键套,将第六伞状齿轮与花键套相连;3. The present invention also improves the transmission mode of the second power assembly, that is, a lifting cylinder is used to drive the half plate to lift, wherein the upper end of the third transmission shaft is set as a spline end, that is, the outer surface has a plurality of splines evenly distributed in the circumferential direction, and then a spline sleeve that meshes with each other is sleeved on the outer wall of the spline end, and the sixth bevel gear is connected to the spline sleeve;
为能够实花键套、第六伞状齿轮能够转动,但无法上下移动,为此,设置有对花键套进行限位的定位部。在花键套的外壁上开设有径向向内设置的环槽,定位部包括设置于安装板上的定位座设置于定位座上的两块定位侧板,两定位侧板的相对的一端有转动设置的导轮,两导轮滚动的设置于环槽内,由于在机器工作时,花键套需要不断的进行转动,为降低摩擦,提高花键套的使用寿命,为此,采用滚动摩擦的方式对花键套进行限位。In order to ensure that the spline sleeve and the sixth bevel gear can rotate but cannot move up and down, a positioning part is provided to limit the position of the spline sleeve. A radially inwardly arranged annular groove is provided on the outer wall of the spline sleeve, and the positioning part includes a positioning seat arranged on the mounting plate and two positioning side plates arranged on the positioning seat. The two positioning side plates have guide wheels arranged for rotation at opposite ends, and the two guide wheels are arranged in the annular groove for rolling. Since the spline sleeve needs to rotate continuously when the machine is working, in order to reduce friction and increase the service life of the spline sleeve, the spline sleeve is limited by rolling friction.
4、目前的一些喂纱组件存在挡针的问题,导致需要经常更换勾针,关于挡针实质上是被梭子的行径轨迹影响所致的,为此本发明提供一种喂纱组件,通过第四动力组件驱动梭子转动至最低点后,再驱动其前移一段距离,通过该前移的距离,即以水平方向插入的方式与勾针配合,从而大大减少了撞针的可能性,有效的提高了勾针和梭子的使用寿命。4. Some current yarn feeding assemblies have the problem of needle blocking, which leads to the need to frequently replace the hook needle. The needle blocking is actually caused by the movement trajectory of the shuttle. For this reason, the present invention provides a yarn feeding assembly, which drives the shuttle to rotate to the lowest point through the fourth power assembly, and then drives it to move forward a certain distance. Through the forward distance, it cooperates with the hook needle in a horizontal insertion manner, thereby greatly reducing the possibility of needle collision and effectively improving the service life of the hook needle and the shuttle.
5、由于机器在运行过程中,针筒上会残留一些剪断的纱线头,该纱线头大部分会通过哈夫盘上的吸风口被吸出,极少部分则会一直残留在针筒上,长时间后容易将针筒堵塞,因此需要定时清理,目前生克罩的周向摆动都是采用气动的方式进行控制,在针筒堵塞严重时,无法及时知晓,只能采用定期清理的方式处理,然而当针筒堵塞严重时,会影响其上的勾针,导致设备产生堵转撞针,严重的还会撞坏针筒。为此,本发明对第一动力组件进行了改进,采用电机来带动传动齿轮转动,并带动连接于生克罩上的传动齿条转动,从而带动生克罩以及针筒转动。5. During the operation of the machine, some cut yarn ends will remain on the syringe. Most of the yarn ends will be sucked out through the air suction port on the half disk, and a small part will remain on the syringe. After a long time, the syringe is easily blocked. Therefore, it needs to be cleaned regularly. At present, the circumferential swing of the hood is controlled by pneumatic means. When the syringe is seriously blocked, it cannot be known in time and can only be handled by regular cleaning. However, when the syringe is seriously blocked, it will affect the hook needle on it, causing the equipment to be blocked and hit the needle, and in severe cases, the syringe will be damaged. To this end, the present invention improves the first power component, using a motor to drive the transmission gear to rotate, and drives the transmission rack connected to the hood to rotate, thereby driving the hood and the syringe to rotate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明的部分结构示意图;Fig. 2 is a partial structural schematic diagram of the present invention;
图3是本发明的部分结构示意图;Fig. 3 is a partial structural schematic diagram of the present invention;
图4是本发明的第二动力组件、第三动力组件的结构示意图;FIG4 is a schematic diagram of the structure of the second power assembly and the third power assembly of the present invention;
图5是图4中B处的放大图;FIG5 is an enlarged view of point B in FIG4;
图6是本发明第二动力组件的部分结构示意图;FIG6 is a partial structural schematic diagram of the second power assembly of the present invention;
图7是本发明喂纱组件的结构示意图;Fig. 7 is a schematic structural diagram of a yarn feeding assembly of the present invention;
图8是本发明喂纱组件的内部结构示意图;Fig. 8 is a schematic diagram of the internal structure of the yarn feeding assembly of the present invention;
图9是本发明喂纱组件的梭子的结构示意图;9 is a schematic structural diagram of the shuttle of the yarn feeding assembly of the present invention;
图10是本发明喂纱组件的内部结构示意图;10 is a schematic diagram of the internal structure of the yarn feeding assembly of the present invention;
图11是图10中C处的放大图;FIG11 is an enlarged view of point C in FIG10 ;
图12是图10中D处的放大图;FIG12 is an enlarged view of point D in FIG10;
图13是图1中A处的放大图;Fig. 13 is an enlarged view of point A in Fig. 1;
图14是本发明第一动力组件的控制器的连接框图;14 is a connection block diagram of the controller of the first power assembly of the present invention;
图中附图标记为:The accompanying drawings in the figure are marked as follows:
1、机架;11、支撑座;12、安装环;121、第一安装耳板;122、第一限位部;1221、第二支撑部;13、第一支撑部;2、针筒;21、勾针;3、生克罩;4、哈夫盘;5、喂纱组件;51、导纱座;511、侧板;512、第一限位导柱;513、第二限位导柱;514、第三限位导柱;515、第四限位导柱;516、限位组件;5161、第一限位轴;5162、第二限位轴;5163、限位块;5164、限位螺栓;517、盖板;52、梭子;521、限位部分;522、连接部分;523、进线部分;524、限位槽孔;525、第一凹弧面;526、第二凹弧面;527、弧形导向面;528、前进线孔;529、后进线孔;53、第四动力组件;531、气缸组;532、弹簧组;5321、拉簧;5322、拉杆;54、挡线组件;541、限位座体;542、限位挡杆;5421、限位杆部;5422、连接杆部;543、扭簧;544、传动块;545、传动片;55、穿线挡板;6、第一动力组件;61、传动齿条;62、电机;63、传动齿轮;64、控制器;641、检测模块;642、PLC控制模块;643、报警模块;7、第二动力组件;71、气缸座;72、升降气缸;8、第三动力组件;81、铰接座;811、第二安装耳板;82、连接座;821、安装板;8211、第二限位部;8212、定位座;8213、定位侧板;8214、导轮;83、转动轴;84、第一传动轴;85、第二传动轴;86、第三传动轴;861、花键端;862、花键套;87、第一伞状齿轮;88、第二伞状齿轮;89、第三伞状齿轮;891、第四伞状齿轮;892、第五伞状齿轮;893、第六伞状齿轮。1. Frame; 11. Support seat; 12. Mounting ring; 121. First mounting ear plate; 122. First limiting part; 1221. Second supporting part; 13. First supporting part; 2. Syringe; 21. Hook needle; 3. Sink cover; 4. Huff plate; 5. Yarn feeding assembly; 51. Yarn guide seat; 511. Side plate; 512. First limiting guide post; 513. Second limiting guide post; 514. Third limiting guide post; 515. Fourth limiting guide post; 516. Limiting assembly; 5161. First limiting shaft; 5162. Second limiting shaft; 5163, limiting block; 5164, limiting bolt; 517, cover plate; 52, shuttle; 521, limiting part; 522, connecting part; 523, line feeding part; 524, limiting slot; 525, first concave arc surface; 526, second concave arc surface; 527, arc guide surface; 528, front line hole; 529, rear line hole; 53, fourth power assembly; 531, cylinder group; 532, spring group; 5321, tension spring; 5322, pull rod; 54, line blocking assembly; 541, Limit seat body; 542, limit stop rod; 5421, limit rod; 5422, connecting rod; 543, torsion spring; 544, transmission block; 545, transmission sheet; 55, threading baffle; 6, first power assembly; 61, transmission rack; 62, motor; 63, transmission gear; 64, controller; 641, detection module; 642, PLC control module; 643, alarm module; 7, second power assembly; 71, cylinder seat; 72, lifting cylinder; 8, third power assembly; 81, articulated seat; 81 1. Second mounting ear plate; 82. Connecting seat; 821. Mounting plate; 8211. Second limiting portion; 8212. Positioning seat; 8213. Positioning side plate; 8214. Guide wheel; 83. Rotating shaft; 84. First transmission shaft; 85. Second transmission shaft; 86. Third transmission shaft; 861. Spline end; 862. Spline sleeve; 87. First umbrella gear; 88. Second umbrella gear; 89. Third umbrella gear; 891. Fourth umbrella gear; 892. Fifth umbrella gear; 893. Sixth umbrella gear.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员能更好地理解本发明中的技术方案,下面结合附图对本发明实施例中的技术方案进行清楚、完整地描述。In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but in appropriate cases, the techniques, methods and equipment should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
一种易于检修调整的鞋面机,如图1和图2所示,包括机架1以及设置于机架1上的针筒2、生克罩3、哈夫盘4、喂纱组件5、第一动力组件6、第二动力组件7以及第三动力组件8;针筒2上有上下滑动设置的勾针21,生克罩3设置于针筒2的上端,第一动力组件6用于驱动生克罩3周向摆动,同时针筒2由驱动件(图中未视出)驱动其与生克罩3相反的方向运动;哈夫盘4设置于生克罩3上方,喂纱组件5环绕哈夫盘4外围设置,第二动力组件7用于驱动哈夫盘4上下移动,第三动力组件8用于驱动哈夫盘4周向摆动;A vamp machine that is easy to overhaul and adjust, as shown in Figures 1 and 2, includes a frame 1 and a needle cylinder 2, a sinker cover 3, a half disk 4, a yarn feeding assembly 5, a first power assembly 6, a second power assembly 7 and a third power assembly 8 arranged on the frame 1; the needle cylinder 2 is provided with a hook needle 21 that is slidably arranged up and down, the sinker cover 3 is arranged at the upper end of the needle cylinder 2, the first power assembly 6 is used to drive the sinker cover 3 to swing circumferentially, and the needle cylinder 2 is driven by a driving member (not shown in the figure) to move in the opposite direction to the sinker cover 3; the half disk 4 is arranged above the sinker cover 3, the yarn feeding assembly 5 is arranged around the periphery of the half disk 4, the second power assembly 7 is used to drive the half disk 4 to move up and down, and the third power assembly 8 is used to drive the half disk 4 to swing circumferentially;
其中,机架1上设置有支撑座11,支撑座11上铰接有安装环12,喂纱组件5有多组,且周向均匀分布于安装环12上,哈夫盘4铰接于支撑座11上,且与安装环12同轴心设置;在鞋面机正常运转时,安装环12盖合于生克罩3上,哈夫盘4位于安装环12内,并位于针筒2的正上方,与勾针21相配合;在鞋面机正常运转需检修时,向上翻转安装环12,以带动喂纱组件5、哈夫盘4同时远离生克罩3,或向上翻转哈夫盘4,以带动哈夫盘4远离生克罩3。Among them, a support base 11 is arranged on the frame 1, and a mounting ring 12 is hinged on the support base 11. There are multiple groups of yarn feeding components 5, which are evenly distributed on the mounting ring 12 in the circumferential direction. The half disk 4 is hinged on the support base 11 and is coaxially arranged with the mounting ring 12. When the upper machine is operating normally, the mounting ring 12 covers the scissor cover 3, the half disk 4 is located in the mounting ring 12, and is located directly above the syringe 2, cooperating with the hook needle 21. When the upper machine is operating normally and needs to be repaired, the mounting ring 12 is flipped upward to drive the yarn feeding component 5 and the half disk 4 away from the scissor cover 3 at the same time, or the half disk 4 is flipped upward to drive the half disk 4 away from the scissor cover 3.
现鞋面机较为成熟,均包括针筒2、生克罩3、哈夫盘4、喂纱组件5、第一动力组件6、第二动力组件7以及第三动力组件8等等,为实现能够随时观测机器的内部情况,因此需要能够随时的将机头打开,即将哈夫盘4与针筒2相脱离即可,为解决该技术问题,对此本发明设置有支撑座11以及安装环12,并将哈夫盘4、安装环12铰接于支撑座11上,将喂纱组件5安装于安装环12上,从而使得机器在不停机的情况下,能够通过翻转安装环12或哈夫盘4使得哈夫盘4脱离针筒2,进而方便工作人员观察机器的内部情况。The current upper machines are relatively mature, and all include a syringe 2, a sinker cover 3, a half disk 4, a yarn feeding assembly 5, a first power assembly 6, a second power assembly 7 and a third power assembly 8, etc. In order to realize the ability to observe the internal situation of the machine at any time, it is necessary to be able to open the machine head at any time, that is, to separate the half disk 4 from the syringe 2. In order to solve this technical problem, the present invention is provided with a support seat 11 and a mounting ring 12, and the half disk 4 and the mounting ring 12 are hinged on the support seat 11, and the yarn feeding assembly 5 is installed on the mounting ring 12, so that the machine can be separated from the syringe 2 by flipping the mounting ring 12 or the half disk 4 without stopping, thereby facilitating the staff to observe the internal situation of the machine.
如图3所示,安装环12的外壁上设置有两块第一安装耳板121,两第一安装耳板121铰接于支撑座11上。通过两块第二安装耳板811将安装环12铰接于支撑座11上,以便于安装和拆卸。As shown in Fig. 3, two first mounting ear plates 121 are provided on the outer wall of the mounting ring 12, and the two first mounting ear plates 121 are hinged to the support base 11. The mounting ring 12 is hinged to the support base 11 through two second mounting ear plates 811 for easy installation and removal.
如图 2所示,本发明的安装环12的外壁上有背对于第一安装耳板121设置的第一限位部122,在安装环12盖合于生克罩3上时,机架1上与第一限位部122正对的位置处设置有用于支撑第一限位部122,使安装环12在水平面上的第一支撑部13。通过设置第一限位部122和第一支撑部13,使得安装环12能够平稳的盖合在生克罩3上。As shown in FIG2 , the outer wall of the mounting ring 12 of the present invention is provided with a first stopper 122 disposed opposite to the first mounting ear plate 121. When the mounting ring 12 is covered on the sinker cover 3, a first support portion 13 for supporting the first stopper 122 is provided at a position on the frame 1 directly opposite to the first stopper 122 so that the mounting ring 12 is on a horizontal plane. By providing the first stopper 122 and the first support portion 13, the mounting ring 12 can be stably covered on the sinker cover 3.
如图3和图4所示,本发明的第三动力组件8包括铰接座81、连接座82、动力马达、转动轴83、第一传动轴84、第二传动轴85、第三传动轴86、第一伞状齿轮87、第二伞状齿轮88、第三伞状齿轮89、第四伞状齿轮891、第五伞状齿轮892以及第六伞状齿轮893;As shown in FIGS. 3 and 4 , the third power assembly 8 of the present invention includes an articulated seat 81, a connecting seat 82, a power motor, a rotating shaft 83, a first transmission shaft 84, a second transmission shaft 85, a third transmission shaft 86, a first umbrella gear 87, a second umbrella gear 88, a third umbrella gear 89, a fourth umbrella gear 891, a fifth umbrella gear 892 and a sixth umbrella gear 893;
铰接座81上设置有两块第二安装耳板811,铰接座81通过两第二安装耳板811与支撑座11铰接,第一安装耳板121上的铰接轴与第二安装耳板811上的铰接轴为同一个,连接座82固定于铰接座81的侧上端,转动轴83的下端通过变速箱与动力马达相连,其上端转动连接于支撑座11上并向上伸出,第一伞状齿轮87设置于转动轴83上端的伸出端上;第一传动轴84的下端穿过铰接座81后通向第一伞状齿轮87,第二伞状齿轮88设置于第一传动轴84的下端并与第一伞状齿轮87相齿合,第一传动轴84的上端转动连接于连接座82上,第三伞状齿轮89设置于第一传动轴84的上侧;第二传动轴85位于连接座82内,且两端分别伸出连接座82,第四伞状齿轮891设置于第二传动轴85的其中一端并与第三伞状齿轮89相齿合,第五伞状齿轮892设置于第二传动轴85的另一端上;连接座82远离第一传动轴84的一侧还设置有安装板821,第三传动轴86转动连接于安装板821上,第六伞状齿轮893设置于第三传动轴86上,第三传动轴86的下端向下延伸至哈夫盘4上;Two second mounting ear plates 811 are provided on the articulated seat 81, and the articulated seat 81 is articulated with the support seat 11 through the two second mounting ear plates 811. The articulated shaft on the first mounting ear plate 121 is the same as the articulated shaft on the second mounting ear plate 811. The connecting seat 82 is fixed to the upper side end of the articulated seat 81, and the lower end of the rotating shaft 83 is connected to the power motor through a gearbox, and its upper end is rotatably connected to the support seat 11 and extends upward. The first umbrella gear 87 is arranged on the protruding end of the upper end of the rotating shaft 83; the lower end of the first transmission shaft 84 passes through the articulated seat 81 and leads to the first umbrella gear 87, and the second umbrella gear 88 is arranged at the lower end of the first transmission shaft 84 and meshes with the first umbrella gear 87 , the upper end of the first transmission shaft 84 is rotatably connected to the connecting seat 82, and the third bevel gear 89 is arranged on the upper side of the first transmission shaft 84; the second transmission shaft 85 is located in the connecting seat 82, and both ends extend out of the connecting seat 82 respectively, the fourth bevel gear 891 is arranged at one end of the second transmission shaft 85 and meshes with the third bevel gear 89, and the fifth bevel gear 892 is arranged on the other end of the second transmission shaft 85; a mounting plate 821 is also arranged on the side of the connecting seat 82 away from the first transmission shaft 84, the third transmission shaft 86 is rotatably connected to the mounting plate 821, the sixth bevel gear 893 is arranged on the third transmission shaft 86, and the lower end of the third transmission shaft 86 extends downward to the half plate 4;
转动铰接座81,哈夫盘4向靠近或远离生克罩3方向旋转,第一伞状齿轮87与第二伞状齿轮88之间的相齿合的齿增多或减少。By rotating the hinge seat 81, the half plate 4 rotates toward or away from the sinker cover 3, and the number of meshing teeth between the first bevel gear 87 and the second bevel gear 88 increases or decreases.
为能够实现翻转,为此本发明对用于驱动哈夫盘4转动的第三动力组件8的传动方式进行了改进,其主要包括铰接座81、连接座82、动力马达(图中未视出)、转动轴83、第一传动轴84、第二传动轴85、第三传动轴86、第一伞状齿轮87、第二伞状齿轮88、第三伞状齿轮89、第四伞状齿轮891、第五伞状齿轮892以及第六伞状齿轮893;首先动力马达在减速器的作用下带动转动轴83以一定转速低速的转动,在第一伞状齿轮87和第二伞状齿轮88的作用下,第一传动轴84也跟随转动,位于第一传动轴84上的第三伞状齿轮89也进行转动,并带动连接座82上的第二传动轴85转动,紧接着第二传动轴85上的第五伞状齿轮892驱动第六伞状齿轮893,因第六伞状齿轮893与第三传动轴86相连,第三传动轴86与哈夫盘4相连,因此在多级传动下,实现哈夫盘4的转动,当然,更重要的是通过第一伞状齿轮87和第二伞状齿轮88,实现哈夫盘4与铰接座81之间的转动。In order to achieve flipping, the present invention improves the transmission mode of the third power assembly 8 for driving the Huff disk 4 to rotate, which mainly includes an articulated seat 81, a connecting seat 82, a power motor (not shown in the figure), a rotating shaft 83, a first transmission shaft 84, a second transmission shaft 85, a third transmission shaft 86, a first umbrella gear 87, a second umbrella gear 88, a third umbrella gear 89, a fourth umbrella gear 891, a fifth umbrella gear 892 and a sixth umbrella gear 893; first, the power motor drives the rotating shaft 83 to rotate at a certain speed and at a low speed under the action of the reducer, and the first umbrella gear 87 and the third umbrella gear 88 are connected to each other. Under the action of the second umbrella gear 88, the first transmission shaft 84 also rotates, and the third umbrella gear 89 on the first transmission shaft 84 also rotates, and drives the second transmission shaft 85 on the connecting seat 82 to rotate, and then the fifth umbrella gear 892 on the second transmission shaft 85 drives the sixth umbrella gear 893. Since the sixth umbrella gear 893 is connected to the third transmission shaft 86, and the third transmission shaft 86 is connected to the half disk 4, the rotation of the half disk 4 is realized under multi-stage transmission. Of course, more importantly, the rotation between the half disk 4 and the articulated seat 81 is realized through the first umbrella gear 87 and the second umbrella gear 88.
如图2和图4所示,为使得哈夫盘4平稳的盖合在安装环12上,为此,在第一限位部122的上端设置有第二支撑部1221,安装板821的外壁上设置有在哈夫盘4盖合在安装环12上时,用于支撑哈夫盘4的第二限位部8211。第二限位部8211不仅能够起到稳定的作用,而且向上推动第二限位部8211即可驱动哈夫盘4进行翻转,非常方便。As shown in Fig. 2 and Fig. 4, in order to make the half plate 4 cover the mounting ring 12 stably, a second supporting portion 1221 is provided at the upper end of the first limiting portion 122, and a second limiting portion 8211 for supporting the half plate 4 when the half plate 4 covers the mounting ring 12 is provided on the outer wall of the mounting plate 821. The second limiting portion 8211 can not only play a stabilizing role, but also can drive the half plate 4 to flip by pushing the second limiting portion 8211 upwards, which is very convenient.
如图4、图5和图6所示,本发明的第二动力组件7包括与连接座82侧上端固定连接的气缸座71以及设置于气缸座71上的升降气缸72;第三传动轴86的上端为花键端861,花键端861上套设有花键套862,第六伞状齿轮893设置于花键套862上,升降气缸72的活塞杆端与花键端861转动连接。As shown in Figures 4, 5 and 6, the second power assembly 7 of the present invention includes a cylinder seat 71 fixedly connected to the upper end of the connecting seat 82 and a lifting cylinder 72 arranged on the cylinder seat 71; the upper end of the third transmission shaft 86 is a spline end 861, and a spline sleeve 862 is sleeved on the spline end 861. The sixth umbrella gear 893 is arranged on the spline sleeve 862, and the piston rod end of the lifting cylinder 72 is rotatably connected to the spline end 861.
当然,由于哈夫盘4还需要通过第二动力组件7驱动其上下移动,即进行升降;为此本发明也对第二动力组件7的传动方式也进行了改进,即采用升降气缸72来驱动哈夫盘4升降,其中,将第三传动轴86的上端设置成花键端861,即外表面有周向均匀分布的多个花键,然后在花键端861的外壁上套设有相互齿合的花键套862,将第六伞状齿轮893与花键套862相连,为能够实花键套862、第六伞状齿轮893能够转动,但无法上下移动,为此,设置有对花键套862进行限位的定位部。在花键套862的外壁上开设有径向向内设置的环槽,定位部包括设置于安装板821上的定位座8212,设置于定位座8212上的两块定位侧板8213,两定位侧板8213的相对的一端有转动设置的导轮8214,两导轮8214滚动的设置于环槽内,由于在机器工作时,花键套862需要不断的进行转动,为降低摩擦,提高花键套862的使用寿命,为此,采用滚动摩擦的方式对花键套862进行限位。Of course, since the Huff disk 4 also needs to be driven by the second power assembly 7 to move up and down, that is, to be lifted and lowered; for this reason, the present invention also improves the transmission method of the second power assembly 7, that is, a lifting cylinder 72 is used to drive the Huff disk 4 to lift and lower, wherein the upper end of the third transmission shaft 86 is set to a spline end 861, that is, the outer surface has a plurality of splines evenly distributed circumferentially, and then a spline sleeve 862 that meshes with each other is sleeved on the outer wall of the spline end 861, and the sixth umbrella gear 893 is connected to the spline sleeve 862, so that the spline sleeve 862 and the sixth umbrella gear 893 can rotate but cannot move up and down, for this reason, a positioning portion is provided to limit the spline sleeve 862. A radially inward annular groove is provided on the outer wall of the spline sleeve 862, and the positioning portion includes a positioning seat 8212 arranged on the mounting plate 821, two positioning side plates 8213 arranged on the positioning seat 8212, and guide wheels 8214 are rotatably arranged at opposite ends of the two positioning side plates 8213. The two guide wheels 8214 are rollingly arranged in the annular groove. When the machine is working, the spline sleeve 862 needs to rotate continuously. In order to reduce friction and increase the service life of the spline sleeve 862, the spline sleeve 862 is limited by rolling friction.
如图7所示,本发明的喂纱组件5,包括导纱座51以及设置于导纱座51上的梭子52和第四动力组件53,梭子52有多个且并排设置,第四动力组件53用于驱动单个梭子52向下转动或复位,或两个及以上的梭子52同时向下转动或复位,其中,梭子52初始阶段,其具有进线孔的一端倾朝上设置,第四动力组件53驱动梭子52的运动状态为,梭子52具有进线孔的一端朝下转动至最低点后,继续前移一段距离,或复位。As shown in Figure 7, the yarn feeding assembly 5 of the present invention includes a yarn guide seat 51, a shuttle 52 and a fourth power assembly 53 arranged on the yarn guide seat 51. There are multiple shuttles 52 and they are arranged side by side. The fourth power assembly 53 is used to drive a single shuttle 52 to rotate downward or reset, or two or more shuttles 52 to rotate downward or reset at the same time. In the initial stage of the shuttle 52, the end with the wire feed hole is tilted upward. The fourth power assembly 53 drives the shuttle 52 to move in a state where the end of the shuttle 52 with the wire feed hole rotates downward to the lowest point and then continues to move forward for a distance or resets.
目前的一些喂纱组件5存在挡针的问题,导致需要经常更换勾针21,关于挡针实质上是被梭子52的行径轨迹影响所致的,为此本发明提供一种喂纱组件5,通过第四动力组件53驱动梭子52转动至最低点后,再驱动其前移一段距离,通过该前移的距离,即以水平方向插入的方式与勾针21配合,从而大大减少了撞针的可能性,有效的提高了勾针21和梭子52的使用寿命。Some of the current yarn feeding assemblies 5 have the problem of needle blocking, which requires frequent replacement of the hook needle 21. The needle blocking is actually affected by the trajectory of the shuttle 52. For this reason, the present invention provides a yarn feeding assembly 5, which drives the shuttle 52 to rotate to the lowest point through the fourth power assembly 53, and then drives it forward a certain distance. Through the forward distance, it cooperates with the hook needle 21 in a horizontal insertion manner, thereby greatly reducing the possibility of needle collision and effectively improving the service life of the hook needle 21 and the shuttle 52.
如图7、图8和图9所示,本发明的导纱座51包括左右分布的两块侧板511,多个梭子52均设置于两侧板511之间,梭子52呈W形状,分为一端的限位部分521、中间的连接部分522以及另一端的进线部分523,限位部分521的侧面下方有贯穿其两侧端的限位槽孔524,两侧板511之间连接有第一限位导柱512、第二限位导柱513以及第三限位导柱514,第一限位导柱512穿过各梭子52上的限位槽孔524设置,第二限位导柱513的外壁抵触或抵紧于各梭子52上的限位部分521和连接部分522的上连接处设置,第三限位导柱514的外壁抵触或抵紧于各梭子52上的限位部分521的后侧面设置,限位槽孔524与第一限位导柱512之间具有一定间距,第二限位导柱513、第三限位导柱514距导纱座51底部的距离均大于第一限位导柱512距导纱座51的距离;向梭子52的进线部分523一端推动限位部分521,梭子52以第一限位导柱512为旋转点转动一定角度后,在限位槽孔524与第一限位导柱512之间的间距的导向下,使梭子52前移一段距离。As shown in Figures 7, 8 and 9, the yarn guide seat 51 of the present invention includes two side plates 511 distributed on the left and right, and multiple shuttles 52 are arranged between the two side plates 511. The shuttle 52 is W-shaped, divided into a limiting part 521 at one end, a connecting part 522 in the middle and a line-inlet part 523 at the other end. A limiting slot 524 is provided on the lower side of the limiting part 521 and passes through its two side ends. A first limiting guide column 512, a second limiting guide column 513 and a third limiting guide column 514 are connected between the two side plates 511. The first limiting guide column 512 is arranged to pass through the limiting slot 524 on each shuttle 52, and the outer wall of the second limiting guide column 513 contacts or presses against the limiting part on each shuttle 52. The upper connection between the part 521 and the connecting part 522 is arranged, the outer wall of the third limiting guide post 514 is in contact with or pressed against the rear side surface of the limiting part 521 on each shuttle 52, there is a certain distance between the limiting slot hole 524 and the first limiting guide post 512, and the distance between the second limiting guide post 513 and the third limiting guide post 514 and the bottom of the yarn guide seat 51 is greater than the distance between the first limiting guide post 512 and the yarn guide seat 51; the limiting part 521 is pushed toward one end of the inlet part 523 of the shuttle 52, and after the shuttle 52 rotates a certain angle with the first limiting guide post 512 as the rotation point, the shuttle 52 is moved forward a certain distance under the guidance of the distance between the limiting slot hole 524 and the first limiting guide post 512.
传统的梭子52都是铰接于导纱座51上的,为能够改变其行径路径,对此本发明将梭子52设置呈W形状,并且通过第一限位导柱512、第二限位导柱513以及第三限位导柱514对梭子52进行限位,其中由于第一限位导柱512在嵌入梭子52上的限位槽孔524内后,第一限位导柱512与限位槽孔524之间具有一定间距,因此使得梭子52的行径路径为转动-前移成为可能,在第四动力组件53的作用下,梭子52先以第一限位导柱512为转轴转动,此过程中,第二限位导柱513在梭子52的限位部分521的表面滚动,第三限位导柱514从限位部分521上脱离,在转动至最低点后,第一限位导柱512在限位槽孔524内移动,在第一限位导柱512移动至限位槽孔524的另一端停止;需要复位时,通过第四动力组件53反向运动即可。The conventional shuttle 52 is hinged on the yarn guide seat 51. In order to change its path, the present invention sets the shuttle 52 in a W shape, and limits the shuttle 52 by means of the first limiting guide post 512, the second limiting guide post 513 and the third limiting guide post 514. After the first limiting guide post 512 is embedded in the limiting slot 524 on the shuttle 52, there is a certain distance between the first limiting guide post 512 and the limiting slot 524, so that the path of the shuttle 52 is rotation-forward movement. Possibly, under the action of the fourth power assembly 53, the shuttle 52 first rotates with the first limit guide column 512 as the rotating axis. During this process, the second limit guide column 513 rolls on the surface of the limit part 521 of the shuttle 52, and the third limit guide column 514 detaches from the limit part 521. After rotating to the lowest point, the first limit guide column 512 moves in the limit slot 524, and stops when the first limit guide column 512 moves to the other end of the limit slot 524; when resetting is required, the fourth power assembly 53 can be used for reverse movement.
如图8和图9所示,本发明的限位部分521与连接部分522的上连接处设置有第一凹弧面525,在梭子52前移至最端处时,第二限位导柱513抵触或抵紧于限位部分521的位置处设置有第二凹弧面526,限位部分521的第一凹弧面525与第二凹弧面526之间还设置有向外突出的弧形导向面527;在梭子52转动时,第二限位导柱513脱离第一凹弧面525后,在弧形导向面527上滑动;在梭子52前移时,第二限位导柱513从弧形导向面527的端部滑动至第二凹弧面526。As shown in Figures 8 and 9, a first concave arc surface 525 is provided at the upper connection between the limiting part 521 and the connecting part 522 of the present invention. When the shuttle 52 moves forward to the extreme end, a second concave arc surface 526 is provided at the position where the second limiting guide column 513 abuts against or presses against the limiting part 521, and an arc-shaped guide surface 527 protruding outward is also provided between the first concave arc surface 525 and the second concave arc surface 526 of the limiting part 521; when the shuttle 52 rotates, the second limiting guide column 513 disengages from the first concave arc surface 525 and slides on the arc-shaped guide surface 527; when the shuttle 52 moves forward, the second limiting guide column 513 slides from the end of the arc-shaped guide surface 527 to the second concave arc surface 526.
为能够使得第二限位导柱513在梭子52的限位部分521上顺滑流畅的滑动,为此设置有第一凹弧面525、第二凹弧面526以及弧形导向面527,在初始阶段,第二限位导柱513适配在第一凹弧面525上,在运动时,第二限位导柱513先在弧形导向面527上滑动,随后滑动至第二凹弧面526上,从而降低第二限位导柱513与梭子52之间的摩擦力,提高了梭子52的使用寿命。In order to enable the second limiting guide column 513 to slide smoothly on the limiting part 521 of the shuttle 52, a first concave arc surface 525, a second concave arc surface 526 and an arc-shaped guide surface 527 are provided. In the initial stage, the second limiting guide column 513 is adapted on the first concave arc surface 525. During movement, the second limiting guide column 513 first slides on the arc-shaped guide surface 527 and then slides onto the second concave arc surface 526, thereby reducing the friction between the second limiting guide column 513 and the shuttle 52 and improving the service life of the shuttle 52.
如图9和图10所示,本发明梭子52的进线部分523上具有前进线孔528和后进线孔529,喂纱组件5还包括挡线组件54,用于提高穿过前进线孔528的纱线的高度;As shown in FIG9 and FIG10, the thread feeding portion 523 of the shuttle 52 of the present invention has a front thread hole 528 and a rear thread hole 529, and the yarn feeding assembly 5 further includes a thread blocking assembly 54 for increasing the height of the yarn passing through the front thread hole 528;
如图11所示,挡线组件54包括限位座体541、限位挡杆542、扭簧543、传动块544以及传动片545,限位座体541设置于导纱座51的前侧,限位挡杆542为L形结构,并分为限位杆部5421和连接杆部5422,限位杆部5421横向设置于梭子52的进线部分523的下方,用于将穿过前进线孔528的纱线张紧,连接杆部5422穿过限位座体541,并与限位座体541转动连接设置;As shown in FIG11 , the thread blocking assembly 54 includes a limiting seat body 541, a limiting blocking rod 542, a torsion spring 543, a transmission block 544 and a transmission sheet 545. The limiting seat body 541 is arranged at the front side of the yarn guide seat 51. The limiting blocking rod 542 is an L-shaped structure and is divided into a limiting rod portion 5421 and a connecting rod portion 5422. The limiting rod portion 5421 is transversely arranged below the line feed portion 523 of the shuttle 52 and is used to tension the yarn passing through the forward line hole 528. The connecting rod portion 5422 passes through the limiting seat body 541 and is rotatably connected to the limiting seat body 541.
一个或多个梭子52在向下转动的同时,在接触限位杆部5421后,以连接杆部5422为转轴,推动限位杆部5421向下转动,扭簧543设置于连接杆部5422的伸出端上,梭子52的端部在限位杆部5421上滑动并脱离限位杆部5421后,扭簧543用于驱动连接杆部5422复位;传动块544设置于连接杆部5422的伸出端上,传动片545铰接于导纱座51上,其一端紧靠于传动块544的上端面上,传动片545由第四动力组件53控制向下转动或复位;When one or more shuttles 52 rotate downward, after contacting the limiting rod 5421, the connecting rod 5422 is used as a rotating shaft to push the limiting rod 5421 to rotate downward. The torsion spring 543 is arranged on the protruding end of the connecting rod 5422. After the end of the shuttle 52 slides on the limiting rod 5421 and disengages from the limiting rod 5421, the torsion spring 543 is used to drive the connecting rod 5422 to reset. The transmission block 544 is arranged on the protruding end of the connecting rod 5422. The transmission sheet 545 is hinged on the yarn guide seat 51, and one end thereof is close to the upper end surface of the transmission block 544. The transmission sheet 545 is controlled by the fourth power assembly 53 to rotate downward or reset.
在传动片545向下转动时,推动传动块544和连接杆部5422同时转动,使限位杆部5421向下转动,使向下转动并前移的梭子52在复位时,不被限位杆部5421所阻挡。When the transmission sheet 545 rotates downward, the transmission block 544 and the connecting rod 5422 are pushed to rotate simultaneously, so that the limiting rod 5421 rotates downward, so that the shuttle 52 that rotates downward and moves forward is not blocked by the limiting rod 5421 when resetting.
为避免进入前进线孔528和后进线孔529的两束纱线发生干扰,对此本发明设置有挡线组件54,以用于提高穿过前进线孔528的纱线的高度;In order to avoid interference between the two bundles of yarn entering the front thread hole 528 and the rear thread hole 529, the present invention is provided with a thread blocking assembly 54 to increase the height of the yarn passing through the front thread hole 528;
由于梭子52推动限位杆部5421向下转动时,会发生较大的外音,而且二者摩擦较为严重,对此采用第四动力组件53来控制挡线组件54的运行,其工作方式为,When the shuttle 52 pushes the limit rod 5421 to rotate downward, a large external noise will occur, and the friction between the two is relatively serious. In this regard, the fourth power component 53 is used to control the operation of the line blocking component 54. Its working method is as follows:
通过第四动力组件53先驱动传动片545转动,使得传动块544带动连接杆部5422和限位杆部5421向下转动,随后第四动力组件53驱动其中一个或多个梭子52转动并前移,接着由第四动力组件53控制连接杆部5422、限位杆部5421复位,在限位杆部5421复位的过程中,会将进入前进线孔528上的纱线向外拔高,从而避免发生干扰。The fourth power assembly 53 first drives the transmission plate 545 to rotate, so that the transmission block 544 drives the connecting rod 5422 and the limiting rod 5421 to rotate downward, and then the fourth power assembly 53 drives one or more of the shuttles 52 to rotate and move forward. Then, the fourth power assembly 53 controls the connecting rod 5422 and the limiting rod 5421 to reset. During the resetting process of the limiting rod 5421, the yarn entering the forward line hole 528 will be pulled outward to avoid interference.
如图8和图10所示,本发明的第四动力组件53包括As shown in FIG. 8 and FIG. 10 , the fourth power assembly 53 of the present invention includes
气缸组531,设置于两侧板511的后侧,并位于梭子52的后侧,气缸组531具有与梭子52和传动片545总数一致的活塞杆,其中一活塞杆的伸出端与传动片545的后侧上端相对应,其余各活塞杆的伸出端分别与各梭子52上的限位部分521的后侧上端一一对应,通过控制各活塞杆的伸出,以推动相应的梭子52或传动片545移动;The cylinder group 531 is arranged at the rear side of the two side plates 511 and at the rear side of the shuttle 52. The cylinder group 531 has piston rods that are the same in number as the shuttles 52 and the transmission plates 545. The extended end of one of the piston rods corresponds to the upper rear end of the transmission plate 545, and the extended ends of the remaining piston rods correspond to the upper rear ends of the limiting parts 521 on the shuttles 52. The corresponding shuttle 52 or the transmission plate 545 is pushed to move by controlling the extension of each piston rod.
以及弹簧组532,弹簧组532具有与梭子52和传动片545总数一致的拉簧5321,两侧板511之间还设置有位于其后侧下方的拉杆5322,各拉簧5321一端连接于拉杆5322上,其中一个拉簧5321的另一端与传动片545的后侧下端相连,其余拉簧5321的另一端分别连接于各梭子52的限位部分521的后侧下端,在气缸组531上的活塞杆回缩后,用于将相对应的梭子52或传动片545回拉复位。And a spring group 532, the spring group 532 has tension springs 5321 that are the same in number as the shuttles 52 and the transmission plates 545, and a pull rod 5322 is also provided between the two side plates 511 and located at the lower rear side thereof, one end of each tension spring 5321 is connected to the pull rod 5322, the other end of one of the tension springs 5321 is connected to the lower rear end of the transmission plate 545, and the other ends of the remaining tension springs 5321 are respectively connected to the lower rear ends of the limiting parts 521 of each shuttle 52, and are used to pull the corresponding shuttle 52 or the transmission plate 545 back and reset after the piston rod on the cylinder group 531 retracts.
为能够对各梭子52、传动片545进行控制对此本发明采用气动的方式进行驱动,并通过拉簧5321的拉力来进行复位;即由气缸组531驱动梭子52翻转,在达到水平位置后,前移,使得梭子52进线部分523嵌入到勾针23的针孔内,复位时,气缸组531回缩,同时拉簧5321拉动梭子52,使其进线部分523从勾针21的针孔内脱出,随后进行翻转,非常方便且实用。In order to be able to control each shuttle 52 and the transmission plate 545, the present invention adopts pneumatic driving and resets it by the tension of the tension spring 5321; that is, the cylinder group 531 drives the shuttle 52 to flip, and after reaching the horizontal position, it moves forward, so that the thread-inlet part 523 of the shuttle 52 is embedded in the needle hole of the hook needle 23. When resetting, the cylinder group 531 retracts, and at the same time the tension spring 5321 pulls the shuttle 52, so that the thread-inlet part 523 is out of the needle hole of the hook needle 21, and then flips it, which is very convenient and practical.
由于梭子52复位是由拉簧5321的拉力控制,因此只由第二限位导柱513和第三限位导柱514对梭子52进行限位不稳定,为此,如图8和图10所示,在两侧板511之间还设置有第四限位导柱515,第四限位导柱515位于梭子52的上方,在梭子52复位后,梭子52上的连接部分522抵紧于第四限位导柱515。Since the resetting of the shuttle 52 is controlled by the tension of the tension spring 5321, it is unstable to limit the shuttle 52 only by the second limit guide column 513 and the third limit guide column 514. For this reason, as shown in Figures 8 and 10, a fourth limit guide column 515 is also provided between the two side plates 511. The fourth limit guide column 515 is located above the shuttle 52. After the shuttle 52 is reset, the connecting part 522 on the shuttle 52 is pressed against the fourth limit guide column 515.
关于梭子52向下转动至最低点的位置,实则为其进线部分523由向上倾斜状态转动至水平状态,为实现精准控制,为此设置有限位组件516,如图8、图10和图12所示,限位组件516包括第一限位轴5161、第二限位轴5162、限位块5163以及可调节的限位螺栓5164;对于梭子52数量一般可设置为五个,限位组件516也可对传动片545进行控制,因此限位块5163可设置为六块,第一限位轴5161和第二限位轴5162均设置在两侧板511上,且二者均位于梭子52的上方,限位块5163一端开设有通孔,通过该通孔与第一限位轴5161转动连接,第二限位轴5162位于限位块5163下方,限位块5163的下端面为倾斜面,在重力作用下平稳后,第二限位轴5162对限位块5163的底部进行支撑,其中一限位块5163与传动片545相对,其余的与各梭子52上的限位部分521相对,在两侧板511的上端设置有盖板517,限位螺栓5164有六个,以螺纹的连接方式设置在盖板517上,其下端在穿过盖板517后分别对向各限位块5163的上端面,在限位块5163沿远离第二限位轴5162方向转动一定角度后,限位块5163的上端面抵紧于限位螺栓5164的底部,用于限制限位块5163继续转动;在梭子52转动并前移过程中,其限位部分521逐渐向限位块5163靠近,并推动限位块5163沿着第二限位轴5162转动,在限位块5163的上端面抵紧于相对应的限位螺栓5164后,即表明梭子52转动至最低点。Regarding the position where the shuttle 52 rotates downward to the lowest point, in fact, its line-inlet part 523 rotates from an upwardly tilted state to a horizontal state. In order to achieve precise control, a limit assembly 516 is provided for this purpose. As shown in FIGS. 8, 10 and 12, the limit assembly 516 includes a first limit shaft 5161, a second limit shaft 5162, a limit block 5163 and an adjustable limit bolt 5164; the number of shuttles 52 can generally be set to five, and the limit assembly 516 can also be adjusted to The transmission sheet 545 is controlled, so the limit block 5163 can be set to six pieces. The first limit shaft 5161 and the second limit shaft 5162 are both arranged on the two side plates 511, and both are located above the shuttle 52. A through hole is opened at one end of the limit block 5163, and it is rotatably connected with the first limit shaft 5161 through the through hole. The second limit shaft 5162 is located below the limit block 5163. The lower end surface of the limit block 5163 is an inclined surface. After being stable under the action of gravity, the second limit The positioning shaft 5162 supports the bottom of the limit block 5163, one of the limit blocks 5163 is opposite to the transmission sheet 545, and the other is opposite to the limit portion 521 on each shuttle 52. A cover plate 517 is provided at the upper end of the two side plates 511. There are six limit bolts 5164, which are arranged on the cover plate 517 in a threaded connection manner. After passing through the cover plate 517, the lower ends of the limit bolts 5164 are respectively opposite to the upper end faces of the limit blocks 5163. When the limit blocks 5163 are away from the second limit axis, the limit bolts 5164 are connected to the upper end faces of the limit blocks 5163. After rotating a certain angle in the direction of 5162, the upper end surface of the limit block 5163 is pressed against the bottom of the limit bolt 5164, which is used to limit the limit block 5163 from continuing to rotate; during the rotation and forward movement of the shuttle 52, its limit part 521 gradually approaches the limit block 5163 and pushes the limit block 5163 to rotate along the second limit axis 5162. After the upper end surface of the limit block 5163 is pressed against the corresponding limit bolt 5164, it indicates that the shuttle 52 has rotated to the lowest point.
优化的,如图7所示,在导纱座51上还设置有穿线挡板55,穿线挡板55位于梭子52进线部分523的斜上方。通过设置穿线挡板55,以便于对各束纱线进行约束,避免发生干涉。Optimally, as shown in Figure 7, a threading baffle 55 is also provided on the yarn guide seat 51, and the threading baffle 55 is located obliquely above the inlet portion 523 of the shuttle 52. By arranging the threading baffle 55, each bundle of yarn is constrained to avoid interference.
如图13所示,本发明的第一动力组件6包括传动齿条61,呈圆弧状并设置于生克罩3外壁上;电机62,其输出轴朝上的设置于生克罩3外侧;以及传动齿轮63,设置于电机62输出轴上,并与传动齿条61相齿合;由电机62正转或反转,以带动生克罩3周向的摆动。As shown in FIG13 , the first power assembly 6 of the present invention includes a transmission rack 61, which is arc-shaped and disposed on the outer wall of the hood 3; a motor 62, whose output shaft is disposed upward on the outer side of the hood 3; and a transmission gear 63, which is disposed on the output shaft of the motor 62 and meshes with the transmission rack 61; the motor 62 rotates forward or reversely to drive the hood 3 to swing circumferentially.
由于机器在运行过程中,针筒2上会残留一些剪断的纱线头,该纱线头大部分会通过哈夫盘4上的吸风口被吸出,极少部分则会一直残留在针筒2上,长时间后容易将针筒2堵塞,因此需要定时清理,目前生克罩3的周向摆动都是采用气动的方式进行控制,在针筒2堵塞严重时,无法及时知晓,只能采用定期清理的方式处理,然而当针筒2堵塞严重时,会影响其上的勾针21,导致设备产生堵转撞针,严重的还会撞坏针筒。为此,本发明对第一动力组件6进行了改进,采用电机62来带动传动齿轮63转动,并带动连接于生克罩3上的传动齿条61转动,从而带动生克罩3转动。During the operation of the machine, some cut yarn ends will remain on the syringe 2, most of which will be sucked out through the air suction port on the half disk 4, and a small part will remain on the syringe 2, which will easily block the syringe 2 after a long time, so it needs to be cleaned regularly. At present, the circumferential swing of the scissor cover 3 is controlled by pneumatic means. When the syringe 2 is seriously blocked, it cannot be known in time, and can only be handled by regular cleaning. However, when the syringe 2 is seriously blocked, it will affect the hook needle 21 thereon, causing the equipment to be blocked and hit the needle, and in severe cases, the syringe will be damaged. For this reason, the present invention improves the first power assembly 6, and uses a motor 62 to drive the transmission gear 63 to rotate, and drives the transmission rack 61 connected to the scissor cover 3 to rotate, thereby driving the scissor cover 3 to rotate.
如图14所示,本发明的第一动力组件6还包括控制器64,控制器64包括检测模块641,用于检测电机62运动时的转矩,并将该信号转换后发送给PLC控制模块624;PLC控制模块624,用于控制电机62的运行状态,以及根据检测模块641所发出的转矩信号,改变电机62的运行状态;以及报警模块643,与PLC控制模块624电连接;在检测模块641所检测到的转矩信号大于预设阈值时,PLC控制模块624将电机62关闭,并启动报警模块643,使其发出警报声。As shown in Figure 14, the first power component 6 of the present invention also includes a controller 64, which includes a detection module 641, which is used to detect the torque of the motor 62 when it moves, and convert the signal and send it to the PLC control module 624; the PLC control module 624 is used to control the operating state of the motor 62, and change the operating state of the motor 62 according to the torque signal sent by the detection module 641; and an alarm module 643, which is electrically connected to the PLC control module 624; when the torque signal detected by the detection module 641 is greater than a preset threshold, the PLC control module 624 turns off the motor 62 and starts the alarm module 643 to make it emit an alarm sound.
为能够起到警报的作用,为此设置有用于检测电机62转矩的检测模块641以及报警模块643,在电机62转矩逐渐增大到并超过预设阈值时,表面针筒2已被堵塞,此时通过PLC控制模块624将电机62关闭,并启动报警模块643,使其发出警报声,从而提醒工作人员,及时对针筒2进行清理。In order to serve as an alarm, a detection module 641 for detecting the torque of the motor 62 and an alarm module 643 are provided. When the torque of the motor 62 gradually increases to and exceeds a preset threshold value, the surface syringe 2 has been blocked. At this time, the motor 62 is turned off through the PLC control module 624, and the alarm module 643 is started to sound an alarm, thereby reminding the staff to clean the syringe 2 in time.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110579012.4A CN113174692B (en) | 2021-05-26 | 2021-05-26 | Vamp machine of easy maintenance adjustment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110579012.4A CN113174692B (en) | 2021-05-26 | 2021-05-26 | Vamp machine of easy maintenance adjustment |
Publications (2)
Publication Number | Publication Date |
---|---|
CN113174692A CN113174692A (en) | 2021-07-27 |
CN113174692B true CN113174692B (en) | 2024-11-01 |
Family
ID=76927278
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110579012.4A Active CN113174692B (en) | 2021-05-26 | 2021-05-26 | Vamp machine of easy maintenance adjustment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113174692B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114277498B (en) * | 2021-09-14 | 2024-12-20 | 福建泉州凹凸精密机械有限公司 | An automatic adjustment device for separate and opposite feeding of a shoe upper machine and a shoe upper machine |
CN114381834A (en) * | 2022-01-21 | 2022-04-22 | 诸暨市嘉绍纺织有限公司 | Infection type oiling system of chemical fiber texturing machine |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN215251555U (en) * | 2021-05-26 | 2021-12-21 | 诸暨市尤工机械有限公司 | Vamp machine of adjustment is easily overhauld |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB942347A (en) * | 1961-08-17 | 1963-11-20 | Wildt Mellor Bromley Ltd | Improvements in yarn feeding and controlling mechanism in multi-feeder circular knitting machines |
DE3173592D1 (en) * | 1981-02-24 | 1986-03-13 | Yang Ping Chin | Circular knitting machine |
CN105483926B (en) * | 2016-01-22 | 2017-11-24 | 新昌县振兴纺织机械有限公司 | Single-needle full-computerized footwear machine half disc and fournisseur seat vertical lift structure |
CN107938143A (en) * | 2017-12-05 | 2018-04-20 | 杭州高腾机电科技有限公司 | Circular knitting machine dials lifting gear |
-
2021
- 2021-05-26 CN CN202110579012.4A patent/CN113174692B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN215251555U (en) * | 2021-05-26 | 2021-12-21 | 诸暨市尤工机械有限公司 | Vamp machine of adjustment is easily overhauld |
Also Published As
Publication number | Publication date |
---|---|
CN113174692A (en) | 2021-07-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN113174692B (en) | Vamp machine of easy maintenance adjustment | |
CN201381136Y (en) | Thick wire pay-off and storage machine | |
TWI592533B (en) | Circular knitting machine with an engaging and disengaging mechanism of the hook plate of the dial group | |
WO2011054295A1 (en) | Automatic doffer for ring spinning machine | |
CN204097638U (en) | A step with broken-end stop and tension adjustment yarn guide spins twisting machine | |
WO2018141160A1 (en) | Ceiling machine face plate and air conditioner | |
CN105755602A (en) | Automatic doffing device of roving machine | |
CN215251555U (en) | Vamp machine of adjustment is easily overhauld | |
CN214782457U (en) | Sinker cover transmission mechanism | |
CN207903655U (en) | It is straight to twist filament winding machine | |
CN202273018U (en) | Collective doffing system additionally arranged on spinning frame | |
CN208790933U (en) | An automatic on-line mechanism of a spinning machine | |
CN204138852U (en) | A kind of silk thread yarn clearer | |
CN217996336U (en) | Yarn cleaning mechanism for winder | |
CN214399354U (en) | Cop stay wire end device | |
CN209716066U (en) | A kind of drawing machine convenient for discharging | |
CN204039595U (en) | And twisting apparatus broken yarn self-stop mechanism | |
CN208776105U (en) | A kind of winder for moving wax certainly | |
CN114833862A (en) | Self-locking type anti-falling manipulator | |
CN215823683U (en) | Improved diode sorting mechanism | |
JP4699537B2 (en) | Rice cooker | |
CN209668653U (en) | A kind of transport device for cleaning machine | |
CN104527749A (en) | Machining scrap recovery device | |
CN107326525A (en) | A kind of dust guard | |
CN204039596U (en) | Doubling kind equipment broken yarn detection agency |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |