Conveying and metering device for powder auxiliaries for printing and dyeing industry
Technical Field
The invention relates to the technical field of printing and dyeing equipment, in particular to a conveying and metering device for a powder auxiliary agent in the printing and dyeing industry.
Background
In the process of large-scale dye vat production, the powder auxiliary agent required by each dye vat must be conveyed to a transition bin on a material barrel of each dye vat, and after accurate measurement, the powder auxiliary agent is conveyed to the material barrel of the dye vat through the transition bin.
Adopt artifical transport measurement among the prior art, though artifical transport does not have energy consumption, bath ratio also easy control, but the amount of labour is big, work efficiency is low, and the material is extravagant many during the measurement, the measurement precision is low, influences enterprise environment even, increases staff's industrial injury probability, very inadvisable.
Therefore, there is a need for those skilled in the art to develop a delivery metering device that has fast delivery speed, accurate metering, low energy consumption, and easy bath ratio control.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a conveying and metering device for powder auxiliaries in the printing and dyeing industry, which solves the problems that the traditional powder auxiliaries for printing and dyeing in the background art are manually conveyed and metered, the labor amount is large, the working efficiency is low, and the metering precision is low.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a conveying and metering device for powder auxiliaries in the printing and dyeing industry is used for metering the powder auxiliaries. Including the injection storehouse, injection storehouse back side welding has the trachea, and the inside air guide groove of having seted up in injection storehouse, trachea and air guide groove are linked together, be equipped with the division board in the injection storehouse, the division board is located air guide groove below, and injection storehouse back side connection has the inlet pipe, and the inlet pipe feed end is located the division board below, and injection storehouse bottom fixed mounting has the nozzle, and the division board is equipped with sunkenly for air guide groove, and a plurality of small openings have been seted up in the sunkenly.
The injection storehouse is provided with the cavity, cavity and air guide groove intercommunication, and the pin joint has the fan in the cavity, and injection storehouse left side fixed mounting has the strapping table, and fan pin joint axle passes in the injection storehouse extends to the strapping table, strapping table bottom electric connection has the singlechip, is equipped with the pointer in the strapping table, and pointer and fan pin joint axle welding have the grating in the strapping table, the rotatory in-process of pointer through the grating.
Preferably, the injection bin openly fixed mounting has the box, has placed the air pocket in the box, and air pocket one end is equipped with hose one, and hose one passes injection bin and cavity intercommunication, and hose one other end is equipped with the electronic valve, is equipped with hose two on the electronic valve, and hose two passes the injection bin and stretches into in the cave, hose two is kept away from air pocket one end and is connected with the gasbag, the box top is equipped with electric push rod, and electric push rod lower extreme stretches into the box and is connected with magnet one.
Preferably, the front face of the injection bin is in sliding fit with a second magnet, the second magnet can slide up and down, the second magnet and the first magnet attract each other, a plugging component is connected between the second magnet and the nozzle, the opening of the nozzle is sealed by the plugging component when the second magnet rises, and the opening of the nozzle is opened by the plugging component when the second magnet falls.
Preferably, the plugging component comprises a string, a cloth piece and a positioning piece, the cloth piece is fixedly installed at the bottom of the nozzle and surrounds the nozzle to form a ring, the positioning piece is welded with the bottom of the nozzle, the positioning piece is fixedly bonded with two ends of the cloth piece, the string penetrates through the cloth piece, a channel for accommodating the string is formed in the cloth piece, two ends of the string penetrate through the positioning piece and then are staggered with each other, and then are fixedly bound with the bottoms of the two magnets.
Preferably, the cloth piece is closed along the S-shaped trend to form a ring, and the string penetrates into the cloth piece from the center of the cloth piece. The inner side of the cloth piece is provided with a spring.
Preferably, the grating consists of a light beam emitting module and a light beam receiving module, the light beam emitting module emits light beams to the light beam receiving module, when the pointer passes through the light beam receiving module, the light beams are blocked, signals are transmitted to the single chip microcomputer at the moment, and the single chip microcomputer counts the light beam blocking times.
Preferably, the injection bin is provided with a slide rail above, the top of the injection bin is welded with a slide block, the top of the slide rail is welded with a rack, the slide block is in sliding fit with the slide rail, the top of the slide block is pivoted with a gear, the gear is meshed with the rack, one side of the slide block is fixedly provided with a motor, and a transmission shaft of the motor is welded with the gear.
(III) advantageous effects
The invention provides a conveying and metering device for powder auxiliaries for the printing and dyeing industry. The method has the following beneficial effects:
1. this printing and dyeing industry is with carrying metering device to powder auxiliary agent utilizes the air to drive the fan rotatory for the pointer rotates through the grating, realizes the purpose of measurement. The electric push rod drives the first magnet to descend, and the second magnet is attracted to ascend and extrude the air bag when the first magnet descends. So that the air in the air bag is pressed into the air bag, and the air bag is expanded to block the leakage hole of the isolating plate. Meanwhile, the magnet II pulls the string to contract the cloth piece, and the opening of the nozzle is sealed. Therefore, the sealing effect is realized, and the effect of controlling the discharge capacity of the powder auxiliary agent is achieved. Replace traditional artifical measurement, improve work efficiency, further improved the measurement precision.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a view showing the internal structure of the present invention;
FIG. 3 is a partial sectional view of the present invention;
FIG. 4 is a schematic diagram of a spacer structure according to the present invention;
FIG. 5 is a cross-sectional view of a nozzle arrangement according to the present invention;
FIG. 6 is a schematic view of a slider structure according to the present invention;
FIG. 7 is a side view of the structure of the present invention;
fig. 8 is a schematic diagram of the internal structure of the meter of the present invention.
In the figure: 1 injection cabin, 2 sliding rails, 21 racks, 3 sliding blocks, 31 gears, 32 motors, 4 isolation plates, 41 recesses, 42 leakage holes, 5 fans, 6 boxes, 61 air bags, 611 hose I, 612 hose II, 613 electronic valves, 7 air bags, 8 electric push rods, 9 magnet I, 10 nozzles, 101 cloth pieces, 102 positioning pieces, 11 air pipes, 12 air guide grooves, 13 chambers, 14 sliding grooves, 15 magnet II, 16 strings, 17 gauges, 171 pointers, 172 gratings, 18 singlechips, 19 feeding pipes and 20 springs.
Detailed Description
The embodiment of the invention provides a conveying and metering device for a powder auxiliary agent for the printing and dyeing industry, which is used for metering the powder auxiliary agent as shown in figures 1-8. The injection device comprises an injection bin 1, wherein an air pipe 11 is welded on the back of the injection bin 1, an air guide groove 12 is formed in the injection bin 1, and the air pipe 11 is communicated with the air guide groove 12. The injection chamber 1 is internally welded with a baffle plate 4, and the baffle plate 4 is positioned below the air guide groove 12. The back of the injection bin 1 is welded with a feed pipe 19, and the feed end of the feed pipe 19 is positioned below the isolation plate 4. The bottom of the injection bin 1 is fixedly provided with a nozzle 10, the isolation plate 4 is provided with a recess 41 relative to the air guide groove 12, and the recess 41 is provided with a plurality of leak holes 42.
A cavity 13 is arranged in the injection bin 1, the cavity 13 is communicated with the air guide groove 12, and the cavity 13 is internally pivoted with the fan 5. When the air pipe 11 injects air into the injection chamber 1, the air enters the air guide groove 12, passes through the isolation plate 4 and drives the fan 5 to rotate.
Injection storehouse 1 left side fixed mounting has strapping table 17, and fan 5 pin joint axle passes injection storehouse 1 and extends to in the strapping table 17, and strapping table 17 bottom electric connection has singlechip 18, is equipped with pointer 171 in the strapping table 17, and pointer 171 and fan 5 pin joint axle welding, fixed mounting has grating 172 in the strapping table 17, and the rotatory in-process of pointer 171 passes through grating 172. The single chip microcomputer 18 counts the times of the pointer 171 passing through the grating 172 and transmits the times to the computer terminal. The air injection amount is obtained through conversion of a corresponding calculation formula, and since the powder auxiliary agent amount conveyed into the injection bin 1 is constant, the air injection amount is subtracted from the total powder auxiliary agent amount to obtain the powder auxiliary agent discharge amount. The amount of the powder auxiliary agent injected into the dye vat is changed by changing the air injection amount.
The front surface of the injection bin 1 is fixedly provided with a box body 6, an air bag 61 is arranged in the box body 6, one end of the air bag 61 is fixedly provided with a first hose 611, the first hose 611 penetrates through the injection bin 1 to be communicated with the chamber 13, the other end of the first hose 611 is fixedly provided with an electronic valve 613, the electronic valve 613 is fixedly provided with a second hose 612, the second hose 612 penetrates through the injection bin 1 to extend into the recess 41, and one end, far away from the air bag 61, of the second hose 612 is fixedly provided with an air. The air bag 7 is fixedly adhered to one side of the inner wall of the recess 41. An electric push rod 8 is arranged above the box body 6, and the lower end of the electric push rod 8 extends into the box body 6 and is fixedly provided with a first magnet 9.
In the initial state, the electronic valve 13 is closed, air passes through the air guide slot 12 to drive the fan 5 to rotate, a small part of air enters the chamber 13 and is injected into the air bag 61 along the hose 611, so that the air bag 61 is inflated. When the pointer 171 passes through the grating 172 for a predetermined number of times, the single chip microcomputer 18 controls the electric push rod 8 to extend, and controls the electronic valve 613 to open. The electric push rod 8 drives the first magnet 9 to descend to press the air bag 61, and the air in the air bag 61 is injected into the air bag 7 through the second hose 612. The airbag 7 is inflated to block the leakage orifice 42 of the recess 41. Thereby achieving the purpose of preventing air from passing through the partition plate 4.
The front surface of the injection bin 1 is in sliding fit with a second magnet 15, and the second magnet 15 can slide up and down. The front of the injection bin 1 is provided with a sliding chute 14 matched with the second magnet 15. The second magnet 15 attracts the first magnet 9. And a blocking component is connected between the second magnet 15 and the nozzle 10, the blocking component blocks the opening of the nozzle 10 when the second magnet 15 ascends, and the blocking component opens the opening of the nozzle 10 when the second magnet 15 descends.
When the electric push rod 8 contracts, the first magnet 9 is located at the highest point, and the first magnet 9 and the second magnet 15 are far away from each other, so that the attraction force of the magnets is weak, and the second magnet 15 cannot approach the first magnet 9. When the electric push rod 8 extends to make the first magnet 9 descend, the distance between the first magnet 9 and the second magnet 15 is shortened, so that the attraction force of the magnets is increased, and the second magnet 15 is enabled to ascend to be close to the first magnet 9. The effect of controlling the second magnet 15 to ascend and descend is achieved through the above.
The plugging component comprises a string 16, a cloth piece 101 and a positioning piece 102, the cloth piece 101 is fixedly installed at the bottom of the nozzle 10, the cloth piece 101 surrounds a loop, the positioning piece 102 is welded to the bottom of the nozzle 10, two ends of the positioning piece 102 and two ends of the cloth piece 101 are fixedly bonded, the string 16 penetrates through the cloth piece 101, a channel for accommodating the string 16 is formed in the cloth piece 101, two ends of the string 16 penetrate through the positioning piece 102 and then are staggered with each other, and then the string is fixedly bound with the bottom of the second magnet 15.
When the second magnet 15 slides upwards, the string 16 is pulled, so that the ring enclosed by the cloth piece 101 contracts until the inner walls of the cloth piece 101 contact with each other, and the opening of the nozzle 10 is sealed. The cloth 101 is closed in an S-shaped direction to form a loop, and the string 16 penetrates into the cloth 101 from the center of the cloth 101. This arrangement facilitates the pulling of string 16 to retract sheet 101.
The inner side of the cloth 101 is provided with a spring 20, and as shown in fig. 4, the end of the spring 20 is fixedly adhered to the inner wall of the cloth 101. Spring 20 is at the same level as the string in sheet 101.
The grating 172 is composed of a light beam emitting module and a light beam receiving module, the light beam emitting module emits a light beam to the light beam receiving module, when the pointer 171 passes through the light beam receiving module, the light beam is blocked, at this time, a signal is transmitted to the single chip microcomputer 18, and the single chip microcomputer 18 counts the light beam blocking times.
A sliding rail 2 is arranged above the injection bin 1, and a sliding block 3 is welded at the top of the injection bin 1. The electric push rod 8 is welded with the slide block 3. The top of the sliding rail 2 is welded with a rack 21, the sliding block 3 is in sliding fit with the sliding rail 2, the top of the sliding block 3 is pivoted with a gear 31, the gear 31 is meshed with the rack 21, one side of the sliding block 3 is fixedly provided with a motor 32, and a transmission shaft of the motor 32 is welded with the gear 31. The motor 32 rotates to drive the gear 31 to rotate, so that the sliding block 3 moves on the sliding rail 2.
In the above-described known apparatus, the air belt 61 and the air bag 7 are detached after the powder auxiliary is injected once. The flat air belt 61 and air bag 7 are replaced with a new one, and a second injection is performed.
The working principle is as follows: in the initial state, the electric push rod 8 extends the magnet one 9 to be at the lowest point. The second magnet 15 is attracted by the force and the magnetic force to rise to the highest position. At this time, the string pulls the sheet 101 to contract, and the spring 20 is in a compressed state. The electronic valve 13 is closed and no air is present in the air pocket 61, so that the air bag 7 is in a flattened state.
Then, the powder aid is fed into the injection silo 1 through the feed pipe 19. After the filling, the electric push rod 8 contracts to drive the first magnet 9 to ascend, the distance between the first magnet 9 and the second magnet 15 is increased, and the attraction force of the magnets is gradually weakened, so that the second magnet 15 sinks under the action of gravity. After the second magnet 15 sinks, the string 16 is not pulled any more, and the spring 20 is unfolded to support the cloth piece. The nozzle 10 at the lower end of the injection bin 1 is unblocked.
Then, air is injected into the injection chamber 1 through the air pipe 11 and the air guide groove 13, and the powder auxiliary agent is pushed by the air to be sprayed out. The air enters the air guide groove 12 to drive the fan 5 to rotate. The fan 5 rotates the pointer 171 inside the meter 17. The pointer 171 passes the raster 172 once per revolution. The single chip microcomputer 18 counts the number of times the pointer 171 passes the grating 172.
At the same time, a small portion of air enters the chamber 13, enters the air bag 61 along the hose 611, causing the air bag 61 to swell. When the pointer 171 passes through the grating 172 for a predetermined number of times, the single chip microcomputer 18 controls the electric push rod 8 to extend, and controls the electronic valve 613 to open. The electric push rod 8 drives the first magnet 9 to descend to press the air bag 61, and the air in the air bag 61 is injected into the air bag 7 through the second hose 612. The airbag 7 is inflated to block the leakage orifice 42 of the recess 41. Preventing further air delivery.
At this time, magnet one 9 descends to attract magnet two 15 to ascend, magnet two 15 ascends to pull string 16, and string 16 contracts cloth piece 101, so that cloth piece 101 seals nozzle 10.
In summary, in the device for conveying and metering the powder additive for the printing and dyeing industry, the fan 5 is driven by air to rotate, so that the pointer 7 rotates to pass through the grating 172, and the purpose of metering is achieved. The first magnet 9 is driven to descend by the electric push rod 8, and the first magnet 9 descends to press the air bag 61 and attract the second magnet 15 to ascend. So that the air in the air bag 61 enters the air bag 7 and the air bag 7 is inflated to block the leakage hole 42 of the isolation plate 4. At the same time, the second magnet 15 pulls the string 16 to contract the cloth piece 101, and the opening of the nozzle 10 is sealed. Therefore, the sealing effect is realized, and the effect of controlling the discharge capacity of the powder auxiliary agent is achieved. Replace traditional artifical measurement, improve work efficiency, further improved the measurement precision.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.