CN113086469B - Parallel arrangement's constant temperature curing system - Google Patents
Parallel arrangement's constant temperature curing system Download PDFInfo
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- CN113086469B CN113086469B CN202110323721.6A CN202110323721A CN113086469B CN 113086469 B CN113086469 B CN 113086469B CN 202110323721 A CN202110323721 A CN 202110323721A CN 113086469 B CN113086469 B CN 113086469B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Articles (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model relates to an automatic storage field, specific parallel arrangement's constant temperature curing system that says so, including solidification tower, RGV dolly and the conveyer belt that the block form was arranged, the other conveyer belt that is provided with of solidification tower, the other RGV dolly that is provided with of conveyer belt, after the plate material was received to the RGV dolly, transported the plate material to solidification tower shuttle, the shuttle conveys the plate material to in the solidification tower, through the heat preservation solidification of solidification tower, takes out the plate material from the solidification tower by the shuttle again, and the plate material is taken off from the shuttle to the RGV dolly to send the plate material to next process. The shuttle in the application adopts servo motor system + chain drive cooperation leading wheel mode to realize elevating movement, and the operation is reliable, and positioning accuracy is high, and the adjustment is nimble. The material is passed in and out the solidification tower from the shuttle and is adopted the driving lever to insert the mode drive of tray recess and then push-and-pull tray, and the operation is reliable, the modern design.
Description
Technical Field
The application relates to the field of automatic warehousing, in particular to a parallel-arrangement constant-temperature curing system.
Background
The parallel constant temperature curing system is the core equipment for automatic storage and heat preservation curing of plate-type materials. In some production lines, plate-type materials need to be automatically taken from a material taking position and conveyed to a specified position, and then the materials are conveyed to a specified position of a storage bin to be stored or other technological processes are carried out; when the materials need to be taken out from the storage bin, the material taking trolley needs to take the materials out from the designated position and send the materials to the material discharging position.
In the prior art, for example, the patent application No. CN202020947265.3, application date 20200529, entitled utility model patent of curing production platform system and warehousing equipment, has the following technical scheme: the disclosure relates to the field of resin product production, in particular to a curing production platform system and storage equipment. The utility model discloses a curing production platform system which comprises a production platform, wherein universal wheels are arranged at the bottom of the production platform, bases are arranged at the tops of the universal wheels, and safety bolts are arranged on the bases; one end of the round rod is welded with the base, and the other end of the round rod is welded with the top seat; the lifting frame is positioned below the production platform and is contacted with the universal wheel; the lifting frame is positioned above the guide rail and is in contact with the guide rail, the traditional planar storage is changed into multilayer three-dimensional storage, and the utilization rate of the workshop space is greatly improved. Although the storage amount is increased through the three-dimensional structural improvement, the functions of automatically storing and taking materials and the like are not correspondingly improved, so that the materials cannot be automatically and efficiently stored and taken.
Disclosure of Invention
In order to solve the problems in the prior art, the application provides a parallel arrangement constant-temperature curing system which can realize full-automatic material storage, taking and placing and has high accuracy.
In order to achieve the technical effects, the technical scheme of the application is as follows:
the utility model provides a parallel arrangement's constant temperature curing system, includes solidification tower, RGV dolly and the conveyer belt that the block form was arranged, the other conveyer belt that is provided with of solidification tower, the other RGV dolly that is provided with of conveyer belt, after the RGV dolly received plate material, transported plate material to solidification tower shuttle, the shuttle conveys plate material to the solidification tower in, through the heat preservation solidification of solidification tower, takes out plate material from the solidification tower by the shuttle again, the RGV dolly takes off plate material from the shuttle to send plate material to next process.
The solidification tower comprises a tower body, a tray, a shuttle vehicle and a heating and heat-insulating system, wherein the tower body is connected with the heating and heat-insulating system, the shuttle vehicle moves up and down along the height direction of the tower body, a plurality of groups of tracks are arranged in the tower body, the tray is positioned on the tracks, and the tray passively horizontally reciprocates in the shuttle vehicle and the tower body through the action of the shuttle vehicle.
Furthermore, the tower body is of a frame type hollow structure and comprises a main body main frame, a bearing track, a driving chain wheel set and a driven driving chain wheel set; the bilateral symmetry of body main frame is provided with the track that bears that is used for bearing the weight of the tray, the front end both sides of body main frame are provided with body front leg respectively, the vertical direction of body front leg is provided with the track, body front leg lower part is provided with the initiative drive sprocket group, and body front leg upper portion sets up the passive drive sprocket group, and the up-and-down reciprocating motion of vertical direction is followed the track on the front leg to the cooperation drive sprocket group and the passive drive sprocket group drive shuttle.
Still further, the drive sprocket group includes first servo motor, first servo reduction gear, first transmission shaft, first driving sprocket and primary shaft bearing, first servo motor links to each other with first servo reduction gear, first servo reduction gear links to each other with first transmission shaft, the both ends of first transmission shaft all are provided with primary shaft bearing, the other first shaft coupling that is provided with of primary shaft bearing is provided with lift driving sprocket between primary shaft bearing and the first shaft coupling of same end, the last lift drive chain that is provided with of driving sprocket, primary shaft bearing passes through mounting hole and body preceding landing leg fixed connection.
Still further, the driven sprocket group includes second transmission shaft, second shaft coupling, driven sprocket and second bearing frame, the both ends of second transmission shaft are provided with second bearing frame and second shaft coupling respectively, are provided with driven sprocket between the second bearing frame of same end and the second shaft coupling, driven sprocket and lift drive chain link to each other to by the drive motion of lift drive chain.
And furthermore, a front guide rail, a rear guide rail and side guide rails are arranged on the front support leg of the body, the front guide rail is matched with the front guide wheel of the shuttle vehicle, the rear guide rail is matched with the rear guide wheel of the shuttle vehicle, and the side guide rails are matched with the side guide wheels of the shuttle vehicle to guide the shuttle vehicle along the up-and-down movement of the front support leg of the body.
Furthermore, longitudinal beams are arranged on two sides of the tray, sliding blocks are arranged on two sides of the tray, the sliding blocks are fixed on the lower side of the longitudinal beams through bolts, and a push-pull hook is arranged at the front end of the tray.
Further, the shuttle car includes main frame, push-and-pull actuating mechanism, board-like material detection switch and tray detection switch, the rear end of main frame is provided with front guide wheel, back guide wheel and side guide wheel respectively, and the main frame rear portion sets up the installation interface of being connected with lift drive chain, and main frame both sides and middle part set up the nonmetal slide rail, and the main frame both sides correspond the position with the tray and set up tray detection switch respectively, and the main frame both sides correspond the position with board-like material and set up board-like material detection switch respectively, push-and-pull actuating mechanism is located the shuttle car middle part, provides push-and-pull power to the tray.
Furthermore, the push-pull driving mechanism comprises a third servo motor, a third transmission shaft, a third coupler, a third main driving sprocket, an idler wheel, a tensioning sprocket and a push-pull chain, wherein the third servo motor is connected with the third main driving sprocket through the third coupler and the third transmission shaft, the third main driving sprocket is connected with the push-pull chain, and the push-pull chain moves along the idler wheel in the middle, the pinions at the two ends and the tensioning sprocket.
And furthermore, one link chain of the push-pull chain is provided with a K-shaped chain plate, and the K-shaped chain plate is fixedly connected with the deflector rod by adopting a bolt.
Furthermore, the heating and heat-insulating system comprises an industrial air conditioner host, a ventilating pipeline, a temperature sensor and an exhaust system, wherein the industrial air conditioner has dual functions of heating and cooling, the ventilating pipeline is used for guiding hot (cold) air blown out by the industrial air conditioner to the inside of the curing tower, air outlets in the curing tower are distributed, namely the air outlets are subdivided into a plurality of thinner air outlet pipelines from a main pipeline of the industrial air conditioner, and air outlets are arranged on the four side surfaces and the top surface of the curing tower; the temperature sensor is arranged inside the curing tower, and the exhaust system is positioned at the bottom of the curing tower.
Furthermore, the RGV comprises a trolley component and a track component, wherein the trolley component moves on the track component, a one-dimensional bar code for positioning is arranged on the track component, a bar code reading head is arranged on the trolley component, and the bar code reading head realizes the positioning of the movement direction of the trolley component by reading the bar code; the one-dimensional bar code is manufactured by processing gaps with different widths and different intervals on the track assembly.
Still further, the track subassembly includes the track that the square steel supported, the track sets up travel switch, and the track tip sets up mechanical stop device. The bottom of the track is provided with a height-adjustable foot cup.
Still further, the dolly subassembly includes dolly bed frame, jacking platform, goes up telescopic platform and lower telescopic platform, dolly bed frame top is provided with jacking platform, be provided with telescopic platform and lower telescopic platform in the jacking platform, go up telescopic platform and the telescopic platform can stretch out in the dolly bed frame down.
Furthermore, the trolley base frame is of a frame structure, the lower portion of the trolley base frame is provided with a group of driving wheel sets and a group of driven wheel sets, the wheels are single-flange wheels, a cross beam at the bottom of the trolley base frame is provided with a bar code reading head, the transverse position of the bar code reading head is matched with the transverse position of a bar code of the track assembly, and bar code information is read through the bar code reading head. The four stand columns of the trolley base frame are provided with first guide wheels, the first guide wheels are matched with guide grooves arranged at corresponding positions of the jacking platform, and two sides of the trolley base frame are respectively provided with a mounting seat for mounting a jacking driving mechanism.
Furthermore, the jacking platform is of a frame structure and comprises vertical guide grooves and horizontal guide grooves, the vertical guide grooves are matched with the first guide wheels of the trolley base frame to achieve the guide of vertical movement, and the horizontal guide grooves are matched with the second guide wheels of the upper moving platform to achieve the guide of horizontal movement. A plurality of positioning devices A are arranged on two sides of the jacking platform, each positioning device A comprises a positioning bolt, a hydraulic spring and a fixing plate for installing the positioning bolt and the hydraulic spring, the positioning devices A are matched with positioning devices B corresponding to the upper-layer moving platform and the lower-layer moving platform, the positioning devices B are I-shaped fixing plates,
furthermore, the upper-layer motion platform is of a frame structure and comprises two upper-layer main longitudinal beams, the upper-layer main longitudinal beams are respectively provided with a second guide wheel, the second guide wheels are matched with a horizontal guide groove arranged on the jacking platform to realize horizontal direction guide, the middle part of the upper-layer motion platform is respectively provided with a group of upper-layer motion cylinders and a group of lower-layer motion cylinders, the front ends of the upper-layer motion cylinders are connected with the jacking platform, and the rear ends of the upper-layer motion cylinders are connected with the upper-layer motion platform; the front end of the lower-layer motion cylinder is connected with the lower-layer motion platform, the rear end of the lower-layer motion cylinder is connected with the upper-layer motion platform, the upper-layer main longitudinal beam is provided with a positioning device A and a positioning device B, the jacking platform and the upper-layer motion platform are provided with a positioning device A and a positioning device B, and the positioning is realized by the cooperation of the group of positioning devices A and the group of positioning devices B.
Furthermore, the lower-layer motion platform is of a frame structure and comprises two lower-layer main longitudinal beams, the lower-layer main longitudinal beams are respectively provided with a third guide wheel, and the third guide wheels are matched with a horizontal guide groove arranged on the upper-layer motion platform to realize horizontal direction guide; the middle part of the lower layer motion platform is provided with an installation support connected with the lower layer motion air cylinder, the middle part of the lower layer motion platform is provided with a plurality of suckers used for adsorbing plate type materials, and the tail end of the lower layer motion platform is provided with a positioning device B.
The application has the advantages that:
1. the shuttle vehicle adopts a servo motor system and a chain transmission matched guide wheel mode to realize lifting motion, and is reliable in operation, high in positioning precision and flexible in adjustment.
2. The material in this application adopts the driving lever to insert the mode drive of tray recess and then push-and-pull tray from shuttle business turn over curing tower, and the operation is reliable, the modern design.
3. The constant-temperature heat preservation system in this application adopts distributed air outlet, multiple spot temperature to detect to assist and can implement the industrial air conditioner that heats or refrigerate according to the temperature testing result, realizes the interior constant temperature environment of curing tower.
4. The curing towers in this application are arranged in parallel and can be increased or decreased arbitrarily depending on the throughput and process tact.
5. The encoding band adopted by the RGV trolley positioning is a one-dimensional bar code, so that the parking position of the trolley can be accurately determined; the one-dimensional bar code is manufactured by obtaining gaps with different widths and intervals on the thin steel strip substrate in a processing mode, and has the characteristics of being not easy to damage, strong in dust pollution resistance, convenient to clean and the like compared with a paper two-dimensional bar code.
6. The RGV in this application adopts double-deck flexible feeding system, can follow effective expansion and get the material scope.
7. The RGV dolly upper and lower motion platform in this application all adopts multiunit leading wheel + finish machining guide way structure to lead, can effectively increase motion platform rigidity, reduces the deflection that thoughtlessly moves the platform.
8. The final motion position of the upper and lower motion platforms of the RGV trolley in the application is determined by the contact of the positioning device A and the positioning device B, and the hexagonal head bolt arranged by the positioning device A can be continuously adjusted in the axial direction, so that the motion positions of the upper and lower motion platforms can be accurately adjusted after the assembly is completed, meanwhile, the positioning device A is provided with a hydraulic buffer spring, and the phenomenon that the upper and lower motion platforms stop causing impact effect instantly to cause plate-type materials to fall from a sucker is avoided.
9. In the application, the plate-type material is sucked by the vacuum adsorption system, and the suckers of the vacuum system can be arranged and arranged according to the shape of the material, so that the material with any shape can be sucked; the sucking disc is the scalable sucking disc of compensation formula, can avoid because of vertical direction motion precision is not enough to lead to the impact of sucking disc to the board-like material.
Drawings
FIG. 1 is a schematic view of the overall structure of a constant temperature curing tower system.
FIG. 2 is a schematic view of a curing tower.
FIG. 3 is a schematic view of the tower body structure.
Fig. 4 is a schematic view of a drive sprocket set.
Fig. 5 is a schematic view of a passive driving sprocket set.
Fig. 6 is a front view of the main frame.
Fig. 7 is a rear view of the main frame of the main body.
Fig. 8 is a top view of the tray.
Fig. 9 is a side view of the tray.
Fig. 10 is a perspective view of the tray.
Fig. 11 is a schematic view of a slider structure.
Fig. 12 is a schematic structural view of the shuttle car.
Figure 13 is a side view of the shuttle.
Fig. 14 is a top view of the shuttle.
Fig. 15 is a schematic structural view of the push-pull driving mechanism.
FIG. 16 is a schematic diagram of RGV car structure.
Figure 17 is a schematic view of an end of the track assembly.
FIG. 18 is a schematic diagram of a one-dimensional barcode structure.
Fig. 19 is a schematic structural view of the cart assembly.
Fig. 20 is a schematic view of the extended structure of the telescopic platform of the trolley assembly.
FIG. 21 is a schematic view of the structure of the carriage frame.
Fig. 22 is a schematic view of a wheel structure.
Fig. 23 is a schematic structural view of the jacking platform.
Fig. 24 is a schematic view of a guide groove structure.
Fig. 25 is a schematic structural diagram of a positioning device a and a positioning device B.
Fig. 26 is a schematic structural diagram of an upper layer motion platform.
Fig. 27 is a schematic view of a lower motion platform structure.
In the drawings:
100-curing tower, 200-RGV trolley, 300-conveyor belt, 101-tower body, 102-tray, 103-shuttle, 104-heating insulation system, 105-body main frame, 106-bearing rail, 107-driving chain wheel set, 108-driven chain wheel set, 109-body front leg, 110-first servo motor, 111-first servo reducer, 112-first transmission shaft, 113-first driving chain wheel, 114-first bearing seat, 115-first coupling, 116-lifting driving chain, 118-second transmission shaft, 119-second coupling, 120-driven chain wheel, 121-second shaft, 122-front guide rail, 123-rear guide rail, 124-side guide rail, 125-longitudinal beam, 126-slider, 127-a push-pull hook, 128-a main frame, 129-a push-pull driving mechanism, 130-a plate-type material detection switch, 131-a tray detection switch, 132-a front guide wheel, 133-a rear guide wheel, 134-a side guide wheel, 135-a third servo motor, 136-a third transmission shaft, 137-a third coupler, 138-a third main driving chain wheel, 139-an idler wheel, 140-a tensioning chain wheel, 141-a push-pull chain, 142-a deflector rod, 201-a trolley component, 202-a track component, 203-a one-dimensional bar code, 204-a bar code reading head, 205-a track, 206-a travel switch, 207-a mechanical limiting device, 208-a foot cup, 209-a trolley base frame, 210-a jacking platform, 211-an upper telescopic platform and 212-a lower telescopic platform, 213-main wheel group, 214-driven wheel group, 215-first guide wheel, 216-mounting seat, 217-vertical guide groove, 218-horizontal guide groove, 219-positioning device A, 220-positioning bolt, 221-hydraulic spring, 222-positioning device B, 223-upper main longitudinal beam, 224-second guide wheel, 225-upper moving cylinder, 226-lower moving cylinder, 227-lower main longitudinal beam, 228-third guide wheel, 229-mounting seat and 230-suction cup.
Detailed Description
Example 1
As shown in fig. 1, a parallel constant temperature curing system comprises a curing tower 100, an RGV trolley 200 and a conveyor belt 300 which are arranged in parallel, wherein the conveyor belt 300 is arranged beside the curing tower 100, the RGV trolley 200 is arranged beside the conveyor belt 300, after receiving plate-type materials, the RGV trolley 200 transports the plate-type materials to a shuttle vehicle 103 of the curing tower 100, the shuttle vehicle 103 transports the plate-type materials into the curing tower 100, the plate-type materials are subjected to heat preservation and curing by the curing tower 100, the shuttle vehicle 103 takes out the plate-type materials from the curing tower 100, and the RGV trolley 200 takes the plate-type materials from the shuttle vehicle 103 and sends the plate-type materials to the next process.
As shown in fig. 2, the curing tower 100 includes a tower body 101, a tray 102, a shuttle car 103 and a heating and heat-preserving system 104, the tower body 101 is connected to the heating and heat-preserving system 104, the shuttle car 103 moves up and down along the height direction of the tower body 101, a plurality of sets of tracks 205 are arranged in the tower body 101, the tray 102 is located on the tracks 205, the tray 102 passively moves horizontally and reciprocally inside the shuttle car 103 and the tower body 101 by the action of the shuttle car 103, the shuttle car 103 receives the slab material transferred from the RGV trolley 200, the slab material is transferred to a vacancy designated by a control system along the vertical direction by the shuttle car 103, the shuttle car 103 then pushes the slab material into the tower body 101 along the horizontal direction, the shuttle car 103 pulls the slab material out of the tower body 101 to the shuttle car 103 after the slab material is heat-preserved for a certain time in a set temperature environment in the tower body 101, the shuttle car 103 then moves in the vertical direction to a set position and the RGV car 200 takes the slab material to the next process.
Example 2
As shown in fig. 1, a parallel constant temperature curing system comprises a curing tower 100, an RGV trolley 200 and a conveyor belt 300 which are arranged in parallel, wherein the conveyor belt 300 is arranged beside the curing tower 100, the RGV trolley 200 is arranged beside the conveyor belt 300, after receiving plate-type materials, the RGV trolley 200 transports the plate-type materials to a shuttle vehicle 103 of the curing tower 100, the shuttle vehicle 103 transports the plate-type materials into the curing tower 100, the plate-type materials are subjected to heat preservation and curing by the curing tower 100, the shuttle vehicle 103 takes out the plate-type materials from the curing tower 100, and the RGV trolley 200 takes the plate-type materials from the shuttle vehicle 103 and sends the plate-type materials to the next process.
As shown in fig. 2, the curing tower 100 includes a tower body 101, a tray 102, a shuttle car 103 and a heating and heat-preserving system 104, the tower body 101 is connected to the heating and heat-preserving system 104, the shuttle car 103 moves up and down along the height direction of the tower body 101, a plurality of sets of tracks 205 are arranged in the tower body 101, the tray 102 is located on the tracks 205, the tray 102 passively reciprocates horizontally inside the shuttle car 103 and the tower body 101 by the action of the shuttle car 103, the shuttle car 103 receives the slab material transferred from the RGV trolley 200, the slab material is transferred to a vacancy designated by a control system along the vertical direction by the shuttle car 103, the shuttle car 103 pushes the slab material into the tower body 101 along the horizontal direction, the shuttle car 103 pulls the slab material out of the tower body 101 to the shuttle car 103 after the slab material is heat-preserved for a certain time in a set temperature environment in the tower body 101, the shuttle car 103 then moves in the vertical direction to a set position and the RGV car 200 takes the slab material to the next process.
As shown in fig. 3, the tower body 101 is a frame-type hollow structure, and includes a main body main frame 105, a carrying track 106, a driving sprocket set 107 and a driven sprocket set 108; the two sides of the main body frame 105 are symmetrically provided with bearing tracks 106 used for bearing the tray 102, two sides of the front end of the main body frame 105 are respectively provided with a front body supporting leg 109, a track 205 is arranged in the vertical direction of the front body supporting leg 109, a driving chain wheel set 107 is arranged on the lower portion of the front body supporting leg 109, a driven chain wheel set 108 is arranged on the upper portion of the front body supporting leg 109, and the driving chain wheel set 107 and the driven chain wheel set 108 are matched to drive the shuttle 103 to do vertical up-and-down reciprocating motion along the track 205 on the front supporting leg. The tray 102 support rails 106 provided inside are designed in a left-right pair, and support the left and right sides of the tray 102, respectively, and also serve as a guide pair for the tray 102 to enter and exit the curing tower 100 main body 101. The lower part of the front leg 109 of the body is provided with a driving chain wheel set 107, and the driving chain wheel set 107 drives the shuttle car 103 to vertically move up and down along a track 205 on the front leg through a double-row driving chain.
As shown in fig. 4, the driving sprocket set 107 includes a first servo motor 110, a first servo reducer 111, a first transmission shaft 112, a first driving sprocket 113 and a first bearing seat 114, the first servo motor 110 is connected to the first servo reducer 111, the first servo reducer 111 is connected to the first transmission shaft 112, the first bearing seat 114 is disposed at both ends of the first transmission shaft 112, a first coupler 115 is disposed beside the first bearing seat 114, a lifting driving sprocket is disposed between the first bearing seat 114 and the first coupler 115 at the same end, a lifting driving chain 116 is disposed on the driving sprocket, and the first bearing seat 114 is fixedly connected to the front body leg 109 through a mounting hole. The first servo reducer 111 is a low-backlash bevel gear reducer, and can accurately control the rotation angle of the driving sprocket by matching with the first servo motor 110, so that the position of the shuttle 103 in the height direction can be accurately controlled by the lifting driving chain 116. Synchronous driving of the driving chain wheels at two ends is realized through the first transmission shaft 112, and the shuttle 103 is prevented from being clamped due to asynchronism. The lifting driving chain wheel is a double-row roller chain, and the first bearing shaft is an integrated bearing seat.
As shown in fig. 5, the driven sprocket set 108 includes a second transmission shaft 118, a second coupler 119, a driven sprocket 120 and a second bearing seat 121, the second bearing seat 121 and the second coupler 119 are respectively disposed at two ends of the second transmission shaft 118, the driven sprocket 120 is disposed between the second bearing seat 121 and the second coupler 119 at the same end, and the driven sprocket 120 is connected to the lifting driving chain 116 and is driven by the lifting driving chain 116 to move.
As shown in fig. 6 and 7, the front body leg 109 is provided with a front rail 122, a rear rail 123 and a side rail 124, the front rail 122 is engaged with front guide wheels 132 of the shuttle 103, the rear rail 123 is engaged with rear guide wheels 133 of the shuttle 103, and the side rail 124 is engaged with side guide wheels 134 of the shuttle 103 to guide the shuttle 103 in the up-and-down movement along the front body leg 109.
As shown in fig. 8-10, the two sides of the tray 102 are provided with longitudinal beams 125, the tray 102 is integrally of a frame structure, the two sides of the tray 102 are provided with sliding blocks 126 made of a material with a low friction coefficient, such as a teflon filler material, the sliding blocks 126 are fixed on the lower sides of the longitudinal beams 125 through bolts, when the tray 102 is placed on the bearing rails 106 of the tower body 101, the sliding blocks 126 are in direct contact with the bearing rails 106, similarly, when the tray 102 is placed on the shuttle car 103, the sliding blocks 126 are in direct contact with the non-metal sliding rails, and the front end of the tray 102 is provided with a push-pull hook 127. The shift lever 142 on the push-pull driving mechanism 129 on the shuttle 103 can move into the groove of the push-pull hook 127 at the front end of the tray 102, when the push-pull driving machine head moves, the shift lever 142 is driven to move, and the shift lever 142 further drives the tray 102 to horizontally move back and forth through the push-pull hook 127; when the tray 102 needs to be taken out from the inside of the tower body 101, the tray 102 moves from the bearing track 106 inside the tower body 101 to the shuttle 103 under the action of the shuttle 103 push-pull driving mechanism 129.
As shown in fig. 11, the tray 102 is used as a carrier of plate-type materials, and the slider 126 is made of teflon filler, which can effectively reduce the friction coefficient between the tray 102 and the bearing rail 106 of the tower body 101, thereby reducing the power of the driving mechanism for pushing and pulling the tray 102, and simultaneously reducing the weight of the driving mechanism, which is beneficial to the selection and design of the driving mechanism and the shuttle 103. The slider 126 is fixedly attached to the tray 102 frame by bolts. The push-pull hook 127 is positioned corresponding to the shift lever 142 on the driving chain on the shuttle 103, and the push-pull action of the shuttle 103 driving device on the tray 102 is realized through the engagement and the disengagement of the push-pull hook 127 and the shift lever 142. The female opening of the push-pull latch 127 is sized to mate with the toggle 142.
As shown in fig. 12 to 15, the shuttle vehicle 103 includes a main frame 128, a push-pull driving mechanism 129, a plate-type material detection switch 130 and a tray detection switch 131, the rear end of the main frame 128 is respectively provided with a front guide wheel 132, a rear guide wheel 133 and a side guide wheel 134, the rear portion of the main frame 128 is provided with a mounting interface connected with the lifting drive chain 116, two sides and a middle portion of the main frame 128 are provided with non-metal slide rails, two sets of tray detection switches 131 are respectively arranged at positions of two sides of the main frame 128 corresponding to the longitudinal beams 125 of the tray 102, and are used for detecting whether the position of the tray 102 reaches a predetermined position when the shuttle vehicle 103 pushes or pulls the tray 102, so as to ensure the safety and reliability of subsequent operations. Two groups of plate type material detection switches 130 are respectively arranged at positions on two sides of the main frame 128 corresponding to the plate type materials and used for detecting whether a preset number of plate type materials are placed on the shuttle car 103, the control system determines whether to perform the next step or give out corresponding alarm according to the detection result, and the push-pull driving mechanism 129 is located in the middle of the shuttle car 103 and provides push-pull power for the tray 102.
The shuttle 103 is a plate-type material carrier, has a frame structure as a whole, adopts a driving chain of the tower body 101 as a power mechanism for moving up and down, realizes the guiding action of the up-and-down movement by matching a front guide wheel 132, a rear guide wheel 133 and a side guide wheel 134 with a guide rail of the tower body 101, and can move up and down along a front support leg of the tower body 101.
The main frame 128 is a welded structure, and a front guide wheel 132, a rear guide wheel 133 and a side guide wheel 134 are respectively disposed at the rear end. And the size of the installation interface in the transmission direction can be adjusted within a set range, so that the tightness of the driving chain is adjusted, and the reliability of chain transmission is ensured. The nonmetal sliding rail material adopts polytetrafluoroethylene filler, so that the friction coefficient between the tray 102 and the shuttle car 103 can be effectively reduced, and the load of the push-pull driving mechanism 129 is reduced.
The push-pull driving mechanism 129 comprises a third servo motor 135, a third transmission shaft 136, a third coupling 137, a third main driving sprocket 138, an idle pulley 139, a tension sprocket 140 and a push-pull chain 141, wherein the third servo motor 135 is connected with the third main driving sprocket 138 through a third coupling 137 and the third transmission shaft 136, the third main driving sprocket 138 is connected with the push-pull chain 141, and the push-pull chain 141 moves along the idle pulley 139 in the middle, the pinions at the two ends and the tension sprocket 140.
One link of the push-pull chain 141 is provided with a K-type link plate, and the shift lever 142 is fixedly connected to the K-type link plate by using a bolt.
When the third servo motor 135 is operated, the push-pull chain 141 is driven to move, i.e. the shift lever 142 is driven to move along each stage of the chain wheel. The push-pull driving mechanism 129 pulls the tray 102 to slide out of the body 101 of the curing tower 100 as follows:
(1) the control system determines the height of the tray 102 needing to be taken out of the warehouse according to the database information, the driving drive sprocket set 107 drives the lifting drive chain 116 to move according to the control information, and the lifting drive chain 116 drives the shuttle 103 to move up and down to the designated height;
(2) the push-pull driving mechanism 129 acts, and the servo motor drives the main driving chain wheel to rotate, so as to drive the push-pull chain 141 to move, and the shift lever 142 moves along the chain wheels at each stage. The initial position of the shift lever 142 is shown in fig. 10, when the tray 102 is pulled, the shift lever 142 is driven by the chain to move from the right lower position to the left upper position (the position in the figure), and when the shift lever 142 is switched from the lower position to the upper position along with the chain, the shift lever 142 just enters the concave opening of the tray 102;
(3) the shift lever 142 continues to move until the shift lever 142 contacts the concave opening of the tray 102, and then, the tray 102 moves outwards under the dragging of the shift lever 142 by the acting force of the shift lever 142 and the concave opening until the shift lever 142 moves to the front end of the chain cycle, the shift lever 142 moves from the upper side to the lower side and the shift lever 142 is separated from the concave opening of the tray 102, at this time, the tray 102 stops moving relative to the shuttle 103, and the shift lever 142 continues to move for a short section to a designated position; meanwhile, when the vertical projection of the longitudinal beam 125 of the tray 102 coincides with the tray detection switch 131, the detection switch is triggered and sends a signal to the control system to confirm that the tray 102 reaches the designated position according to the design; similarly, when the vertical projection of the plate material coincides with the plate material detection switch 130, the detection switch will be triggered, which sends a signal to the control system confirming that the designated position in the tray 102 is loaded with the plate material and reaches the designated position as designed;
(4) the main driving chain wheel group moves to drive the shuttle car 103 to move up and down to the specified height of the RGV trolley 200 for taking materials, the RGV trolley 200 performs material taking action, and after the material taking is finished, the shuttle car 103 sends the empty tray 102 to the original placement position to wait for the next material taking or loading operation instruction.
The process of pushing the tray 102 filled with the plate-type material into the body 101 of the curing tower 100 by the dragging mechanism is the reverse operation of the above process, and the principle is the same, and the description is omitted here.
The heating and heat-preserving system 104 is used for keeping the set constant temperature inside the curing tower 100 so as to ensure that workpieces in the tower are at the set environmental temperature, and comprises an industrial air conditioner host, a ventilation pipeline, a temperature sensor and an exhaust system, wherein the industrial air conditioner has the dual functions of heating and cooling, and can automatically change the temperature of air at an outlet of the industrial air conditioner according to the temperature inside the curing tower 100 relative to the set temperature; the ventilating duct is used for guiding hot (cold) air blown out by the industrial air conditioner to the inside of the curing tower 100, and air outlets in the curing tower 100 are designed to be distributed according to thermodynamic analysis results, namely, a main pipeline from the industrial air conditioner is subdivided into a plurality of thinner air outlet pipelines, and air outlets are arranged on four side surfaces and the top surface of the curing tower 100; the temperature sensor is arranged in the curing tower 100 and used for detecting the temperatures of different spatial areas of the curing tower 100, and the temperatures in the curing tower are basically uniform through reasonable configuration with the air outlet of the ventilation pipeline, so that the local temperature does not exceed a set value; the exhaust system is located at the bottom of the curing tower 100, and when the internal temperature of the curing tower 100 is too high, the exhaust system can be started to extract hot air from the curing tower 100, so as to assist in quickly reducing the internal temperature of the curing tower 100.
As shown in fig. 16, the RGV cart 200 includes a cart assembly 201 and a rail assembly 202, the cart assembly 201 moves on the rail assembly 202, a one-dimensional barcode 203 for positioning is disposed on the rail assembly 202, a barcode reading head 204 is disposed on the cart assembly 201, and the barcode reading head 204 realizes positioning of the moving direction of the cart assembly 201 by reading the barcode; as shown in fig. 18, the one-dimensional bar code 203 is fabricated by machining a thin steel strip substrate of the track assembly 202 to obtain gaps with unequal widths and pitches.
As shown in fig. 17, travel switches 206 are arranged at two ends near the ends for electrical limit, and a mechanical limit device 207 is arranged at the end of the track 205. The bottom of the track 205 is provided with a height-adjustable foot cup 208 for adjusting the height of the track 205 within a small range, and meanwhile, the height-adjustable foot cup can be adjusted and compensated for the uneven loading of the track 205 caused by the uneven installation ground.
As shown in fig. 19 to 20, the trolley assembly 201 includes a trolley base frame 209, a jacking platform 210, an upper telescopic platform 211 and a lower telescopic platform 212, the jacking platform 210 is disposed above the trolley base frame 209, the upper telescopic platform 211 and the lower telescopic platform 212 are disposed in the jacking platform 210, and the upper telescopic platform 211 and the lower telescopic platform 212 may extend out of the trolley base frame 209.
As shown in fig. 21, the trolley base frame 209 is of a frame structure, a set of driving wheel sets 213 and a set of driven wheel sets 214 are disposed at the lower portion of the trolley base frame 209, the driving wheel sets 213 are power driving devices for the trolley assembly 201 to move along the track 205, and a transmission shaft is adopted to drive wheels at two sides to drive synchronously, so as to avoid the rail gnawing phenomenon caused by asynchronous driving. As shown in fig. 22, the wheels of the active wheel set 213 and the passive wheel set 214 are single flange wheels, and the wheels on both sides are installed face to realize lateral positioning and guiding. The bar code reading head 204 is arranged on the bottom cross beam of the trolley base frame 209, the transverse position of the bar code reading head 204 is matched with the transverse position of the bar code of the track assembly 202, and the bar code information is read through the bar code reading head, so that the absolute positioning of the trolley track 205 direction is realized. The four upright posts of the trolley base frame 209 are provided with first guide wheels 215, and the first guide wheels 215 are matched with guide grooves arranged at corresponding positions of the jacking platform 210, so that the guide effect of the jacking platform 210 in the vertical direction during up-and-down movement is realized. Two sets of mounting seats 216 for mounting a jacking driving mechanism (here, a cylinder) are respectively arranged on two sides of the trolley base frame 209. The jacking driving mechanism is connected with the mounting seat 216 through a hinge.
As shown in fig. 23, the jacking platform 210 is of a frame structure and includes vertical guide grooves 217 and horizontal guide grooves 218 located on both sides, the vertical guide grooves 217 are matched with the first guide wheels 215 of the trolley base frame 209 to realize vertical direction movement guidance, the horizontal guide grooves 218 are matched with the second guide wheels 224 of the upper-layer moving platform to realize horizontal direction movement guidance, as shown in fig. 24, guide surfaces of the guide grooves are machined surfaces, distances between surfaces in contact with treads of the second guide wheels 224 are equal to nominal guide wheel diameter dimensions, clearance fit is adopted to realize high-precision guidance, and meanwhile straightness of the guide grooves in the axial direction (moving direction) is not lower than 6-level tolerance. As shown in fig. 25, the positioning devices a219 are disposed on two sides of the jacking platform 210, each positioning device a219 includes a positioning bolt 220, a hydraulic spring 221, and a fixing plate for mounting the positioning bolt 220 and the hydraulic spring 221, the positioning devices a219 are matched with positioning devices B222 corresponding to the upper-layer moving platform and the lower-layer moving platform, and the positioning devices B222 are i-shaped fixing plates, so that accurate positioning of extension or retraction of the moving platform is achieved. As shown, the main acting components of the positioning device a219 are the hydraulic spring 221 and the positioning bolt 220, when the positioning device B222 moves towards the positioning device a219 until the positioning device B222 is in contact with the hydraulic spring 221, the positioning device B222 decelerates due to the force of the hydraulic spring 221, and the positioning device B222 continues to move forwards while decelerating until being in contact with the positioning bolt 220, so that the accurate positioning of the positioning device B222 is realized. The positioning bolt 220 is connected with the mounting plate through threads, and loosening back caps (nuts) are arranged on the front end face and the rear end face of the positioning bolt, so that the positioning bolt 220 can be continuously adjusted in positioning position by screwing, and the positioning bolt 220 can be prevented from being loosened doubly by screwing the front back cap and the rear back cap.
As shown in fig. 26, the upper moving platform is of a frame structure, and in order to enhance the rigidity of the guiding mechanism, the upper moving platform includes two upper main longitudinal beams 223, the upper main longitudinal beams 223 are respectively provided with 4 sets of second guide wheels 224, the second guide wheels 224 are matched with the horizontal guide grooves 218 arranged on the jacking platform 210 to achieve horizontal direction guiding, the middle of the upper moving platform is respectively provided with a set of upper moving cylinders 225 and a set of lower moving cylinders 226, the front ends of the upper moving cylinders 225 are connected with the jacking platform 210, the rear ends are connected with the upper moving platform, and the upper moving platform moves in the horizontal direction relative to the jacking platform 210 through the stretching of the cylinders; the front end of the lower-layer motion cylinder 226 is connected with the lower-layer motion platform, the rear end of the lower-layer motion cylinder is connected with the upper-layer motion platform, and the lower-layer motion platform moves in the horizontal direction relative to the upper-layer motion platform through the stretching of the cylinders. Be provided with positioner A219 and positioner B222 on upper main longitudinal beam 223, be provided with positioner A219 and positioner B222 on jacking platform 210 and the upper motion platform, a set of positioner A219 and a set of positioner B222 cooperation realize the location, positioner B222 realizes the extreme motion position of the relative jacking platform 210 horizontal motion of upper motion platform with the positioner A219 cooperation that sets up on jacking platform 210, positioner A219 and the last positioner B222 cooperation that sets up of jacking platform 210 realize the back of lower floor's motion platform spacing (location), positioner A219 and the preceding spacing (location) of realizing lower floor's motion platform of the cooperation of the positioner B222 that sets up on the platform of lower floor.
As shown in fig. 27, the lower motion platform is of a frame structure, and in order to enhance the rigidity of the guide mechanism, the lower motion platform includes two lower main longitudinal beams 227, the lower main longitudinal beams 227 are respectively provided with 4 sets of third guide wheels 228, and the third guide wheels 228 cooperate with the horizontal guide grooves 218 arranged on the upper motion platform to realize horizontal direction guide; the middle part of the lower-layer motion platform is provided with an installation support 229 connected with the lower-layer motion cylinder 226, the middle part of the lower-layer motion platform is provided with a plurality of suckers 230 used for adsorbing plate-type materials, the tail end of the lower-layer motion platform is provided with a positioning device B222, and the positioning device B222 is matched with a positioning device A219 arranged on the jacking platform 210 to realize rear limit (positioning) of the lower-layer motion platform.
The shuttle 103 in the application realizes the lifting motion by adopting a servo motor system and a chain transmission matched guide wheel mode, and has the advantages of reliable operation, high positioning precision and flexible adjustment. The material enters and exits the curing tower 100 from the shuttle 103 and is driven by inserting the shift lever 142 into the groove of the tray 102 and then pushing and pulling the tray 102, the operation is reliable, and the design is novel. The constant-temperature heat preservation system adopts a distributed air outlet and multipoint temperature detection and is assisted by an industrial air conditioner capable of heating or refrigerating according to a temperature detection result, so that a constant-temperature environment in the curing tower 100 is realized. The curing towers 100 in the present application are arranged in a side-by-side configuration and may be arbitrarily increased or decreased depending on throughput and process tact.
The code band adopted for positioning the RGV trolley 200 is a one-dimensional bar code 203, so that the parking position of the trolley can be accurately determined; the one-dimensional bar code 203 is manufactured by obtaining gaps with different widths and intervals on a thin steel strip substrate in a processing mode, and has the characteristics of being not easy to damage, strong in dust pollution resistance, convenient to clean and the like compared with a paper two-dimensional bar code. The RGV 200 adopts a double-layer telescopic material taking system, so that the material taking range can be effectively enlarged. The upper and lower motion platforms of the RGV trolley 200 are guided by adopting a guide groove structure formed by a plurality of groups of guide wheels and finish machining, so that the rigidity of the motion platform can be effectively increased, and the deformation of the hybrid motion platform is reduced. The final movement positions of the upper and lower movement platforms of the RGV trolley 200 are determined by the contact of the positioning device A219 and the positioning device B222, and the positions of the hexagon head bolts arranged on the positioning device A219 can be continuously adjusted in the axial direction, so that the movement positions of the upper and lower movement platforms can be accurately adjusted after the assembly is completed, and meanwhile, the positioning device A219 is provided with a hydraulic buffer spring, so that the plate-type material is prevented from falling from the sucker 230 due to the impact effect caused by the instant stop of the upper and lower movement platforms.
The plate-type material is sucked by the vacuum adsorption system, and the suckers 230 of the vacuum system can be arranged according to the shape of the material, so that the material with any shape can be sucked; the suction cup 230 is a compensation type telescopic suction cup 230, so that the impact of the suction cup 230 on the plate-type material due to insufficient vertical direction movement precision can be avoided.
Claims (5)
1. A parallel arrangement's constant temperature curing system which characterized in that: the device comprises a curing tower (100), RGV trolleys (200) and a conveyor belt (300) which are arranged in parallel, wherein the conveyor belt (300) is arranged beside the curing tower (100), the RGV trolleys (200) are arranged beside the conveyor belt (300), after receiving plate-type materials, the RGV trolleys (200) transfer the plate-type materials to a shuttle vehicle (103) of the curing tower (100), the shuttle vehicle (103) transfers the plate-type materials into the curing tower (100), the plate-type materials are subjected to heat preservation and curing by the curing tower (100), then the plate-type materials are taken out of the curing tower (100) by the shuttle vehicle (103), and the RGV trolleys (200) take the plate-type materials out of the shuttle vehicle (103) and send the plate-type materials to the next process;
the curing tower (100) comprises a tower body (101), a tray (102), a shuttle car (103) and a heating and heat-preserving system (104), wherein the tower body (101) is connected with the heating and heat-preserving system (104), the shuttle car (103) moves up and down along the height direction of the tower body (101), a plurality of groups of tracks (205) are arranged in the tower body (101), the tray (102) is positioned on the tracks (205), and the tray (102) passively horizontally reciprocates inside the shuttle car (103) and the tower body (101) through the action of the shuttle car (103);
longitudinal beams (125) are arranged on two sides of the tray (102), sliding blocks (126) are arranged on two sides of the tray (102), the sliding blocks (126) are fixed on the lower sides of the longitudinal beams (125) through bolts, and a push-pull hook (127) is arranged at the front end of the tray (102); the shuttle car (103) comprises a main frame (128), a push-pull driving mechanism (129), a plate-type material detection switch (130) and a tray detection switch (131), wherein the rear end of the main frame (128) is respectively provided with a front guide wheel (132), a rear guide wheel (133) and a side guide wheel (134), the rear part of the main frame (128) is provided with a mounting interface connected with a lifting driving chain (116), two sides and the middle part of the main frame (128) are provided with non-metal slide rails, the positions of the two sides of the main frame (128) corresponding to the tray (102) are respectively provided with the tray detection switch (131), the positions of the two sides of the main frame (128) corresponding to the plate-type material are respectively provided with the plate-type material detection switch (130), and the push-pull driving mechanism (129) is positioned in the middle part of the shuttle car (103) and provides push-pull power for the tray (102);
the push-pull driving mechanism (129) comprises a third servo motor (135), a third transmission shaft (136), a third coupler (137), a third main driving chain wheel (138), an idle wheel (139), a tensioning chain wheel (140) and a push-pull chain (141), the third servo motor (135) is connected with the third main driving chain wheel (138) through the third coupler (137) and the third transmission shaft (136), the third main driving chain wheel (138) is connected with the push-pull chain wheel (141), and the push-pull chain wheel (141) moves along the idle wheel (139) in the middle, pinions at two ends and the tensioning chain wheel (140); one link chain of the push-pull chain (141) is provided with a K-shaped chain plate, and the K-shaped chain plate is fixedly connected with a deflector rod (142) by a bolt;
the RGV trolley (200) comprises a trolley component (201) and a track component (202), wherein the trolley component (201) moves on the track component (202), a one-dimensional bar code (203) for positioning is arranged on the track component (202), a bar code reading head (204) is arranged on the trolley component (201), and the bar code reading head (204) realizes the positioning of the movement direction of the trolley component (201) by reading the bar code; the one-dimensional bar code (203) is manufactured by processing gaps with different widths and different intervals on the track assembly (202);
the track assembly (202) comprises a square steel support track (205), a travel switch (206) is arranged on the track (205), and a mechanical limiting device (207) is arranged at the end part of the track (205);
the bottom of the track (205) is provided with a height-adjustable foot cup (208);
the trolley assembly (201) comprises a trolley base frame (209), a jacking platform (210), an upper telescopic platform (211) and a lower telescopic platform (212), wherein the jacking platform (210) is arranged above the trolley base frame (209), the jacking platform (210) is internally provided with the upper telescopic platform (211) and the lower telescopic platform (212), and the upper telescopic platform (211) and the lower telescopic platform (212) can extend out of the trolley base frame (209); the trolley base frame (209) is of a frame type structure, a group of driving wheel sets (213) and a group of driven wheel sets (214) are arranged at the lower part of the trolley base frame (209), wheels are single-flange wheels, a bar code reading head (204) is arranged on a cross beam at the bottom of the trolley base frame (209), the transverse position of the bar code reading head (204) is matched with the transverse position of a bar code of the track assembly (202), and bar code information is read through the bar code reading head; four upright posts of the trolley base frame (209) are provided with first guide wheels (215), the first guide wheels (215) are matched with guide grooves arranged at corresponding positions of the jacking platform (210), and two sides of the trolley base frame (209) are respectively provided with a mounting seat (216) for mounting a jacking driving mechanism;
the jacking platform (210) is of a frame type structure and comprises vertical guide grooves (217) and horizontal guide grooves (218) which are positioned on two sides, the vertical guide grooves (217) are matched with first guide wheels (215) of a trolley base frame (209) to realize the guide of vertical movement, and the horizontal guide grooves (218) are matched with second guide wheels (224) of an upper-layer moving platform to realize the guide of horizontal movement; a plurality of positioning devices A (219) are arranged on two sides of the jacking platform (210), each positioning device A (219) comprises a positioning bolt (220), a hydraulic spring (221) and a fixing plate for mounting the positioning bolt (220) and the hydraulic spring (221), the positioning devices A (219) are matched with positioning devices B (222) corresponding to the upper-layer moving platform and the lower-layer moving platform, and the positioning devices B (222) are I-shaped fixing plates;
the upper-layer moving platform is of a frame type structure and comprises two upper-layer main longitudinal beams (223), the upper-layer main longitudinal beams (223) are respectively provided with a second guide wheel (224), the second guide wheels (224) are matched with a horizontal guide groove (218) formed in the jacking platform (210) to realize horizontal direction guide, the middle part of the upper-layer moving platform is respectively provided with a group of upper-layer moving cylinders (225) and a group of lower-layer moving cylinders (226), the front ends of the upper-layer moving cylinders (225) are connected with the jacking platform (210), and the rear ends of the upper-layer moving platforms are connected with the upper-layer moving platform; the front end of a lower-layer moving cylinder (226) is connected with a lower-layer moving platform, the rear end of the lower-layer moving cylinder is connected with an upper-layer moving platform, a positioning device A (219) and a positioning device B (222) are arranged on an upper-layer main longitudinal beam (223), the positioning devices A (219) and the positioning devices B (222) are arranged on a jacking platform (210) and the upper-layer moving platform, and a group of positioning devices A (219) and a group of positioning devices B (222) are matched to realize positioning;
the lower-layer motion platform is of a frame structure and comprises two lower-layer main longitudinal beams (227), the lower-layer main longitudinal beams (227) are respectively provided with a third guide wheel (228), and the third guide wheels (228) are matched with a horizontal guide groove (218) arranged on the upper-layer motion platform to realize horizontal direction guide; the middle part of the lower layer motion platform is provided with a mounting support (229) connected with a lower layer motion cylinder (226), the middle part of the lower layer motion platform is provided with a plurality of suckers (230) used for adsorbing plate type materials, and the tail end of the lower layer motion platform is provided with a positioning device B (222).
2. A parallel arrangement constant temperature curing system according to claim 1, wherein: the tower body (101) is of a frame type hollow structure and comprises a main body main frame (105), a bearing track (106), a driving chain wheel set (107) and a driven chain wheel set (108); the two sides of the body main frame (105) are symmetrically provided with bearing tracks (106) used for bearing the tray (102), front end two sides of the body main frame (105) are respectively provided with front body supporting legs (109), tracks (205) are arranged in the vertical direction of the front body supporting legs (109), the lower portions of the front body supporting legs (109) are provided with driving chain wheel sets (107), the upper portions of the front body supporting legs (109) are provided with driven chain wheel sets (108), and the driving chain wheel sets (107) and the driven chain wheel sets (108) are matched to drive the shuttle (103) to do vertical reciprocating motion along the tracks (205) on the front supporting legs.
3. A parallel arrangement constant temperature curing system according to claim 2, wherein: the driving chain wheel set (107) comprises a first servo motor (110), a first servo reducer (111), a first transmission shaft (112), a first driving chain wheel (113) and a first bearing seat (114), wherein the first servo motor (110) is connected with the first servo reducer (111), the first servo reducer (111) is connected with the first transmission shaft (112), the two ends of the first transmission shaft (112) are respectively provided with the first bearing seat (114), a first coupling (115) is arranged beside the first bearing seat (114), a lifting driving chain wheel is arranged between the first bearing seat (114) and the first coupling (115) at the same end, a lifting driving chain (116) is arranged on the driving chain wheel, and the first bearing seat (114) is fixedly connected with a front supporting leg (109) of the body through a mounting hole;
the driven chain wheel set (108) comprises a second transmission shaft (118), a second coupler (119), a driven chain wheel (120) and a second bearing seat (121), the two ends of the second transmission shaft (118) are respectively provided with the second bearing seat (121) and the second coupler (119), the driven chain wheel (120) is arranged between the second bearing seat (121) and the second coupler (119) at the same end, and the driven chain wheel (120) is connected with the lifting driving chain (116) and driven by the lifting driving chain (116) to move.
4. A parallel arrangement constant temperature curing system according to claim 2, wherein: the front support leg (109) of the body is provided with a front guide rail (122), a rear guide rail (123) and a side guide rail (124), the front guide rail (122) is matched with a front guide wheel (132) of the shuttle car (103), the rear guide rail (123) is matched with a rear guide wheel (133) of the shuttle car (103), and the side guide rail (124) is matched with a side guide wheel (134) of the shuttle car (103) to guide the shuttle car (103) along the up-and-down movement of the front support leg (109) of the body.
5. A parallel arrangement constant temperature curing system according to claim 1, wherein: the heating and heat-insulating system (104) comprises an industrial air conditioner host, a ventilating pipeline, a temperature sensor and an exhaust system, wherein the industrial air conditioner has dual functions of heating and cooling, the ventilating pipeline is used for guiding hot air or cold air blown out by the industrial air conditioner into the curing tower (100), air outlets in the curing tower (100) are distributed, a main pipeline of the industrial air conditioner is subdivided into a plurality of thin air outlet pipelines, and air outlets are formed in four side surfaces and the top surface of the curing tower (100); the temperature sensor is arranged inside the curing tower (100), and the exhaust system is positioned at the bottom of the curing tower (100).
Priority Applications (1)
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CN202110323721.6A CN113086469B (en) | 2021-03-26 | 2021-03-26 | Parallel arrangement's constant temperature curing system |
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CN202110323721.6A CN113086469B (en) | 2021-03-26 | 2021-03-26 | Parallel arrangement's constant temperature curing system |
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CN113086469A CN113086469A (en) | 2021-07-09 |
CN113086469B true CN113086469B (en) | 2022-07-05 |
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CN115255473B (en) * | 2022-09-28 | 2023-01-31 | 山东豪迈机械科技股份有限公司 | Fixed beam gantry machine tool with automatically replaced milling head |
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