CN113110626B - Rectangular transparent adjustable venturi - Google Patents
Rectangular transparent adjustable venturi Download PDFInfo
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- CN113110626B CN113110626B CN202110468136.5A CN202110468136A CN113110626B CN 113110626 B CN113110626 B CN 113110626B CN 202110468136 A CN202110468136 A CN 202110468136A CN 113110626 B CN113110626 B CN 113110626B
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- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
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Abstract
本申请涉及航空航天技术领域,尤其是涉及一种矩形透明可调文氏管。一种矩形透明可调文氏管,包括文氏管壳体、调节组件以及滑动件;滑动件设置于所述文氏管壳体内,且与文氏管壳体的侧壁之间形成有流道;对应流道的两端分别在文氏管壳体上开设有进口端和出口端;调节组件的一端与所述滑动件连接,调节组件能够驱动滑动件沿垂直于流道的轴线方向运动以改变流道的横截面面积。本申请的流道是由滑动件与所述文氏管壳体的侧壁之间形成的,当驱动滑动件沿垂直于所述流道的轴线方向运动时,可以实现大范围的流量调节。
The present application relates to the field of aerospace technology, in particular to a rectangular transparent adjustable venturi. A rectangular transparent adjustable venturi includes a venturi casing, an adjustment component and a sliding member; the sliding member is arranged in the venturi casing, and a flow is formed between the sliding member and the side wall of the venturi casing. The two ends of the corresponding flow channel are respectively provided with an inlet end and an outlet end on the venturi shell; one end of the adjustment assembly is connected to the sliding piece, and the adjustment assembly can drive the sliding piece to move along the axis perpendicular to the flow channel. to change the cross-sectional area of the runner. The flow channel of the present application is formed between the sliding piece and the side wall of the venturi casing. When the sliding piece is driven to move in a direction perpendicular to the axis of the flow channel, a wide range of flow regulation can be achieved.
Description
技术领域technical field
本申请涉及航空航天技术领域,尤其是涉及一种矩形透明可调文氏管。The present application relates to the field of aerospace technology, in particular to a rectangular transparent adjustable venturi.
背景技术Background technique
可调汽蚀文氏管在调节流量时,通过采用移动阀芯的方式,具体地,移动阀芯改变阀芯与喉部之间形成的环形面积,从而达到调节流量的目的;然而采用此种结构的方式,其难以做到大范围的流量调节且难以观察文氏管内部液体地流动情况。When the adjustable cavitation Venturi adjusts the flow, it adopts the method of moving the valve core, specifically, the moving valve core changes the annular area formed between the valve core and the throat, so as to achieve the purpose of adjusting the flow rate; however, using this kind of Due to the structure, it is difficult to adjust the flow in a wide range and to observe the flow of the liquid inside the venturi.
因此,亟需一种矩形透明可调气蚀文氏管,在一定程度以解决现有技术中存在的技术问题。Therefore, there is an urgent need for a rectangular transparent adjustable cavitation venturi to solve the technical problems existing in the prior art to a certain extent.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种矩形透明可调试文氏管,在一定程度上解决现有的文氏管其难以做到大范围的流量调节的技术问题。The purpose of the present application is to provide a rectangular, transparent and debuggable venturi, to a certain extent, to solve the technical problem that the existing venturi is difficult to achieve a wide range of flow regulation.
本申请提供一种矩形透明可调文氏管,包括文氏管壳体、调节组件以及滑动件;The present application provides a rectangular transparent adjustable venturi, including a venturi casing, an adjustment component and a sliding member;
所述滑动件设置于所述文氏管壳体内,且与所述文氏管壳体的侧壁之间形成有流道;对应所述流道的两端分别在所述文氏管壳体上开设有进口端和出口端;The sliding member is arranged in the venturi shell, and a flow channel is formed between the sliding member and the side wall of the venturi shell; the two ends corresponding to the flow channel are respectively located in the venturi shell. The upper opening is provided with an inlet end and an outlet end;
所述调节组件的一端与所述滑动件连接,所述调节组件能够驱动所述滑动件沿垂直于所述流道的轴线方向运动以改变所述流道的横截面面积。One end of the adjusting assembly is connected with the sliding member, and the adjusting assembly can drive the sliding member to move in a direction perpendicular to the axis of the flow channel to change the cross-sectional area of the flow channel.
在上述技术方案中,进一步地,还包括透视构件;所述透视构件设置于所述壳体上,且与所述流道对应设置。In the above technical solution, a see-through member is further included; the see-through member is arranged on the casing and is arranged corresponding to the flow channel.
在上述技术方案中,进一步地,所述透视构件包括观察窗以及防泄圈;In the above technical solution, further, the see-through member includes an observation window and an anti-leakage ring;
所述观察窗通过所述第一紧固螺栓固定于所述文氏管壳体上,且与所述流道对应设置;The observation window is fixed on the venturi casing by the first fastening bolt, and is arranged corresponding to the flow channel;
所述防泄圈设置于所述观察窗与所述文氏管壳体之间,用于将所述观察窗密封于所述文氏管壳体上。The leak-proof ring is arranged between the observation window and the venturi casing, and is used for sealing the observation window on the venturi casing.
在上述技术方案中,进一步地,还包括电动缸;所述电动缸包括伺服驱动电机、电机壳体和滚珠丝杠;In the above technical solution, further, an electric cylinder is also included; the electric cylinder includes a servo drive motor, a motor housing and a ball screw;
所述电机壳体内具有容纳空间,所述滚珠丝杠与所述伺服驱动电机的输出轴连接并置于所述容纳空间内;The motor housing has an accommodating space, and the ball screw is connected with the output shaft of the servo drive motor and placed in the accommodating space;
所述调节组件的固定部套设在所述滚珠丝杠上。The fixing part of the adjusting assembly is sleeved on the ball screw.
在上述技术方案中,进一步地,还包括控制单元;In the above technical solution, further, it also includes a control unit;
所述控制单元包括PLC控制器、伺服驱动电机编码器以及与所述PLC控制器电连接的伺服驱动电机控制器;The control unit includes a PLC controller, a servo drive motor encoder, and a servo drive motor controller electrically connected to the PLC controller;
所述伺服驱动电机控制器与所述伺服驱动电机电连接,所述伺服驱动电机编码器的接收端与所述伺服驱动电机电连接,且发射端与所述伺服驱动电机控制器电连接;The servo drive motor controller is electrically connected to the servo drive motor, the receiving end of the servo drive motor encoder is electrically connected to the servo drive motor, and the transmitter end is electrically connected to the servo drive motor controller;
所述PLC控制器能够向所述伺服驱动电机控制器发射预设指令信号,接收到所述预设指令信号的所述伺服驱动电机控制器用于控制所述伺服驱动电机运动,以使所述调节组件沿垂直于所述流道的轴线方向运动;The PLC controller can transmit a preset command signal to the servo drive motor controller, and the servo drive motor controller that receives the preset command signal is used to control the motion of the servo drive motor to make the adjustment The assembly moves in a direction perpendicular to the axis of the flow channel;
所述伺服驱动电机编码器用于记录所述伺服驱动电机的输出轴的运转速度和旋转方向,并能够将记录的运转速度数据和旋转方向数据反馈至所述伺服驱动电机控制器。The servo drive motor encoder is used to record the running speed and rotation direction of the output shaft of the servo drive motor, and can feed back the recorded running speed data and rotation direction data to the servo drive motor controller.
在上述技术方案中,进一步地,还包括复位组件;所述复位组件与所述PLC控制器电连接;In the above technical solution, further, a reset component is also included; the reset component is electrically connected to the PLC controller;
所述复位组件包括磁环和至少三个间隔排布于所述电机壳体上的磁性限位开关,且靠近所述文氏管壳体的磁性限位开关所在的位置为原点位置;The reset assembly includes a magnetic ring and at least three magnetic limit switches arranged on the motor housing at intervals, and the position of the magnetic limit switch close to the venturi housing is the origin position;
所述磁环设置于所述固定部上;the magnetic ring is arranged on the fixing part;
当所述固定部沿垂直于所述流道的轴线方向运动时,所述磁环会触发不同的所述磁性限位开关动作,所述PLC控制器能够接收所述磁性限位开关的动作信号,并根据所述动作信号向所述伺服驱动电机控制器发射预设指令信号,以使所述固定部复位至所示原点位置。When the fixed part moves in a direction perpendicular to the axis of the flow channel, the magnetic ring will trigger different actions of the magnetic limit switches, and the PLC controller can receive the action signals of the magnetic limit switches , and transmits a preset command signal to the servo drive motor controller according to the action signal, so as to reset the fixed part to the indicated origin position.
在上述技术方案中,进一步地,所述磁性限位开关设置有三个,三个所述磁性限位开关分别为上限位开关、警示限位开关以及下限位开关;In the above technical solution, further, three magnetic limit switches are provided, and the three magnetic limit switches are respectively an upper limit switch, a warning limit switch and a lower limit switch;
所述警示限位开关设置于所述上限位开关和所述下限位开关之间;所述下限位开关对应所述原点位置;The warning limit switch is arranged between the upper limit switch and the lower limit switch; the lower limit switch corresponds to the origin position;
所述伺服驱动电机控制器能够分别控制所述伺服驱动电机以第一速度和第一旋转方向运动以使所述磁环朝向所述上限位开关运动、所述伺服驱动电机以所述第一速度和第二旋转方向运动以使所述磁环朝向所述警示限位开关运动以及所述伺服驱动电机以第二速度和所述第二旋转方向运动以使所述磁环朝向所述下限位开关运动,当所述磁环运动至所述原点位置时,所述固定部复位。The servo drive motor controller can respectively control the servo drive motor to move at a first speed and a first rotational direction to move the magnetic ring toward the upper limit switch, the servo drive motor to move at the first speed and a second rotational direction to move the magnet ring toward the warning limit switch and the servo drive motor to move at a second speed and the second rotational direction to move the magnet ring toward the lower limit switch When the magnetic ring moves to the origin position, the fixing part is reset.
在上述技术方案中,进一步地,所述复位组件还包括设置于所述电动缸与所述文氏管壳体之间的限位块;In the above technical solution, further, the reset assembly further includes a limit block disposed between the electric cylinder and the venturi casing;
所述限位块的内部从靠近所述电动缸的端部到靠近所述文氏管壳体的端部依次开设有第一容纳部、第二容纳部以及第三容纳部,所述第三容纳部与所述流道连通;A first accommodating part, a second accommodating part and a third accommodating part are sequentially opened inside the limiting block from the end part close to the electric cylinder to the end part close to the venturi housing, and the third accommodating part the accommodating part communicates with the flow channel;
所述第一容纳部、所述第二容纳部以及所述第三容纳部呈阶梯状;the first accommodating part, the second accommodating part and the third accommodating part are stepped;
所述调节组件的调节部依次穿过第一容纳部、第二容纳部以及第三容纳部,并与滑动件连接。The adjusting part of the adjusting assembly passes through the first accommodating part, the second accommodating part and the third accommodating part in sequence, and is connected with the sliding element.
在上述技术方案中,进一步地,还包括入口管接构件;In the above technical solution, further, it also includes an inlet pipe connection member;
所述入口管接构件包括入口管接头、第一垫片以及第一防泄圈;The inlet pipe connection member includes an inlet pipe joint, a first gasket and a first leak-proof ring;
所述入口管接头对应所述进口端设置于所述文氏管壳体上;The inlet pipe joint is disposed on the venturi shell corresponding to the inlet end;
所述第一防泄圈设置于所述入口管接头与所述文氏管壳体的内侧壁之间;the first anti-leakage ring is arranged between the inlet pipe joint and the inner side wall of the venturi casing;
所述第一垫片设置于所述入口管接头与所述文氏管壳体的外侧壁之间。The first gasket is disposed between the inlet pipe joint and the outer side wall of the venturi housing.
在上述技术方案中,进一步地,还包括出口管接构件;In the above technical solution, further, it also includes an outlet pipe connection member;
所述出口管接构件包括出口管接头、第二垫片以及第二防泄圈;The outlet pipe connection member includes an outlet pipe joint, a second gasket and a second leak-proof ring;
所述出口管接件对应所述出口端设置于所述文氏管壳体上;The outlet pipe connector is disposed on the venturi casing corresponding to the outlet end;
所述第二防泄圈设置于所述出口管接头与所述文氏管壳体的内侧壁之间;所述第二垫片设置于所述出口管接头与所述文氏管壳体的外侧壁之间。The second leak-proof ring is arranged between the outlet pipe joint and the inner side wall of the venturi casing; the second gasket is arranged between the outlet pipe joint and the venturi casing. between the outer walls.
与现有技术相比,本申请的有益效果为:Compared with the prior art, the beneficial effects of the present application are:
本申请提供的一种矩形透明可调文氏管,包括文氏管壳体、调节组件以及滑动件;The application provides a rectangular transparent adjustable venturi, including a venturi casing, an adjustment component and a sliding member;
所述滑动件设置于所述文氏管壳体内,且与所述文氏管壳体的侧壁之间形成有流道;对应所述流道的两端分别在所述文氏管壳体上开设有进口端和出口端;The sliding member is arranged in the venturi shell, and a flow channel is formed between the sliding member and the side wall of the venturi shell; the two ends corresponding to the flow channel are respectively located in the venturi shell. The upper opening is provided with an inlet end and an outlet end;
所述调节组件的一端与所述滑动件连接,所述调节组件能够驱动所述滑动件沿垂直于所述流道的轴线方向运动以改变所述流道的横截面面积。One end of the adjusting assembly is connected with the sliding member, and the adjusting assembly can drive the sliding member to move in a direction perpendicular to the axis of the flow channel to change the cross-sectional area of the flow channel.
具体地,本申请的流道是由滑动件与所述文氏管壳体的侧壁之间形成的,当驱动滑动件沿垂直于所述流道的轴线方向运动时,可以实现大范围的流量调节。Specifically, the flow channel of the present application is formed between the sliding piece and the side wall of the venturi casing. When the sliding piece is driven to move in a direction perpendicular to the axis of the flow channel, a wide range of Flow regulation.
附图说明Description of drawings
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. The drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本申请提供的矩形透明可调文氏管在第一视角下的平面结构示意图;1 is a schematic plan view of a rectangular transparent adjustable venturi provided by the application at a first viewing angle;
图2为图1中的A结构放大图;Fig. 2 is the enlarged view of A structure in Fig. 1;
图3为本申请提供的矩形透明可调文氏管中的文氏管壳体的结构示意图;3 is a schematic structural diagram of a venturi casing in a rectangular transparent adjustable venturi provided by the application;
图4为本申请提供的矩形透明可调文氏管中去除文氏管壳体的结构示意图;4 is a schematic structural diagram of removing the venturi casing in the rectangular transparent adjustable venturi provided by the application;
图5为本申请提供的矩形透明可调文氏管在第二视角下的平面结构示意图。FIG. 5 is a schematic plan view of the rectangular transparent adjustable venturi provided by the present application in a second viewing angle.
附图标记:Reference number:
100-文氏管壳体;101-调节组件;102-滑动件;103-流道;104-收缩段;105-过渡段;106-扩张段;107-固定部;108-调节部;109-透视构件;110-观察窗;111-第一防泄圈;112-第一紧固螺栓;115-电机壳体;116-槽;117-滚珠丝杠;118-复位组件;119-上限位开关;120-警示限位开关;121-下限位开关;124-限位块;128-入口管接构件;129-入口管接头;130-第一垫片;131-第二防泄圈;132-出口管接构件;133-出口管接头;134-第二垫片;135-第三防泄圈;136-第四防泄圈;137-第五防泄圈;138-第二紧固螺栓;139-第三紧固螺栓;140-第四紧固螺栓;141-第六防泄圈;142-调节杆;143-连接块。100-venturi housing; 101-adjustment assembly; 102-slider; 103-flow channel; 104-contraction section; 105-transition section; 106-expansion section; 107-fixed part; 108-adjustment part; 109- 110-observation window; 111-first anti-leakage ring; 112-first fastening bolt; 115-motor housing; 116-slot; 117-ball screw; 118-reset assembly; 119-upper limit switch; 120-warning limit switch; 121-lower limit switch; 124-limit block; 128-inlet pipe connection member; 129-inlet pipe joint; 130-first gasket; 131-second leakproof ring; 132 - outlet pipe connection member; 133 - outlet pipe joint; 134 - second gasket; 135 - third leakage prevention ring; 136 - fourth leakage prevention ring; 137 - fifth leakage prevention ring; 138 - second fastening bolt ; 139 - the third tightening bolt; 140 - the fourth tightening bolt; 141 - the sixth anti-leakage ring; 142 - adjusting rod; 143 - connecting block.
具体实施方式Detailed ways
下面将结合附图对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。The technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments.
通常在此处附图中描述和显示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but is merely representative of selected embodiments of the application.
基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations on this application. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
下面参照图1至图5描述本申请提供的一种矩形透明可调文氏管。The following describes a rectangular transparent adjustable venturi provided by the present application with reference to FIGS. 1 to 5 .
本申请提供一种矩形透明可调文氏管,包括文氏管壳体100、调节组件101以及滑动件102;The present application provides a rectangular transparent adjustable venturi, including a
所述滑动件102设置于所述文氏管壳体100内,且与所述文氏管壳体100的侧壁之间形成有流道103;对应所述流道103的两端分别在所述文氏管壳体100上开设有进口端和出口端;The sliding
所述调节组件101的一端与所述滑动件102连接,所述调节组件101能够驱动所述滑动件102沿垂直于所述流道103的轴线方向运动以改变所述流道103的横截面面积。One end of the adjusting
具体地,本申请中由滑动件102与所述文氏管壳体100的侧壁之间形成的流道103是一种矩形结构,当驱动滑动件102沿垂直于所述流道103的轴线方向运动时,可以实现大范围的流量调节,甚至实现超大流量调节比,当滑动件102与文氏管壳体100的侧壁非常接近,微微贴合的情况下,可以实现很小的流量调控。Specifically, the
具体地,文氏管壳体100的内侧壁与滑动件配合,形成可调整的最小流通面积,控制流量。Specifically, the inner side wall of the
更具体地,所述流道103具有具有顺次连接的收缩段104、过渡段105以及扩张段106。More specifically, the
除此之外,现有的调汽蚀文氏管的驱动轴和流体出口方向在同一直线上,流体入口方向和流体出口方向常常成九十度,然而此种九十度的弯道结构,一旦压降很大时,过渡段105无法发生汽蚀,下游压力会对过渡段105产生影响,进而导致上游压力不稳定,流量控制出现一定的偏差;而本申请中进口端和出口端相对设置,即由进口端与出口端构成的流道103是一条直线型流道103,不存在弯折情况,不会造成太大地压降损失,上游压力比较稳定,提高了流量的控制精度。In addition, the drive shaft of the existing cavitation control venturi and the direction of the fluid outlet are on the same straight line, and the direction of the fluid inlet and the fluid outlet are often 90 degrees. However, this 90-degree curved structure, Once the pressure drop is large, cavitation cannot occur in the
在该实施例中,为了随时能够观察流道103内液体的流速,以及随时观察是否发生汽蚀现象,方便对文氏管内部流道103的流场进行分析,所述矩形透明可调文氏管还包括透视构件109;所述透视构件109设置于所述壳体上,且与所述流道103对应设置。In this embodiment, in order to be able to observe the flow rate of the liquid in the
其中,所述透视构件109包括观察窗110以及第一防泄圈111;所述观察窗110通过所述第一紧固螺栓112固定于所述文氏管壳体100上,且与所述流道103对应设置;所述第一防泄圈111设置于所述观察窗110与所述文氏管壳体100之间,用于将所述观察窗110密封于所述文氏管壳体100上。Wherein, the see-through
具体地,由于文氏管内部封闭,难以观察内部液体流动的现象;本申请提供了一种透明的文氏管适用于测试实验,实验过程中,汽蚀现象可通过摄录设备获取流场信息,可以用于机理研究。同样也可以通过机器视觉的方式,从图像处理方向,直接判断可调文氏管内部是否发生汽蚀,甚至可以通过目测判断文氏管内部是否发生汽蚀。Specifically, since the interior of the venturi is closed, it is difficult to observe the phenomenon of internal liquid flow; the present application provides a transparent venturi suitable for testing experiments. During the experiment, the flow field information of cavitation phenomenon can be obtained through video recording equipment , which can be used for mechanistic studies. In the same way, it is also possible to directly judge whether cavitation occurs inside the adjustable venturi from the direction of image processing by means of machine vision, and even visually judge whether cavitation occurs inside the venturi.
具体地,观察窗110由帕姆板加工而成,帕姆板集成了高强度,高韧性,高厚度,高透明度等优点;帕姆板材质的观察窗110能够承受流体内部流道103高达几兆帕,乃至十几兆帕的高压;除此之外,帕姆板材质的观察窗110不仅具有一定的厚度,而且还具有高透明度的优点,使得操作人员可以从外部清晰的观察文氏管内部的流体流动和汽蚀现象。Specifically, the
进一步地,所述观察窗110优选为圆形。Further, the
具体地,所述第一紧固螺栓112的个数设置有多个,优选设置有15个,进过反复试验可得,15个第一紧固螺栓112一方面能够承受流体压强给予观察窗110的压力,另一方面紧固了观察窗110和文氏管壳体100。Specifically, the number of the
具体地,所述第一防泄圈111与观察窗110、文氏管壳体100相配合,防止可调文氏管内部流体泄露,达到密封作用。Specifically, the first
在该实施例中,所述调节组件101包括调节杆142,所述调节杆142上靠近所述文氏管壳体100的一端形成有调节部108,靠近所述电动缸的一端形成有固定部107。In this embodiment, the adjusting
在该实施例中,还包括电动缸,优选为伺服电动缸,伺服电动缸与常规步进电机相比,伺服电动缸的作用是把旋转运动转化为直线运动。伺服电动缸是一种将伺服驱动电机与丝杠一体化的模块化产品,是将伺服驱动电机的旋转运动转换成直线运动,同时保留伺服驱动电机的最大优点:将精确转速,转数,扭矩控制转换成精确速度,位移,推力控制,最终可实现高精度的直线运动控制。在该实施例中,为了节省空间的需要,优选采用折返式的电动缸,其内增加了同步带轮的带传动。In this embodiment, an electric cylinder is also included, preferably a servo electric cylinder. Compared with a conventional stepping motor, the function of the servo electric cylinder is to convert rotary motion into linear motion. The servo electric cylinder is a modular product that integrates the servo drive motor and the lead screw. It converts the rotary motion of the servo drive motor into linear motion, while retaining the greatest advantages of the servo drive motor: the precise speed, number of revolutions, torque The control is converted into precise speed, displacement, thrust control, and finally high-precision linear motion control can be realized. In this embodiment, in order to save space, a foldable electric cylinder is preferably used, in which the belt drive of the synchronous pulley is added.
具体地,所述电动缸包括伺服驱动电机、电机壳体115和滚珠丝杠117;所述电机壳体115内具有容纳空间,所述滚珠丝杠117与所述伺服驱动电机的输出轴连接并置于所述容纳空间内;所述调节组件101的固定部107套设在所述滚珠丝杠117上。Specifically, the electric cylinder includes a servo drive motor, a
在实际的工作过程中,可以采用伺服控制系统以控制电动缸,进而实现对调节组件101的位置、状态以及方位的准确调节,其中伺服控制系统是一种现有技术,在这里简要阐述如下:伺服控制系统主要靠脉冲来定位,当伺服驱动电机接收到1个脉冲时,就会旋转1个脉冲对应的角度,从而实现滚珠丝杠117的位移;进一步地,伺服驱动电机接收到的脉冲以及伺服驱动电机反馈的脉冲之间形成能够实现闭环系统,从而精准控制伺服驱动电机的转动,进而实现调节组件101的准确调节;通常情况下调节组件101的重复定位精度可达0.002mm。同时伺服驱动电机也能实现快速响应,在丝杠导程为2mm,电机额定转速为3000转/分钟的情况下,调节速度可到100mm/s,特殊情况下的可以提高电机转速至6000转/分钟,调节速度最大可达200mm/s。In the actual working process, a servo control system can be used to control the electric cylinder, thereby realizing accurate adjustment of the position, state and orientation of the
在该实施例中,还包括控制单元;所述控制单元包括PLC控制器、伺服驱动电机编码器以及与所述PLC控制器电连接的伺服驱动电机控制器;所述伺服驱动电机控制器与所述伺服驱动电机电连接,所述伺服驱动电机编码器的接收端与所述伺服驱动电机电连接,且发射端与所述伺服驱动电机控制器电连接;所述PLC控制器能够向所述伺服驱动电机控制器发射预设指令信号,接收到所述预设指令信号的所述伺服驱动电机控制器用于控制所述伺服驱动电机运动,以使所述调节组件101沿垂直于所述流道103的轴线方向运动;所述伺服驱动电机编码器用于记录所述伺服驱动电机的输出轴的运转速度和旋转方向,并能够将记录的运转速度数据和旋转方向数据反馈至所述伺服驱动电机控制器。In this embodiment, it also includes a control unit; the control unit includes a PLC controller, a servo drive motor encoder, and a servo drive motor controller electrically connected to the PLC controller; the servo drive motor controller is connected to the The servo drive motor is electrically connected, the receiving end of the servo drive motor encoder is electrically connected with the servo drive motor, and the transmitter end is electrically connected with the servo drive motor controller; the PLC controller can send the servo drive motor to the servo drive. The drive motor controller transmits a preset command signal, and the servo drive motor controller that receives the preset command signal is used to control the motion of the servo drive motor, so that the
在该实施例中,还包括复位组件118;所述复位组件118与所述PLC控制器电连接;所述复位组件118包括磁环和至少三个间隔排布于所述电机壳体115上的磁性限位开关,且靠近所述文氏管壳体的磁性限位开关所在的位置为原点位置;所述磁环设置于所述固定部107上;In this embodiment, a
当所述固定部107沿垂直于所述流道103的轴线方向运动时,所述磁环会触发不同的所述磁性限位开关动作,所述PLC控制器能够接收所述磁性限位开关的动作信号,并根据所述动作信号向所述伺服驱动电机控制器发射预设指令信号,以使所述固定部107复位至所示原点位置。When the fixing
在该实施例中,所述磁性限位开关设置有三个,三个所述磁性限位开关分别为上限位开关119、警示限位开关120以及下限位开关121;In this embodiment, there are three magnetic limit switches, and the three magnetic limit switches are respectively an
所述警示限位开关120设置于所述上限位开关119和所述下限位开关121之间;所述下限位开关121对应所述原点位置;The
所述伺服驱动电机控制器能够分别控制所述伺服驱动电机以第一速度和第一旋转方向运动以使所述磁环朝向所述上限位开关119运动、所述伺服驱动电机以所述第一速度和第二旋转方向运动以使所述磁环朝向所述警示限位开关120运动以及所述伺服驱动电机以第二速度和所述第二旋转方向运动以使所述磁环朝向所述下限位开关121运动,当所述磁环运动至所述原点位置时,所述固定部107复位。The servo drive motor controller can respectively control the servo drive motor to move at a first speed and a first rotation direction to make the magnetic ring move towards the
具体地,在该实施例中通过三个磁性限位开关(上限位开关119、警示限位开关120以及下限位开关121)的相互配合达到限制位置,最主要的作用是为了让调文氏管执行完任务后,调节组件101能够精准的归零,从而建立基准,避免多次使用所带来的误差积累,方便多次使用。Specifically, in this embodiment, the limit position is reached through the cooperation of the three magnetic limit switches (the
为了保证文氏管控制的可重复性和原点回归的精确性,在电动缸上部的槽116内安装了上限位开关119、警示限位开关120和下限位开关121;磁性限位开关的原理是电控缸内的滚珠丝杠117与调节组件101的固定部107固连,而滚珠丝杠117上装有磁环,故磁环与固定部107同步移动,在磁环移动到磁性限位开关的附近时,此处磁场强度增强,磁性限位开关受到磁性作用闭合;当磁环远离磁性限位开关时,磁场强度降低,磁性限位开关断开。具体工作过程为:当本次任务执行结束或者收到原点回归指令后,调节组件101的固定部107开始以恒定速度快速向上限位开关119靠拢,磁环碰到上限位开关119后,调节组件101的固定部107停止并以恒定速度快速向反方向移动,直到磁环碰到警示限位开关120,警示限位开关120闭合,调节组件101的固定部107的移动速度变慢,以一种恒定的低速向下限位开关121靠拢,直到碰到下限位开关121,调节组件101的固定部107停止运动,此处为原点(下限位开关121所在的位置为原点位置)。由于每次回归原点都是以一种固定的低速向作为原点的下限位开关121靠近,所以能够提高精度。In order to ensure the repeatability of the venturi control and the accuracy of the origin return, the
每次回归原点都能够检测三个限位磁性开关是否正常工作,如果调节组件101的固定部107移动到对应位置时,PLC并未接收到磁性限位开关返回的信号,表示该传感器出现问题,调节组件101的固定部107停止运动,PLC控制板将报错。It can detect whether the three limit magnetic switches work normally each time when returning to the origin. If the
更具体地,三个磁性限位开关通过软件与硬件的配合,对于同样的流量调节过程,为进一步提高控制精度,可以提供不同的控制方案。在本申请中给出以下可实施的三种控制方案:More specifically, through the cooperation of software and hardware, the three magnetic limit switches can provide different control schemes for the same flow adjustment process in order to further improve the control accuracy. The following three control schemes that can be implemented are given in this application:
第一种控制方案,每次调节组件101的固定部107开始工作时,按照上述的运动方式,调节组件101的固定部107快速抵达上磁性限位开关,继而抵达警示限位开关120,然后再以恒定低速抵达下限位开关121,回归原点。In the first control scheme, every time the fixing
当收到调节流量指令时,PLC发送以一定频率发送对应脉冲,使得调节组件101的固定部107到达对应位置;当再次接受到调节流量指令时,也就是需要再次改变流量大小时,为了提高控制精度,这里将再次利用磁性限位开关,调节组件101的固定部107将再次以恒定快速抵达上限位开关119,继而抵达警示限位开关120,然后再以恒定低速抵达下限位开关121,回归原点,然后脉冲数清零。然后再通过PLC控制板发送一定脉冲数将调节组件101的固定部107移动到对应位置。When receiving the adjustment flow command, the PLC sends corresponding pulses at a certain frequency, so that the
综上,利用作为硬件的磁性限位开关来辅助回归原点,再次让调节组件101的固定部107抵达目标位置。To sum up, the magnetic limit switch as hardware is used to assist in returning to the origin, so that the fixing
第二种控制方案,开机后,如上述方式将调节组件101的固定部107移动到原点,当收到调节流量指令时,PLC发送以一定频率发送对应脉冲,使得调节组件101的固定部107到达对应位置;当再次接收到流量改变的指令时,通过PLC控制板的逻辑运算和四则运算,判断距离目前为止最近的磁性限位开关是哪一个,然后以恒定低速向该磁性限位开关靠近,当开关检测到调节组件101的固定部107时,调节组件101的固定部107停止,此时将PLC控制板内的脉冲数量改为该磁性限位开关对应的脉冲数量。之所以这样操作的原因是因为当调节组件101的固定部107在不同位置时,对应着不同脉冲数量,比如下限位开关121作为原点,其对应的脉冲数量就是0,提前将其余两个磁性限位开关所在位置进行标定,标定方法为,调节组件101的固定部107从原点出发,以恒定低速向警示限位开关120靠近,当警示限位开关120靠近闭合时,调节组件101的固定部107停止运动,记录此时的脉冲数量,这个脉冲数量便与警示限位开关120的实际位置对应;同理将上限位开关119进行标定,并将其所在位置与一定的脉冲数量对应。In the second control scheme, after the power is turned on, the
第三种控制方案,开机后,按上述方式回归原点。当收到调节流量指令时,PLC发送一定频率发送对应脉冲,使得调节组件101的固定部107到达对应位置。当再次接受到调节流量指令时,也就是需要再次改变流量大小时,调节组件101的固定部107将快速向原点靠近,在快接近原点时,将以恒定低速抵达下限位开关121,继而下限位开关121闭合,脉冲数清零,PLC控制板再发送对应脉冲数,调节组件101的固定部107移动到对应位置。The third control scheme is to return to the origin according to the above method after starting up. When receiving the regulation flow command, the PLC sends corresponding pulses at a certain frequency, so that the
第三种方案能够实施的前提是采用绝对定位的方式记录脉冲数,即不同位置对应不同脉冲数,当调节组件101的固定部107往原点快速靠近时,PLC控制板记录的脉冲数会快速减小。当脉冲数低于一定数值时,PLC控制板可以判断出此时的调节组件101的固定部107已经很接近下限位开关121,于是改变输出的脉冲频率,调节组件101的固定部107将以恒定低速抵达原点,从而提高了控制精度。The premise that the third solution can be implemented is to use absolute positioning to record the number of pulses, that is, different positions correspond to different numbers of pulses. When the
综上,为了能够提高控制精度和减小响应时间,即提高调节组件101的固定部107的位移精度和速度,这里不再采用常规的步进电机的形式,而是采用电动缸来驱动调节组件101的固定部107,电动缸是由高精度的伺服驱动电机与高精度的滚珠丝杆结合的直线运动机构,借用电动缸的高精度位移控制和快速响应,从而达到流量的精确控制。To sum up, in order to improve the control accuracy and reduce the response time, that is, to improve the displacement accuracy and speed of the fixed
在实际的工作过程中,PLC控制器向所述伺服驱动电机控制器发射预设指令信号,这里面的预设指令信号是指脉冲指令,伺服驱动电机控制器接收到脉冲指令后驱动伺服驱动电机按照相应的速度和方向旋转,伺服驱动电机的旋转运动通过传动机构和滚珠丝杠117转化为调节机构的直线运动。具体步骤如下:In the actual working process, the PLC controller transmits a preset command signal to the servo drive motor controller, where the preset command signal refers to a pulse command, and the servo drive motor controller drives the servo drive motor after receiving the pulse command. Rotating according to the corresponding speed and direction, the rotary motion of the servo drive motor is converted into the linear motion of the adjusting mechanism through the transmission mechanism and the
步骤100:通过PLC控制器内部的逻辑运算和四则运算,计算出当需调节一定的液体流量时,PLC控制器需要发射的脉冲数量,例如当需要将增加一定的液体流量时,也就是需要增大临界流道103的截面面积,通过文氏管的相关计算公式,可以计算出调节部108的移动距离,再通过传动机构的传动比,滚珠丝杠117的螺距等算出伺服驱动电机需要转动的角度或圈数;然后将转动的角度换算成对应的伺服驱动电机驱动器需要发出的脉冲数量,最后通过电子齿轮比的换算将伺服驱动电机驱动器的脉冲数量转换为PLC控制器需要发射的脉冲数量。Step 100: Calculate the number of pulses that the PLC controller needs to transmit when a certain liquid flow rate needs to be adjusted, for example, when a certain liquid flow rate needs to be increased, that is, when a certain liquid flow rate needs to be increased. The cross-sectional area of the large
步骤200:PLC控制器发送预设数量的脉冲,调节部108移动,从而调节临界流道103的截面面积进而调节液体流动的流量;伺服驱动电机控制器接收到了PLC控制器的脉冲频率和脉冲数量之后,伺服驱动电机驱动器以对应的脉冲频率发送一定的脉冲数量,伺服驱动电机接收脉冲频率和脉冲数量(其中,脉冲频率对应伺服驱动电机的旋转速度,脉冲数量对应伺服驱动电机旋转的角度),伺服驱动电机将以与脉冲频率对应的速度旋转相应的角度,此时,伺服驱动电机的转动将被伺服驱动电机编码器记录,同时编码器会将记录到的脉冲反馈给伺服驱动电机驱动器;这样,伺服驱动电机驱动器与伺服驱动电机编码器的脉冲呼应,由于伺服驱动电机编码器的脉冲是与伺服驱动电机旋转角度的脉冲匹配的,也就等同于伺服驱动电机驱动器与伺服驱动电机之间形成了闭环控制。Step 200: The PLC controller sends a preset number of pulses, and the adjusting
综上,形成的伺服驱动系统为闭环控制系统,伺服驱动电机驱动器可以直接对伺服驱动电机的编码器反馈信号进行采样,内部构成了位置环和速度环,能够克服现有的采用开环步进电机出现丢失脉冲的现象,本申请使得控制性能更加稳定可靠。In summary, the formed servo drive system is a closed-loop control system. The servo drive motor driver can directly sample the encoder feedback signal of the servo drive motor, and a position loop and a speed loop are formed inside, which can overcome the existing open-loop stepping. The motor has the phenomenon of missing pulses, and the present application makes the control performance more stable and reliable.
在该实施例中,所述复位组件118还包括设置于所述电动缸与所述文氏管壳体之间的限位块124;In this embodiment, the
所述限位块124的内部从靠近所述电动缸的端部到靠近所述文氏管壳体的端部依次开设有第一容纳部、第二容纳部以及第三容纳部,所述第三容纳部与所述流道103连通;所述第一容纳部、所述第二容纳部以及所述第三容纳部呈阶梯状;所述调节组件101的调节部108依次穿过第一容纳部、第二容纳部以及第三容纳部,并与滑动件102连接。A first accommodating portion, a second accommodating portion and a third accommodating portion are sequentially opened inside the limiting
具体地,所述限位块124的一端通过第三紧固螺栓139固定在电机壳体115上,且所述限位块124的另一端采用第二紧固螺栓138与连接块143连接,所述连接块143的一端采用第四紧固螺栓140与文氏管壳体100连接,且所述连接块143与文氏管壳体100之间设置有第六防泄圈141,所述连接块143的内侧壁在与限位块124的连接处设置有第四防泄圈136,所述限位块124与所述调节部108的连接处设置有第五防泄圈137,在该实施例中,利用第四防泄圈136、第五防泄圈137以及第六防泄圈141从而使得所述调节组件101与文氏管壳体100以及电动缸之间处于密封的状态,防止液体流动。Specifically, one end of the
在该实施例中,还包括入口管接构件128;所述入口管接构件128包括入口管接头129、第一垫片130以及第二防泄圈131;In this embodiment, an inlet
所述入口管接头129对应所述进口端设置于所述文氏管壳体100上并与所述文氏管壳体100相适配,入口管接头129作为一个通用接口,与外部管道相连接,作为文氏管壳体100的入口。The inlet pipe joint 129 is disposed on the
所述第二防泄圈131设置于所述入口管接头129与所述文氏管壳体100的内侧壁之间,防止文氏管壳体100内部流体泄露,达到密封作用。The second
所述第一垫片130设置于所述入口管接头129与所述文氏管壳体100的外侧壁之间,第一垫片130作用是增大紧固力,防止入口管接头129松动。The
在该实施例中,还包括出口管接构件132;所述出口管接构件132包括出口管接头133、第二垫片134以及第二防泄圈131;In this embodiment, an outlet
所述出口管接件对应所述出口端设置于所述文氏管壳体100上,出口管接构件132的作用是作为一个通用接口,与外部管道相连接,作为文氏管壳体100的出口。The outlet pipe fitting is disposed on the
所述第三防泄圈135设置于所述出口管接头133与所述文氏管壳体100的内侧壁之间;第三防泄圈135防止文氏管壳体100内部流体泄露,达到密封作用。The third
所述第二垫片134设置于所述出口管接头133与所述文氏管壳体100的外侧壁之间;第二垫片134作用是增大紧固力,防止出口管接头133松动。The
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application. scope.
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