CN113137996B - Sectional capacitance sensor and multiphase layered liquid level interface measurement system - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及电容式液位计量领域,具体是一种分段电容传感器及基于该分段电容传感器的多相分层液位界面测量系统。The invention relates to the field of capacitive liquid level measurement, in particular to a segmented capacitive sensor and a multiphase layered liquid level interface measurement system based on the segmented capacitive sensor.
背景技术Background technique
从油田开采出来的石油是油、气、水的三相混合物,开采过程还伴有泥沙的存在。通常情况下,从罐顶到罐底,依次为原油、油水乳化液、水、污泥层。在石油开采环节中,中转罐、沉降罐、原油脱水器、电脱出器、缓冲罐、储运罐等各个环节等都需要多相液位测量,便于进行油、水分离控制,并为掌握开采过程中原油的含水、原油产量提供数据。The oil extracted from the oil field is a three-phase mixture of oil, gas, and water, and the extraction process is accompanied by the existence of sediment. Normally, from the top of the tank to the bottom of the tank, there are crude oil, oil-water emulsion, water, and sludge layer in sequence. In the process of oil extraction, various links such as transfer tanks, settling tanks, crude oil dehydrators, electric extractors, buffer tanks, storage and transportation tanks, etc. need multi-phase liquid level measurement, which is convenient for oil and water separation control, and for the control of production In the process, the water content of crude oil and crude oil production provide data.
目前,国内外研究油水液位测量的方法有很多,研究最多的是分段电容式测量法。基于分段电容的方法主要依据电介质变化引起电容变化的原理,测量电容值与界面成线性关系。单个电容无法分辨油水,油气、乳化带多相界面。针对原油多相界面的测量主要采用分段式电容传感器,分段电容式传感器能根据每个电容的数值分辨出每个电容处于水、原油、乳化带还是空气,进而计算分辨出多相界面。分段电容传感器具有较高的测量精度,而且成本低,研究最广泛。At present, there are many research methods for oil-water level measurement at home and abroad, and the most researched method is the segmental capacitive measurement method. The method based on the segmental capacitance is mainly based on the principle that the change of the dielectric causes the change of the capacitance, and the measured capacitance value has a linear relationship with the interface. A single capacitor cannot distinguish between oil and water, oil and gas, and emulsified multiphase interfaces. For the measurement of crude oil multiphase interface, segmented capacitive sensors are mainly used. The segmented capacitive sensor can distinguish whether each capacitor is in water, crude oil, emulsified zone or air according to the value of each capacitor, and then calculate and distinguish the multiphase interface. Segmented capacitive sensors have high measurement accuracy and low cost, and are the most widely studied.
常用的分段电容电极的布置形式主要有3种:There are three main layout forms of commonly used segmented capacitor electrodes:
1、对称的双极板分段电容结构,每个电容的两个极板都是对称的,参数相同;1. Symmetrical bipolar plate segmented capacitor structure, the two plates of each capacitor are symmetrical and have the same parameters;
2、含有公共电极的分段电容结构;2. Segmented capacitor structure with common electrodes;
3、单极分段电容结构,这种方案采用原油罐的罐体作为分段电容的公共电极。3. Unipolar segmented capacitor structure. This scheme uses the tank body of the crude oil tank as the common electrode of the segmented capacitor.
原油储油罐的高度通常较高,一般在10米以上,为了尽可能提高液位测量精度,采用分段电容测量的测量方案,电容数量一般在几十个,甚至可能多达上百个。目前,基于分段电容测量原油罐内油水、乳化带、油气界面的方案面临的主要问题如下:The height of crude oil storage tanks is usually high, generally more than 10 meters. In order to improve the accuracy of liquid level measurement as much as possible, the measurement scheme of segmental capacitance measurement is adopted. The number of capacitances is generally dozens, and may even be as many as hundreds. At present, the main problems faced by the scheme of measuring oil-water, emulsified zone, and oil-gas interface in crude oil tanks based on segmental capacitance are as follows:
当前大多数分段电容测量方案都把测量电容的电路置于罐外。因为分段电容数量较多,因此要有大量引线引出到测量电路,对测量系统的安装、维护带来困难。此外电容引线较长,寄生电容值较大,而且不同电容引线长度不同,给测量及数据处理带来较大不便。Most current segmented capacitance measurement solutions place the circuitry that measures capacitance outside the tank. Because of the large number of segmented capacitors, a large number of leads must be drawn out to the measurement circuit, which brings difficulties to the installation and maintenance of the measurement system. In addition, the capacitor leads are long, the parasitic capacitance value is large, and the lengths of different capacitor leads are different, which brings great inconvenience to measurement and data processing.
在原油等比较污浊的液体测量过程中,如果不采用聚四氟乙烯材料,分段电容传感器表面容易挂油,导致电容值逐渐产生偏移,影响测量精度。聚四氟乙烯具有良好的抗粘性能,作为绝缘材料,能够较好地解决挂油问题。但几乎所有的胶水粘结都无法牢固粘结聚四氟乙烯,这给基于聚四氟乙烯材料的分段电容传感器带来密封难题。In the measurement process of relatively dirty liquids such as crude oil, if the PTFE material is not used, the surface of the segmented capacitance sensor is easy to hang oil, which will cause the capacitance value to gradually shift and affect the measurement accuracy. Polytetrafluoroethylene has good anti-sticking properties, and as an insulating material, it can better solve the problem of oil hanging. However, almost all glue bonding cannot firmly bond PTFE, which brings sealing problems to segmented capacitive sensors based on PTFE materials.
为了实现传感器的密封,大多数都采用聚四氟乙烯或聚全氟乙丙烯圆管作为电极的护套。把分段电容极板置于聚四氟乙烯或聚全氟乙丙烯圆管中,通过引线把各个分段电容电极连接到测量电路,分段电容极板做成环形。In order to realize the sealing of the sensor, most of them use polytetrafluoroethylene or polyperfluoroethylene propylene round tube as the sheath of the electrode. Place segmented capacitor plates in polytetrafluoroethylene or polyfluoroethylene propylene tubes, connect each segmented capacitor electrode to the measurement circuit through lead wires, and segmented capacitor plates are made into rings.
目前大多数产品利用原油罐体作为电容的另外一个电极,电极的布置形式为单极分段电容结构。这类传感器有两个弊端:其一,罐体形状、传感器位置都会影响传感器参数,因此这种结构的传感器参数需要现场标定。其二,因为罐直径较大,采用罐体作为电极,传感器的精度受到影响,罐体内壁如果为非金属材料更是无法实现准确测量。At present, most products use the crude oil tank as another electrode of the capacitor, and the arrangement of the electrodes is a single-pole segmented capacitor structure. This type of sensor has two disadvantages: First, the shape of the tank and the position of the sensor will affect the sensor parameters, so the sensor parameters of this structure need to be calibrated on site. Second, due to the large diameter of the tank, the accuracy of the sensor is affected by using the tank body as the electrode. If the inner wall of the tank is made of non-metallic materials, accurate measurement cannot be achieved.
也有研究方案提出在圆管外加不锈钢管作为电容的另外一个电极,不锈钢管直径大于聚四氟乙烯管,并与聚四氟乙烯管同轴。其结构属于含有公共电极的分段电容。采用聚四氟乙烯管加工分段电容传感器的弊端是,当罐体较大,分段电容较多时,每一个分段电容的电极都要把线路接到外部测量,这种方案线束较多,而且线束很长,非常不利于加工生产和产品的标定。There are also research programs that propose adding a stainless steel tube to the round tube as another electrode of the capacitor. The diameter of the stainless steel tube is larger than that of the polytetrafluoroethylene tube, and it is coaxial with the polytetrafluoroethylene tube. Its structure belongs to a segment capacitor with a common electrode. The disadvantage of using polytetrafluoroethylene tubes to process segmented capacitance sensors is that when the tank body is large and there are many segmented capacitors, the electrodes of each segmented capacitor must be connected to the external measurement line. This scheme has more wiring harnesses. Moreover, the wiring harness is very long, which is very unfavorable for processing and production and product calibration.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种分段电容传感器及多相分层液位界面测量系统,能解决现有电容传感器表明容易积累原油以及电极板需要可靠密封的问题。The technical problem to be solved by the present invention is to provide a segmented capacitive sensor and a multi-phase layered liquid level interface measurement system, which can solve the problems that the existing capacitive sensors are easy to accumulate crude oil and the electrode plates need to be reliably sealed.
为了解决所述技术问题,本发明采用的技术方案是:一种分段电容传感器,包括多个传感器节点,每个传感器节点均包括分段电容极板I、分段电容极板I信号转接板、分段电容检测电路、分段电容极板I外壳、分段电容极板II、分段电容极板II信号转接板、分段电容极板II外壳、电源及通信线,分段电容极板I与分段电容极板II平行放置,分段电容极板I上设有多个电容电极I,分段电容极板II上多个电容电极II,电容电极I与电容电极II相对设置,并且电容电极I与电容电极II在数量、尺寸、布置位置上均相同,相同位置的电容电极I与电容电极II形成一个平行板电容,分段电容极板I上的电容电极I与分段电容极板II的电容电极II形成多个分段电容;In order to solve the technical problem, the technical solution adopted in the present invention is: a segmented capacitive sensor, comprising a plurality of sensor nodes, each sensor node including a segmented capacitor plate I, a segmented capacitor plate I signal transfer Board, segmented capacitance detection circuit, segmented capacitor plate I shell, segmented capacitor plate II, segmented capacitor plate II signal adapter board, segmented capacitor plate II shell, power supply and communication lines, segmented capacitor The plate I is placed parallel to the segmented capacitor plate II, the segmented capacitor plate I is provided with a plurality of capacitor electrodes I, and the segmented capacitor plate II is provided with a plurality of capacitor electrodes II, and the capacitor electrode I is arranged opposite to the capacitor electrode II , and the capacitive electrode I and the capacitive electrode II are the same in number, size, and arrangement position, the capacitive electrode I and the capacitive electrode II at the same position form a parallel plate capacitance, and the capacitive electrode I on the segmental capacitive plate I is connected to the segment The capacitor electrode II of the capacitor plate II forms a plurality of segmented capacitors;
分段电容极板I、分段电容极板I信号转接板、分段电容检测电路封装在分段电容极板I外壳内,电容电极I通过分段电容极板I信号转接板连接至分段电容检测电路;The segmented capacitor plate I, the segmented capacitor plate I signal adapter plate, and the segmented capacitor detection circuit are packaged in the segmented capacitor plate I shell, and the capacitor electrode I is connected to the Segment capacitance detection circuit;
分段电容极板II、分段电容极板II信号转接板封装在分段电容极板II外壳内,电容电极II通过分段电容极板II信号转接板及引线连接至分段电容检测电路;Segmented capacitor plate II and segmented capacitor plate II signal adapter board are packaged in the shell of the segmented capacitor plate II, and the capacitor electrode II is connected to the segmented capacitance detection through the segmented capacitor plate II signal adapter board and leads circuit;
电源及通信线与分段电容检测电路相连,并且电源及通信线从分段电容极板I外壳内部引出至分段电容极板I外壳外部,电源及通信线实现多个传感器节点的级联以及传感器节点至总线的连接。The power supply and communication lines are connected to the segmented capacitance detection circuit, and the power supply and communication lines are drawn from the inside of the segmented capacitor plate I shell to the outside of the segmented capacitor plate I shell, and the power supply and communication lines realize the cascading of multiple sensor nodes and Connection of sensor nodes to the bus.
进一步的,分段电容极板I外壳包括壳体I,分段电容极板I包括电容电极I分布区和屏蔽区I,电容电极I分布区设置在分段电容极板I的中央,屏蔽区I环绕在电容电极I分布区四周,壳体I单面开口,分段电容极板I的屏蔽区I焊接在壳体I的开口处。Further, the segmented capacitor plate I shell includes a housing I, and the segmented capacitor plate 1 includes a capacitor electrode I distribution area and a shielding area I, and the capacitor electrode I distribution area is arranged at the center of the segmented capacitor plate 1, and the shielding area I surrounds the distribution area of the capacitor electrode I, the shell I has an opening on one side, and the shielding area I of the segmented capacitor plate I is welded at the opening of the shell I.
进一步的,分段电容极板I外壳还包括回形框I,回形框I焊接在分段电容极板I的屏蔽区I上,焊接有回形框I的分段电容极板I通过螺栓固定在壳体I的开口处,分段电容极板I与壳体I之间设有密封垫。Further, the section capacitor plate I shell also includes a return-shaped frame I, and the return-shaped frame I is welded on the shielding area I of the segment capacitor plate 1, and the segment capacitor plate I welded with the return-shaped frame I passes through the bolt It is fixed at the opening of the casing I, and a sealing gasket is provided between the segment capacitor plate I and the casing I.
进一步的,电容电极I焊接在分段电容极板I的正面,分段电容极板I信号转接板和分段电容检测电路焊接在分段电容极板I的背面,壳体I上设有注胶口,分段电容极板I连接在壳体I上后,通过注胶口向壳体I内注满密封胶。Further, the capacitor electrode 1 is welded on the front of the segmented capacitor plate 1, the segmented capacitor plate 1 signal adapter plate and the segmented capacitor detection circuit are welded on the back side of the segmented capacitor plate 1, and the housing 1 is provided with The glue injection port, after the segmented capacitor plate I is connected to the housing I, fills the housing I with sealant through the glue injection port.
进一步的,分段电容极板II外壳包括壳体II,分段电容极板II包括电容电极II分布区和屏蔽区II,电容电极II分布区设置在分段电容极板II的中央,屏蔽区II环绕在电容电极II分布区四周,壳体II单面开口,分段电容极板II的屏蔽区II焊接在壳体II的开口处。Further, the shell of the segmented capacitor plate II includes a housing II, and the segmented capacitor plate II includes a distribution area of the capacitor electrode II and a shielding area II, and the distribution area of the capacitor electrode II is arranged in the center of the segmented capacitor plate II, and the shielding area II surrounds the distribution area of the capacitor electrode II, the shell II is open on one side, and the shielding area II of the segmented capacitor plate II is welded at the opening of the shell II.
进一步的,分段电容极板II外壳还包括回形框II,回形框II焊接在分段电容极板II的屏蔽区II上,焊接有回形框II的分段电容极板II通过螺栓固定在壳体II的开口处,分段电容极板II与壳体II之间设有密封垫。Further, the segmented capacitor plate II housing also includes a return-shaped frame II, which is welded on the shielding area II of the segmented capacitor plate II, and the segmented capacitor plate II welded with the return-shaped frame II is passed through a bolt It is fixed at the opening of the casing II, and a sealing gasket is provided between the segment capacitor plate II and the casing II.
进一步的,电容电极II焊接在分段电容极板II的正面,分段电容极板II信号转接板焊接在分段电容极板II的背面,壳体II上设有注胶口,分段电容极板II连接在壳体II上后,通过注胶口向壳体II内注满密封胶。Further, the capacitor electrode II is welded on the front of the segmented capacitor plate II, and the signal adapter plate of the segmented capacitor plate II is welded on the back of the segmented capacitor plate II, and the casing II is provided with a glue injection port. After the capacitor plate II is connected to the shell II, the sealant is filled into the shell II through the glue injection port.
进一步的,分段电容极板I外壳与分段电容极板II外壳的材质均是金属。Further, the material of the casing of segmented capacitor plate I and the shell of segmented capacitor plate II is metal.
进一步的,分段电容极板I、分段电容极板II为FR-4板材、铝基板、聚四氟乙烯电路板中的一种。Further, the segmented capacitor plates I and the segmented capacitor plates II are one of FR-4 plates, aluminum substrates, and polytetrafluoroethylene circuit boards.
进一步的,分段电容极板I、分段电容极板II为聚四氟乙烯电路板,聚四氟乙烯板是聚四氟乙烯材料和铜箔压合板。Further, the segmented capacitor plate I and the segmented capacitor plate II are polytetrafluoroethylene circuit boards, and the polytetrafluoroethylene boards are laminated boards made of polytetrafluoroethylene material and copper foil.
本发明还公开一种多相分层液位界面测量系统,包括液位界面传感器、总线、总线通信接口和监控主机,液位界面传感器为上述分段电容传感器,分段电容传感器的多个传感器节点置于原油储油罐内,沿原油储油罐高度方向分布;分段电容传感器的多个传感器节点通过总线连接至总线通信接口,总线通信接口与监控主机相连。The invention also discloses a multi-phase layered liquid level interface measurement system, including a liquid level interface sensor, a bus, a bus communication interface and a monitoring host, the liquid level interface sensor is the above-mentioned segmented capacitance sensor, and multiple sensors of the segmented capacitance sensor The nodes are placed in the crude oil storage tank and distributed along the height direction of the crude oil storage tank; multiple sensor nodes of the segmented capacitive sensor are connected to the bus communication interface through the bus, and the bus communication interface is connected to the monitoring host.
本发明的有益效果:把分段电容分成多个节点,把测量电路密封于传感器节点内部,把电容信号转化为数字信号输出到通信总线,减少了大量线束,避免把测量线束连接到外部,使测量数据更稳定可靠。Beneficial effects of the present invention: segmental capacitance is divided into multiple nodes, the measurement circuit is sealed inside the sensor node, the capacitance signal is converted into a digital signal and output to the communication bus, a large number of wiring harnesses are reduced, and the measurement wiring harness is avoided to be connected to the outside, so that The measurement data is more stable and reliable.
所采用的结构和总线通信形式使得传感器节点可根据罐体高度自由增加。传感器加工生产以及安装都很方便。The adopted structure and bus communication form enable the sensor nodes to be freely increased according to the height of the tank. The processing, production and installation of the sensor are very convenient.
传感器采用聚四氟乙烯板(不是管)作为绝缘层,聚四氟乙烯和铜箔压合到一起,聚四氟乙烯能够解决传感器表面挂油问题。The sensor uses a polytetrafluoroethylene plate (not a tube) as an insulating layer, and the polytetrafluoroethylene and copper foil are pressed together. The polytetrafluoroethylene can solve the problem of oil hanging on the surface of the sensor.
传感器在结构上解决了聚四氟乙烯板(注意:不是聚四氟乙烯管方案)难以密封的问题,构成的双极板分段电容测量方案比单极板方案精度更高。在传感器的内部,聚四氟乙烯分段电容极板与检测电路板采用转接板引线。引线连接可靠、加工简单且成本低。Structurally, the sensor solves the problem that the polytetrafluoroethylene plate (note: not the polytetrafluoroethylene tube solution) is difficult to seal, and the bipolar plate segmented capacitance measurement scheme constituted has higher accuracy than the unipolar plate scheme. Inside the sensor, the polytetrafluoroethylene segmented capacitor plate and the detection circuit board use adapter plate leads. The lead wire connection is reliable, the processing is simple and the cost is low.
附图说明Description of drawings
图1为单个传感器节点的结构示意图;Fig. 1 is a schematic structural diagram of a single sensor node;
图2为单个传感器节点的外部结构示意图;Fig. 2 is a schematic diagram of the external structure of a single sensor node;
图3为单个传感器节点的爆炸结构示意图;Fig. 3 is a schematic diagram of an explosion structure of a single sensor node;
图4为分段电容极板I的结构示意图;Fig. 4 is the structural representation of segmented capacitance plate 1;
图5为分段电容极板I信号转接板的示意图;Fig. 5 is the schematic diagram of segment capacitor plate I signal adapter plate;
图6为液位界面测量系统的原理框图;Fig. 6 is a functional block diagram of the liquid level interface measurement system;
图中:1、分段电容极板I,2、分段电容极板I信号转接板,3、分段电容检测电路,4、分段电容极板I外壳,5、分段电容极板II,6、分段电容极板II信号转接板,7、分段电容极板II外壳,8、电容电极I,9、电容电极II,10、电源及通信线,13、电容电极I分布区,14、屏蔽区I,15、圆孔,16、铜箔,17、焊盘,18、密封垫I,19、回形框I,20、检测电路绝缘垫片,21、回形框II,22、密封垫II。Among the figure: 1. Segmented capacitor plate I, 2. Segmented capacitor plate I signal adapter plate, 3. Segmented capacitance detection circuit, 4. Segmented capacitor plate I shell, 5. Segmented capacitor plate II, 6. Segmented capacitor plate II signal adapter board, 7. Segmented capacitor plate II shell, 8. Capacitor electrode I, 9. Capacitor electrode II, 10. Power supply and communication lines, 13. Distribution of capacitor electrode I Area, 14, shielding area I, 15, round hole, 16, copper foil, 17, pad, 18, gasket I, 19, return frame I, 20, detection circuit insulating gasket, 21, return form II , 22, Gasket II.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
本实施例公开一种分段电容传感器,包括多个传感器节点,所述如图1、2、3所示,每个传感器节点均包括分段电容极板I 1、分段电容极板I信号转接板2、分段电容检测电路3、分段电容极板I外壳4、分段电容极板II 5、分段电容极板II信号转接板6、分段电容极板II外壳7、电源及通信线10。The present embodiment discloses a segmented capacitive sensor, comprising a plurality of sensor nodes, as shown in Figures 1, 2, and 3, each sensor node includes a segmented capacitor plate I 1, a segmented capacitor plate I signal
分段电容极板I 1与分段电容极板II 5平行放置,分段电容极板I 1上设有多个电容电极I 8,分段电容极板II 5上多个电容电极II 9,电容电极I 8与电容电极II 9相对设置,并且电容电极I 8与电容电极II 9在数量、尺寸、布置位置上均相同,相同位置的电容电极I 8与电容电极II 9形成一个平行板电容,分段电容极板I 1上的电容电极I 8与分段电容极板II 6的电容电极II 9形成多个分段电容。分段电容极板I1与分段电容极板II5之间的空间称为介电空间。The segment capacitor plate I 1 is placed in parallel with the segment capacitor plate II 5, the segment capacitor plate I 1 is provided with a plurality of capacitor electrodes I 8, and the segment capacitor plate II 5 has a plurality of capacitor electrodes II 9, Capacitive electrode I 8 is set opposite to
分段电容极板I1、分段电容极板I信号转接板2、分段电容检测电路3封装在分段电容极板I外壳4内,电容电极I8通过分段电容极板I信号转接板2连接至分段电容检测电路3。Segmented capacitor plate I1, segmented capacitor plate I signal
分段电容极板II5、分段电容极板II信号转接板6封装在分段电容极板II外壳7内,电容电极II9通过分段电容极板II信号转接板6及引线连接至分段电容检测电路3。本实施例中,连接在分段电容极板II信号转接板6与分段电容检测电路3之间的引线为多芯屏蔽线,分段电容极板II5上的多个电极利用多芯屏蔽线,经过分段电容极板II引线接口连接到分段电容极板I外壳4内的电容检测电路。Segmented capacitor plate II5 and segmented capacitor plate II
电源及通信线10与分段电容检测电路3相连,并且电源及通信线10从分段电容极板I外壳4内部引出至分段电容极板I外壳4外部,电源及通信线10实现多个传感器节点的级联以及传感器节点至总线的连接。如图2、3所示,本实施例的电源及通信线10包括第一电源及通信线11和第二电源及通信线12,其中一个用于连接供电电源和总线,另外一个用于把供电电源和总线连接到下一个传感器节点,方便各个传感器节点级联。也可以使用能够级联的连接器实现节点的级联,这时传感器节点只需要一个电源通信线。The power supply and the
分段电容极板I外壳包括壳体I,如图4所示,分段电容极板I包括电容电极I分布区13和屏蔽区I14,电容电极I分布区14设置在分段电容极板I的中央,屏蔽区I14环绕在电容电极I分布区13四周,壳体I单面开口,分段电容极板I的屏蔽区I14焊接在壳体I的开口处。屏蔽区I14一方面起到屏蔽外接干扰的作用,另一方面与壳体I采用焊锡焊接的方式连接,连接强度高,密封性好。圆孔15为固定安装孔,固定安装孔15的数量可以根据实际情况增加或者减少,如果四周的金属屏蔽层良好的焊接到金属外壳上,此时可以不加固定安装孔。The segment capacitor plate 1 shell includes a housing 1, and as shown in Figure 4, the segment capacitor plate 1 includes a capacitor electrode
设置固定安装孔是为了使连接更牢固,如图3所示,分段电容极板I外壳4还包括回形框I19,回形框I19焊接在分段电容极板I的屏蔽区I14上,焊接有回形框I19的分段电容极板I1通过螺栓固定在壳体I的开口处,分段电容极板I1与壳体I之间设有密封垫I18。如图5所示,电容极板I信号转接板2可以贴合到分段电容极板上,转接电路板上的方块是比电容电极尺寸小一些的铜箔16,贴在电容基板上用于增加接触面积。方块内的圆形部分为带有圆孔的焊盘17,焊盘17通过焊锡焊接到电容电极,所有电容电极经过信号转接板转接到更容易接线或者连接分段电容检测电路的接口。Setting the fixed installation hole is in order to make the connection more firm, and as shown in Figure 3, segmented capacitor pole plate 1
电容电极I8焊接在分段电容极板I1的正面,分段电容极板I信号转接板2贴在分段电容极板I1的背面,组装在一起的分段电容极板I1和分段电容极板I信号转接板2通过插接件或者引线连接到分段电容检测电路3,壳体I上设有注胶口,分段电容极板I1连接在壳体I上后,通过注胶口向壳体I内注满密封胶。The capacitor electrode I8 is welded on the front of the segmented capacitor plate I1, and the segmented capacitor plate I signal
本实施例中,分段电容极板I1的正面是指分段电容极板I1朝向介电空间的一面,分段电容极板I1的背面是指分段电容极板I朝向壳体I内部的一面。In this embodiment, the front side of the segmented capacitor plate I1 refers to the side of the segmented capacitor plate I1 facing the dielectric space, and the back side of the segmented capacitor plate I1 refers to the side of the segmented capacitor plate I towards the inside of the housing I. one side.
同样的,分段电容极板II外壳7包括壳体II,分段电容极板II5包括电容电极II分布区和屏蔽区II,电容电极II分布区设置在分段电容极板II的中央,屏蔽区II环绕在电容电极II分布区四周,壳体II单面开口,分段电容极板II的屏蔽区II焊接在壳体II的开口处。Equally, the subsection capacitor plate II
分段电容极板II外壳还包括回形框II21,回形框II21焊接在分段电容极板II5的屏蔽区II上,焊接有回形框II21的分段电容极板II5通过螺栓固定在壳体II的开口处,分段电容极板II与壳体II之间设有密封垫II22。The shell of the segmented capacitor plate II also includes a return-shaped frame II21, which is welded on the shielding area II of the segmented capacitor plate II5, and the segmented capacitor plate II5 welded with the return-shaped frame II21 is fixed on the shell by bolts. At the opening of the body II, a gasket II22 is provided between the segment capacitor plate II and the casing II.
电容电极II9焊接在分段电容极板II5的正面,分段电容极板II信号转接板6贴在分段电容极板II5的背面,壳体II上设有注胶口,分段电容极板II5连接在壳体II上后,通过注胶口向壳体II内注满密封胶。The capacitor electrode II9 is welded on the front of the segmented capacitor plate II5, the segmented capacitor plate II
分段电容极板II5的正面是指分段电容极板II5朝向介电空间的一面,分段电容极板II5的背面是指分段电容极板II5朝向壳体II内部的一面。The front of the segmented capacitor plate II5 refers to the side of the segmented capacitor plate II5 facing the dielectric space, and the back of the segmented capacitor plate II5 refers to the side of the segmented capacitor plate II5 facing inside the housing II.
本实施例中,分段电容极板I外壳与分段电容极板II外壳的材质均是金属,可以屏蔽外接干扰信号。In this embodiment, the shells of the segmented capacitor plate I and the shell of the segmented capacitor plate II are made of metal, which can shield external interference signals.
分段电容极板I1、分段电容极板II5为FR-4板材、铝基板、聚四氟乙烯电路板中的一种。The segmented capacitor plate I1 and the segmented capacitor plate II5 are one of FR-4 plates, aluminum substrates, and polytetrafluoroethylene circuit boards.
具体的,分段电容极板I1、分段电容极板II5为聚四氟乙烯电路板,聚四氟乙烯板是聚四氟乙烯材料和铜箔压合板,经过和PCB电路板相同的蚀刻方法加工而成,加工精度高。Specifically, the segmented capacitor plate I1 and the segmented capacitor plate II5 are polytetrafluoroethylene circuit boards, and the polytetrafluoroethylene board is made of polytetrafluoroethylene material and copper foil laminated board, which undergoes the same etching method as the PCB circuit board It is processed with high precision.
为了防止被腐蚀并避免被测液位影响电容的测量值,电容电极必须被可靠绝缘并密封。绝缘材料如果采用聚四氟乙烯(或者基于聚四氟乙烯的材料,如聚四氟乙烯、玻璃纤维的混合物)能够避免传感器被腐蚀,并能避免挂油。但是用聚四氟乙烯作为分段电容极板带来的问题是聚四氟乙烯具有极强的不粘性,几乎无法和任何胶水牢固的粘在一起,造成传感器难以密封,尤其是对于平行板式传感器。本实施例所述分段电容传感器是平行板式传感器,结构简单,但是其采用聚四氟乙烯作为分段电容极板,并且分段电容极板焊接或者通过螺栓固定在传感器外壳上,既解决了挂油造成传感器被腐蚀的问题,又能保证传感器的密封可靠性。In order to prevent corrosion and prevent the measured liquid level from affecting the measured value of the capacitance, the capacitance electrode must be reliably insulated and sealed. If the insulating material is polytetrafluoroethylene (or polytetrafluoroethylene-based materials, such as a mixture of polytetrafluoroethylene and glass fiber), it can prevent the sensor from being corroded and can avoid oil accumulation. However, the problem with using polytetrafluoroethylene as segmented capacitor plates is that polytetrafluoroethylene is extremely non-sticky, and it is almost impossible to stick together firmly with any glue, making it difficult to seal the sensor, especially for parallel plate sensors . The segmented capacitance sensor described in this embodiment is a parallel plate sensor with a simple structure, but it uses polytetrafluoroethylene as the segmented capacitor plate, and the segmented capacitor plate is welded or fixed on the sensor shell by bolts, which solves the problem of The problem of the sensor being corroded caused by the hanging oil can also ensure the sealing reliability of the sensor.
实施例2Example 2
本实施例公开一种多相分层液位界面测量系统,如图6所示,包括液位界面传感器、总线、总线通信接口和监控主机,液位界面传感器为实施例1所述分段电容传感器,分段电容传感器的多个传感器节点置于原油储油罐内,沿原油储油罐高度方向分布;分段电容传感器的多个传感器节点通过总线连接至总线通信接口,总线通信接口与监控主机相连,监控主机根据接收到的电容数据分析罐内石油、水和油水混合物的高度。This embodiment discloses a multi-phase layered liquid level interface measurement system, as shown in Figure 6, including a liquid level interface sensor, a bus, a bus communication interface and a monitoring host, and the liquid level interface sensor is the segmented capacitor described in Embodiment 1 Sensors, multiple sensor nodes of the segmented capacitance sensor are placed in the crude oil storage tank, distributed along the height direction of the crude oil storage tank; multiple sensor nodes of the segmented capacitance sensor are connected to the bus communication interface through the bus, and the bus communication interface and monitoring The host is connected, and the monitoring host analyzes the height of oil, water and oil-water mixture in the tank according to the received capacitance data.
分段电容检测电路能检测所有本节点的分段电容并把电容数据转换为数字信号。分段电容检测电路把数字信号通过通信总线发送到外部,总线可以是CAN总线、RS-485总线等。系统中的所有节点都可以挂在总线上,因此整个系统的外部接线只需要电源正、电源负、通信总线、公共极板引线,根据电容检测电路的不同,公共极板引线也可以接电源负极。The segmental capacitance detection circuit can detect all the segmental capacitances of the node and convert the capacitance data into digital signals. The segmented capacitance detection circuit sends the digital signal to the outside through the communication bus, and the bus can be CAN bus, RS-485 bus, etc. All nodes in the system can be connected to the bus, so the external wiring of the whole system only needs power supply positive, power supply negative, communication bus, and common plate leads. According to different capacitance detection circuits, the common plate lead can also be connected to the negative pole of the power supply .
以上描述的仅是本发明的基本原理和优选实施例,本领域技术人员根据本发明做出的改进和替换,属于本发明的保护范围。The above descriptions are only the basic principles and preferred embodiments of the present invention. Improvements and replacements made by those skilled in the art according to the present invention belong to the protection scope of the present invention.
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