CN113088800B - Method for recycling refining slag and molten steel casting residue of low-carbon aluminum killed steel LF furnace - Google Patents
Method for recycling refining slag and molten steel casting residue of low-carbon aluminum killed steel LF furnace Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于冶金技术领域,涉及一种低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的方法。The invention belongs to the technical field of metallurgy, and relates to a method for recycling slag and molten molten steel from refining slag of a low-carbon aluminum killed steel LF furnace.
背景技术Background technique
LF钢包精炼炉对于提高钢水纯净度,均匀钢水成分、温度,去除钢水中非金属夹杂物具有良好的精炼效果,因此在钢铁冶炼行业中得到广泛的应用。LF钢包精炼炉的主要原理是利用电能加热熔化熔剂,并利用脱氧剂使精炼渣具有一定的还原性,促进精炼渣对钢液进行脱氧、脱硫、去除夹杂等功能,LF精炼渣中CaO、Al2O3含量高,碱度高、并具有强的还原性的特点保证了钢液低硫、低氧含量的精炼效果,而且经过精炼浇铸完毕钢包内剩余的LF精炼渣还有较强的还原性和脱硫能力,以及大量热量,直接排掉是一种很大的资源浪费,并且污染环境。并且为了避免下渣,钢包内会有一定量的钢水浇余,对钢铁料的消耗影响较大。因此,研究如何利用LF精炼渣的热量、还原性、脱硫能力以及减少外排就成了迫切需要解决的问题。LF ladle refining furnace has a good refining effect for improving the purity of molten steel, uniformizing the composition and temperature of molten steel, and removing non-metallic inclusions in molten steel, so it is widely used in the steel smelting industry. The main principle of the LF ladle refining furnace is to use electric energy to heat and melt the flux, and use the deoxidizer to make the refining slag have a certain reducibility to promote the refining slag to deoxidize, desulfurize, and remove inclusions in the molten steel. CaO, Al in the LF refining slag The characteristics of high 2 O 3 content, high basicity and strong reducibility ensure the refining effect of low sulfur and low oxygen content in molten steel, and the remaining LF refining slag in the ladle after refining and casting has a strong reduction. It is a huge waste of resources and pollutes the environment. And in order to avoid slag, there will be a certain amount of molten steel in the ladle, which has a great impact on the consumption of steel materials. Therefore, it has become an urgent problem to study how to utilize the heat, reducibility, desulfurization ability and reducing efflux of LF refining slag.
申请号为“CN201910256361.5”的专利公开了一种LF精炼顶渣热态利用方法,将连铸剩余钢水和LF精炼渣倒入经KR处理过的铁水中,再一同兑入转炉进行吹炼。The patent with the application number "CN201910256361.5" discloses a method for utilizing the hot state of LF refining top slag. The remaining molten steel and LF refining slag of continuous casting are poured into molten iron treated by KR, and then mixed into a converter for blowing. .
公开号为“CN104278131A”的专利公开了一种精炼渣回收利用方法,是将精炼渣加入矿石等氧化物改质后进行冷却固化再进行循环利用。The patent with publication number "CN104278131A" discloses a method for recycling refining slag, which is to add refining slag to oxides such as ore, and then cool and solidify for recycling.
公开号为CN101956043A的发明专利公开了一种炼钢残渣的回收利用方法,在钢水浇注完毕后,先在回收包盛放2-3吨钢水,后将2吨残渣倒入回收钢包,加入覆盖剂50kg。回收钢包经运输车运输至电炉工序,将残渣和铁水一起倒入电炉,由于残渣中仍富含CaO、Al2O3等并且为液态,倒入电炉即可代替石灰脱磷、脱硫减少了石灰消耗,同时将残渣中的热量也得到了有效的回收利用,降低了电炉消耗,避免了对环境的污染。The invention patent with publication number CN101956043A discloses a method for recycling steelmaking residues. After the molten steel is poured, 2-3 tons of molten steel are first placed in a recovery bag, and then 2 tons of residue are poured into the recovery ladle, and a covering agent is added. 50kg. The recovered ladle is transported to the electric furnace by a transport vehicle, and the residue and molten iron are poured into the electric furnace. Since the residue is still rich in CaO, Al 2 O 3 and is in liquid state, it can be replaced by the electric furnace for dephosphorization and desulfurization, which reduces the amount of lime. At the same time, the heat in the residue is also effectively recycled, which reduces the consumption of the electric furnace and avoids the pollution to the environment.
公开号为CN101403021A的发明专利提出了一种电炉→LF精炼(VD真空脱气)→模铸生产工艺流程产生钢渣利用方法,在LF钢包精炼炉加入造渣料并进行精炼,每吨钢水加造渣料20kg-50kg,然后浇铸,把浇铸后钢包炉炉渣及剩余钢水返回电炉进行冶炼,并在电炉中加入造渣料,每吨钢水加造渣料50kg-70kg。电炉冶炼过程中减少了造渣料石灰的加入,并降低了电炉的供电量。对于需要脱气的钢种,在LF钢包精炼炉精炼并加入造渣料,造渣结束后将钢水送至VD真空脱气炉脱气,然后浇铸,将浇铸后钢包炉炉渣及剩余钢水返回电炉进行冶炼。The invention patent with publication number CN101403021A proposes a method for utilizing electric furnace→LF refining (VD vacuum degassing)→die casting production process to generate steel slag, adding slag-forming material in the LF ladle refining furnace and refining, adding a slag to each ton of molten steel. The slag material is 20kg-50kg, then cast, and the ladle furnace slag and remaining molten steel after casting are returned to the electric furnace for smelting, and slag-forming material is added to the electric furnace, and 50kg-70kg of slag-forming material is added per ton of molten steel. In the electric furnace smelting process, the addition of slag-forming material lime is reduced, and the power supply of the electric furnace is reduced. For steel grades that need degassing, they are refined in the LF ladle refining furnace and slag-forming materials are added. After the slagging is completed, the molten steel is sent to the VD vacuum degassing furnace for degassing, and then cast, and the ladle furnace slag and remaining molten steel are returned to the electric furnace after casting. smelting.
但是以上专利中对LF钢包精炼渣的处理基本都利用在转炉、电炉、脱硫预处理或VD等炼钢工艺环节,流程长,对热量利用的不充分,并且在电炉和转炉等冶炼过程中,不能很好的利用LF精炼渣自身具有的还原性和脱硫能力,有的为了防止硫富集,利用矿石改变了LF精炼渣的特性和功能,最终将这种有利条件破坏,仅仅利用高碱度这一特性。However, the treatment of LF ladle refining slag in the above patents is basically used in steelmaking processes such as converter, electric furnace, desulfurization pretreatment or VD. The process is long and the utilization of heat is not sufficient. The reduction and desulfurization ability of LF refining slag itself cannot be well utilized. In order to prevent sulfur enrichment, some use ore to change the characteristics and functions of LF refining slag, and finally destroy this favorable condition, and only use high alkalinity. this feature.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中存在的上述技术问题,提供了一种低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的方法。Aiming at the above-mentioned technical problems existing in the prior art, the present invention provides a method for recycling the refining slag and molten steel surplus of a low-carbon aluminum killed steel LF furnace.
为了实现上述目的,本发明所采用的具体技术方案为:In order to achieve the above object, the concrete technical scheme adopted in the present invention is:
一种低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的方法,该方法适合应用的生产钢种为低碳铝镇静钢,钢水成分范围:C:0.03%-0.07%;Si:0.015%-0.050%;Mn:0.16%-0.25%;S:0.005%-0.020%;P:0.007%-0.025%;Al:0.016%-0.035%。A method for recycling low-carbon aluminum-killed steel LF furnace refining slag and molten steel waste, the method is suitable for the production of low-carbon aluminum-killed steel, and the composition range of molten steel: C: 0.03%-0.07%; Si: 0.015 %-0.050%; Mn: 0.16%-0.25%; S: 0.005%-0.020%; P: 0.007%-0.025%; Al: 0.016%-0.035%.
该方法包括如下步骤:(1)转炉出钢时,将上精炼炉的精炼渣60-70wt%精炼渣和钢水浇余倒入等待出钢的钢包,其余30-40wt%倒入渣罐;立即打开钢包底吹氩气阀门通入氩气;该炉的出钢温度为1600℃-1630℃;转炉出钢钢水进入钢包一定时间后,随钢流加入硅锰脱氧合金和生石灰,增大氩气流量进行搅拌;出钢完毕将钢包车开至吹氩位置,吹氩时喂入铝线;(2)吊运钢包至LF精炼炉进行精炼,调整LF炉钢水的成分温度到1580℃-1590℃,然后喂入铝线和钙线后,调整氩气流量并弱吹8分钟以上,LF炉精炼周期30min-35min;(3)将弱吹后LF精炼处理完毕的钢水吊运至连铸大包回转台,等待开浇;(4)等本包在连铸浇铸完毕后,再将钢包内的LF精炼渣30%-40%倒入渣罐,剩余的LF精炼渣和钢水浇余进入下一个循环。The method includes the following steps: (1) when the converter is tapping, pour the refining slag 60-70wt% of the upper refining furnace and the remaining molten steel into the ladle waiting for tapping, and pour the remaining 30-40wt% into the slag tank; immediately Open the argon blowing valve at the bottom of the ladle and let in argon; the tapping temperature of this furnace is 1600°C-1630°C; after the tapped molten steel from the converter enters the ladle for a certain period of time, silicon-manganese deoxidized alloy and quicklime are added along with the steel flow to increase the argon gas. The flow rate is stirred; after tapping, the ladle car is driven to the argon blowing position, and the aluminum wire is fed during argon blowing; (2) The ladle is lifted to the LF refining furnace for refining, and the composition temperature of the molten steel in the LF furnace is adjusted to 1580℃-1590℃ , and then after feeding the aluminum wire and calcium wire, adjust the argon flow and blow it weakly for more than 8 minutes, and the refining cycle of the LF furnace is 30min-35min; (3) Lift the molten steel that has been refined and processed by LF after weak blowing to the continuous casting ladle (4) After the continuous casting of the ladle is completed, pour 30%-40% of the LF refining slag in the ladle into the slag tank, and the remaining LF refining slag and molten steel pour into the next cycle.
进一步,步骤(1)中氩气初始流量控制在0.2-0.4m3/min,增大后的氩气流量为2.5-3.5m3/min;出钢完毕后氩气流量为1.0-1.5m3/min。Further, in step (1), the initial flow of argon is controlled at 0.2-0.4 m 3 /min, and the increased flow of argon is 2.5-3.5 m 3 /min; after tapping, the flow of argon is 1.0-1.5 m 3 /min.
进一步,步骤(1)中吹氩时喂入铝线1.3-1.7kg/t。Further, in step (1), 1.3-1.7 kg/t of aluminum wire is fed when blowing argon.
进一步,步骤(1)中转炉出钢钢水进入钢包30-40t后,随钢流加入硅锰脱氧合金1.4-1.8kg/t,根据钢水温度加入生石灰0.8-1.5kg/t,转炉出钢温度达到1630℃加入1.5kg/t的生石灰,转炉出钢温度1600℃,加入生石灰减少到0.8kg/t。Further, in step (1), after the converter tapping molten steel enters the ladle for 30-40t, 1.4-1.8kg/t of silicon-manganese deoxidized alloy is added with the steel flow, and 0.8-1.5kg/t of quicklime is added according to the molten steel temperature, and the converter tapping temperature reaches 1.5kg/t quicklime was added at 1630℃, the tap temperature of the converter was 1600℃, and the quicklime added was reduced to 0.8kg/t.
进一步,步骤(2)中LF精炼炉精炼时保持0.7-1.3m3/min的氩气流量,高档位送电7-10min,并加入生石灰4.5-5.5kg/t,加入高效萤石颗粒0.8-1.2kg/t。Further, in step (2), the argon gas flow rate of 0.7-1.3m 3 /min is maintained during refining in the LF refining furnace, the high-grade power is sent for 7-10min, and 4.5-5.5kg/t of quicklime is added, and 0.8- 1.2kg/t.
进一步,步骤(2)中精炼取样S含量大于0.025%且铝含量小于0.010%时,钢包内补喂50-100m铝线,喂入钙线150-200m。Further, in step (2), when the S content of the refining sampling is greater than 0.025% and the aluminum content is less than 0.010%, 50-100 m of aluminum wire and 150-200 m of calcium wire are added to the ladle.
更进一步,步骤(2)中钢包底吹Ar气流量到0.3-0.7m3/min。Further, in step (2), the flow rate of Ar gas is blown at the bottom of the ladle to 0.3-0.7 m 3 /min.
本发明具有的优点和积极效果是:The advantages and positive effects that the present invention has are:
1、本发明是一种低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的方法,充分利用转炉出钢的精炼条件,将一部分LF炉的精炼功能提前到转炉出钢的过程来完成,先将钢水包在连铸浇铸完毕后,将钢包内的LF精炼渣的30%-40%倒入渣罐,剩余的60%-70%的熔融态LF精炼渣和和全部钢水浇余倒入等待转炉出钢的钢包内(而不是倒入空钢包内);然后用该钢包接出钢的钢水,并利用钢水的1600℃-1630℃温度的热量在出钢过程中进行一部分造渣工艺和脱氧合金化,然后再到LF炉进行精炼。这个过程充分利用熔融态60%-70%LF精炼渣和钢水连浇铸余所包含的热量和所具有的还原性和脱硫能力,使钢包在LF精炼就位时就具有充足的液渣层,并缩短造白渣的时间,节省造渣材料消耗,节约电能,节省电极消耗,节约合金消耗,节省一次倒包过程,同时减少废渣的排放对环境的污染,简化过程环节。1. The present invention is a method for recycling the refining slag and molten steel of the LF furnace of low carbon aluminum killed steel, making full use of the refining conditions of the converter tapping, and advancing the refining function of a part of the LF furnace to the process of the converter tapping to complete , first pour the molten steel ladle into the slag tank after the continuous casting is completed, pour 30%-40% of the LF refining slag in the ladle into the slag tank, and pour the remaining 60%-70% of the molten LF refining slag and all the molten steel. into the ladle waiting for the converter to tap (instead of pouring it into the empty ladle); then use the ladle to pick up the molten steel for tapping, and use the heat of the molten steel at a temperature of 1600°C to 1630°C to carry out a part of the slag making process during the tapping process. And deoxidized alloying, and then to the LF furnace for refining. This process makes full use of the heat and reducibility and desulfurization ability contained in molten 60%-70% LF refining slag and molten steel continuous casting residue, so that the ladle has sufficient liquid slag layer when the LF refining is in place, and It shortens the time of making white slag, saves the consumption of slag making materials, saves electric energy, saves the consumption of electrodes, saves the consumption of alloy, and saves the process of one-time dumping.
2、由于每次循环都排除30%-40%的LF精炼渣,使有害元素的富集与排除得到平衡,解决多次循环利用LF精炼渣之后容易形成有害元素的富集,并造成LF精炼功能减弱的问题,确保了LF精炼渣始终具有高效的精炼功能。同时对钢水浇余一同回收的钢包内,减少从固态渣中分选的环节,并提高了回收率。2. Since 30%-40% of LF refining slag is excluded in each cycle, the enrichment and exclusion of harmful elements are balanced, and the accumulation of harmful elements is easily formed after multiple recycling of LF refining slag, which causes LF refining. The problem of functional weakening ensures that the LF refining slag always has an efficient refining function. At the same time, in the ladle that is recovered together with the molten steel, the process of sorting from solid slag is reduced, and the recovery rate is improved.
3、本发明中钢包内剩余60%-70%LF精炼渣和和全部钢水浇余倒入钢包后,立即打开钢包底吹氩气阀门,氩气流量控制在0.3m3/min,防止透气砖被冷渣或冷钢粘死。3. In the present invention, after the remaining 60%-70% LF refining slag and all the molten steel in the ladle are poured into the ladle, immediately open the argon blowing valve at the bottom of the ladle, and the argon gas flow is controlled at 0.3m 3 /min to prevent air-permeable bricks. Stick to cold slag or cold steel.
4、本发明将LF炉的精炼功能分成两个阶段完成,第一步利用转炉出钢温度热量进行一部分熔剂石灰的预熔化,在转炉出钢过程中加入钢包生石灰0.8-1.5kg/t,因此对转炉出钢温度要求:1600℃-1630℃,以保证渣料的充分熔化所需的热量;LF化渣功能的第二步在LF炉内加入生石灰4.5-5.5kg/t,通过加电熔化造渣。4. The present invention divides the refining function of the LF furnace into two stages to complete. The first step uses the converter tapping temperature heat to pre-melt a part of the flux lime, and 0.8-1.5kg/t of quicklime from the ladle is added during the converter tapping process. Therefore, The requirements for the tapping temperature of the converter: 1600℃-1630℃ to ensure the heat required for the full melting of the slag material; in the second step of the LF slagizing function, 4.5-5.5kg/t of quicklime is added to the LF furnace, and it is melted by power-on Slag making.
5、本方法为进一步促进LF炉精炼过程的化渣速度,在LF炉加入高效萤石颗粒0.8-1.5kg/t。5. In this method, in order to further promote the slagging speed in the refining process of the LF furnace, 0.8-1.5 kg/t of high-efficiency fluorite particles are added to the LF furnace.
6、本方法利用转炉出钢的温度热量提前熔化一部分渣料生石灰,使钢水的精炼开始时间提前到LF炉钢包就位之前,从而LF炉的精炼周期缩短到30min-35min,节省精炼时间,提高生产节奏,同时节省电能消耗。6. This method uses the temperature heat of the converter tapping to melt a part of the slag quicklime in advance, so that the refining start time of the molten steel is advanced before the ladle of the LF furnace is in place, so that the refining cycle of the LF furnace is shortened to 30min-35min, which saves refining time and improves the Production rhythm while saving power consumption.
7、本方法对钢水和精炼渣进行脱氧的方法,主要通过在转炉出钢后喂入钢包0.8-1.5kg/t的铝线的方法来实现,在LF精炼炉内视钢水的铝含量进行喂铝线50m-100m。7. The method of deoxidizing molten steel and refining slag in this method is mainly realized by feeding the aluminum wire of 0.8-1.5kg/t into the ladle after tapping in the converter, and feeding the molten steel in the LF refining furnace according to the aluminum content of the molten steel. Aluminum wire 50m-100m.
8、本方法LF炉的出钢温度1580℃-1590℃,以保证连铸的可浇性。8. The tapping temperature of the LF furnace in this method is 1580℃-1590℃ to ensure the pourability of continuous casting.
9、本方法将不参与循环的LF炉精炼渣的量减少到30%-40%,倒入渣罐排除,减少环境污染。9. This method reduces the amount of LF furnace refining slag that does not participate in the circulation to 30%-40%, and pours it into a slag tank for removal, thereby reducing environmental pollution.
附图说明Description of drawings
图1为本发明中低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的流程示意图。Fig. 1 is the schematic flow chart of the recycling utilization of the LF furnace refining slag and molten steel for the low-carbon aluminum-killed steel of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例对本发明实施例中的技术方案进行清楚、完整地描述;显然;所描述的实施例仅仅是本发明一部分实施例;而不是全部的实施例。基于本发明中的实施例;本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例;都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention; rather than all the embodiments. Based on the embodiments of the present invention; all other embodiments obtained by those of ordinary skill in the art without creative work; all belong to the protection scope of the present invention.
如图1所示,本发明公开了一种低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的方法,该方法适合应用的生产钢种为低碳铝镇静钢,钢水成分范围:C:0.03%-0.07%;Si:0.015%-0.050%;Mn:0.16%-0.25%;S:0.005%-0.020%;P:0.007%-0.025%;Al:0.016%-0.035%。As shown in Figure 1, the present invention discloses a method for recycling low-carbon aluminum-killed steel LF furnace refining slag and molten steel surplus. : 0.03%-0.07%; Si: 0.015%-0.050%; Mn: 0.16%-0.25%; S: 0.005%-0.020%; P: 0.007%-0.025%; Al: 0.016%-0.035%.
实施例1:Example 1:
本实施例以03-8903转炉为例进行以下实验:This embodiment takes the 03-8903 converter as an example to carry out the following experiments:
A、转炉出钢:转炉吹炼终点成分:C:0.046%;Mn:0.07%;P:0.015%;S:0.039%;上一炉精炼渣成分:SiO2:8.88%;CaO:57.45%;MgO:7.75%;TFe:0.27%;Al2O3:22.06%;MnO:0.27%;二元碱度R2:6.47倍;A. Converter tapping: The composition of the converter blowing end point: C: 0.046%; Mn: 0.07%; P: 0.015%; S: 0.039%; the last furnace refining slag composition: SiO 2 : 8.88%; MgO: 7.75%; TFe: 0.27%; Al 2 O 3 : 22.06%; MnO: 0.27%; binary basicity R 2 : 6.47 times;
转炉出钢时需要进行以下操作:将上一炉精炼渣约40wt%倒入渣罐,剩余60wt%精炼渣和钢水浇余约1.5t在转炉出钢前5min倒入该炉(03-8903炉)等待出钢的钢包;立即打开钢包底吹氩气阀门,氩气流量控制在0.2m3/min,防止透气砖被冷渣或冷钢粘死,然后将钢包车开至转炉出钢位等待出钢;该炉的出钢温度为1630℃;转炉出钢钢水进入钢包约30t后,随钢流加入硅锰脱氧合金1.6kg/t,根据钢水温度加入生石灰0.8-1.5kg/t,转炉出钢温度达到1630℃加入1.5kg/t的生石灰,转炉出钢温度1600℃,加入生石灰减少到0.8kg/t;氩气流量开至2.5m3/min进行强烈搅拌,以促进生石灰的熔化、包底冷钢冷渣熔化、合金均匀和脱氧产物上浮;出钢完毕将钢包车开至吹氩位置,氩气流量调整至1.0m3/min,吹氩时喂入铝线1.3kg/t,保证钢水的脱氧和调整顶渣成分的还原性;The following operations need to be carried out when the converter is tapping: pour about 40wt% of the refining slag from the previous furnace into the slag tank, and pour the remaining 60wt% of the refining slag and molten steel into the furnace (03-8903 furnace) 5min before the converter tapping. ) The ladle waiting for tapping; immediately open the argon blowing valve at the bottom of the ladle, and control the argon flow at 0.2m 3 /min to prevent the permeable bricks from being stuck by cold slag or cold steel, and then drive the ladle car to the converter tapping position to wait Tapping; the tapping temperature of this furnace is 1630°C; after the tapped molten steel from the converter enters the ladle for about 30t, 1.6kg/t of silicon-manganese deoxidized alloy is added with the steel flow, and 0.8-1.5kg/t of quicklime is added according to the temperature of the molten steel. When the steel temperature reaches 1630°C, add 1.5kg/t quicklime, and the converter tapping temperature is 1600°C, and add quicklime to 0.8kg/t; the argon gas flow is turned on to 2.5m 3 /min for vigorous stirring to promote the melting and encapsulation of quicklime. The bottom cold steel melts the cold slag, the alloy is uniform and the deoxidized product floats; after tapping, the ladle car is driven to the argon blowing position, the argon gas flow is adjusted to 1.0m 3 /min, and the aluminum wire is fed 1.3kg/t during argon blowing to ensure that Deoxidation of molten steel and adjustment of reducibility of top slag composition;
B、吊运钢包至LF精炼炉进行精炼,精炼时需要进行以下操作:大氩气流量吹开渣层后,测温取样,然后保持0.7m3/min的氩气流量,由于上炉留下的热态LF精炼渣和出钢加入生石灰形成的液态渣足够厚,一次送电7分钟,调温送电4分钟,并加入生石灰4.5kg/t,加入高效萤石颗粒0.8kg/t;根据LF炉精炼就位时取样的成分结果,进行合金微调、并根据钢水成分中的硫含量和铝含量决定是否补喂铝线:精炼取样S含量0.027%,铝含量小于0.009%时,钢包内补喂100m铝线(约0.26kg/t),补铝后喂入钙线150m(0.45kg/t)以促进钢水中的夹杂物变性和夹杂物上浮并被LF精炼渣捕捉,同时改善钢水在连铸的可浇性;喂完钙线后,调整钢包底吹Ar气流量到0.3m3/min,进行弱吹8分钟,以保证钢包渣层微微波动,钢水不裸露为原则;调整LF炉钢水的成分温度到1580℃,精炼周期30分钟;精炼渣终点成分:SiO2:8.53%;CaO:60.41%;MgO:8.53%;TFe:0.26%;Al2O3:20.49%;MnO:0.26%;二元碱度R2:7.08倍。钢水成分:C:0.057%;Si:0.027%;Mn:0.19%;P:0.016%;S:0.008%;Alt:0.022%;B. Lift the ladle to the LF refining furnace for refining. The following operations are required during refining: after blowing the slag layer with a large argon gas flow, measure the temperature and take samples, and then maintain the argon gas flow rate of 0.7m 3 /min. The hot LF refining slag and tapped liquid slag formed by adding quicklime is thick enough to transmit electricity for 7 minutes at a time, adjust the temperature for 4 minutes, and add 4.5kg/t of quicklime and 0.8kg/t of high-efficiency fluorite particles; The composition results of the sampling when the LF furnace is in place for refining, fine-tune the alloy, and decide whether to supplement the aluminum wire according to the sulfur content and aluminum content in the molten steel: when the S content of the refining sampling is 0.027%, and the aluminum content is less than 0.009%, the ladle should be supplemented. Feed 100m aluminum wire (about 0.26kg/t), and feed 150m (0.45kg/t) calcium wire after aluminum supplement to promote the denaturation of inclusions in molten steel and the floating of inclusions to be captured by LF refining slag, and improve the continuous flow of molten steel. Castability; after feeding the calcium wire, adjust the flow of Ar gas at the bottom of the ladle to 0.3m 3 /min, and perform weak blowing for 8 minutes to ensure that the ladle slag layer fluctuates slightly and the molten steel is not exposed; adjust the molten steel of the LF furnace The composition temperature reaches 1580℃, and the refining cycle is 30 minutes; the final composition of refining slag: SiO 2 : 8.53%; CaO: 60.41%; MgO: 8.53%; TFe: 0.26%; Al 2 O 3 : 20.49%; MnO: 0.26% ; Binary alkalinity R 2 : 7.08 times. Composition of molten steel: C: 0.057%; Si: 0.027%; Mn: 0.19%; P: 0.016%; S: 0.008%; Al t : 0.022%;
C、将弱吹后LF精炼处理完毕的钢水吊运至连铸大包回转台,等待开浇;等本包在连铸浇铸完毕后,再将钢包内的LF精炼渣30%-40%倒入渣罐,剩余的LF精炼渣和钢水浇余进入下一个循环。C. Lift and transport the molten steel that has been refined and processed by LF after weak blowing to the turntable of the continuous casting ladle and wait for the start of pouring; after the ladle is finished casting, pour 30%-40% of the LF refining slag in the ladle. Into the slag tank, the remaining LF refining slag and molten steel pour into the next cycle.
实施例2:Example 2:
本实施例以03-9229炉为例进行以下实验:This embodiment takes the 03-9229 furnace as an example to carry out the following experiments:
A、转炉出钢:转炉吹炼终点成分:C:0.039%;Mn:0.10%;P:0.019%;S:0.035%。上一炉精炼渣成分:SiO2:8.33%;CaO:60.48%;MgO:6.59%;TFe:0.43%;Al2O3:19.26%;MnO:0.24%;二元碱度R2:7.26倍;A. Converter tapping: composition of converter blowing end point: C: 0.039%; Mn: 0.10%; P: 0.019%; S: 0.035%. The composition of refining slag in the last furnace: SiO 2 : 8.33%; CaO: 60.48%; MgO: 6.59%; TFe: 0.43%; Al 2 O 3 : 19.26%; MnO: 0.24%; binary basicity R 2 : 7.26 times ;
转炉出钢时需要进行以下操作:将上一炉精炼渣约30wt%倒入渣罐,剩余70wt%精炼渣和钢水浇余约1.2t在转炉出钢前5min倒入该炉(03-9229炉)等待出钢的钢包;立即打开钢包底吹氩气阀门,氩气流量控制在0.4m3/min,防止透气砖被冷渣或冷钢粘死,然后将钢包车开至转炉出钢位等待出钢;该炉的出钢温度为1600℃;转炉出钢钢水进入钢包约40t后,随钢流加入硅锰脱氧合金1.5kg/t,根据钢水温度加入生石灰0.8-1.5kg/t,转炉出钢温度达到1630℃加入1.5kg/t的生石灰,转炉出钢温度1600℃,加入生石灰减少到0.8kg/t;氩气流量开至3.5m3/min进行强烈搅拌,以促进生石灰的熔化、包底冷钢冷渣熔化、合金均匀和脱氧产物上浮;出钢完毕将钢包车开至吹氩位置,氩气流量调整至1.5m3/min,吹氩时喂入铝线1.7kg/t,保证钢水的脱氧和调整顶渣成分的还原性;The following operations need to be carried out when the converter is tapping: pour about 30wt% of the refining slag from the previous furnace into the slag tank, and pour the remaining 70wt% of the refining slag and molten steel into the furnace (03-9229 furnace) 5min before the converter tapping. ) ladle waiting for tapping; immediately open the argon blowing valve at the bottom of the ladle, and control the argon flow at 0.4m 3 /min to prevent the permeable bricks from being stuck by cold slag or cold steel, and then drive the ladle car to the converter tapping position to wait Tapping; the tapping temperature of this furnace is 1600℃; after the molten steel tapped from the converter enters the ladle for about 40t, 1.5kg/t of silicon-manganese deoxidized alloy is added with the steel flow, and 0.8-1.5kg/t of quicklime is added according to the temperature of the molten steel. When the steel temperature reaches 1630°C, add 1.5kg/t quicklime, and the converter tapping temperature is 1600°C, and add quicklime to 0.8kg/t; the argon gas flow is turned on to 3.5m 3 /min for vigorous stirring to promote the melting and encapsulation of quicklime. The bottom cold steel melts the cold slag, the alloy is uniform and the deoxidized product floats; after tapping, the ladle car is driven to the argon blowing position, the argon gas flow is adjusted to 1.5m 3 /min, and the aluminum wire is fed 1.7kg/t during argon blowing to ensure Deoxidation of molten steel and adjustment of reducibility of top slag composition;
B、吊运钢包至LF精炼炉进行精炼,精炼时需要进行以下操作:大氩气流量吹开渣层后,测温取样,然后保持1.3m3/min的氩气流量,由于上炉留下的热态LF精炼渣和出钢加入生石灰形成的液态渣足够厚,一次送电10分钟,调温送电3分钟,并加入生石灰5.5kg/t,加入高效萤石颗粒1.2kg/t;并根据钢水成分中的硫含量和铝含量决定是否补喂铝线:精炼取样S含量0.026%,铝含量0.008%时,LF精炼补喂铝线50m(约0.26kg/t),喂入钙线200m(0.6kg/t);喂完钙线后,调整钢包底吹Ar气流量到0.7m3/min,进行弱吹10分钟,以保证钢包渣层微微波动,钢水不裸露为原则;调整LF炉钢水的成分温度到1590℃,精炼周期35分钟;精炼渣终点成分:SiO2:9.08%;CaO:55.91%;MgO:7.77%;TFe:0.31%;Al2O3:20.87%;MnO:0.25%;二元碱度R2:6.16倍。钢水成分:C:0.047%;Si:0.037%;Mn:0.19%;P:0.021%;S:0.013%;Alt:0.024%,精炼周期34分钟。B. Lift the ladle to the LF refining furnace for refining. The following operations are required during refining: after blowing the slag layer with a large argon gas flow, measure the temperature and take samples, and then maintain the argon gas flow rate of 1.3m 3 /min. The hot LF refining slag and tapped liquid slag formed by adding quicklime is thick enough to transmit electricity for 10 minutes at a time, adjust the temperature for 3 minutes, and add 5.5kg/t of quicklime and 1.2kg/t of high-efficiency fluorite particles; and According to the sulfur content and aluminum content in the molten steel, it is decided whether to supplement the aluminum wire: when the S content of the refining sampling is 0.026% and the aluminum content is 0.008%, the LF refining supplements the aluminum wire for 50m (about 0.26kg/t), and feeds the calcium wire for 200m. (0.6kg/t); after feeding the calcium wire, adjust the flow of Ar gas at the bottom of the ladle to 0.7m 3 /min, and carry out weak blowing for 10 minutes to ensure that the ladle slag layer fluctuates slightly and the molten steel is not exposed as a principle; adjust the LF furnace The composition temperature of molten steel reaches 1590°C, and the refining cycle is 35 minutes; the final composition of refining slag: SiO 2 : 9.08%; CaO: 55.91%; MgO: 7.77%; TFe: 0.31%; Al 2 O 3 : 20.87%; MnO: 0.25 %; binary basicity R 2 : 6.16 times. Molten steel composition: C: 0.047%; Si: 0.037%; Mn: 0.19%; P: 0.021 %; S: 0.013%;
C、将弱吹后LF精炼处理完毕的钢水吊运至连铸大包回转台,等待开浇;等本包在连铸浇铸完毕后,再将钢包内的LF精炼渣30%-40%倒入渣罐,剩余的LF精炼渣和钢水浇余进入下一个循环。C. Lift and transport the molten steel that has been refined and processed by LF after weak blowing to the turntable of the continuous casting ladle and wait for the start of pouring; after the ladle is finished casting, pour 30%-40% of the LF refining slag in the ladle. Into the slag tank, the remaining LF refining slag and molten steel pour into the next cycle.
本发明是一种低碳铝镇静钢LF炉精炼渣和钢水浇余循环利用的方法,充分利用转炉出钢的精炼条件,将一部分LF炉的精炼功能提前到转炉出钢的过程来完成,先将钢水包在连铸浇铸完毕后,将钢包内的LF精炼渣的30%-40%倒入渣罐,剩余的60%-70%的熔融态LF精炼渣和和全部钢水浇余倒入等待转炉出钢的钢包内(而不是倒入空钢包内);然后用该钢包接出钢的钢水,并利用钢水的1600℃-1630℃温度的热量在出钢过程中进行一部分造渣工艺和脱氧合金化,然后再到LF炉进行精炼。这个过程充分利用熔融态60%-70%LF精炼渣和钢水连浇铸余所包含的热量和所具有的还原性和脱硫能力,使钢包在LF精炼就位时就具有充足的液渣层,并缩短造白渣的时间,节省造渣材料消耗,节约电能,节省电极消耗,节约合金消耗,节省一次倒包过程,同时减少废渣的排放对环境的污染,简化过程环节。The invention is a method for recycling slag refining slag and molten molten steel of low-carbon aluminum killed steel LF furnace, making full use of the refining conditions of converter tapping, and advancing a part of the refining function of the LF furnace to the process of converter tapping to complete the process. After the continuous casting of the ladle is completed, 30%-40% of the LF refining slag in the ladle is poured into the slag tank, and the remaining 60%-70% of the molten LF refining slag and all the molten steel are poured and waited. In the ladle of the converter tapping (instead of pouring it into an empty ladle); then use the ladle to pick up the molten steel, and use the heat of the molten steel at a temperature of 1600 ° C - 1630 ° C to carry out part of the slagging process and deoxidation during the tapping process. Alloying before going to the LF furnace for refining. This process makes full use of the heat and reducibility and desulfurization ability contained in molten 60%-70% LF refining slag and molten steel continuous casting residue, so that the ladle has sufficient liquid slag layer when the LF refining is in place, and It shortens the time of making white slag, saves the consumption of slag making materials, saves electric energy, saves the consumption of electrodes, saves the consumption of alloy, and saves the process of one-time dumping.
由于每次循环都排除30%-40%的LF精炼渣,使有害元素的富集与排除得到平衡,解决多次循环利用LF精炼渣之后容易形成有害元素的富集,并造成LF精炼功能减弱的问题,确保了LF精炼渣始终具有高效的精炼功能。同时对钢水浇余一同回收的钢包内,减少从固态渣中分选的环节,并提高了回收率。Since 30%-40% of LF refining slag is excluded in each cycle, the enrichment and exclusion of harmful elements are balanced, which solves the problem that the enrichment of harmful elements is easily formed after the LF refining slag is recycled for many times, and the LF refining function is weakened. , which ensures that the LF refining slag always has an efficient refining function. At the same time, in the ladle that is recovered together with the molten steel, the process of sorting from solid slag is reduced, and the recovery rate is improved.
以上对本发明的实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进,均应仍归属于本发明的专利涵盖范围之内。The embodiments of the present invention have been described in detail above, but the content described above is only a preferred embodiment of the present invention, and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope of the patent of the present invention.
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