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CN113142439A - Processing method of multi-nutrient concentrated hawthorn juice - Google Patents

Processing method of multi-nutrient concentrated hawthorn juice Download PDF

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Publication number
CN113142439A
CN113142439A CN202011632885.9A CN202011632885A CN113142439A CN 113142439 A CN113142439 A CN 113142439A CN 202011632885 A CN202011632885 A CN 202011632885A CN 113142439 A CN113142439 A CN 113142439A
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hawthorn
juice
adsorption resin
water
ferritin
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张继明
冷传祝
李喜宏
林青
辛刚
杨亚旭
黄瑞
张吉宾
杨诺
张青山
张颖达
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SDIC Zhonglu Fruit Juice Co Ltd
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SDIC Zhonglu Fruit Juice Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
    • A23L2/02Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof containing fruit or vegetable juices
    • A23L2/04Extraction of juices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B70/00Preservation of non-alcoholic beverages
    • A23B70/30Preservation of non-alcoholic beverages by heating
    • A23B70/35Preservation of non-alcoholic beverages by heating by irradiation or electric treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
    • A23L2/70Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
    • A23L2/70Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
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    • A23L2/74Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration using membranes, e.g. osmosis, ultrafiltration
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    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
    • A23L2/70Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • A23L2/80Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by adsorption
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
    • A23L2/70Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • A23L2/84Clarifying or fining of non-alcoholic beverages; Removing unwanted matter using microorganisms or biological material, e.g. enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/27Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/57Chemical peeling or cleaning of harvested fruits, vegetables or other foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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Abstract

The invention relates to a processing method of multi-nutrient concentrated hawthorn juice, which comprises the following steps: selecting a hawthorn; washing and sterilizing; pulping; a microwave synergistic adsorption resin ultrafiltration technology; concentrating and blending; sixthly, homogenizing: homogenizing the hawthorn juice by a homogenizer; bottling and sealing: bottling the homogenized juice, and immediately sealing after bottling; sterilization and cooling: pasteurizing for 45min, and cooling by stages to obtain multi-nutrient concentrated succus crataegi. Aiming at the problems that hidden microorganisms in the hawthorn raw material cannot be effectively cleaned in the raw material cleaning process, the microorganisms can generate toxic metabolites, the beaten juice has slight bitter taste, the utilization rate of flavonoid substances (functional factors) in the processing process of the hawthorn juice is low and the like, the ozone nano water mixing sterilization technology, the microwave synergistic adsorption resin ultrafiltration technology, the rutin modification technology and the like are adopted, and the preparation method contributes to the hawthorn juice preparation process.

Description

Processing method of multi-nutrient concentrated hawthorn juice
Technical Field
The invention belongs to the technical field of food, and particularly relates to a processing method of multi-nutrient concentrated hawthorn juice.
Background
At present, a plurality of hawthorn fermented products exist in the market, not only maintain the original nutrient substances of the hawthorn, but also have flavor substances, have good flavor and mouthfeel, and more importantly have high health care value.
The problems that patulin is polluted in fruit juice, the pulped juice has slight bitter taste, the utilization rate of flavonoid substances (functional factors) in the processing process of the hawthorn juice is low and the like exist in the preparation process of the hawthorn concentrated juice and the prepared product in the field of fruit juice at present.
The main reasons for the above problems are:
the hawthorn fruit jaw is easy to breed bacteria, and due to the special structure of the hawthorn fruit jaw, microorganisms are easy to hide and are not easy to clean in the cleaning process, and the patulin is a metabolite of the microorganisms.
② the flavonoid substance has slight bitter taste and may be pulped together with the hawthorn seeds in the pulping process.
③ the rutin belongs to flavonoid substances, has unstable property and poor water solubility, and is easy to combine with pepsin, so the half-life period is short and the utilization rate is low.
Because the prior technical means can not effectively solve the problems, the implementation effect does not meet the requirements of the masses, and the hawthorn beverage has lower competitiveness than other beverages.
Through searching, the following patent publications related to the patent application of the invention are found:
1. aiming at the problem of hawthorn cleaning, a special cleaning technology for hawthorn is provided, and the existing hawthorn cleaning and cooking integrated machine has a patent number ZL201721042840.X and an authorization date: 15/06/2018. The utility model discloses an earlier utilize the clear water to wash the hawthorn in advance, then scrub the surface through the brush hair in the conveyer pipe, detach stubborn dust, recycle the clear water and wash it, thoroughly detach dust impurity, improved cleaning performance and cleaning efficiency.
The problems are as follows: the patent only aims at the dust of the hawthorn and does not aim at the microorganisms of the hawthorn during the process of cleaning the hawthorn, so that the metabolic products containing the microorganisms in the fruit juice can be caused in the later processing process.
And (4) countermeasure: during the concentration process, certain measures are adopted to remove toxic metabolites of the microorganisms.
2. The juice after pulping has slight bitter taste, and the prior hawthorn beverage and the preparation method thereof have the patent number ZL 201410413898.5 and the authorization date: 2016, 06, 29 months. The hawthorn is fried, so that the stimulation of the sour taste of the hawthorn to the stomach can be relieved, and the efficacy of promoting digestion and relieving stasis can be enhanced; and the hawthorn and the malt are matched and fried together, so that the medicinal properties of the hawthorn and the malt are mutually permeated, and the effects of promoting qi circulation, helping digestion, strengthening spleen and stimulating appetite of the hawthorn are further enhanced.
The problems are as follows: firstly, honey is added to increase the sweetness of the beverage to cover the bitter taste of the hawthorn juice, so that the bitter taste cannot be removed; secondly, secondary turbidity can occur in the storage process;
and (4) countermeasure: firstly, adopting microwave synergistic adsorption resin ultrafiltration technology, and adsorbing bitter substances in the juice by utilizing adsorption resin during any step of the juice production process after juicing most of the hawthorn juice; ② a combined regulation and control technology (micron-sized electrostatic functional bead preparation): and (3) introducing compressed ozone to couple with microwave resonance heating treatment, so as to reduce the contents of polyphenol substances and protein in the fruit and vegetable juice.
3. Aiming at the problem of low utilization rate of flavonoid (flavonoid in hawthorn is mainly rutin), the prior preparation method of hawthorn and blackcurrant composite functional beverage has the following patent numbers: ZL201210134984.3, authorization date: year 2013, 04 and 03. The beverage contains a large amount of healthy health-care factor flavonoids, the flavonoids bring bitter taste to the compound fruit juice, and the bitter taste of the hawthorn juice can be effectively covered by adding the blackcurrant juice with sweet smell and sweet taste, so that the compound fruit juice with high nutritional value and good taste is obtained.
The problems are as follows: firstly, flavonoid substances are easy to decompose, and are not protected in the processing process, so that the flavonoid substances are lost; secondly, products with other tastes are added to cover the bitter taste of the hawthorn juice, and the bitter taste cannot be removed.
And (4) countermeasure: firstly, a method of embedding rutin (a main component of a flavone substance) is adopted to protect a rutin substance, so that the problem that the half-life period is short and the utilization rate is low due to the fact that the rutin is decomposed in the processing process is solved; secondly, a microwave synergistic adsorption resin ultrafiltration technology is adopted, most of hawthorn juice is subjected to adsorption of bitter substances in the juice by utilizing adsorption resin in any step of a juice production process after juicing.
By contrast, the present patent application is substantially different from the above patent publications.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a processing method of multi-nutrient concentrated hawthorn juice.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a processing method of multi-nutrient concentrated hawthorn juice comprises the following steps:
selecting hawthorn fruits which are fresh, normal in color and flavor and free of mildew and diseases and insect pests;
good effect of washing and sterilizing
Fully washing the selected hawthorn fruits by using flowing water to remove surface silt, then putting the washed hawthorn fruits into an ozone nano water mixing and sterilizing device for washing, and mixing ozone bubbles and nano atomized water according to a mass ratio of 3: 4, mixing, leading the mixture into a cleaning tank together to ensure that the treatment concentration of the ozone micro-nano bubble water is 2 mg/L, the treatment time is 8 minutes, and the passing air volume is 0.15m3The nanometer atomized water adopts 10 percent of water ions with the particle size range of 80nm, and the air passing rate is 0.2m3Performing cleaning and sterilization under the mutual coordination;
pulping: crushing the sterilized hawthorn, putting the hawthorn pieces into pulping equipment for uniform pulping, adding distilled water and an enzyme preparation with the mass of 5-8 times of the hawthorn pieces after pulping, carrying out enzymolysis for 2 hours under the conditions that the ultrasonic power is 300W, the frequency is 30kHz, the temperature is 55 ℃, and the pH value is 5, and simultaneously carrying out magnetic stirring; after leaching, centrifuging for 15min at 5000r/min by using a centrifuge to separate pulp and residue to obtain hawthorn juice;
wherein the enzyme preparation is a mixture of cellulase and neutral protease, the activity of the cellulase is 15000u/g, the activity of the neutral protease is 10000u/g, the addition amount of the cellulase is 0.25% of the weight of the hawthorn, and the addition amount of the neutral protease is 0.05% of the weight of the hawthorn;
the microwave synergistic adsorption resin ultrafiltration technology comprises the following steps: pouring the hawthorn juice into a microwave synergistic adsorption resin ultrafiltration device, wherein the microwave frequency is 300MHz, the adsorption resin is porous resin, 10 layers of adsorption resin are closely arranged, two sides of the adsorption resin are respectively added with a layer of membrane with the diameter of 0.45 mu m, and the power of a suction filter is 1200W;
concentrating and blending: concentrating the filtered raw pulp at low temperature in vacuum, and controlling the content of soluble solids to be 30% after concentration; adding 80% ethanol solution into the concentrated juice, magnetically stirring at 4 deg.C for 10min, adding recombinant soybean ferritin, and fructus crataegi juice: the volume ratio of the recombinant soybean ferritin is 2: 1, stirring thoroughly for 5min at room temperature, then adjusting to pH 7.0 with 1 mol/LNaOH;
simultaneously, the toxin is degraded by using glow discharge plasma technology to the hawthorn concentrated juice, the treatment voltage of the glow discharge plasma is 240V, the pH value of the electrolyte is 7.5, and Fe is maintained2+Has a concentration of 0.5mol/L or H2O2The concentration of (2) is 3 percent, and the time is 6 min;
sixthly, homogenizing: homogenizing the hawthorn juice by a homogenizer;
bottling and sealing: bottling the homogenized juice, and immediately sealing after bottling;
sterilization and cooling: pasteurizing for 45min, and cooling by stages to obtain multi-nutrient concentrated succus crataegi.
In step four, the adsorbent resin is modified as follows:
weighing adsorption resin, adding a sodium bicarbonate solution with the mass fraction of 5% for alkalization for 10min, wherein the adsorption resin: ratio g of sodium bicarbonate solution: mL is 0.5: 4, adding a modifier, namely food-grade 3-chloro-2-hydroxypropyl trimethyl ammonium chloride, reacting for 3 hours at the temperature of 80 ℃, repeatedly washing with deionized water, drying, grinding and sieving with a sieve with 0.25mm holes to obtain the modified adsorption resin.
In step four, the preparation of the recombinant soy ferritin is as follows:
1) preparing soybean ferritin: selecting plump and moldless soybeans, adding distilled water which is 2-3 times of the weight of the soybeans, placing the soybeans in a refrigerator at 4 ℃ for 12 hours, adding the soybeans into an extracting solution, uniformly stirring, filtering by using gauze, placing collected homogenate in a water bath kettle, and heating by adopting a three-stage mode: heating at 40 deg.C, 50 deg.C and 60 deg.C for 15min, cooling the solution to room temperature, centrifuging at 100r/min for 15min, and collecting supernatant;
wherein the extractive solution is KH with a concentration of 50mmol/L2PO4And a mixed aqueous solution of 1% by mass of PVP;
2) recombinant soy ferritin: and (3) taking the supernatant, adjusting the pH value of the solution to be less than or equal to 2.0 by using 1mol/LHCl solution, stirring for 20min, and at the moment, dissociating the whole ferritin structure into single subunits due to protonation of amino acids among ferritin subunits to obtain the recombinant soybean ferritin.
The invention has the advantages and positive effects that:
1. aiming at the problems that hidden microorganisms in the hawthorn raw material cannot be effectively cleaned in the raw material cleaning process, the microorganisms can generate toxic metabolites, the beaten juice has slight bitter taste, the utilization rate of flavonoid substances (functional factors) in the processing process of the hawthorn juice is low and the like, the ozone nano water mixing sterilization technology, the microwave synergistic adsorption resin ultrafiltration technology, the rutin modification technology and the like are adopted, and the preparation method contributes to the hawthorn juice preparation process.
2. The invention adopts glow discharge plasma technology to degrade toxin aiming at the problem of pollution of the patulin in the hawthorn concentrated juice. When this technique is used, the treatment voltage is 240V, the pH of the electrolyte is 7.5, and Fe is maintained2+Has a concentration of 0.5mol/L (or 3% H2O2Its action is catalytic) for 6 min.
3. The method adopts microwave synergistic adsorption resin ultrafiltration technology. Most of the hawthorn juice absorbs bitter substances and citric acid in the juice by using an adsorption resin between any steps of the juice production process after juicing. The adsorption resin is cross-linked copolymer with macroporous structure or adsorption resin prepared by Friedel-crafts post cross-linking reaction. A microwave treatment device is added on the basis of an ultrafiltration machine, fruit juice passes through adsorption resin, pathogenic bacteria can be killed by the heat generated by microwave vibration, two layers of membranes with the diameter of 0.45 mu m of micropores are respectively added on two sides of the adsorption resin, and the technology can be used for debitterizing, deacidifying and filtering thoroughly and can also be used for sterilization.
4. The method aims at the problem of low utilization rate of flavonoid (flavonoid in hawthorn is mainly rutin), hydrophobic interaction is the most main driving force in the interaction of protein, polyphenol and ketone, and hydrogen bonds can further strengthen the interaction. The desferricin embeds rutin, and the rutin is modified, so that the stability of the rutin is enhanced, and the water solubility is improved. As shown in fig. 1.
5. The method of the invention modifies the adsorptive resin, and improves the adsorption capacity and the elution rate.
Drawings
FIG. 1 is a schematic diagram of a principle of the present invention for embedding rutin in apoferritin;
FIG. 2 is a schematic diagram illustrating the principle that amino acid protonation between ferritin subunits results in dissociation of the whole ferritin structure into single subunits in the preparation of recombinant soybean ferritin in the present invention;
FIG. 3 is a schematic view of a structural connection of a glow discharge plasma apparatus used in the prior art glow discharge plasma technique;
FIG. 4 is a process flow diagram of the method of the present invention.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
The raw materials used in the invention are all conventional commercial products if no special description is provided, the method used in the invention is all conventional methods in the field if no special description is provided, and the mass of all the materials used in the invention is the conventional use mass.
A processing method of multi-nutrient concentrated hawthorn juice comprises the following steps:
selecting hawthorn fruits which are fresh, normal in color and flavor and free of mildew and diseases and insect pests;
good effect of washing and sterilizing
Washing fructus crataegi with flowing water, removing surface silt, cleaning with ozone and nanometer water mixed sterilizing device, and soaking ozone and nanometer waterThe rice atomized water is mixed with the following components in a mass ratio of 3: 4, mixing, leading the mixture into a cleaning tank together to ensure that the treatment concentration of the ozone micro-nano bubble water is 2 mg/L, the treatment time is 8 minutes, and the passing air volume is 0.15m3The nanometer atomized water adopts 10 percent of water ions with the particle size range of 80nm, and the air passing rate is 0.2m3Performing cleaning and sterilization under the mutual coordination;
pulping: crushing the sterilized hawthorn, putting the hawthorn pieces into pulping equipment for uniform pulping, adding distilled water and an enzyme preparation with the mass of 5-8 times of the hawthorn pieces after pulping, carrying out enzymolysis for 2 hours under the conditions that the ultrasonic power is 300W, the frequency is 30kHz, the temperature is 55 ℃, and the pH value is 5, and simultaneously carrying out magnetic stirring; after leaching, centrifuging for 15min at 5000r/min by using a centrifuge to separate pulp and residue to obtain hawthorn juice;
wherein the enzyme preparation is a mixture of cellulase and neutral protease, the activity of the cellulase is 15000u/g, the activity of the neutral protease is 10000u/g, the addition amount of the cellulase is 0.25% of the weight of the hawthorn, and the addition amount of the neutral protease is 0.05% of the weight of the hawthorn;
the microwave synergistic adsorption resin ultrafiltration technology comprises the following steps: pouring the hawthorn juice into a microwave synergistic adsorption resin ultrafiltration device, wherein the microwave frequency is 300MHz, the adsorption resin is porous resin, 10 layers of adsorption resin are closely arranged, two sides of the adsorption resin are respectively added with a layer of membrane with the diameter of 0.45 mu m, and the power of a suction filter is 1200W;
concentrating and blending: concentrating the filtered raw pulp at low temperature in vacuum, and controlling the content of soluble solids to be 30% after concentration; adding 80% ethanol solution into the concentrated juice, magnetically stirring at 4 deg.C for 10min, adding recombinant soybean ferritin, and fructus crataegi juice: the volume ratio of the recombinant soybean ferritin is 2: 1, stirring thoroughly for 5min at room temperature, then adjusting to pH 7.0 with 1 mol/LNaOH;
simultaneously, the toxin is degraded by using glow discharge plasma technology to the hawthorn concentrated juice, the treatment voltage of the glow discharge plasma is 240V, the pH value of the electrolyte is 7.5, and Fe is maintained2+Has a concentration of 0.5mol/L or H2O2The concentration of (2) is 3 percent, and the time is 6 min;
sixthly, homogenizing: homogenizing the hawthorn juice by a homogenizer;
bottling and sealing: bottling the homogenized juice, and immediately sealing after bottling;
sterilization and cooling: pasteurizing for 45min, and cooling by stages to obtain multi-nutrient concentrated succus crataegi.
Preferably, the adsorbent resin in the fourth step is modified as follows:
weighing adsorption resin, adding a sodium bicarbonate solution with the mass fraction of 5% for alkalization for 10min, wherein the adsorption resin: ratio g of sodium bicarbonate solution: mL is 0.5: 4, adding a modifier, namely food-grade 3-chloro-2-hydroxypropyl trimethyl ammonium chloride, reacting for 3 hours at the temperature of 80 ℃, repeatedly washing with deionized water, drying, grinding and sieving with a sieve with 0.25mm holes to obtain the modified adsorption resin.
Preferably, the preparation method of the recombinant soybean ferritin in the fourth step comprises the following steps:
1) preparing soybean ferritin: selecting plump and moldless soybeans, adding distilled water which is 2-3 times of the weight of the soybeans, placing the soybeans in a refrigerator at 4 ℃ for 12 hours, adding the soybeans into an extracting solution, uniformly stirring, filtering by using gauze, placing collected homogenate in a water bath kettle, and heating by adopting a three-stage mode: heating at 40 deg.C, 50 deg.C and 60 deg.C for 15min, cooling the solution to room temperature, centrifuging at 100r/min for 15min, and collecting supernatant;
wherein the extractive solution is KH with a concentration of 50mmol/L2PO4And a mixed aqueous solution of 1% by mass of PVP;
2) recombinant soy ferritin: taking the supernatant, adjusting pH value with 1mol/LHCl solution to solution pH value less than or equal to 2.0, stirring for 20min, wherein at the moment, amino acid protonation between ferritin subunits can cause the dissociation of ferritin overall structure into single subunit, as shown in figure 2, to obtain recombinant soybean ferritin.
More specifically, the preparation and detection are as follows:
a method for processing multi-nutrient concentrated succus crataegi comprises the following steps:
90-100 parts of hawthorn, 400-500 parts of water, 1-3 parts of citric acid, 0.3-1.0 part of sodium citrate, 20-30 parts of xylitol, 0.4-1.2 parts of sodium carboxymethylcellulose, 25 parts of honey and other auxiliary materials.
The process flow may be as shown in fig. 4.
A processing method of multi-nutrient concentrated hawthorn juice comprises the following steps:
selecting raw materials. The production of the hawthorn juice requires good fruit freshness, normal color and flavor, and no mildew and rot and plant diseases and insect pests.
② cleaning and sterilizing
Fully washing the selected hawthorn fruits by using flowing water to remove surface silt, then putting the washed hawthorn fruits into an ozone nano water mixing and sterilizing device for washing, and mixing ozone bubbles and nano atomized water according to a mass ratio of 3: 4, mixing, leading the mixture into a cleaning tank together to ensure that the treatment concentration of the ozone micro-nano bubble water is 2 mg/L, the treatment time is 8 minutes, and the passing air volume is 0.15m3The nanometer atomized water adopts 10 percent of water ions with the particle size range of 80nm, and the air passing rate is 0.2m3And/min, cleaning and sterilizing under the mutual coordination.
And thirdly, pulping. Pulping: crushing the sterilized hawthorn, putting the hawthorn pieces into pulping equipment for uniform pulping, adding distilled water and an enzyme preparation with the mass of 5-8 times of the hawthorn pieces after pulping, carrying out enzymolysis for 2 hours under the conditions that the ultrasonic power is 300W, the frequency is 30kHz, the temperature is 55 ℃, and the pH value is 5, and simultaneously carrying out magnetic stirring; after leaching, centrifuging for 15min at 5000r/min by using a centrifuge to separate pulp and residue to obtain hawthorn juice;
wherein the enzyme preparation is a mixture of cellulase and neutral protease, the activity of the cellulase is 15000u/g, the activity of the neutral protease is 10000u/g, the addition amount of the cellulase is 0.25% of the weight of the hawthorn, and the addition amount of the neutral protease is 0.05% of the weight of the hawthorn.
And fourthly, microwave synergistic adsorption resin ultrafiltration technology. The hawthorn juice is poured into a microwave synergistic adsorption resin ultrafiltration device, the microwave frequency is 300MHz, and the nutrient components in the juice are prevented from being damaged due to overhigh temperature. The adsorption resin is porous resin, 10 layers of adsorption resin are closely arranged, two layers of membranes with the diameter of 0.45 mu m are respectively added on two sides of the adsorption resin, and the power of the suction filter is 1200W.
The adsorption resin is modified before use: weighing 0.5g of adsorption resin, adding 4mL of sodium bicarbonate solution with the mass fraction of 5% for alkalization for 10min, adding a certain amount of modifier 3-chloro-2-hydroxypropyl trimethyl ammonium chloride (food grade), and reacting at 80 ℃ for 3 h. Repeatedly washing with deionized water, drying, grinding, and sieving with 0.25mm sieve.
Fifth, concentration and blending: concentrating the filtered raw pulp at low temperature in vacuum, and controlling the content of soluble solids to be 30% after concentration; adding 80% ethanol solution into the concentrated juice, magnetically stirring at 4 deg.C for 10min, adding recombinant soybean ferritin, and fructus crataegi juice: the volume ratio of the recombinant soybean ferritin is 2: 1, stirring thoroughly for 5min at room temperature, then adjusting to pH 7.0 with 1 mol/LNaOH;
the recombinant soy ferritin was prepared as follows:
1) preparing soybean ferritin: selecting 500g of plump and moldless soybeans, adding 2-3 times of distilled water, placing in a refrigerator at 4 ℃ for 12h, then adding the soybeans into an extracting solution (50mmol/LKH2PO4, 1% PVP) and uniformly stirring, filtering by using gauze, placing the collected homogenate in a water bath kettle, heating by adopting three-stage heating at 40 ℃, 50 ℃ and 60 ℃ for three gradients for 15min, cooling the solution to room temperature, and then centrifuging for 15min in a centrifuge (100 r/min). And taking the supernatant.
2) Recombinant soy ferritin: taking 20ml of the supernatant obtained in 2.2.1, adjusting the pH value with 1mol/LHCl solution until the pH value of the solution is less than or equal to 2.0, and stirring for 20 min. At this point, protonation of amino acids between ferritin subunits results in dissociation of the ferritin overall structure into single subunits.
Simultaneously, the toxin is degraded by using glow discharge plasma technology to the hawthorn concentrated juice, the treatment voltage of the glow discharge plasma is 240V, the pH value of the electrolyte is 7.5, and Fe is maintained2+Has a concentration of 0.5mol/L or H2O2The concentration of (2) is 3% and the time is 6 min.
Homogenizing: homogenizing the hawthorn juice by a homogenizer;
and (c) bottling and sealing: bottling the homogenized juice, and immediately sealing after bottling;
and eighthly, sterilizing and cooling: pasteurizing for 45min, and cooling by stages to obtain multi-nutrient concentrated succus crataegi.
Glow discharge plasma technology. Under the drive of a direct current power supply, an alternating current power supply and a radio frequency power supply, the conductivity of the electrolyte is relatively high, the current is continuously increased along with the increase of voltage, and is sharply reduced after the current is increased to a certain maximum value, and meanwhile, a large number of steam cannons are formed on a small electrode. As the voltage continues to increase, the vapor bubble stabilizes as it reaches the midpoint voltage (some critical voltage), the glow produced is surrounded by the vapor bubble on the electrodes, and the current reaches a minimum, a phenomenon known as glow discharge electrolysis, or a phenomenon known as spotting when the voltage is exceeded. The structural connection diagram of the glow discharge plasma device used in the glow discharge plasma technique can be as shown in fig. 3.
The correlation detection results of the invention are as follows:
1. the nutrient content of the multi-nutrient concentrated hawthorn juice prepared by the invention is shown in table 1.
TABLE 1 nutrient content of fruit juice (100g)
Energy (Qiaojiao) 173 Protein (gram) 3.6
Fat (gram) 0.1 Saturated fatty acid 1.1
Carbohydrate (gram) 3.67 Cholesterol (milligrams) 0
Sodium (milligrams) 1 Vitamin D (microgram) 0.1
Thiamine (mg) 0.01 Riboflavin (mg) 0.05
Nicotinic acid (milligrams) 0.2 Vitamin C (mg) 0.8
Calcium (mg) 21 Magnesium (milligrams) 6
Iron (mg) 0.7 Manganese (mg) 0.01
Zinc (milligrams) 0.45 Potassium (mg) 34
2. The results of comparison before and after modification of the adsorbent resin used in the process of the present invention are shown in Table 2.
TABLE 2 comparison of adsorptive resin before and after modification
Figure RE-RE-GDA0003073966580000081
Figure RE-RE-GDA0003073966580000091
3. The degradation effect of the method of the invention using glow discharge plasma technology is shown in table 3.
Table 3: degradation effect by glow discharge plasma technology
Degradation rate of Aspergillus toxin (%) Degradation time (d) Aspergillus clavatus concentration (ug/kg)
96 1.3 12
Although the embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments disclosed.

Claims (3)

1. A processing method of multi-nutrient concentrated hawthorn juice is characterized by comprising the following steps: the method comprises the following steps:
selecting hawthorn fruits which are fresh, normal in color and flavor and free of mildew and diseases and insect pests;
good effect of washing and sterilizing
Fully washing the selected hawthorn fruits by using flowing water to remove surface silt, then putting the washed hawthorn fruits into an ozone nano water mixing and sterilizing device for washing, and mixing ozone bubbles and nano atomized water according to a mass ratio of 3: 4, mixing, leading the mixture into a cleaning tank together to ensure that the treatment concentration of the ozone micro-nano bubble water is 2 mg/L, the treatment time is 8 minutes, and the passing air volume is 0.15m3The nanometer atomized water adopts 10 percent of water ions with the particle size range of 80nm, and the air passing rate is 0.2m3Performing cleaning and sterilization under the mutual coordination;
pulping: crushing the sterilized hawthorn, putting the hawthorn pieces into pulping equipment for uniform pulping, adding distilled water and an enzyme preparation with the mass of 5-8 times of the hawthorn pieces after pulping, carrying out enzymolysis for 2 hours under the conditions that the ultrasonic power is 300W, the frequency is 30kHz, the temperature is 55 ℃, and the pH value is 5, and simultaneously carrying out magnetic stirring; after leaching, centrifuging for 15min at 5000r/min by using a centrifuge to separate pulp and residue to obtain hawthorn juice;
wherein the enzyme preparation is a mixture of cellulase and neutral protease, the activity of the cellulase is 15000u/g, the activity of the neutral protease is 10000u/g, the addition amount of the cellulase is 0.25% of the weight of the hawthorn, and the addition amount of the neutral protease is 0.05% of the weight of the hawthorn;
the microwave synergistic adsorption resin ultrafiltration technology comprises the following steps: pouring the hawthorn juice into a microwave synergistic adsorption resin ultrafiltration device, wherein the microwave frequency is 300MHz, the adsorption resin is porous resin, 10 layers of adsorption resin are closely arranged, two sides of the adsorption resin are respectively added with a layer of membrane with the diameter of 0.45 mu m, and the power of a suction filter is 1200W;
concentrating and blending: concentrating the filtered raw pulp at low temperature in vacuum, and controlling the content of soluble solids to be 30% after concentration; adding 80% ethanol solution into the concentrated juice, magnetically stirring at 4 deg.C for 10min, adding recombinant soybean ferritin, and fructus crataegi juice: the volume ratio of the recombinant soybean ferritin is 2: 1, stirring thoroughly for 5min at room temperature, then adjusting to pH 7.0 with 1 mol/LNaOH;
simultaneously, the toxin is degraded by using glow discharge plasma technology to the hawthorn concentrated juice, the treatment voltage of the glow discharge plasma is 240V, the pH value of the electrolyte is 7.5, and Fe is maintained2+Has a concentration of 0.5mol/L or H2O2The concentration of (2) is 3 percent, and the time is 6 min;
sixthly, homogenizing: homogenizing the hawthorn juice by a homogenizer;
bottling and sealing: bottling the homogenized juice, and immediately sealing after bottling;
sterilization and cooling: pasteurizing for 45min, and cooling by stages to obtain multi-nutrient concentrated succus crataegi.
2. The method for processing the multi-nutrient concentrated haw juice according to claim 1, wherein: in the fourth step, the adsorbent resin is modified as follows:
weighing adsorption resin, adding a sodium bicarbonate solution with the mass fraction of 5% for alkalization for 10min, wherein the adsorption resin: ratio g of sodium bicarbonate solution: mL is 0.5: 4, adding a modifier, namely food-grade 3-chloro-2-hydroxypropyl trimethyl ammonium chloride, reacting for 3 hours at the temperature of 80 ℃, repeatedly washing with deionized water, drying, grinding and sieving with a sieve with 0.25mm holes to obtain the modified adsorption resin.
3. The method for processing multi-nutrient concentrated haw juice according to claim 1 or 2, wherein: the preparation method of the recombinant soybean ferritin in the step four comprises the following steps:
1) preparing soybean ferritin: selecting plump and moldless soybeans, adding distilled water which is 2-3 times of the weight of the soybeans, placing the soybeans in a refrigerator at 4 ℃ for 12 hours, adding the soybeans into an extracting solution, uniformly stirring, filtering by using gauze, placing collected homogenate in a water bath kettle, and heating by adopting a three-stage mode: heating at 40 deg.C, 50 deg.C and 60 deg.C for 15min, cooling the solution to room temperature, centrifuging at 100r/min for 15min, and collecting supernatant;
wherein the extractive solution is KH with a concentration of 50mmol/L2PO4And a mass concentration ofA mixed aqueous solution of 1% PVP;
2) recombinant soy ferritin: and (3) taking the supernatant, adjusting the pH value of the solution to be less than or equal to 2.0 by using 1mol/LHCl solution, stirring for 20min, and at the moment, dissociating the whole ferritin structure into single subunits due to protonation of amino acids among ferritin subunits to obtain the recombinant soybean ferritin.
CN202011632885.9A 2020-12-31 2020-12-31 Processing method of multi-nutrient concentrated hawthorn juice Pending CN113142439A (en)

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