CN113137591B - Waste heat recovery multi-element utilization device for large kitchen - Google Patents
Waste heat recovery multi-element utilization device for large kitchen Download PDFInfo
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- 238000011084 recovery Methods 0.000 title claims abstract description 20
- 239000002918 waste heat Substances 0.000 title description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 168
- 239000007788 liquid Substances 0.000 claims abstract description 67
- 239000002351 wastewater Substances 0.000 claims abstract description 19
- 239000010806 kitchen waste Substances 0.000 claims abstract description 14
- 230000008859 change Effects 0.000 claims abstract description 13
- 239000003507 refrigerant Substances 0.000 claims description 27
- 238000000926 separation method Methods 0.000 claims description 17
- 239000008399 tap water Substances 0.000 claims description 15
- 235000020679 tap water Nutrition 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000005338 heat storage Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 238000002309 gasification Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000011232 storage material Substances 0.000 claims description 5
- 239000003517 fume Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 238000003618 dip coating Methods 0.000 claims 1
- 238000010411 cooking Methods 0.000 abstract description 8
- 239000007791 liquid phase Substances 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 2
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- 238000005265 energy consumption Methods 0.000 description 8
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- 229920006395 saturated elastomer Polymers 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
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- 230000005611 electricity Effects 0.000 description 2
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- 235000013305 food Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 229930195729 fatty acid Natural products 0.000 description 1
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- MSSNHSVIGIHOJA-UHFFFAOYSA-N pentafluoropropane Chemical group FC(F)CC(F)(F)F MSSNHSVIGIHOJA-UHFFFAOYSA-N 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
- F22B1/18—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B3/00—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass
- F22B3/04—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass by drop in pressure of high-pressure hot water within pressure-reducing chambers, e.g. in accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B27/00—Machines, plants or systems, using particular sources of energy
- F25B27/02—Machines, plants or systems, using particular sources of energy using waste heat, e.g. from internal-combustion engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/04—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being spirally coiled
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
- Y02A30/274—Relating to heating, ventilation or air conditioning [HVAC] technologies using waste energy, e.g. from internal combustion engine
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Abstract
Description
技术领域technical field
本发明属于热能回收利用技术领域,具体涉及一种大型厨房余热回收多元利用装置。The invention belongs to the technical field of heat energy recovery and utilization, and in particular relates to a large kitchen waste heat recovery multiple utilization device.
背景技术Background technique
目前全球都面临能源不足的问题,节约能源显得尤为重要。厨房在工作中会产生大量的高温油烟和蒸汽,而这些热量往往通过抽油烟机直接排到室外,余热资源浪费,造成厨房的能耗巨大以及城市环境热污染问题。At present, the whole world is facing the problem of energy shortage, so saving energy is particularly important. The kitchen will generate a lot of high-temperature fume and steam during work, and the heat is often discharged outdoors directly through the range hood, waste heat resources are wasted, resulting in huge energy consumption in the kitchen and heat pollution in the urban environment.
大型厨房在正常使用时,需要大量的热量用于洗菜、洗碗、清理油污、食品解冻等功效,冷量用于食品冷藏,目前对厨房余热资源利用形式单一,仅制备热水,热风等,无法满足厨房多种类的热量需求,因此还需要额外的能源来制备蒸汽,热水和冷量。When a large kitchen is in normal use, a lot of heat is needed for washing vegetables, dishes, oil stains, food thawing, etc., and the cooling capacity is used for food refrigeration. At present, the use of waste heat resources in the kitchen is single, only preparing hot water, hot air, etc. , cannot meet the heat demand of various types in the kitchen, so additional energy is required to prepare steam, hot water and cold capacity.
发明内容Contents of the invention
本发明的目的是提供一种大型厨房余热回收多元利用装置,解决目前对厨房余热资源利用形式单一,仅制备热水,热风等,无法满足厨房多种类的热量需求,因此还需要额外的能源来制备蒸汽,热水和冷量的问题。The purpose of the present invention is to provide a large-scale kitchen waste heat recovery and multi-utilization device, which solves the problem that the current utilization of kitchen waste heat resources is single, and only prepares hot water, hot air, etc., which cannot meet the various heat needs of the kitchen, so additional energy is needed to Problems of preparing steam, hot water and cold.
本发明涉及一种大型厨房余热回收多元利用装置,包括与抽油烟机出风口连接的换热器一,换热器一还连接有集水桶、排风管和闪蒸器,闪蒸器的顶部出汽口连接蒸汽利用设备,闪蒸器的下部连接有温水箱,蒸汽利用设备的废水排出管连接有换热器二,换热器二连接集水桶和储液罐,储液罐连接经济器,经济器连接冷水箱。The invention relates to a large-scale kitchen waste heat recovery and multiple utilization device, which includes a heat exchanger one connected to the air outlet of the range hood, and the heat exchanger one is also connected with a water collection bucket, an exhaust pipe and a flash evaporator, and the top of the flash evaporator is steam-exited. The port is connected to the steam utilization equipment, the lower part of the flash evaporator is connected to the warm water tank, the waste water discharge pipe of the steam utilization equipment is connected to the second heat exchanger, the second heat exchanger is connected to the water collection bucket and the liquid storage tank, the liquid storage tank is connected to the economizer, and the economizer Connect the cold water tank.
所述换热器一内设有换热盘管,换热盘管一端连接循环水泵,循环水泵连接集水桶,换热盘管另一端连接到闪蒸器内,抽油烟机出风口通过进风管道连接换热器一的进口,换热器一的出口连接伸出室外的排风管。利用换热器一吸收油烟机的余热对循环水进行加热,然后把循环水生产蒸汽,供蒸汽需求使用。闪蒸器内部是一种低压状态,循环水在换热后到达闪蒸器内部会迅速气化,在闪蒸器内部形成气液俩相。分别将气液俩相分离后,即可得到所需热水和低温蒸汽。The first heat exchanger is equipped with a heat exchange coil, one end of the heat exchange coil is connected to the circulating water pump, the circulating water pump is connected to the water collection bucket, the other end of the heat exchange coil is connected to the flash evaporator, and the air outlet of the range hood passes through the air inlet pipe Connect the inlet of heat exchanger one, and connect the outlet of heat exchanger one to the exhaust pipe extending outside. The heat exchanger is used to absorb the waste heat of the range hood to heat the circulating water, and then the circulating water is used to produce steam for steam demand. The interior of the flash evaporator is in a low-pressure state, and the circulating water will quickly vaporize when it reaches the interior of the flash evaporator after heat exchange, forming a gas-liquid two-phase inside the flash evaporator. After the gas-liquid phases are separated, the required hot water and low-temperature steam can be obtained.
所述进风管道内设有风机,风机和换热盘管的外表面均涂有不沾涂层。避免油烟中的油滴,固体小颗粒以及水滴的附着,影响系统运行结果。The air inlet pipe is provided with a fan, and the outer surfaces of the fan and the heat exchange coil are coated with a non-stick coating. Avoid the attachment of oil droplets, small solid particles and water droplets in the oil fume, which will affect the system operation results.
换热器一的出口连接膨胀阀,膨胀阀连接有储液罐,储液罐连接有蒸发器,蒸发器的制冷剂出口连接气液分离器,气液分离器连接有制冷剂压缩机,制冷剂压缩机出口连接换热器一的进口,蒸发器的进风口连接进风管道,蒸发器的出风口连接排风管,蒸发器连通排风管的换热管道内壁上涂有不沾涂层。可以使得整体运行更加安全可靠,并且运行更加平稳。The outlet of heat exchanger 1 is connected to the expansion valve, the expansion valve is connected to the liquid storage tank, the liquid storage tank is connected to the evaporator, the refrigerant outlet of the evaporator is connected to the gas-liquid separator, and the gas-liquid separator is connected to the refrigerant compressor. The outlet of the agent compressor is connected to the inlet of heat exchanger 1, the air inlet of the evaporator is connected to the air inlet pipe, the air outlet of the evaporator is connected to the exhaust pipe, and the inner wall of the heat exchange pipe connecting the evaporator to the exhaust pipe is coated with a non-stick coating . It can make the overall operation safer and more reliable, and the operation is more stable.
换热器一的外部包裹有相变储热材料层。通过材料相变可以将多余热量储存起来。相变储热材料层采用脂酸类作为有机储热相变材料,其通式为CH3(CH2)2n·COOH,其相变焓范围是50J/g~150J/g,相变温度范围是-15~70℃。The exterior of the heat exchanger 1 is wrapped with a phase-change heat storage material layer. Excess heat can be stored through material phase changes. The phase change heat storage material layer adopts fatty acid as the organic heat storage phase change material, its general formula is CH3(CH2)2n COOH, its phase change enthalpy range is 50J/g~150J/g, and the phase change temperature range is - 15~70℃.
闪蒸器与蒸汽利用设备之间设有蒸汽压缩机,蒸汽压缩机连接有注水泵。蒸汽压缩机为升压能力较强的罗茨蒸汽压缩机或湿式螺杆压缩机,升压可达85Kpa。A steam compressor is arranged between the flash evaporator and the steam utilization equipment, and the steam compressor is connected with a water injection pump. The steam compressor is a Roots steam compressor or a wet screw compressor with a strong boosting capacity, and the boosting capacity can reach 85Kpa.
蒸汽压缩机与蒸汽利用设备之间设有热补偿器一,通过开关调节是否继续加热正压饱和蒸汽,可以实现不同压力下的饱和蒸汽输出,满足多种用途的蒸汽需求,闪蒸器与温水箱之间设有热补偿器二,,通过开关调节是否继续加热热水,可以实现不同温度的热水输出,满足厨房对不同温度热水的需求。蒸汽压缩机一方面为热水循环闪蒸提供负压环境,保证热水在低温环境下沸腾蒸发,从而不断闪蒸出蒸汽,充分利用热泵循环系统能效比高的优点,提高热泵蒸汽机组中热泵加热热量所占比重;另一方面提高蒸汽的压力及对应饱和状态下温度,对从闪蒸器出口出来的蒸汽进行加压升温,闪蒸器出口的蒸汽经过蒸汽压缩机升温加压后,变成正压状态下饱和蒸汽,便于蒸汽的贮存和进一步加热利用。There is a thermal compensator between the steam compressor and the steam utilization equipment, which can adjust whether to continue heating the positive pressure saturated steam through the switch, and can realize the output of saturated steam under different pressures to meet the steam demand of various purposes. The flash evaporator and the warm water tank There is a thermal compensator 2 between them, and through the switch to adjust whether to continue heating hot water, hot water output at different temperatures can be realized to meet the needs of the kitchen for hot water at different temperatures. On the one hand, the steam compressor provides a negative pressure environment for the hot water cycle flash evaporation to ensure that the hot water boils and evaporates in a low temperature environment, thereby continuously flashing steam, making full use of the advantages of high energy efficiency ratio of the heat pump cycle system, and improving the efficiency of the heat pump in the heat pump steam unit. The proportion of heating heat; on the other hand, increase the pressure of the steam and the corresponding temperature in the saturated state, pressurize and heat up the steam from the outlet of the flash evaporator, and the steam at the outlet of the flash evaporator will become positive Saturated steam under high pressure is convenient for steam storage and further heating and utilization.
换热器二的废水进口连接蒸汽利用设备的废水排出管,换热器二的废水出口连接储液罐,换热器二的补偿进口连接补偿管,换热器二的补偿出口连接集水桶,补偿管连接分液器,分液器的进口连接补水泵,分液器的另一个出口连接经济器的冷水进口。方便补充冷水。The waste water inlet of heat exchanger 2 is connected to the waste water discharge pipe of the steam utilization equipment, the waste water outlet of heat exchanger 2 is connected to the liquid storage tank, the compensation inlet of heat exchanger 2 is connected to the compensation pipe, and the compensation outlet of heat exchanger 2 is connected to the water collection bucket. The compensation pipe is connected to the liquid separator, the inlet of the liquid separator is connected to the supplementary water pump, and the other outlet of the liquid separator is connected to the cold water inlet of the economizer. Easy to refill with cold water.
经济器的废水进口连接储液罐,经济器的废水出口连接排出管,经济器的冷水出口连接冷水箱。The waste water inlet of the economizer is connected to the liquid storage tank, the waste water outlet of the economizer is connected to the discharge pipe, and the cold water outlet of the economizer is connected to the cold water tank.
排出管连接有气液分离罐,气液分离罐的顶部连接有循环管,循环管另一端连接蒸汽压缩机。经济器板片分为受热侧和冷凝侧;受热侧为待热水低压膨胀发生相变气化的一侧,冷凝侧为自来水流过流经发生强制换热的一侧,所述板片冷凝侧上端设有中温低压气态工质入口,下端设有高温低压工质出口;所述中温低压压气态工质入口与蒸汽利用设备经过止回阀连通,失热的自来水流股呈现常压低温状态,通过液态出口与集水装置相连,可以作为厨房冷源使用。经过膨胀阀的热水发生相变气化过程,吸收大量热量,由高温低压工质出口流出然后进入分离罐,在分离罐内气液分离出的水蒸气为气态工质,最后进入蒸汽压缩机内完成循环过程。The discharge pipe is connected with a gas-liquid separation tank, the top of the gas-liquid separation tank is connected with a circulation pipe, and the other end of the circulation pipe is connected with a steam compressor. The economizer plates are divided into heating side and condensation side; the heating side is the side where hot water expands at low pressure to undergo phase change and gasification, and the condensation side is the side where tap water flows through and undergoes forced heat exchange, and the plates condense The upper end of the side is provided with a medium-temperature and low-pressure gaseous working medium inlet, and the lower end is provided with a high-temperature and low-pressure working medium outlet; the medium-temperature and low-pressure gaseous working medium inlet is connected with the steam utilization equipment through a check valve, and the tap water stream that loses heat is in a state of normal pressure and low temperature , connected to the water collection device through the liquid outlet, and can be used as a cold source for the kitchen. The hot water passing through the expansion valve undergoes a phase change gasification process, absorbs a large amount of heat, flows out from the outlet of the high-temperature and low-pressure working medium, and then enters the separation tank. The water vapor separated from the gas-liquid in the separation tank is a gaseous working medium, and finally enters the steam compressor. complete the cycle within.
循环水泵与集水桶之间设有阀门,换热器二与蒸汽利用设备之间设有输送水泵。方便开启和关闭。A valve is provided between the circulating water pump and the water collecting bucket, and a delivery pump is provided between the second heat exchanger and the steam utilization equipment. Easy to open and close.
可以把热补偿器一、热补偿器二、注水泵和补水泵连接PLC控制器,利用控制系统,具备热量储存、补水控制、温升控制、多级余热回收等功能,以合理的控制元件和科学统筹的换热、加热、再加热原理,组成了一个余热回收中央控制模块;解决了传统余热回收利用系统的水温不稳定、资源浪费等缺陷,具有显著的市场应用潜力。The thermal compensator 1, the thermal compensator 2, the water injection pump and the supplementary water pump can be connected to the PLC controller. Using the control system, it has the functions of heat storage, water supply control, temperature rise control, multi-level waste heat recovery, etc., with reasonable control components and The principle of scientifically coordinated heat exchange, heating, and reheating constitutes a central control module for waste heat recovery; it solves the defects of unstable water temperature and waste of resources in traditional waste heat recovery and utilization systems, and has significant market application potential.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
通过换热器一对油烟机排出的热风与加入换热器一内的自来水换热,通过闪蒸压缩技术,生产热水和高温蒸汽,通过经济器,利用液体相变吸热的原理强制进行换热,来生产冷水;在厨房运行阶段,通过水-气换热,将厨房的高温空气中携带的大量热量充分吸收和利用;不影响烹饪效果的前提下,利用余热生产蒸汽,热水和冷水,有效利用热量回收,不仅提高了能源利用效率、解决了炊事或其它场合热水需求,同时由于排烟温度的降低改善了炊事场所工作环境、消除了火灾隐患、降低了厨房排烟系统负担。并且使用户的能耗大幅下降,节能环保,节水节电,能够增加生产效率,使用效果好。Through the heat exchanger, the hot air discharged from the range hood is exchanged with the tap water added to the heat exchanger one, and the flash compression technology is used to produce hot water and high-temperature steam, and the economizer is forced to use the principle of liquid phase change to absorb heat Heat exchange to produce cold water; in the kitchen operation stage, through water-air heat exchange, the large amount of heat carried in the high-temperature air in the kitchen is fully absorbed and utilized; without affecting the cooking effect, use waste heat to produce steam, hot water and Cold water, effective use of heat recovery, not only improves energy utilization efficiency, solves the hot water demand for cooking or other occasions, but also improves the working environment of cooking places due to the reduction of exhaust gas temperature, eliminates fire hazards, and reduces the burden on the kitchen exhaust system . Moreover, the user's energy consumption is greatly reduced, energy saving and environmental protection, water saving and electricity saving can increase production efficiency, and the use effect is good.
制冷剂在热泵中起着最重要的作用,制冷剂的热物理特性限制了热泵的性能,采用低GWP的制冷剂-水用于热泵在废热回收方面,能有效提高低品位能源质量,降低一次能源消耗。水是第四代天然制冷剂的代表,具有0ODP和GWP的优点,无毒不燃,稳定性和耐久性好。使用过程中不会对环境造成污染Refrigerants play the most important role in heat pumps. The thermophysical properties of refrigerants limit the performance of heat pumps. Using low-GWP refrigerants-water for heat pumps can effectively improve the quality of low-grade energy and reduce primary energy consumption. Energy consumption. Water is the representative of the fourth generation of natural refrigerants, with the advantages of 0ODP and GWP, non-toxic, non-flammable, good stability and durability. No pollution to the environment during use
在利用水做制冷剂的同时,同时利用水在装置运行过程中对热量的吸收与释放进行不同的相变以及温度,产生蒸汽,热水,以及冷水,完美实现对水的不同的相态利用,可谓是一举两得。While using water as the refrigerant, at the same time, the water absorbs and releases heat during the operation of the device to undergo different phase changes and temperatures to generate steam, hot water, and cold water, perfectly realizing the use of different phase states of water , It can be said to kill two birds with one stone.
在装置运行产生的热水和冷水还可用于其他方面,热水可以用于冬季暖气片的热源,冷水可以用于夏季空调水冷。大大减少了建筑空调制冷制热的能耗。The hot water and cold water generated during the operation of the device can also be used in other aspects. The hot water can be used for the heat source of the radiator in winter, and the cold water can be used for water cooling of the air conditioner in summer. It greatly reduces the energy consumption of building air conditioning, cooling and heating.
厨房余热利用系统设置了相变储热模块,节省了空间,实现了结构紧凑,热量集中利用的效果。The kitchen waste heat utilization system is equipped with a phase change heat storage module, which saves space and achieves the effect of compact structure and concentrated heat utilization.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为换热器一的结构示意图;Fig. 2 is the structural representation of heat exchanger one;
图3为本发明另一种实施例的结构示意图;Fig. 3 is the structural representation of another embodiment of the present invention;
图中:1、集水桶,2、循环水泵,3、风机,4、换热器一,5、闪蒸器,6、蒸汽压缩机,7、热补偿器一,8、蒸汽利用设备,9、气液分离罐,10、经济器,11、换热器二,12、储液罐,13、注水泵,14、分液器,15、补水泵,16、热补偿器二,17、相变储热材料层,18、温水箱,19、冷水箱,20、输送水泵,21、换热盘管,22、排风管,23、进风管道,24、循环管,25、蒸发器,26、储液罐,27、气液分离器,28、制冷剂压缩机,29、膨胀阀。In the figure: 1. Water collection bucket, 2. Circulating water pump, 3. Fan, 4.
具体实施方式detailed description
下面对照附图,对本发明的具体实施方式作进一步详细的说明。The specific implementation manners of the present invention will be described in further detail below with reference to the accompanying drawings.
实施例1,如图1至2所示,本发明为大型厨房余热回收多元利用装置,包括与抽油烟机出风口连接的换热器一4,换热器一4还连接有集水桶1、排风管22和闪蒸器5,闪蒸器5的顶部出汽口连接蒸汽利用设备8,闪蒸器5的下部连接有温水箱18,蒸汽利用设备8的废水排出管连接有换热器二11,换热器二11连接集水桶1和储液罐12,储液罐12连接经济器10,经济器10连接冷水箱19。Embodiment 1, as shown in Figures 1 to 2, the present invention is a large-scale kitchen waste heat recovery multiple utilization device, including a
所述换热器一4内设有换热盘管21,换热盘管21一端连接循环水泵2,循环水泵2连接集水桶1,换热盘管21另一端连接到闪蒸器5内,抽油烟机出风口通过进风管道23连接换热器一4的进风口,换热器一4的出风口连接伸出室外的排风管22。The heat exchanger-4 is provided with a
所述进风管道23内设有风机3,风机3和换热盘管21的外表面均涂有不沾涂层。The
换热器一4的外部包裹有相变储热材料层17。The exterior of the heat exchanger one 4 is wrapped with a phase change heat
闪蒸器5与蒸汽利用设备8之间设有蒸汽压缩机6,蒸汽压缩机6连接有注水泵13。A steam compressor 6 is provided between the
蒸汽压缩机6与蒸汽利用设备8之间设有热补偿器一7,闪蒸器5与温水箱18之间设有热补偿器二16。A thermal compensator 1 7 is provided between the steam compressor 6 and the steam utilization device 8 , and a thermal compensator 2 16 is provided between the
换热器二11的废水进口连接蒸汽利用设备8的废水排出管,换热器二11的废水出口连接储液罐12,换热器二11的补偿进口连接补偿管,换热器二11的补偿出口连接集水桶1,补偿管连接分液器14,分液器14的进口连接补水泵15,分液器14的另一个出口连接经济器10的冷水进口。The waste water inlet of heat exchanger two 11 is connected to the waste water discharge pipe of steam utilization equipment 8, the waste water outlet of heat exchanger two 11 is connected to liquid storage tank 12, the compensation inlet of heat exchanger two 11 is connected to compensation pipe, and the waste water outlet of heat exchanger two 11 is connected to the compensation pipe. The compensation outlet is connected to the water collection bucket 1 , the compensation pipe is connected to the liquid separator 14 , the inlet of the liquid separator 14 is connected to the supplementary water pump 15 , and the other outlet of the liquid separator 14 is connected to the cold water inlet of the economizer 10 .
经济器10的废水进口连接储液罐12,经济器10的废水出口连接排出管,经济器10的冷水出口连接冷水箱19。The waste water inlet of the economizer 10 is connected to the liquid storage tank 12 , the waste water outlet of the economizer 10 is connected to the discharge pipe, and the cold water outlet of the economizer 10 is connected to the cold water tank 19 .
排出管连接有气液分离罐9,气液分离罐9的顶部连接有循环管24,循环管24另一端连接蒸汽压缩机6。The discharge pipe is connected with a gas-liquid separation tank 9 , the top of the gas-liquid separation tank 9 is connected with a
循环水泵2与集水桶1之间设有阀门,换热器二11与蒸汽利用设备8之间设有输送水泵20。蒸汽利用设备8可以为蒸汽洗碗机。换热器一4上的A1口和A2口连通,B1和B2连通,换热器二11中的C1口和C2口连通,D1和D2连通,经济器10的E1口和E2口连通,F1和F2连通。经济器10的E1口连接着膨胀阀。A valve is provided between the circulating water pump 2 and the water collecting barrel 1 , and a
产生蒸汽和热水的方法:Methods of generating steam and hot water:
1、自来水预加热:开启蒸汽压缩机6,冷媒水汽经蒸汽压缩机6压缩成高温高压气态工质进入蒸汽利用设备8冷凝为液态,得到的液态中温常压的水,该液态水与补水泵15输入的自来水在板式换热器二11内进行换热冷却后,进一步进入经济器10膨胀气化,经过气液分离罐9气液分离后进入蒸汽压缩机6完成循环过程;同时常温自来水经板式换热器二11预加热到30±5℃然后进入集水桶1;1. Tap water preheating: Turn on the steam compressor 6, and the refrigerant water vapor is compressed into a high-temperature and high-pressure gaseous working medium by the steam compressor 6, and enters the steam utilization equipment 8 to condense into a liquid state, and the obtained liquid water at medium temperature and normal pressure, the liquid water and the replenishment pump 15. After heat exchange and cooling in the plate heat exchanger 2 11, the input tap water further enters the economizer 10 for expansion and gasification, and enters the steam compressor 6 after gas-liquid separation in the gas-liquid separation tank 9 to complete the cycle process; The plate heat exchanger 2 11 is preheated to 30±5°C and then enters the water collection bucket 1;
2、热水循环闪蒸、加压升温制备蒸汽,分离出热水:水制冷剂经过循环水泵2进入换热器一4后与厨房空间的热空气及高温油烟进行换热,吸收出大量热量,升温后进入低压闪蒸器5内,在低压条件下工质水迅速蒸发为气态工质;控制闪蒸器5内液位高于换热器一4热水出口的位置,闪蒸器5内压力小于换热器一4热水出口温度对应下的饱和压力,形成闪蒸环境,闪蒸器5内的热水和气体组成的气液混合物不断蒸发同时向上输送完成汽水分离过程,蒸汽从闪蒸器5罐体上方进入蒸汽压缩机6内升温升压到100℃以上,而后进入热补偿器一7加热至所需温度110-180℃,得到所需温度的蒸汽;蒸汽从蒸汽出口c出来进入蒸汽利用设备8利用,热水在闪蒸器5内降温后从闪蒸器5内下方热水出口后进入热补偿器16加热至所需温度,然后从温水出口a进入温水箱18中待使用。2. The hot water circulates and flashes, pressurizes and heats up to prepare steam, and separates hot water: the water refrigerant enters the heat exchanger 1 through the circulating water pump 2, and then exchanges heat with the hot air and high-temperature oil fume in the kitchen space, absorbing a large amount of heat , enter the low-
产生冷水的方法:To generate cold water:
1、热水的二次换热:开启蒸汽压缩机6,冷媒水汽经蒸汽压缩机6压缩成高温高压气态工质进入蒸汽利用设备8冷凝为液态,得到的液态中温常压的水,该液态水与补水泵15输入的自来水在板式换热器二11内进行换热冷却后,进一步进入经济器10膨胀气化,经过气液分离罐9气液分离后进入蒸汽压缩机6完成循环过程;同时常温自来水经板式换热器二11预加热到30±5℃然后进入集水桶1;1. Secondary heat exchange of hot water: Turn on the steam compressor 6, and the refrigerant water vapor is compressed into a high-temperature and high-pressure gaseous working medium by the steam compressor 6 and enters the steam utilization equipment 8 to condense into a liquid state, and the obtained liquid water at medium temperature and normal pressure, the liquid state The water and the tap water input by the supplementary water pump 15 are heat-exchanged and cooled in the plate heat exchanger 11, then further enter the economizer 10 for expansion and gasification, and enter the steam compressor 6 after the gas-liquid separation in the gas-liquid separation tank 9 to complete the cycle process; At the same time, tap water at normal temperature is preheated to 30±5°C by the plate heat exchanger 2 11 and then enters the water collection bucket 1;
2、自来水的失热过程:经过上述1中步骤,经过一次换热后的中温热水,再一次进行换热过程,通过板式换热器二11出口的中温热水经由膨胀阀与经济器10连接,进行降压气化的过程,同时与补水泵15分流的自来水在经济器10内进行强制换热,中温热水膨胀气化,所需热量来自于自来水,热水气化后的进入气液分离罐9,分离出的低压蒸汽进入蒸汽压缩机6进行下一轮循环;经过强制换热后的自来水温度下降明显,由经济器10上侧出口排出,经过冷水出口c进入冷水箱19中待用,可以作为厨房冷源使用。2. The heat loss process of tap water: After the above-mentioned steps in 1, the medium-temperature hot water after a heat exchange is performed again, and the medium-temperature hot water at the outlet of plate heat exchanger No. connected to the economizer 10 to carry out the depressurization and gasification process, and at the same time, the tap water diverted from the supplementary water pump 15 is forced to exchange heat in the economizer 10, and the medium-temperature hot water expands and gasifies, and the required heat comes from the tap water. After the hot water is gasified The separated low-pressure steam enters the steam compressor 6 for the next round of circulation; the temperature of the tap water after the forced heat exchange drops significantly, and is discharged from the upper outlet of the economizer 10, and enters the cold water through the cold water outlet c Stand-by in case 19, can use as kitchen cold source.
实施例2,与实施例1不同的是,换热器一4的出口连接膨胀阀29,膨胀阀29连接有储液罐26,储液罐26连接有蒸发器25,蒸发器25的制冷剂出口连接气液分离器27,气液分离器27连接有制冷剂压缩机28,制冷剂压缩机28出口连接换热器一4的进口,蒸发器25的进风口连接进风管道23,蒸发器25的出风口连接排风管22,蒸发器25连通排风管22的换热管道内壁上涂有不沾涂层。Embodiment 2 is different from Embodiment 1 in that the outlet of the
综上所述,本发明本发明通过制冷剂在蒸发器吸收油烟机排出的热风的热量,吸热后制冷剂经过压缩机升温升压后与加入换热器一内的自来水换热,通过闪蒸压缩技术,生产热水和高温蒸汽,通过经济器,利用液体相变吸热的原理强制进行换热,来生产冷水;在厨房运行阶段,通过水-气换热,将厨房的高温空气中携带的大量热量充分吸收和利用;不影响烹饪效果的前提下,利用余热生产蒸汽,热水和冷水,有效利用热量回收,不仅提高了能源利用效率、解决了炊事或其它场合热水需求,同时由于排烟温度的降低改善了炊事场所工作环境、消除了火灾隐患、降低了厨房排烟系统负担。并且使用户的能耗大幅下降,节能环保,节水节电,能够增加生产效率,使用效果好。制冷剂在热泵中起着最重要的作用,制冷剂的热物理特性限制了热泵的性能,制冷剂循环所用制冷剂为R245fa,该工质不破坏臭氧层,符合环境保护要求,无毒、不可燃,其热工性能及热工参数均好,可直接用于热泵机组中,能有效提高低品位能源质量,降低一次能源消耗。此外,在水汽循环中采用低GWP的制冷剂-水用于热泵在废热回收方面,水是第四代天然制冷剂的代表,具有0ODP和GWP的优点,无毒不燃,稳定性和耐久性好。使用过程中不会对环境造成污染。在利用水做制冷剂的同时,同时利用水在装置运行过程中对热量的吸收与释放进行不同的相变以及温度,产生蒸汽,热水,以及冷水,完美实现对水的不同的相态利用,可谓是一举两得。在装置运行产生的热水和冷水还可用于其他方面,热水可以用于冬季暖气片的热源,冷水可以用于夏季空调水冷。大大减少了建筑空调制冷制热的能耗。厨房余热利用系统设置了相变储热模块,节省了空间,实现了结构紧凑,热量集中利用的效果。In summary, the present invention uses the refrigerant to absorb the heat of the hot air discharged from the range hood through the evaporator. After absorbing the heat, the refrigerant is heated and pressurized by the compressor and then exchanges heat with the tap water added to the heat exchanger 1. Evaporation and compression technology, producing hot water and high-temperature steam, through the economizer, using the principle of liquid phase change heat absorption to force heat exchange to produce cold water; in the kitchen operation stage, through water-gas heat exchange, the high-temperature air in the kitchen The large amount of heat carried is fully absorbed and utilized; on the premise of not affecting the cooking effect, the waste heat is used to produce steam, hot water and cold water, and the heat recovery is effectively used, which not only improves energy utilization efficiency, solves the hot water demand for cooking or other occasions, but also Due to the reduction of the exhaust gas temperature, the working environment of the cooking place is improved, the fire hazard is eliminated, and the burden on the kitchen exhaust system is reduced. Moreover, the user's energy consumption is greatly reduced, energy saving and environmental protection, water saving and electricity saving can increase production efficiency, and the use effect is good. The refrigerant plays the most important role in the heat pump. The thermophysical properties of the refrigerant limit the performance of the heat pump. The refrigerant used in the refrigerant cycle is R245fa. This working fluid does not destroy the ozone layer and meets the requirements of environmental protection. It is non-toxic and non-flammable. , its thermal performance and thermal parameters are good, can be directly used in heat pump units, can effectively improve the quality of low-grade energy and reduce primary energy consumption. In addition, a low-GWP refrigerant is used in the water-vapour cycle-water is used in heat pumps. In terms of waste heat recovery, water is the representative of the fourth generation of natural refrigerants, with the advantages of 0ODP and GWP, non-toxic and non-flammable, good stability and durability . It will not cause pollution to the environment during use. While using water as the refrigerant, at the same time, the water absorbs and releases heat during the operation of the device to undergo different phase changes and temperatures to generate steam, hot water, and cold water, perfectly realizing the use of different phase states of water , It can be said to kill two birds with one stone. The hot water and cold water generated during the operation of the device can also be used in other aspects. The hot water can be used for the heat source of the radiator in winter, and the cold water can be used for water cooling of the air conditioner in summer. It greatly reduces the energy consumption of building air conditioning, cooling and heating. The kitchen waste heat utilization system is equipped with a phase change heat storage module, which saves space and achieves the effect of compact structure and concentrated heat utilization.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
在本发明的描述中,术语“内”、“外”、“纵向”、“横向”、“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, the orientation or positional relationship indicated by the terms "inner", "outer", "longitudinal", "transverse", "upper", "lower", "top", "bottom" etc. are based on the drawings The orientations or positional relationships shown are only for the convenience of describing the invention and do not require the invention to be constructed and operated in a specific orientation, and thus should not be construed as limitations on the invention.
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CN109626466A (en) * | 2019-01-23 | 2019-04-16 | 江苏科技大学 | A kind of high temperature sewage treatment and distilled water preparation system and its control method |
CN111878865A (en) * | 2020-07-21 | 2020-11-03 | 张衍 | A kind of kitchen integrated appliance and its control method |
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2021
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CN201599939U (en) * | 2010-01-25 | 2010-10-06 | 郭笑 | Heat pump water heater by utilizing exhaust waste heat in kitchen |
CN102840717A (en) * | 2011-06-25 | 2012-12-26 | 荣国华 | Heat energy recovery device |
WO2013135135A1 (en) * | 2012-03-12 | 2013-09-19 | Rong Guohua | Air conditioning system for use in restaurant |
CN107014015A (en) * | 2017-05-02 | 2017-08-04 | 浙江国祥股份有限公司 | Recovery type heat evaporating condensation type handpiece Water Chilling Units |
CN208458560U (en) * | 2018-06-22 | 2019-02-01 | 上海帝广机电工程技术有限公司 | Ironing fume waste heat recycles energy saver |
CN109626466A (en) * | 2019-01-23 | 2019-04-16 | 江苏科技大学 | A kind of high temperature sewage treatment and distilled water preparation system and its control method |
CN111878865A (en) * | 2020-07-21 | 2020-11-03 | 张衍 | A kind of kitchen integrated appliance and its control method |
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