CN113146155A - Novel manufacturing process of drum type steel ring spoke plate - Google Patents
Novel manufacturing process of drum type steel ring spoke plate Download PDFInfo
- Publication number
- CN113146155A CN113146155A CN202110401194.6A CN202110401194A CN113146155A CN 113146155 A CN113146155 A CN 113146155A CN 202110401194 A CN202110401194 A CN 202110401194A CN 113146155 A CN113146155 A CN 113146155A
- Authority
- CN
- China
- Prior art keywords
- steel
- welding
- steel ring
- steps
- flattening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 65
- 239000010959 steel Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 26
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000004804 winding Methods 0.000 claims abstract description 8
- 229910052786 argon Inorganic materials 0.000 claims abstract description 4
- 239000010953 base metal Substances 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims abstract description 4
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000003345 natural gas Substances 0.000 claims abstract description 4
- 239000002893 slag Substances 0.000 claims abstract description 4
- 238000004080 punching Methods 0.000 claims description 6
- 238000009987 spinning Methods 0.000 claims description 6
- 239000000047 product Substances 0.000 claims description 5
- 239000011265 semifinished product Substances 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a new process for manufacturing a drum type steel ring web plate, which comprises the following steps: firstly, placing a steel billet in a natural gas heating furnace for heating; rolling the heated billet to obtain a flat steel section with uneven thickness; step three; conveying the flat steel-shaped section bar to a coil winding machine to deform the flat steel into a circular coil winding; step four: flattening the coil of the seam part by using a press machine, and forming a plane convenient for subsequent steps; step five: performing spot welding and fixing on the flattened joint by using argon arc welding; step six: welding the welding seam by using base metal flash, and removing impurities; step seven: cleaning the welding slag after flash welding by using three devices of planing and rolling cutting; step eight: using hydraulic equipment to round the flattening position again and manufacturing a steel cylinder; step nine; turning and flattening the upper end of the steel cylinder by using a lathe; step ten: and (4) carrying out pre-closing operation on the steel cylinder by using powerful hydraulic equipment.
Description
Technical Field
The invention relates to the field of automobile transmission, in particular to a novel process for manufacturing a drum type steel ring radial plate.
Background
Vehicles are increasing day by day in China; the demand for the wheel hub is increasing day by day, and the lumber recovery of traditional manufacturing method is low, causes huge social resource waste, and is extremely pity.
Disclosure of Invention
The invention aims to provide a novel process for manufacturing a drum type steel ring web plate, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a new manufacturing process of a drum type steel ring web plate comprises the following steps:
firstly, placing a steel billet in a natural gas heating furnace for heating;
rolling the heated billet to obtain a flat steel section with uneven thickness;
step three; conveying the flat steel-shaped section bar to a coil winding machine to deform the flat steel into a circular coil winding;
step four: flattening the coil of the seam part by using a press machine, and forming a plane convenient for subsequent steps;
step five: performing spot welding and fixing on the flattened joint by using argon arc welding;
step six: welding the welding seam by using base metal flash, and removing impurities;
step seven: cleaning the welding slag after flash welding by using three devices of planing and rolling cutting;
step eight: using hydraulic equipment to round the flattening position again and manufacturing a steel cylinder;
step nine; turning and flattening the upper end of the steel cylinder by using a lathe;
step ten: pre-closing the steel cylinder by using powerful hydraulic equipment to prepare a conical cylinder section;
step eleven: carrying out plane spinning on the conical barrel section by using powerful hydraulic equipment to basically form the appearance of the steel ring spoke plate and obtain a semi-finished steel ring spoke plate;
step twelve: punching a middle hole and a small hole on the upper end surface of the semi-finished steel ring spoke plate by using a punch;
step thirteen: performing outline spinning on the steel ring spoke plate semi-finished product by using powerful hydraulic equipment;
fourteen steps: punching an air outlet at the outline of the semi-finished steel ring spoke plate by using a punch;
step fifteen: deburring the punched middle hole, small hole and air hole;
sixthly, the steps are as follows: reaming and chamfering the small holes;
seventeen steps: turning a middle hole, an inner end surface and an outer circle by using a lathe;
eighteen steps: and turning the bottom surface by using a lathe, and positioning the overall height of the steel ring web plate. And finally obtaining a steel ring web finished product.
Compared with the prior art, the invention has the beneficial effects that:
the manufacturing process disclosed by the invention has the advantages that the flat steel-shaped section is coiled into a flat plate, and then the seam part is flattened, so that the seam is welded on a plane, a perfect welding effect is achieved, a steel cylinder is formed by performing a double round shape after the welding is finished, and the subsequent processing is performed, so that the generation of waste materials is avoided, the yield is improved, and the resources are greatly saved.
Drawings
FIG. 1 is a schematic plan view of the preparation process of the present invention;
FIG. 2 is a schematic structural diagram of a steel billet according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a flat steel-like profile according to an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a coil in an embodiment of the present invention;
FIG. 5 is a schematic diagram of a coil flattening structure according to an embodiment of the present invention;
FIG. 6 is a schematic view of a welded seam in a coil with a flat surface according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a steel ring according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a conical cylinder profile in an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a semi-finished steel ring web in an embodiment of the present invention;
FIG. 10 is a schematic structural view of a blow hole of a semi-finished steel ring web in the embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a finished steel ring web product in an embodiment of the present invention.
In the figure: the steel ring web plate comprises a steel blank 1, a flat steel section bar 2, a coil 3, a seam 4, a plane 5, a steel cylinder 6, a conical cylinder section bar 7, a steel ring web plate semi-finished product 9, an air hole 10 and a steel ring web plate finished product 10.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 11, in an embodiment of the present invention, a new manufacturing process of a drum-type steel ring web includes the following steps:
firstly, placing a steel billet 1 in a natural gas heating furnace for heating;
step two, rolling the heated billet 1 to obtain a flat steel section 2 with uneven thickness;
step three; conveying the flat steel-shaped section bar 2 to a coil winding machine to deform the flat steel into a circular coil winding 3;
step four: flattening the coil 3 of the seam 4 part by using a press machine, and forming a plane 5 convenient for the subsequent steps;
step five: spot welding and fixing the flattened joint 4 by using argon arc welding;
step six: welding the welding seam 4 by using base metal flash, and removing impurities;
step seven: cleaning the welding slag after flash welding by using three devices of planing and rolling cutting;
step eight: re-rounding the flattening position by using hydraulic equipment to obtain a steel cylinder 6;
step nine; turning and flattening the upper end of the steel cylinder 6 by using a lathe;
step ten: pre-closing the steel cylinder 6 by using a powerful hydraulic device to prepare a conical cylinder section 7;
step eleven: carrying out plane spinning on the conical barrel section 7 by using powerful hydraulic equipment to basically form the shape of the steel ring spoke plate and obtain a steel ring spoke plate semi-finished product 8;
step twelve: punching a middle hole and a small hole on the upper end surface of the semi-finished steel ring spoke plate 8 by using a punch;
step thirteen: performing outline spinning on the steel ring spoke plate semi-finished product 8 by using powerful hydraulic equipment;
fourteen steps: punching an air outlet hole 9 at the outline of the semi-finished steel ring spoke plate 8 by using a punch;
step fifteen: deburring the punched middle hole, small hole and air hole 9;
sixthly, the steps are as follows: reaming and chamfering the small holes;
seventeen steps: turning a middle hole, an inner end surface and an outer circle by using a lathe;
eighteen steps: and turning the bottom surface by using a lathe, and positioning the overall height of the steel ring web plate. And finally obtaining a steel ring web product 10.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (1)
1. A new manufacturing process of a plate-rolling type steel ring web plate is characterized by comprising the following steps: the method comprises the following steps:
firstly, placing a steel billet in a natural gas heating furnace for heating;
rolling the heated billet to obtain a flat steel section with uneven thickness;
step three; conveying the flat steel-shaped section bar to a coil winding machine to deform the flat steel into a circular coil winding;
step four: flattening the coil of the seam part by using a press machine, and forming a plane convenient for subsequent steps;
step five: performing spot welding and fixing on the flattened joint by using argon arc welding;
step six: welding the welding seam by using base metal flash, and removing impurities;
step seven: cleaning the welding slag after flash welding by using three devices of planing and rolling cutting;
step eight: using hydraulic equipment to round the flattening position again and manufacturing a steel cylinder;
step nine; turning and flattening the upper end of the steel cylinder by using a lathe;
step ten: pre-closing the steel cylinder by using powerful hydraulic equipment to prepare a conical cylinder section;
step eleven: carrying out plane spinning on the conical barrel section by using powerful hydraulic equipment to basically form the appearance of the steel ring web, and preparing a steel ring web rough culture;
step twelve: punching a middle hole and a small hole on the upper end surface of the semi-finished steel ring spoke plate by using a punch;
step thirteen: performing outline spinning on the steel ring spoke plate semi-finished product by using powerful hydraulic equipment;
fourteen steps: punching an air outlet at the outline of the semi-finished steel ring spoke plate by using a punch;
step fifteen: deburring the punched middle hole, small hole and air hole;
sixthly, the steps are as follows: reaming and chamfering the small holes;
seventeen steps: turning a middle hole, an inner end surface and an outer circle by using a lathe;
eighteen steps: and turning the bottom surface by using a lathe, and positioning the overall height of the steel ring web plate. And finally obtaining a steel ring web finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110401194.6A CN113146155A (en) | 2021-04-14 | 2021-04-14 | Novel manufacturing process of drum type steel ring spoke plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110401194.6A CN113146155A (en) | 2021-04-14 | 2021-04-14 | Novel manufacturing process of drum type steel ring spoke plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113146155A true CN113146155A (en) | 2021-07-23 |
Family
ID=76890380
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110401194.6A Pending CN113146155A (en) | 2021-04-14 | 2021-04-14 | Novel manufacturing process of drum type steel ring spoke plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113146155A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101422860A (en) * | 2008-09-01 | 2009-05-06 | 郭世杰 | Welded flange hot-rolling technique |
| CN107052720A (en) * | 2017-04-12 | 2017-08-18 | 浙江金固股份有限公司 | A kind of manufacture method of steel wheel and its wheel being molded using this method |
| CN109175916A (en) * | 2018-10-30 | 2019-01-11 | 山东贞元汽车车轮有限公司 | The processing technology of spoke in a kind of wheel |
| CN109940352A (en) * | 2019-04-18 | 2019-06-28 | 宏源精工车轮股份有限公司 | A kind of engineering wheel disc processing technology |
| CN110434561A (en) * | 2019-08-20 | 2019-11-12 | 泉州市泰智机械发展有限公司 | A kind of rectangle steel plate convolution forming technology suitable for wheel spoke barrel |
| US20200055112A1 (en) * | 2017-10-17 | 2020-02-20 | Guangdong Lingfeng Automobile Technology Industry Co., Ltd. | Method for manufacturing an aluminium alloy automobile hub |
| CN111037209A (en) * | 2018-10-12 | 2020-04-21 | 洪荣州 | Novel production process of automobile wheel spoke plate |
| CN111469600A (en) * | 2020-05-27 | 2020-07-31 | 泰安启程车轮制造有限公司 | Manufacturing method of split-forming wheel structure and split-forming wheel structure |
| CN111889967A (en) * | 2020-07-07 | 2020-11-06 | 泉州市泰智机械发展有限公司 | Flat plate winding type rim and forming process |
| CN112548508A (en) * | 2020-11-20 | 2021-03-26 | 洪荣州 | Manufacturing process of automobile brake drum steel shell |
-
2021
- 2021-04-14 CN CN202110401194.6A patent/CN113146155A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101422860A (en) * | 2008-09-01 | 2009-05-06 | 郭世杰 | Welded flange hot-rolling technique |
| CN107052720A (en) * | 2017-04-12 | 2017-08-18 | 浙江金固股份有限公司 | A kind of manufacture method of steel wheel and its wheel being molded using this method |
| US20200055112A1 (en) * | 2017-10-17 | 2020-02-20 | Guangdong Lingfeng Automobile Technology Industry Co., Ltd. | Method for manufacturing an aluminium alloy automobile hub |
| CN111037209A (en) * | 2018-10-12 | 2020-04-21 | 洪荣州 | Novel production process of automobile wheel spoke plate |
| CN109175916A (en) * | 2018-10-30 | 2019-01-11 | 山东贞元汽车车轮有限公司 | The processing technology of spoke in a kind of wheel |
| CN109940352A (en) * | 2019-04-18 | 2019-06-28 | 宏源精工车轮股份有限公司 | A kind of engineering wheel disc processing technology |
| CN110434561A (en) * | 2019-08-20 | 2019-11-12 | 泉州市泰智机械发展有限公司 | A kind of rectangle steel plate convolution forming technology suitable for wheel spoke barrel |
| CN111469600A (en) * | 2020-05-27 | 2020-07-31 | 泰安启程车轮制造有限公司 | Manufacturing method of split-forming wheel structure and split-forming wheel structure |
| CN111889967A (en) * | 2020-07-07 | 2020-11-06 | 泉州市泰智机械发展有限公司 | Flat plate winding type rim and forming process |
| CN112548508A (en) * | 2020-11-20 | 2021-03-26 | 洪荣州 | Manufacturing process of automobile brake drum steel shell |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109623286A (en) | A kind of wheel automation closed die forging production line, production technology and aluminum-alloy wheel | |
| WO2014134767A1 (en) | Car steel ring spoke production and manufacture process and specific mould thereof | |
| CN102489658B (en) | Spinning machining method for belt pulley with hub | |
| CN104139280B (en) | The manufacturing process of hub for vehicle wheel | |
| CN102284608A (en) | Spoke stamping formation process | |
| CN105889744B (en) | A kind of spinning flange ring and its forming technology | |
| CN110434561A (en) | A kind of rectangle steel plate convolution forming technology suitable for wheel spoke barrel | |
| CN103615525A (en) | Transmission planetary gear carrier with support shaft and production process thereof | |
| CN108515321A (en) | It is a kind of to be rolled into pipe with rectangle steel plate or pipe material manufactures wheel spoke new method | |
| CN109175916A (en) | The processing technology of spoke in a kind of wheel | |
| CN207188564U (en) | A kind of spinning contour roll forming composite structure for being used to there is inner tube of a tyre rim contour to shape | |
| CN103128509B (en) | A kind of integral automobile steel ring production technology | |
| CN103600212A (en) | Machining method for welding gear | |
| CN111037209A (en) | Novel production process of automobile wheel spoke plate | |
| CN101456114B (en) | Rim power spinning isometric forming technique | |
| CN205716392U (en) | A kind of spinning flange ring | |
| CN105081131A (en) | Process for punching automobile spoke plates | |
| CN101596572B (en) | Technological method for producing axle case reinforcing ring | |
| CN106825378A (en) | A kind of H types thin-walled diskware low load continuous and local incremental forming device and method | |
| CN106938385A (en) | The processing method and wheel spoke of a kind of wheel spoke | |
| CN112705908A (en) | Manufacturing process of automobile steel ring spoke plate | |
| CN113146155A (en) | Novel manufacturing process of drum type steel ring spoke plate | |
| CN112439855A (en) | Large step wheel type part forming method | |
| CN201720371U (en) | Rolling forming die for manufacturing auto transmission synchronous sliding sleeve blank | |
| CN209439701U (en) | Automated closed die forging production line for wheels and aluminum alloy wheels |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20210723 |