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CN113092145B - A lunar surface working medium emission equivalent test device and method - Google Patents

A lunar surface working medium emission equivalent test device and method Download PDF

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CN113092145B
CN113092145B CN202110214370.5A CN202110214370A CN113092145B CN 113092145 B CN113092145 B CN 113092145B CN 202110214370 A CN202110214370 A CN 202110214370A CN 113092145 B CN113092145 B CN 113092145B
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working medium
discharge
equivalent
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working
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CN113092145A (en
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徐侃
宁献文
张高
蒋凡
王玉莹
张栋
薛淑艳
苏若曦
周晓伶
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Beijing Institute of Spacecraft System Engineering
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones
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    • B64AIRCRAFT; AVIATION; COSMONAUTICS
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Abstract

The invention discloses a lunar surface working medium emission equivalent test device and method, and the equivalent test method comprises the following steps: dividing a working medium discharge process into an internal pressure driving discharge stage, a gravity driving discharge stage and an evaporation driving discharge stage according to the physical characteristics of the working medium and the internal and external environments for discharging the working medium; determining main influence factors of each discharge stage, and establishing an analysis model between the working medium discharge influence factors and the working medium discharge rate; constructing an equivalent test device for simulating working medium discharge in a lunar environment based on an analysis model; and (3) simulating an actual on-orbit state, a thermal boundary and a working medium discharge initial state by using an equivalent test device. The method can realize equivalent working medium discharge simulation under the gravity environment of 1g/6 of the lunar surface under the gravity environment of 1g on the ground through equivalent simulation of an equivalent test device.

Description

一种月面工质排放等效试验装置及方法A lunar surface working medium emission equivalent test device and method

技术领域technical field

本发明涉及月球探测器工质排放技术领域,具体涉及一种月面工质排放等效试验装置及方法。The invention relates to the technical field of lunar probe working medium discharge, in particular to a lunar surface working medium discharge equivalent test device and method.

背景技术Background technique

目前,由于运载能力的限制,深空探测器在重量资源方面特别紧张,月球探测器上热控用流体回路在寿命结束后,要排放掉管路中的工质,减少月面上升器的重量,为探测器系统节省资源需求。At present, due to the limitation of carrying capacity, deep space probes are particularly limited in terms of weight resources. After the end of life of the thermal control fluid circuit on the lunar probe, the working fluid in the pipeline must be discharged to reduce the weight of the lunar surface ascender. , saving resource requirements for the detector system.

月面工质排放过程是一个复杂的多相流、连续流、不连续流的混合过程,伴随工质闪蒸、相变吸热等过程,很难通过计算方式准确获得其排放程度,对工质排放的设计带来困难。地面关于工质排放的系统主要涉及制冷系统用工质排放装置,无不连续流的过程,只需保证排放过程无工质凝固或凝华现象,避免排放过程中产生堵塞,提高排放效率,属于制冷技术与设备领域。与地面工质排放相比,区别是月面为真空环境,月面重力为地面的六分之一。其中,月面真空环境使工质排放变得非常复杂,涉及到稀薄气体流动,基于目前的计算流体动力学理论,对于Kn(努森数)大于0.01的非连续流的计算非常困难或计算不准确,特别是针对复杂的探测器管路系统,更是无法用数值模拟来获取工质排放过程。The lunar surface working fluid emission process is a complex mixing process of multiphase flow, continuous flow, and discontinuous flow. It is difficult to accurately obtain the emission degree through calculation methods with the flashing of the working medium and the endothermic process of phase change. The design of mass emissions brings difficulties. The ground system for working fluid discharge mainly involves working fluid discharge devices for refrigeration systems. There is no discontinuous flow process. It is only necessary to ensure that there is no solidification or desublimation of the working fluid during the discharge process, to avoid blockage during the discharge process and improve the discharge efficiency. It belongs to refrigeration. Technology and equipment field. Compared with the discharge of working fluid on the ground, the difference is that the lunar surface is a vacuum environment, and the gravity of the lunar surface is one-sixth of that of the ground. Among them, the vacuum environment on the lunar surface makes the discharge of working fluid very complicated, involving the flow of rarefied gas. Based on the current computational fluid dynamics theory, it is very difficult or difficult to calculate the discontinuous flow with Kn (Knudsen number) greater than 0.01. Accurate, especially for the complex detector pipeline system, it is impossible to obtain the working fluid discharge process by numerical simulation.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明提供了一种月面工质排放等效试验装置及方法,该方法根据月表1g/6重力环境下的等效流阻在地面建立等效试验装置,能够通过等效试验装置的等效模拟,实现地面1g重力环境下对月表1g/6重力环境下等效的工质排放模拟,以获得月面状态下工质排放时间和工质排放残余量的数据。In view of this, the present invention provides a lunar surface working medium discharge equivalent test device and method, the method establishes an equivalent test device on the ground according to the equivalent flow resistance of the lunar surface 1g/6 gravity environment, and can pass the equivalent test device. The equivalent simulation of the test device realizes the equivalent working fluid discharge simulation under the 1g/6 gravity environment of the lunar surface under the ground 1g gravity environment, and obtains the data of the working fluid discharge time and the working fluid discharge residual amount under the lunar surface state.

本发明采用以下具体技术方案:The present invention adopts following concrete technical scheme:

本发明提供了一种月面工质排放等效试验方法,包括以下步骤:The invention provides a lunar surface working medium discharge equivalent test method, comprising the following steps:

根据工质的物理特性和工质排放的内外部环境,将工质排放过程按照驱动压力划分为内压驱动排放阶段、重力驱动排放阶段以及蒸发驱动排放阶段;According to the physical properties of the working fluid and the internal and external environment of the working fluid, the working fluid discharge process is divided into the internal pressure driven discharge stage, the gravity driven discharge stage and the evaporative driven discharge stage according to the driving pressure;

确定各排放阶段的主要影响因素,建立工质排放影响因素与工质排放速率之间的分析模型;Determine the main influencing factors of each discharge stage, and establish an analytical model between the influencing factors of working fluid emissions and the working fluid discharge rate;

基于分析模型,构建模拟月面环境下工质排放的等效试验装置;Based on the analytical model, an equivalent test device for simulating working fluid emissions in the lunar environment was constructed;

采用等效试验装置模拟实际在轨状态、热边界和工质排放初始状态。An equivalent test device is used to simulate the actual on-orbit state, thermal boundary and initial state of working fluid discharge.

更进一步地,在确定各排放阶段的主要影响因素时,主要影响因素包括影响排放驱动力的因素和影响排放阻力的因素,其中:Further, when determining the main influencing factors of each emission stage, the main influencing factors include the factors affecting the driving force of emission and the factors affecting the emission resistance, among which:

内压驱动排放阶段的主要影响因素为回路内压;The main influencing factor of the internal pressure-driven discharge stage is the internal pressure of the circuit;

重力驱动排放阶段的主要影响因素为重力;The main influencing factor in the gravity-driven emission phase is gravity;

蒸发驱动排放阶段的主要影响因素为工质饱和蒸汽压。The main influencing factor in the evaporation-driven emission stage is the saturated vapor pressure of the working medium.

更进一步地,在建立工质排放影响因素与工质排放速率之间的分析模型中,在远离排放口的连续流区域,三个排放阶段的流动模型均遵循以下流量和流阻关系公式:Furthermore, in the establishment of the analytical model between the factors affecting the discharge of the working fluid and the discharge rate of the working fluid, in the continuous flow region far from the discharge port, the flow models of the three discharge stages all follow the following formulas for the relationship between flow rate and flow resistance:

ΔP=(ξ12·l/d)·ρu2/2;ΔP=(ξ 12 ·l/d)·ρu 2 /2;

其中,ΔP为等效流阻,ξ1为局部阻力系数,ξ2为沿程阻力系数,ρ为工质密度,u为工质流速,l为沿流动方向的导管长度,d为导管的内径。Among them, ΔP is the equivalent flow resistance, ξ 1 is the local resistance coefficient, ξ 2 is the resistance coefficient along the path, ρ is the working medium density, u is the working medium flow rate, l is the length of the conduit along the flow direction, and d is the inner diameter of the conduit .

更进一步地,基于分析模型,构建模拟月面环境下工质排放的等效试验装置,具体包括:Further, based on the analysis model, an equivalent test device for simulating working fluid emissions in the lunar surface environment is constructed, including:

对月面流体回路系统中的各部件进行简化,根据各部件所含工质量和安装位置等效为相应长度的导管,并将导管连接为流体回路,流体回路相对工质排放口的高度为月面流体回路系统中实际高度的1/6;Simplify each component in the lunar fluid circuit system, equivalent to a conduit of corresponding length according to the quality and installation position of each component, and connect the conduit as a fluid circuit. The height of the fluid circuit relative to the working medium discharge port is 1/6 of the actual height in the surface fluid circuit system;

在流体回路的一端安装有加注口手阀、另一端安装有排放口手阀和工质排放阀,并在流体回路中安装有用于调节流阻的流阻模拟阀和压力传感器,使等效试验装置的流阻与实际流阻相同;A filling port hand valve is installed at one end of the fluid circuit, a discharge port hand valve and a working medium discharge valve are installed at the other end, and a flow resistance simulation valve and a pressure sensor for adjusting the flow resistance are installed in the fluid circuit, so that the equivalent The flow resistance of the test device is the same as the actual flow resistance;

工质排放阀的出口为工质排放口,连接用于模拟月面真空环境的真空罐;The outlet of the working medium discharge valve is the working medium discharge port, which is connected to the vacuum tank used to simulate the vacuum environment on the lunar surface;

在流体回路中安装有提供回路内压的弹性组件和实现导管沿程温度分布的控温装置,控温装置用于模拟工质的热边界。In the fluid circuit, an elastic component for providing the inner pressure of the circuit and a temperature control device for realizing the temperature distribution along the pipeline are installed, and the temperature control device is used to simulate the thermal boundary of the working medium.

更进一步地,在流体回路的布局中,导管的倾斜角度β采用以下公式计算:Further, in the layout of the fluid circuit, the inclination angle β of the conduit is calculated by the following formula:

β=arcsin(1/6·sinθ);β=arcsin(1/6·sinθ);

其中,β为等效试验装置中的倾斜角,θ为月面流体回路系统实际状态的倾斜角。Among them, β is the inclination angle in the equivalent test device, and θ is the inclination angle of the actual state of the lunar fluid circuit system.

更进一步地,等效试验装置中导管的管径与在轨状态的管径相等。Further, the diameter of the conduit in the equivalent test device is equal to the diameter of the tube in the rail state.

更进一步地,工质为液态氟碳工质。Further, the working medium is a liquid fluorocarbon working medium.

同时,本发明还提供了一种月面工质排放等效试验装置,包括导管、阀门、工质、流阻模拟阀、压力传感器以及真空罐;At the same time, the present invention also provides a lunar surface working medium discharge equivalent test device, including a conduit, a valve, a working medium, a flow resistance simulation valve, a pressure sensor and a vacuum tank;

所述导管连接形成流体回路;the conduits are connected to form a fluid circuit;

所述工质填充于所述流体回路内;The working medium is filled in the fluid circuit;

所述阀门安装于所述流体回路的入口和出口;the valve is installed at the inlet and outlet of the fluid circuit;

所述流阻模拟阀和所述压力传感器安装于所述流体回路中,所述流阻模拟阀用于调节所述流体回路的流阻与在轨状态的月面流体回路系统的流阻相等;The flow resistance simulation valve and the pressure sensor are installed in the fluid circuit, and the flow resistance simulation valve is used to adjust the flow resistance of the fluid circuit to be equal to the flow resistance of the lunar fluid circuit system in the orbit state;

所述流体回路的出口形成工质排放口,并与所述真空罐连通。The outlet of the fluid circuit forms a working medium discharge port and communicates with the vacuum tank.

更进一步地,所述阀门包括安装于所述流体回路的入口的加注口手阀、安装于所述流体回路的出口的排放口手阀和工质排放阀。Further, the valve includes a filling port hand valve installed at the inlet of the fluid circuit, a discharge port hand valve and a working fluid discharge valve installed at the outlet of the fluid circuit.

更进一步地,所述真空罐设置有与所述工质排放口相连的工质流入口,并在所述工质流入口内侧安装有真空规;Further, the vacuum tank is provided with a working medium flow inlet connected with the working medium discharge port, and a vacuum gauge is installed inside the working medium flow inlet;

在所述流体回路的底部设置有试验支架。A test stand is provided at the bottom of the fluid circuit.

有益效果:Beneficial effects:

本发明的月面工质排放等效试验方法,在月面工质排放分析模型和探测器实际结构布局的基础上,根据月面1g/6重力环境下的流阻建立等效试验装置,并用等效试验装置对工质热边界进行模拟,实现了地面条件下的试验验证,保证了试验验证的有效性,能够获得排放时间与工质排放量的数据,为我国地外天体月面起飞提供了时序依据。The equivalent test method of the lunar surface working medium emission of the present invention is based on the analysis model of the lunar surface working medium emission and the actual structure layout of the detector, and an equivalent test device is established according to the flow resistance under the 1g/6 gravity environment of the lunar surface, and is used The equivalent test device simulates the thermal boundary of the working medium, realizes the test verification under ground conditions, and ensures the validity of the test verification. timing basis.

附图说明Description of drawings

图1为本发明的月面工质排放等效试验方法的流程图;Fig. 1 is the flow chart of the lunar surface working medium discharge equivalent test method of the present invention;

图2为本发明的月面工质排放等效试验装置中流体回路的原理结构示意图;Fig. 2 is the principle structure schematic diagram of the fluid circuit in the lunar surface working medium discharge equivalent test device of the present invention;

图3为本发明的月面工质排放等效试验装置的结构示意图;Fig. 3 is the structural schematic diagram of the equivalent test device of the lunar surface working medium emission of the present invention;

图4为地面工质排放试验过程与在轨月球表面工质排放过程的压力变化曲线图。Fig. 4 is a graph showing the pressure change during the ground working fluid discharge test process and the orbiting lunar surface working fluid discharge process.

其中,1-导管,2-流阻模拟阀,3-真空罐,4-入口,5-出口,6-工质排放口,7-加注口手阀,8-排放口手阀,9-工质排放阀,10-真空规,11-试验支架,12-加注截止阀Among them, 1-conduit, 2-flow resistance simulation valve, 3-vacuum tank, 4-inlet, 5-outlet, 6-working medium discharge port, 7-filling port hand valve, 8-discharge port hand valve, 9- Working fluid discharge valve, 10-vacuum gauge, 11-test bracket, 12-filling stop valve

具体实施方式Detailed ways

下面结合附图并举实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

实施例一Example 1

本发明实施例提供了一种月面工质排放等效试验方法,如图1所示,包括以下步骤:The embodiment of the present invention provides a lunar surface working medium emission equivalent test method, as shown in FIG. 1 , including the following steps:

步骤S100,根据工质的物理特性和工质排放的内外部环境,将工质排放过程按照驱动压力划分为内压驱动排放阶段、重力驱动排放阶段以及蒸发驱动排放阶段;工质可以为液态氟碳工质;在月面1g/6重力真空环境下工质排放涉及到液体闪蒸与气液两相临界流动等复杂过程;工质排放口6的外部环境为月表1g/6重力环境,月表为真空;工质排放口6内为纯液态的氟碳工质,内充压为P0,工质充满整个连通的回路系统,除了补偿器为波纹弹性部件外,其它设备及导管1均为刚性部件;Step S100, according to the physical properties of the working medium and the internal and external environment of the working medium, the working medium discharge process is divided into an internal pressure driven discharge stage, a gravity driven discharge stage and an evaporation driven discharge stage according to the driving pressure; the working medium may be liquid fluorine Carbon working medium; in the lunar surface 1g/6 gravity vacuum environment, the discharge of working medium involves complex processes such as liquid flash evaporation and gas-liquid two-phase critical flow; the external environment of working medium discharge port 6 is the lunar surface 1g/6 gravity environment, The moon surface is a vacuum; the working medium discharge port 6 is a pure liquid fluorocarbon working medium, and the internal charging pressure is P0. The working medium fills the entire connected loop system. Except for the compensator, which is a corrugated elastic part, other equipment and conduit 1 are is a rigid part;

步骤S200,确定各排放阶段的主要影响因素,建立工质排放影响因素与工质排放速率之间的分析模型;在远离排放口的连续流区域,三个排放阶段的流动模型均遵循以下流量和流阻关系公式:Step S200, determine the main influencing factors of each discharge stage, and establish an analytical model between the working fluid discharge influencing factors and the working fluid discharge rate; in the continuous flow region far from the discharge port, the flow models of the three discharge stages follow the following flow rates and Flow resistance relationship formula:

ΔP=(ξ12·l/d)·ρu2/2;ΔP=(ξ 12 ·l/d)·ρu 2 /2;

其中,ΔP为等效流阻,ξ1为局部阻力系数,ξ2为沿程阻力系数,ρ为工质密度,u为工质流速,l为沿流动方向的导管1长度,d为导管1的内径。Among them, ΔP is the equivalent flow resistance, ξ 1 is the local resistance coefficient, ξ 2 is the resistance coefficient along the path, ρ is the working medium density, u is the working medium flow rate, l is the length of the conduit 1 along the flow direction, and d is the conduit 1 the inner diameter.

针对每个排放阶段的工质排放因素进行分析,影响工质排放的主要因素包括:(1)回路内压,流体回路排放口外是月表真空环境,工质排放的驱动力为回路内外压差,即回路内压,根据等效流阻公式可知:压差与密度和流速的平方之积成正比,回路内压越大,则排放速率越快,排放初始时刻,回路内压取决于回路静压力,当补偿器波纹管压并之后,不能再提供压力,则回路内压取决于回路高度差和工质的饱和蒸汽压;(2)高度差,由于月面重力加速度为1g/6,顺重力的高度差,优先排空,同时逆重力的高度差,阻碍工质流动,成为工质排放的阻力,地面等效模拟时的高度差取月面高度的1/6;(3)温度,工质温度是工质饱和蒸汽压的变量,工质温度越高,饱和蒸汽压越高,则驱动力越大,工质温度是蒸发排放阶段影响排放速率的关键因素,通过控温装置模拟实际温度边界;(4)流阻,单相回路系统本身的阻力特性越大,在相同驱动压力下,排放速率越慢,单相回路系统流阻是回路管路和部件的固有特性,跟管路空间构型及管路特征尺度相关,不随排放过程而改变,试验装置通过流阻调节标定来实现流阻的等效模拟;(5)姿态,工质排放时的姿态直接影响排放的高度差,月面倾斜角θ在地面模拟时的等效倾斜角度β为arcsin(1/6·sinθ);(6)工质排放量,工质排放环境决定了排放速率,故而工质排放量与排放时间正相关,对于回路系统来说,工质排放量主要由回路导管1的管长和管径决定;According to the analysis of the working fluid emission factors in each discharge stage, the main factors affecting the working fluid discharge include: (1) The internal pressure of the circuit, outside the discharge port of the fluid circuit is the lunar surface vacuum environment, and the driving force of the working fluid discharge is the pressure difference inside and outside the circuit , that is, the internal pressure of the loop. According to the equivalent flow resistance formula, it can be known that the pressure difference is proportional to the product of the square of the density and the flow velocity. The greater the internal pressure of the loop, the faster the discharge rate. Pressure, when the bellows of the compensator is compressed, the pressure can no longer be provided, then the internal pressure of the loop depends on the loop height difference and the saturated vapor pressure of the working medium; (2) The height difference, since the lunar surface gravitational acceleration is 1g/6, the The height difference of gravity gives priority to emptying, and at the same time, the height difference against gravity hinders the flow of working medium and becomes the resistance of working medium discharge. The height difference in the ground equivalent simulation is taken as 1/6 of the height of the moon; (3) Temperature, The temperature of the working fluid is a variable of the saturated vapor pressure of the working fluid. The higher the temperature of the working fluid and the higher the saturated vapor pressure, the greater the driving force. The temperature of the working fluid is a key factor affecting the discharge rate in the evaporative emission stage. Temperature boundary; (4) Flow resistance, the greater the resistance characteristic of the single-phase circuit system itself, the slower the discharge rate under the same driving pressure. The flow resistance of the single-phase circuit system is the inherent characteristic of the circuit pipeline and components, which is closely related to the pipeline. The spatial configuration and pipeline feature scale are related and do not change with the discharge process. The test device realizes the equivalent simulation of the flow resistance by adjusting and calibrating the flow resistance; (5) Attitude, the attitude of the working fluid directly affects the height difference of the discharge, The equivalent inclination angle β of the lunar inclination angle θ in the ground simulation is arcsin (1/6·sinθ); (6) The discharge amount of working medium, the discharge environment of working medium determines the discharge rate, so the discharge amount of working medium and the discharge time Positive correlation, for the loop system, the working medium discharge is mainly determined by the pipe length and pipe diameter of the loop conduit 1;

内压驱动排放阶段的主要影响因素是内压力、补偿器与排放口的距离;重力驱动排放阶段的主要影响因素是高度差、重力加速度、排放口及沿程逆重力高度差、姿态等因素;蒸发驱动排放阶段的主要影响因素是饱和蒸汽压,表观因素即工质温度。其中,重力驱动排放阶段与温度也直接相关。The main influencing factors of the internal pressure-driven discharge stage are the internal pressure, the distance between the compensator and the discharge port; the main influencing factors of the gravity-driven discharge stage are the height difference, the acceleration of gravity, the discharge port and the height difference against gravity along the route, attitude and other factors; The main influencing factor in the evaporation-driven emission stage is the saturated vapor pressure, and the apparent factor is the working fluid temperature. Among them, the gravity-driven discharge phase is also directly related to temperature.

在确定各排放阶段的主要影响因素时,主要影响因素包括影响排放驱动力的因素和影响排放阻力的因素,其中:内压驱动排放阶段的主要影响因素为回路内压;重力驱动排放阶段的主要影响因素为重力;蒸发驱动排放阶段的主要影响因素为工质饱和蒸汽压;When determining the main influencing factors of each discharge stage, the main influencing factors include the factors affecting the discharge driving force and the factors affecting the discharge resistance, among which: the main influencing factor of the internal pressure-driven discharge stage is the internal pressure of the circuit; The influencing factor is gravity; the main influencing factor in the evaporation-driven discharge stage is the saturated vapor pressure of the working medium;

步骤S300,基于分析模型,构建模拟月面环境下工质排放的等效试验装置;根据上述流量和流阻的关系公式可知,通过流阻调节实现ξ1调节和管路布局实现沿程阻力系数ξ2的等效;内压驱动力可通过补偿器等膜弹性组件实现相同内压和挤出量的模拟;重力驱动排放阶段由重力和工质饱和蒸汽压共同决定排空位置和排放速率,由于月面重力加速度仅为地面的1/6,因此在竖直方向管路布局的高度差为月面的1/6,工质的温度与整器热分析的值一致,在排放过程中,工质蒸发会使温度降低,要维持温度边界,需设置模拟加热器等控温装置;蒸发驱动排放阶段的主要因素是温度决定的饱和蒸汽压,与重力排放阶段一致;结合整器回路设备和管路布局,对构型布局进行等效、合理简化;通过分析,内压驱动阶段工质排放量一定,且时间短,可通过计算精确获得排放相关数据,试验方法中可忽略该阶段的验证,因此,搭建地面1g重力下的等效试验装置中可取消补偿器;根据邦德数相似准则,在地面验证时可采用更小的管径,管径越小越有利于挤出工质,同时为了兼顾模拟相同的工质量,采用与实际在轨一致的管径,使得试验结果可以包络实际在轨状态;为保持工质量的一致性,被简化取消的设备所含工质量由相应管长代替;在水平面内的长度和宽度方向上,试验装置与在轨状态的尺寸一致;在竖直方向上的总高度差、以及工质排放口6与回路系统在竖直方向的高温位置,均取实际高度的1/6;实际管路布局中的倾斜角度θ,在等效试验装置中等效为arcsin(1/6·sinθ);用流阻模拟阀2来实现等效试验装置中管路流阻与真实设备流阻的一致性,工质排放口6为与在轨状态一致的工质排放阀9;Step S300, based on the analysis model, construct an equivalent test device for simulating the discharge of the working fluid under the lunar surface environment; according to the above formula of the relationship between the flow rate and the flow resistance, it can be known that ξ 1 adjustment is realized through the adjustment of the flow resistance and the resistance coefficient along the route is realized by the pipeline layout Equivalent to ξ 2 ; the internal pressure driving force can simulate the same internal pressure and extrusion volume through membrane elastic components such as compensators; in the gravity-driven discharge stage, the emptying position and discharge rate are jointly determined by gravity and the saturated vapor pressure of the working medium, Since the gravitational acceleration of the lunar surface is only 1/6 of the ground, the height difference of the pipeline layout in the vertical direction is 1/6 of the lunar surface, and the temperature of the working fluid is consistent with the value of the thermal analysis of the whole device. Evaporation of the working fluid will reduce the temperature. To maintain the temperature boundary, it is necessary to set up temperature control devices such as analog heaters; the main factor in the evaporation-driven discharge stage is the saturated vapor pressure determined by the temperature, which is consistent with the gravity discharge stage; Pipeline layout, the configuration layout is equivalently and reasonably simplified; through analysis, the amount of working fluid emission in the internal pressure driving stage is certain and the time is short, and the emission-related data can be accurately obtained through calculation, and the verification of this stage can be ignored in the test method. , Therefore, the compensator can be cancelled in the equivalent test device under 1g gravity on the ground; according to the Bond number similarity criterion, a smaller pipe diameter can be used in the ground verification. At the same time, in order to take into account the simulation of the same work quality, the pipe diameter that is consistent with the actual on-orbit is adopted, so that the test results can envelop the actual on-orbit state; in order to maintain the consistency of the work quality, the work quality of the simplified and cancelled equipment is determined by the corresponding pipe. In the length and width directions in the horizontal plane, the size of the test device is the same as that in the rail state; the total height difference in the vertical direction, and the high temperature position of the working medium discharge port 6 and the circuit system in the vertical direction, Both take 1/6 of the actual height; the inclination angle θ in the actual pipeline layout is equivalent to arcsin (1/6·sinθ) in the equivalent test device; the flow resistance simulation valve 2 is used to realize the pipe in the equivalent test device. The flow resistance of the road is consistent with the flow resistance of the real equipment, and the working medium discharge port 6 is the working medium discharge valve 9 that is consistent with the on-orbit state;

步骤S400,采用等效试验装置模拟实际在轨状态、热边界和工质排放初始状态;试验前,需对工质等效试验装置加注工质,根据实际在轨状态对沿管路不同区域进行控温;等效试验装置包括流体回路和真空罐3,流体回路布置于真空罐3外,工质排放口6与真空罐3相连;等效试验装置可设置不同倾斜姿态,开展多个工况,以覆盖在轨情况;真空罐3内工质排放口6附近的压力不超过500Pa。Step S400, using an equivalent test device to simulate the actual on-orbit state, thermal boundary and initial state of working fluid discharge; before the test, the working fluid equivalent test device needs to be filled with working fluid, and different areas along the pipeline need to be filled according to the actual on-orbit state. Perform temperature control; the equivalent test device includes a fluid circuit and a vacuum tank 3, the fluid circuit is arranged outside the vacuum tank 3, and the working medium discharge port 6 is connected to the vacuum tank 3; the equivalent test device can be set with different inclined attitudes to carry out multiple processes. In order to cover the on-orbit situation; the pressure near the working medium discharge port 6 in the vacuum tank 3 does not exceed 500Pa.

本发明的月面工质排放等效试验方法,在月面工质排放分析模型和探测器实际结构布局的基础上,对在轨状态的实际管路结构进行简化、等效,为了保持工质量的一致性,被简化取消的设备所含工质量由相应长度的导管1代替;根据月面1g/6重力环境下的流阻建立等效试验装置,并用等效试验装置对工质热边界进行模拟,实现了地面条件下的试验验证,保证了试验验证的有效性,能够获得排放时间与工质排放量的数据,为我国地外天体月面起飞提供了时序依据。The lunar surface working medium discharge equivalent test method of the present invention simplifies and equals the actual pipeline structure in the on-orbit state on the basis of the lunar surface working medium discharge analysis model and the actual structure layout of the detector. Consistency, the working mass contained in the simplified and canceled equipment is replaced by a corresponding length of conduit 1; an equivalent test device is established according to the flow resistance under the 1g/6 gravity environment of the lunar surface, and the thermal boundary of the working medium is tested with the equivalent test device. The simulation realizes the test verification under ground conditions, ensures the validity of the test verification, and can obtain the emission time and working medium emission data, which provides a timing basis for the take-off of extraterrestrial celestial bodies in my country.

一种具体的实施方式中,基于分析模型,构建模拟月面环境下工质排放的等效试验装置,具体包括:In a specific embodiment, based on the analysis model, an equivalent test device for simulating working fluid emission in a lunar surface environment is constructed, which specifically includes:

对月面流体回路系统中的各部件进行简化,根据各部件所含工质量和安装位置等效为相应长度的导管1,并将导管1连接为流体回路,流体回路相对工质排放口6的高度为月面流体回路系统中实际高度的1/6;Simplify each component in the lunar fluid circuit system, equivalent to the corresponding length of conduit 1 according to the working quality and installation position of each component, and connect the conduit 1 as a fluid circuit, the fluid circuit is relative to the working medium discharge port 6. The height is 1/6 of the actual height in the lunar fluid circuit system;

在流体回路的一端安装有加注口手阀7、另一端安装有排放口手阀8和工质排放阀9,并在流体回路中安装有用于调节流阻的流阻模拟阀2和压力传感器,使等效试验装置的流阻与实际流阻相同;A filling port hand valve 7 is installed at one end of the fluid circuit, a discharge port hand valve 8 and a working medium discharge valve 9 are installed at the other end, and a flow resistance simulation valve 2 and a pressure sensor for adjusting the flow resistance are installed in the fluid circuit. , so that the flow resistance of the equivalent test device is the same as the actual flow resistance;

工质排放阀9的出口5为工质排放口6,连接用于模拟月面真空环境的真空罐3;The outlet 5 of the working medium discharge valve 9 is the working medium discharge port 6, which is connected to the vacuum tank 3 for simulating the vacuum environment on the lunar surface;

在流体回路中安装有提供回路内压的弹性组件和实现导管1沿程温度分布的控温装置,控温装置用于模拟工质的热边界。In the fluid circuit, an elastic component for providing the inner pressure of the circuit and a temperature control device for realizing the temperature distribution along the pipeline 1 are installed, and the temperature control device is used to simulate the thermal boundary of the working medium.

更进一步地,在流体回路的布局中,导管1的倾斜角度β采用以下公式计算:Further, in the layout of the fluid circuit, the inclination angle β of the conduit 1 is calculated by the following formula:

β=arcsin(1/6·sinθ);β=arcsin(1/6·sinθ);

其中,β为等效试验装置中的倾斜角,θ为月面流体回路系统实际状态的倾斜角。Among them, β is the inclination angle in the equivalent test device, and θ is the inclination angle of the actual state of the lunar fluid circuit system.

实施例二Embodiment 2

本发明实施例还提供了一种月面工质排放等效试验装置,如图3结构所示,包括导管1、阀门、工质、流阻模拟阀2、压力传感器以及用于模拟月面真空环境的真空罐3;如图2结构所示,导管1连接形成流体回路;工质填充于流体回路内;阀门安装于流体回路的入口4和出口5;流阻模拟阀2和压力传感器安装于流体回路中,流阻模拟阀2用于调节流体回路的流阻与在轨状态的月面流体回路系统的流阻相等;流体回路的出口5形成工质排放口6,并与真空罐3连通。阀门可以包括安装于流体回路的入口4的加注口手阀7、安装于流体回路的出口5的排放口手阀8和工质排放阀9。阀门可以采用与在轨状态一致的阀门;真空罐3设置有与工质排放口6相连通的工质流入口(图中未示出),并在工质流入口内侧安装有用于测量真空罐3的真空度的真空规10;并在流体回路的底部支承有试验支架11,通过试验支架11便于保证流体回路与工质排放口6之间的相对高度。为了方便向流体回路中加注工质,如图2结构所示,在流体回路的入口和出口之间还安装有加注截止阀12。The embodiment of the present invention also provides an equivalent test device for the emission of working fluid on the lunar surface. As shown in the structure of FIG. 3 , it includes a conduit 1, a valve, a working fluid, a flow resistance simulation valve 2, a pressure sensor, and a device for simulating the vacuum on the lunar surface. The vacuum tank 3 of the environment; as shown in the structure of Figure 2, the conduit 1 is connected to form a fluid circuit; the working medium is filled in the fluid circuit; the valve is installed at the inlet 4 and the outlet 5 of the fluid circuit; the flow resistance simulation valve 2 and the pressure sensor are installed in the In the fluid circuit, the flow resistance simulation valve 2 is used to adjust the flow resistance of the fluid circuit to be equal to the flow resistance of the lunar fluid circuit system in the on-orbit state; the outlet 5 of the fluid circuit forms the working medium discharge port 6 and communicates with the vacuum tank 3 . The valves may include a filler hand valve 7 installed at the inlet 4 of the fluid circuit, a drain hand valve 8 and a working fluid discharge valve 9 installed at the outlet 5 of the fluid circuit. The valve can be a valve that is consistent with the on-rail state; the vacuum tank 3 is provided with a working medium flow inlet (not shown in the figure) that communicates with the working medium discharge port 6, and a vacuum tank for measuring the inside of the working medium flow inlet is installed. A vacuum gauge 10 with a vacuum degree of 3; and a test stand 11 is supported at the bottom of the fluid circuit. In order to facilitate the filling of the working medium into the fluid circuit, as shown in the structure of FIG. 2 , a filling stop valve 12 is also installed between the inlet and the outlet of the fluid circuit.

上述等效实验装置将实际在轨设备根据所含工质量及安装位置等效为相应的长度l的导管1和相对排放口的高度h。具体实施方式如下:The above-mentioned equivalent experimental device equals the actual on-orbit equipment to the corresponding length l of the conduit 1 and the height h relative to the discharge port according to the contained work quality and installation position. The specific implementation is as follows:

按照图2结构所示,采用DN8的透明PVC(聚氯乙烯,Polyvinyl chloride)软管,组建封闭流体回路,泵阀组件、冷板、补偿器用相等工质量的管长替代,管路长度较实际流体回路更长;流体回路的垂直高度H为实际流体回路高度的1/6,以工质排放口6为基准点,各管路相对工质排放口6的高度为实际相对高度为1/6;用外部循环系统连通回路,在工质流动状态下,调节流阻模拟阀2,使回路系统流阻与工作状态下的流阻一致;排放原理:先将试验件充满工质,再按图3所示将试验件工质排放口6和真空罐3相连,真空罐3的容积是根据工质排放速率、真空泵抽吸速率共同计算得出,需维持排放口压力不超过500Pa;流体回路中充满工质,当工质排放阀9打开时,工质向真空罐3内排放。According to the structure shown in Figure 2, a DN8 transparent PVC (polyvinyl chloride, Polyvinyl chloride) hose is used to form a closed fluid circuit. The pump valve assembly, cold plate, and compensator are replaced with pipe lengths of equal quality, and the pipe length is more practical. The fluid circuit is longer; the vertical height H of the fluid circuit is 1/6 of the actual fluid circuit height, taking the working medium discharge port 6 as the reference point, the height of each pipeline relative to the working medium discharge port 6 is 1/6 of the actual relative height ; Connect the loop with the external circulation system, and adjust the flow resistance simulation valve 2 under the working fluid flow state, so that the flow resistance of the loop system is consistent with the flow resistance under the working state; discharge principle: first fill the test piece with working fluid, and then press the figure As shown in 3, the test piece working fluid discharge port 6 is connected to the vacuum tank 3. The volume of the vacuum tank 3 is calculated according to the working medium discharge rate and the suction rate of the vacuum pump, and the pressure of the discharge port needs to be maintained not exceeding 500Pa; Filled with working fluid, when the working fluid discharge valve 9 is opened, the working fluid is discharged into the vacuum tank 3 .

工质排放的等效试验可以采用以下具体步骤:The following specific steps can be used for the equivalent test of working fluid emission:

1、将加注口手阀7的一端通过导管1与工质桶相连,工质排放阀9一端接工质回收桶,打开加注口手阀7及排放口手阀8,工质排放阀9为常通状态;将工质通过加注口手阀7挤入试验件管路中,直到工质排放阀9的出口无肉眼可见气泡,则关闭排放口手阀8和加注口手阀7;此时,试验件内充满液态工质;1. Connect one end of the hand valve 7 of the filling port to the working medium barrel through the conduit 1, and one end of the working medium discharge valve 9 is connected to the working medium recovery barrel. Open the hand valve 7 of the filling port and the hand valve 8 of the discharge port, and the working medium discharge valve 9 is normally open; squeeze the working fluid into the pipeline of the test piece through the filling port hand valve 7 until there are no visible air bubbles at the outlet of the working medium discharge valve 9, then close the discharge port hand valve 8 and the filling port hand valve 7; At this time, the test piece is filled with liquid working medium;

2、根据试验工况,设定试验件的温度,直至到达目标温度;2. According to the test conditions, set the temperature of the test piece until it reaches the target temperature;

3、根据试验工况,设定的等效试验装置的倾斜角度,地面倾斜角β按照公式β=arcsin(1/6·sinθ)进行计算;3. According to the test conditions, the set inclination angle of the equivalent test device, the ground inclination angle β is calculated according to the formula β=arcsin(1/6·sinθ);

4、试验开始前,真空罐3内抽真空达到10Pa以下,打开工质排放口6,向真空罐3内排放工质,并开始计时,在预定时间内关闭排放口阀门,结束排放;4. Before the start of the test, the vacuum in the vacuum tank 3 reaches below 10Pa, open the working medium discharge port 6, discharge the working medium into the vacuum tank 3, and start timing, close the discharge port valve within a predetermined time, and end the discharge;

5、将等效试验装置内残留的工质回收、称重;5. Recover and weigh the residual working fluid in the equivalent test device;

6、试验过程中可通过透明塑料管观察管内流态,分析影响工质排放的主要因素,或调节的等效试验装置的倾角,分析不同工况下的排放情况。6. During the test, the flow state in the tube can be observed through the transparent plastic tube, and the main factors affecting the discharge of the working fluid can be analyzed, or the inclination of the equivalent test device can be adjusted to analyze the discharge situation under different working conditions.

在工质排放试验过程中,排放试验压力变化曲线和实际在轨压力变化曲线如图4所示。通过对比,可以看出,工质排放压力在趋势上较为一致,开始排放的瞬间,压力从正常压力P0急剧降低到20kPa以下,然后缓慢上升,随后才缓慢地逐渐降低。但由于排放试验时,未将内压排放阶段纳入试验考察对象,因此,在排放初期压力下降和回升的时间有所不同。During the working fluid discharge test, the pressure change curve of the discharge test and the actual on-orbit pressure change curve are shown in Figure 4. By comparison, it can be seen that the working fluid discharge pressure is relatively consistent in trend. At the moment when the discharge starts, the pressure drops sharply from the normal pressure P0 to below 20kPa, then rises slowly, and then gradually decreases slowly. However, since the internal pressure discharge stage was not included in the test object during the discharge test, the time for pressure drop and recovery at the initial stage of discharge was different.

综上所述,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (3)

1.一种月面工质排放等效试验方法,其特征在于,包括以下步骤:1. a lunar surface working medium discharge equivalent test method, is characterized in that, comprises the following steps: 根据工质的物理特性和工质排放的内外部环境,将工质排放过程按照驱动压力划分为内压驱动排放阶段、重力驱动排放阶段以及蒸发驱动排放阶段;According to the physical properties of the working fluid and the internal and external environment of the working fluid, the working fluid discharge process is divided into the internal pressure driven discharge stage, the gravity driven discharge stage and the evaporative driven discharge stage according to the driving pressure; 确定各排放阶段的主要影响因素,建立工质排放影响因素与工质排放速率之间的分析模型;Determine the main influencing factors of each discharge stage, and establish an analytical model between the influencing factors of working fluid emissions and the working fluid discharge rate; 基于分析模型,构建模拟月面环境下工质排放的等效试验装置;Based on the analytical model, an equivalent test device for simulating working fluid emissions in the lunar environment was constructed; 采用等效试验装置模拟实际在轨状态、热边界和工质排放初始状态;The equivalent test device is used to simulate the actual on-orbit state, thermal boundary and initial state of working fluid discharge; 在确定各排放阶段的主要影响因素时,主要影响因素包括影响排放驱动力的因素和影响排放阻力的因素,其中:When determining the main influencing factors of each emission stage, the main influencing factors include the factors affecting the emission driving force and the factors affecting the emission resistance, among which: 内压驱动排放阶段的主要影响因素为回路内压;The main influencing factor of the internal pressure-driven discharge stage is the internal pressure of the circuit; 重力驱动排放阶段的主要影响因素为重力;The main influencing factor in the gravity-driven emission phase is gravity; 蒸发驱动排放阶段的主要影响因素为工质饱和蒸汽压;The main influencing factor in the evaporation-driven emission stage is the saturated vapor pressure of the working medium; 在建立工质排放影响因素与工质排放速率之间的分析模型中,在远离排放口的连续流区域,三个排放阶段的流动模型均遵循以下流量和流阻关系公式:In the establishment of the analysis model between the factors affecting the discharge of working fluid and the discharge rate of working fluid, in the continuous flow region far from the discharge port, the flow models of the three discharge stages all follow the following formulas for the relationship between flow rate and flow resistance: ΔP=(ξ12·l/d)·ρu2/2;ΔP=(ξ 12 ·l/d)·ρu 2 /2; 其中,ΔP为等效流阻,ξ1为局部阻力系数,ξ2为沿程阻力系数,ρ为工质密度,u为工质流速,l为沿流动方向的导管长度,d为导管的内径;Among them, ΔP is the equivalent flow resistance, ξ 1 is the local resistance coefficient, ξ 2 is the resistance coefficient along the path, ρ is the working medium density, u is the working medium flow rate, l is the length of the conduit along the flow direction, and d is the inner diameter of the conduit ; 基于分析模型,构建模拟月面环境下工质排放的等效试验装置,具体包括:Based on the analytical model, an equivalent test device for simulating working fluid emissions in the lunar environment is constructed, including: 对月面流体回路系统中的各部件进行简化,根据各部件所含工质量和安装位置等效为相应长度的导管,并将导管连接为流体回路,流体回路相对工质排放口的高度为月面流体回路系统中实际高度的1/6;Simplify each component in the lunar fluid circuit system, equivalent to a conduit of corresponding length according to the quality and installation position of each component, and connect the conduit as a fluid circuit. The height of the fluid circuit relative to the working medium discharge port is 1/6 of the actual height in the surface fluid circuit system; 在流体回路的一端安装有加注口手阀、另一端安装有排放口手阀和工质排放阀,并在流体回路中安装有用于调节流阻的流阻模拟阀和压力传感器,使等效试验装置的流阻与实际流阻相同;A filling port hand valve is installed at one end of the fluid circuit, a discharge port hand valve and a working medium discharge valve are installed at the other end, and a flow resistance simulation valve and a pressure sensor for adjusting the flow resistance are installed in the fluid circuit, so that the equivalent The flow resistance of the test device is the same as the actual flow resistance; 工质排放阀的出口为工质排放口,连接用于模拟月面真空环境的真空罐;The outlet of the working medium discharge valve is the working medium discharge port, which is connected to the vacuum tank used to simulate the vacuum environment on the lunar surface; 在流体回路中安装有提供回路内压的弹性组件和实现导管沿程温度分布的控温装置,控温装置用于模拟工质的热边界;In the fluid circuit, an elastic component for providing the inner pressure of the circuit and a temperature control device for realizing the temperature distribution along the conduit are installed, and the temperature control device is used to simulate the thermal boundary of the working medium; 在流体回路的布局中,导管的倾斜角度β采用以下公式计算:In the layout of the fluid circuit, the inclination angle β of the conduit is calculated using the following formula: β=arcsin(1/6·sinθ);β=arcsin(1/6·sinθ); 其中,β为等效试验装置中的倾斜角,θ为月面流体回路系统实际状态的倾斜角。Among them, β is the inclination angle in the equivalent test device, and θ is the inclination angle of the actual state of the lunar fluid circuit system. 2.如权利要求1所述的月面工质排放等效试验方法,其特征在于,等效试验装置中导管的管径与在轨状态的管径相等。2 . The equivalent test method for the emission of working fluid on the lunar surface according to claim 1 , wherein the pipe diameter in the equivalent test device is equal to the pipe diameter in the on-orbit state. 3 . 3.如权利要求1-2任一项所述的月面工质排放等效试验方法,其特征在于,工质为液态氟碳工质。3. The lunar surface working medium emission equivalent test method according to any one of claims 1-2, wherein the working medium is a liquid fluorocarbon working medium.
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