CN113161061A - High-power laser transmission optical fiber protection armor cable - Google Patents
High-power laser transmission optical fiber protection armor cable Download PDFInfo
- Publication number
- CN113161061A CN113161061A CN202110558972.2A CN202110558972A CN113161061A CN 113161061 A CN113161061 A CN 113161061A CN 202110558972 A CN202110558972 A CN 202110558972A CN 113161061 A CN113161061 A CN 113161061A
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- Prior art keywords
- layer
- power laser
- optical fiber
- raw material
- winding layer
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 20
- 239000013307 optical fiber Substances 0.000 title claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 32
- 239000002994 raw material Substances 0.000 claims abstract description 20
- 229920000271 Kevlar® Polymers 0.000 claims abstract description 12
- 239000004761 kevlar Substances 0.000 claims abstract description 12
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 9
- 239000010935 stainless steel Substances 0.000 claims abstract description 9
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims abstract description 6
- 229920001971 elastomer Polymers 0.000 claims abstract description 6
- 239000000806 elastomer Substances 0.000 claims abstract description 6
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims abstract description 6
- 238000005187 foaming Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 7
- -1 polytetrafluoroethylene Polymers 0.000 claims description 4
- 229920006346 thermoplastic polyester elastomer Polymers 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000006260 foam Substances 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000009941 weaving Methods 0.000 description 13
- 239000002131 composite material Substances 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
- H01B11/10—Screens specially adapted for reducing interference from external sources
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/22—Cables including at least one electrical conductor together with optical fibres
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/005—Power cables including optical transmission elements
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Communication Cables (AREA)
Abstract
本发明涉及一种高功率激光器传输光纤保护铠缆，包括由内至外依次设置的内管、不锈钢编织层、导线缠绕层、凯夫拉编织层以及外层，导线缠绕层的内外两侧均设有发泡生料带缠绕层，发泡生料带缠绕层与凯夫拉编织层之间包覆有热塑性聚氨酯弹性体，通过不锈钢编织层提高结构强度，铠缆整体组成复合结构更轻便，提高弯曲性和回弹性，并采用凯夫拉编织层提高抗疲劳性能、延长使用寿命且提高生产效率，光纤设置于内管内，信号通过导电线传输，通过将导电线和光纤分开，提高抗干扰性能，保证光斑质量，进一步保护了激光器，采用内外两层发泡生料带缠绕层将导电线包裹，保证了传输的信号不受外界的干扰，提高信号准确度。
The invention relates to a high-power laser transmission optical fiber protective armored cable, which comprises an inner tube, a stainless steel braided layer, a wire winding layer, a Kevlar braided layer and an outer layer sequentially arranged from the inside to the outside. It is provided with a foamed raw material tape winding layer. The thermoplastic polyurethane elastomer is covered between the foamed raw material tape winding layer and the Kevlar braided layer. The structural strength is improved by the stainless steel braided layer. Improve bending and resilience, and use Kevlar braid to improve fatigue resistance, prolong service life and improve production efficiency. The optical fiber is set in the inner tube, and the signal is transmitted through the conductive wire. By separating the conductive wire and the optical fiber, the anti-interference is improved. High performance, ensure the quality of the spot, further protect the laser, and use the inner and outer two layers of foam raw material tape to wrap the conductive wire to ensure that the transmitted signal is not disturbed by the outside world and improve the accuracy of the signal.
Description
Technical Field
The invention relates to the technical field of armored cables, in particular to a high-power laser transmission optical fiber protection armored cable.
Background
The high-power laser has high energy density, so that light needs an independent space in the transmission process and is not interfered by an external winding signal line, and the quality of an optical fiber transmission light spot is further ensured.
At present, signal wires and optical fibers are arranged in the same channel on the market, the quality of optical fiber transmission light spots is seriously influenced by the externally wound signal wires, the quality of light beams is cracked, and energy is attenuated, so that a laser is easily damaged.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the composite high-power laser transmission optical fiber protection armor cable with high production efficiency, high fatigue resistance and high interference resistance.
The technical scheme adopted by the invention is as follows:
the utility model provides a high power laser instrument transmission optical fiber protection armour cable, includes inner tube, stainless steel weaving layer, wire winding layer, Kevlar weaving layer and the skin that from interior to exterior set gradually, and the inside and outside both sides on wire winding layer all are equipped with foaming raw material area winding layer, and the cladding has thermoplastic polyurethane elastomer between foaming raw material area winding layer and the Kevlar weaving layer.
Preferably, TPEE is used as the material of the outer layer.
Preferably, the material of the outer layer is PVC.
Preferably, polytetrafluoroethylene is used as the material of the inner tube.
Preferably, the material of the winding layer of the raw material foam tape is PTFE.
Preferably, the wire winding layer comprises a plurality of conductive wires, and the outer layer of the conductive wires is made of FEP.
The invention has the beneficial effects that:
this high power laser instrument transmission optical fiber protection armour cable is through constituteing composite construction, and adopt the Kevlar weaving layer, improve bending property and resilience, improve fatigue resistance, increase of service life and improve production efficiency, optic fibre sets up in the inner tube, the signal passes through the conductor wire transmission, through separately conductor wire and optic fibre, improve the anti-interference ability, guarantee the facula quality, the laser instrument has further been protected, adopt inside and outside two-layer foaming thread sealing tape winding layer to wrap up the conductor wire, the signal of having guaranteed the transmission does not receive external interference, improve the signal degree of accuracy, improve structural strength through the stainless steel weaving layer.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure: 1. an inner tube; 2. a stainless steel braid layer; 3. a wire winding layer; 4. a Kevlar braid; 5. an outer layer; 6. a winding layer of the foaming raw material belt; 7. a thermoplastic polyurethane elastomer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: the utility model provides a high power laser instrument transmission optical fiber protection armour cable, includes inner tube 1, stainless steel weaving layer 2, wire winding layer 3, Kevlar weaving layer 4 and outer 5 that from interior to exterior set gradually, and the inside and outside both sides on wire winding layer 3 all are equipped with foaming raw material area winding layer 6, and the cladding has thermoplastic polyurethane elastomer 7 between foaming raw material area winding layer 6 and the Kevlar weaving layer 4.
In order to improve the high and low temperature resistance and the rigidity, and to improve the environmental performance, in this embodiment, TPEE is preferably used as the material of the outer layer 5.
In order to improve the tensile, bending, compression and impact resistance, and improve the wear resistance and flame retardant property, in this embodiment, it is preferable that the material of the outer layer 5 is PVC.
In order to improve stability, lubricity, insulation, and flame retardancy, in the present embodiment, polytetrafluoroethylene is preferably used as the material of the inner tube 1.
In order to improve the high and low temperature resistance, the insulation property, the flame retardancy, the non-stick property and the melt non-flow property, in this embodiment, the material of the foamed raw material tape winding layer 6 is preferably PTFE.
In order to improve the heat resistance, the electrical insulation property and the chemical stability, in this embodiment, preferably, the wire winding layer 3 includes a plurality of conductive wires, and an outer layer of the conductive wires is made of FEP.
The working principle and the using process of the invention are as follows: the inner tube 1 is made of polytetrafluoroethylene, and has the advantages of high-temperature non-flowing, good self-lubricating property, high insulation, flame retardance and the like, the outer side of the inner tube 1 is woven by 0.2mm of 304 stainless steel wires to be reinforced to form a stainless steel woven layer 2, the structural strength and the folding resistance are improved, the weaving is carried out by a 24-spindle weaving machine, the steel wires adopt 4 strands of 0.2mm, the weaving speed is 20-35rpm, the guide distance after weaving is 15-19mm, then a layer of low-density foamed raw material belt is wound outside the stainless steel woven layer 2 to form an inner foamed raw material belt winding layer 6, a conducting wire is wound outside the inner foamed raw material belt winding layer 6 to form a conducting wire winding layer 3, the outer layer of the conducting wire adopts FEP material, the outer diameter is 0.8mm, white, red, black and yellow four wires are wound side by side, a machine parameter host machine 39Hz and traction is 25Hz, then the raw material belt is further wound outside the conducting wire winding layer 3 to form an outer foamed raw material belt winding layer 6, the two layers of the foaming raw material belt winding layers 6 tightly wrap the conductive wire, so that the transmission signal is prevented from being interfered by the outside, the signal accuracy is improved, the thermoplastic polyurethane elastomer 7 with the hardness of Shore A90-100 is wrapped outside the foaming raw material belt winding layers 6 on the outer side to form a composite structure, the composite structure is lighter and more convenient, the bending property and the resilience are improved, the Kevlar weaving layer 4 is adopted to improve the fatigue resistance, the service life is prolonged, the production efficiency is improved, the optical fiber is arranged in the inner tube 1, the signal is transmitted through the conductive wire, the anti-interference performance is improved by separating the conductive wire from the optical fiber, the light spot quality is ensured, and the laser is further protected.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a high power laser transmission optical fiber protection armour cable which characterized in that: the cable is characterized by comprising an inner tube (1), a stainless steel woven layer (2), a wire winding layer (3), a Kevlar woven layer (4) and an outer layer (5) which are sequentially arranged from inside to outside, wherein the inner side and the outer side of the wire winding layer (3) are respectively provided with a foaming raw material belt winding layer (6), and a thermoplastic polyurethane elastomer (7) is coated between the foaming raw material belt winding layer (6) and the Kevlar woven layer (4).
2. The high power laser transmission fiber protection armor of claim 1 wherein: the outer layer (5) is made of TPEE.
3. The high power laser transmission fiber protection armor of claim 1 wherein: the outer layer (5) is made of PVC.
4. The high power laser transmission fiber protection armor of claim 1 wherein: the inner pipe (1) is made of polytetrafluoroethylene.
5. The high power laser transmission fiber protection armor of claim 1 wherein: the material of the foaming raw material belt winding layer (6) is PTFE.
6. The high power laser transmission fiber protection armor of claim 1 wherein: the wire winding layer (3) comprises a plurality of conductive wires, and the outer layer of each conductive wire is made of FEP.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110558972.2A CN113161061A (en) | 2021-05-21 | 2021-05-21 | High-power laser transmission optical fiber protection armor cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110558972.2A CN113161061A (en) | 2021-05-21 | 2021-05-21 | High-power laser transmission optical fiber protection armor cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113161061A true CN113161061A (en) | 2021-07-23 |
Family
ID=76877287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110558972.2A Pending CN113161061A (en) | 2021-05-21 | 2021-05-21 | High-power laser transmission optical fiber protection armor cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113161061A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5539851A (en) * | 1995-04-17 | 1996-07-23 | Taylor; John A. | Hybrid optical fiber/copper coaxial data transmission cable |
| CN104503050A (en) * | 2014-12-23 | 2015-04-08 | 北京亨通斯博通讯科技有限公司 | Optical cable for mobile equipment |
| CN206038976U (en) * | 2016-08-26 | 2017-03-22 | 杭州富通通信技术股份有限公司 | Cable |
| CN209487207U (en) * | 2018-11-22 | 2019-10-11 | 西部电缆股份有限公司 | A kind of shatter-proof anti-interference type photoelectric compound cable |
| CN210182099U (en) * | 2019-07-01 | 2020-03-24 | 东莞市鸿鑫光缆科技有限公司 | Armored photoelectric hybrid cable |
| CN210838045U (en) * | 2019-11-05 | 2020-06-23 | 嘉兴翼波电子有限公司 | Compound type low-loss radio frequency coaxial cable with compressed conductor |
| CN212542027U (en) * | 2020-08-17 | 2021-02-12 | 中天电力光缆有限公司 | Photoelectric composite cable for continuous oil pipe |
| CN214671906U (en) * | 2021-05-21 | 2021-11-09 | 佛山市德氟高分子材料有限公司 | High-power laser transmission optical fiber protection armor cable |
-
2021
- 2021-05-21 CN CN202110558972.2A patent/CN113161061A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5539851A (en) * | 1995-04-17 | 1996-07-23 | Taylor; John A. | Hybrid optical fiber/copper coaxial data transmission cable |
| CN104503050A (en) * | 2014-12-23 | 2015-04-08 | 北京亨通斯博通讯科技有限公司 | Optical cable for mobile equipment |
| CN206038976U (en) * | 2016-08-26 | 2017-03-22 | 杭州富通通信技术股份有限公司 | Cable |
| CN209487207U (en) * | 2018-11-22 | 2019-10-11 | 西部电缆股份有限公司 | A kind of shatter-proof anti-interference type photoelectric compound cable |
| CN210182099U (en) * | 2019-07-01 | 2020-03-24 | 东莞市鸿鑫光缆科技有限公司 | Armored photoelectric hybrid cable |
| CN210838045U (en) * | 2019-11-05 | 2020-06-23 | 嘉兴翼波电子有限公司 | Compound type low-loss radio frequency coaxial cable with compressed conductor |
| CN212542027U (en) * | 2020-08-17 | 2021-02-12 | 中天电力光缆有限公司 | Photoelectric composite cable for continuous oil pipe |
| CN214671906U (en) * | 2021-05-21 | 2021-11-09 | 佛山市德氟高分子材料有限公司 | High-power laser transmission optical fiber protection armor cable |
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