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CN113085189B - Smooth 3D printing device of high accuracy based on thing networking and sensing control - Google Patents

Smooth 3D printing device of high accuracy based on thing networking and sensing control Download PDF

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CN113085189B
CN113085189B CN202110366000.3A CN202110366000A CN113085189B CN 113085189 B CN113085189 B CN 113085189B CN 202110366000 A CN202110366000 A CN 202110366000A CN 113085189 B CN113085189 B CN 113085189B
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CN113085189A (en
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熊银花
乐启清
姚千里
何延钢
杨明鄂
何俊艺
何家盼
刘莉娜
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China Southern Power Grid Internet Service Co ltd
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Hunan Automotive Engineering Vocational College
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20Post-treatment, e.g. curing, coating or polishing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/13Edge detection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume

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Abstract

The invention provides a high-precision smooth 3D printing device based on the Internet of things and sensing monitoring, compared with the prior art, the temperature adjusting device further comprises a temperature adjusting module which is arranged in the nozzle and used for heating and melting printing raw materials in the nozzle, a data analyzing module which is used for dividing a model to be printed into preset printing layers and further generating the printing material consumption corresponding to each printing layer, an instruction module which is used for further calculating and analyzing according to the information condition of the corresponding printing layer to obtain a control instruction for carrying out corresponding accurate temperature adjustment control on the temperature adjusting module, a comparison module which is used for carrying out parameter comparison on a printing layer which is finished to be printed in the printing process and the corresponding printing layer parameter of the computer to obtain the printing condition of the printing layer which is finished, and a modification module which is used for further judging that the printing layer which is finished is not accurate is modified by the comparison module. The invention realizes the high-precision printing of the printing device by reversibly eliminating the corresponding error printing layer.

Description

一种基于物联网和传感监控的高精度平滑3D打印装置A high-precision and smooth 3D printing device based on IoT and sensor monitoring

技术领域technical field

本发明涉及3D打印装置技术领域,尤其涉及一种基于物联网和传感监控的高精度平滑3D打印装置。The invention relates to the technical field of 3D printing devices, in particular to a high-precision smooth 3D printing device based on the Internet of Things and sensor monitoring.

背景技术Background technique

3D打印技术可用于珠宝、鞋类、工业设计、建筑、工程和施工(AEC)、汽车、航空航天、牙科和医疗产业,教育,地理信息系统,土木工程,和许多其他领域。通过3D打印机也可以打印出食物,是3D打印机未来的发展方向。3D打印技术常常在模具制造、工业设计等领域被用于制造模型或者用于一些产品的直接制造,意味着这项技术正在普及。3D printing technology can be used in jewelry, footwear, industrial design, architecture, engineering and construction (AEC), automotive, aerospace, dental and medical industries, education, geographic information systems, civil engineering, and many other fields. Food can also be printed by 3D printers, which is the future development direction of 3D printers. 3D printing technology is often used in mold making, industrial design and other fields to make models or for direct manufacturing of some products, which means that this technology is gaining popularity.

本实验团队长期针对3D打印机和高精度平滑处理技术的浏览和研究,同时依托相关资源,并进行大量相关实验,经过大量检索发现存在的现有技术如US07589868B2、US09479667B1、KR101672757B1和KR101752061B1,现有技术的一种3D打印装置,包括外壳,设置在外壳内的坩埚,固定在外壳顶部并密封坩埚的盖板,与坩埚连通的液体输送装置和压力输送装置,固定在外壳底部的外喷嘴,控制坩埚内液体温度的第一温度控制装置,以及工控装置;还包括设置在外喷嘴内靠近出口处的第二热电偶和第二加热器,以及与第二热电偶和第二加热器电连接的第二温度控制仪;外喷嘴内还设置有滑块,滑块与第一电机连接,能够在第一电机的带动下打开或关闭出口,第一电机与工控装置电连接。但是现有技术的3D打印装置由于材料的出料和成型的控制效果差进而造成打印装置打印产品精准度不高。The experimental team has been browsing and researching 3D printers and high-precision smoothing technology for a long time. At the same time, relying on relevant resources and conducting a large number of related experiments, it is found that existing technologies such as US07589868B2, US09479667B1, KR101672757B1 and KR101752061B1 exist through a large number of searches. A 3D printing device includes a casing, a crucible set in the casing, a cover plate fixed on the top of the casing and sealing the crucible, a liquid conveying device and a pressure conveying device communicating with the crucible, an outer nozzle fixed at the bottom of the casing, and controlling the crucible A first temperature control device for the temperature of the inner liquid, and an industrial control device; further comprising a second thermocouple and a second heater disposed in the outer nozzle near the outlet, and a second thermocouple and a second heater electrically connected to the second thermocouple and the second heater A temperature controller; a slider is also arranged in the outer nozzle, the slider is connected with the first motor, the outlet can be opened or closed under the driving of the first motor, and the first motor is electrically connected with the industrial control device. However, in the prior art 3D printing device, due to the poor control effect of material discharging and forming, the printing device has low precision of printing products.

为了解决本领域普遍存在的打印装置的打印精准度有待提高;打印过程发送错层偏移出现打印产品与电脑模型不同;打印机出现了断丝、堵头、材料缠绕影响打印精准度等等问题,作出了本发明。In order to solve the problem that the printing accuracy of the common printing device in the field needs to be improved; the staggered layer offset is sent during the printing process, the printed product is different from the computer model; the present invention.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于,针对目前本领域所存在的不足,提出了一种基于物联网和传感监控的高精度平滑3D打印装置。The purpose of the present invention is to propose a high-precision and smooth 3D printing device based on the Internet of Things and sensor monitoring, aiming at the deficiencies in the current field.

为了克服现有技术的不足,本发明采用如下技术方案:In order to overcome the deficiencies of the prior art, the present invention adopts the following technical solutions:

可选的,一种基于物联网和传感监控的高精度平滑3D打印装置,包括喷嘴、机体、设置有目标打印模型的标准参数信息的电脑和打印模型产品的固定基座,所述打印装置还包括设置于所述喷嘴对所述喷嘴内打印原料进行加热融化的调温模块、对待打印模型进行预定打印层的划分并进一步生成每个所述打印层对应的打印材料用量的数据分析模块、根据相应所述打印层的信息情况进一步计算分析获得对所述调温模块进行相应精准调温控制的控制指令的指令模块、对打印过程中完成打印的完成打印层与所述电脑的对应打印层参数进行参数对比获得所述完成打印层的打印情况的对比模块、对所述对比模块进一步判断为精准度不及格的所述完成打印层进行修改的修改模块和控制所述打印装置内各用电元件具体工作的控制装置。Optionally, a high-precision and smooth 3D printing device based on the Internet of Things and sensor monitoring, comprising a nozzle, a body, a computer provided with standard parameter information of the target printing model, and a fixed base for printing the model product, the printing device It also includes a temperature regulation module that is arranged in the nozzle to heat and melt the printing materials in the nozzle, a data analysis module that divides the to-be-printed model into predetermined printing layers and further generates the amount of printing material corresponding to each of the printing layers, According to the information of the corresponding printing layer, further calculation and analysis are performed to obtain the instruction module of the control command to perform the corresponding precise temperature regulation control on the temperature regulation module, the completed printing layer that has been printed during the printing process, and the corresponding printing layer of the computer. A comparison module for performing parameter comparison to obtain the printing conditions of the completed printing layer, a modification module for modifying the completed printing layer that is further judged to be unqualified in accuracy by the comparison module, and a control module for controlling the power consumption in the printing device The control device for the specific operation of the component.

可选的,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成相仪、围绕设置于所述喷嘴外壁且两端分别连通于所述机体外壁的开孔的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器。Optionally, the temperature adjustment module includes an infrared thermal phaser arranged inside the body for non-contact temperature monitoring of the nozzle, an infrared thermal phaser arranged around the outer wall of the nozzle and connected to the outer wall of the body at both ends. An annular duct with a hole, an air inlet connected to the annular duct at the top of the body, an air outlet connected to the annular duct at the top of the body, a cold air generating device connected to the air inlet, and The heater is evenly spread on the nozzle and heats and melts the printing material.

可选的,所述数据分析模块包括对所述目标打印模型进行预定数量打印层划分的划分单元、对每个所述打印层进行数据统计计算进一步获得所述打印层对应需要的所述打印原料数量的统计单元、将所述打印层及其对应的打印原料数量进行匹配的匹配单元对所述统计单元和匹配单元处理获得的数据信息进行储存的储存单元。Optionally, the data analysis module includes a division unit that divides the target printing model into a predetermined number of printing layers, performs statistical calculation of data on each of the printing layers, and further obtains the printing raw materials required by the printing layers. A quantity statistics unit, a matching unit for matching the printing layers and their corresponding quantities of printing materials, and a storage unit for storing data information processed by the statistics unit and the matching unit.

可选的,所述指令模块包括对所述喷嘴进行预定数量的温度区域划分并根据所述红外热成相仪对每个所述温度区域进行温度获取的数据接收单元、根据所述数据分析模块生成对应打印层的打印原料数量进行所述温度区对应的加热器和冷气发生装置的工作强度的控制指令生成的指令生成单元和分别设置于所述加热器和冷风发生装置的控制端对所述控制指令进行接收并进一步所述加热器和冷风装置进行相应驱动控制的接收单元。Optionally, the instruction module includes a data receiving unit that divides the nozzle into a predetermined number of temperature regions and acquires the temperature of each of the temperature regions according to the infrared thermal phaser, and a data analysis module according to the data analysis module. The instruction generation unit that generates the control instructions for generating the working intensity of the heater and the cold air generating device corresponding to the temperature zone and the control terminals respectively arranged on the heater and the cold air generating device are used to generate the quantity of the printing material corresponding to the printing layer. A receiving unit for receiving control instructions and further performing corresponding driving control of the heater and the cooling air device.

可选的,每个所述温度区设置有至少一个所述加热器对相应所述温度区的打印原料进行加热处理。Optionally, each of the temperature zones is provided with at least one of the heaters to heat the printing material in the corresponding temperature zone.

可选的,设置于所述机体顶端对所述打印装置的打印层进行图像数据获取的摄像装置、根据所述图像数据进行分析处理进一步获取所述图像数据中的最近完成的所述完成打印层的图片信息的信息提取模块、将所述图片信息进行边缘化处理并将所述图片信息的边缘进行相应二维坐标信息的获取的处理模块和对所述图片信息进一步分析处理获得所述完成打印层的面积信息的计算单元和将所述二维坐标信息和面积信息与所述数据分析模块的储存单元进行对比分析获得所述打印层精准度的结果单元。Optionally, a camera installed at the top of the body to acquire image data for the printing layer of the printing device, and performing analysis and processing according to the image data to further acquire the recently completed completed printing layer in the image data. The information extraction module of the picture information, the processing module that carries out the edge processing of the picture information and the corresponding two-dimensional coordinate information acquisition of the edge of the picture information, and further analyzes and processes the picture information to obtain the completed printing A calculation unit for layer area information and a result unit for comparing and analyzing the two-dimensional coordinate information and area information with the storage unit of the data analysis module to obtain the accuracy of the printing layer.

可选的,所述计算单元包括处理方法步骤:Optionally, the computing unit includes processing method steps:

S1:对所述完成打印层的所述图片信息进行边缘化处理,获得相应所述完成打印层的k个呈闭合边缘线的单元图像Sk;S1: performing marginalization processing on the picture information of the completed printing layer to obtain k unit images Sk with closed edge lines corresponding to the completed printing layer;

S2:分别获取每个所述单元图像区域内的像素点个数,其中一个所述完成打印层的第i个所述单元图像对应的像素点个数为Zi,S2: Respectively obtain the number of pixels in each of the unit image areas, wherein the number of pixels corresponding to the i-th unit image of one of the completed printing layers is Zi,

S3:进一步计算:

Figure GDA0003649089560000041
其中Sa为所述目标打印模型的参数信息中对应打印层的对应平面面积大小,Cs为所述单元图像的单元像素点对应的面积大小;S3: Further calculations:
Figure GDA0003649089560000041
Wherein Sa is the corresponding plane area size of the corresponding printing layer in the parameter information of the target printing model, and Cs is the area size corresponding to the unit pixel of the unit image;

S4:提取所述参数信息中对应所述打印层的平面图即预设图像并将所述预设图像与对应所述单元层的所述单元图像进行对应重叠,进一步获取所述预设图像与所述边缘图像的重叠区域内的像素点个数Y;S4: Extract a plan view corresponding to the printing layer in the parameter information, that is, a preset image, and overlap the preset image with the unit image corresponding to the unit layer, and further acquire the preset image and the unit image. the number of pixels Y in the overlapping area of the edge image;

S5:进一步获得所述完成打印层的图片信息与对应的预设图像的相对重叠率OR:

Figure GDA0003649089560000042
其中R为相同所述打印层对应的预设图像与所述单元图像的重叠率修正系数,b为所述重叠率修正系数的优先级相关参数,SS为储存于所述储存单元的所述预设图像的面积大小。S5: further obtain the relative overlap ratio OR of the picture information of the completed printing layer and the corresponding preset image:
Figure GDA0003649089560000042
Wherein R is the overlap rate correction coefficient of the preset image corresponding to the same printing layer and the unit image, b is the priority-related parameter of the overlap rate correction coefficient, and SS is the preset image stored in the storage unit. Set the area size of the image.

可选的,所述修改模块包括设置于所述机体上且对打印完成的预定所述打印层进行打磨进一步将所述结果单元对应的精准度不合格的所述完成打印层进行消除的修改机构、驱动所述修改机构升降至目标所述完成打印层进行移动打磨的位移驱动机构、设置于所述修改机构上方进一步对所述修改机构工作中产生的碎末颗粒进行及时抽吸回收的辅助机构和均匀敷设于所述机体内壁对所述完成打印层进行降温固化的冷却装置。Optionally, the modification module includes a modification mechanism that is disposed on the body and that polishes the pre-printed predetermined printing layer and further eliminates the finished printing layer corresponding to the result unit with unqualified accuracy. 2. A displacement drive mechanism that drives the modification mechanism to lift and lower to the target, the completed printing layer is moved and polished, and an auxiliary mechanism that is arranged above the modification mechanism to further perform timely suction and recovery of the broken particles generated during the work of the modification mechanism. and a cooling device uniformly laid on the inner wall of the body to cool down and solidify the completed printing layer.

本发明又一方面提供了一种计算机可读存储介质,所述计算机可读存储介质中包括所述3D打印装置的控制方法程序,所述3D打印装置被执行时,所述高精度平滑3D打印装置的计算处理和控制步骤。Another aspect of the present invention provides a computer-readable storage medium, the computer-readable storage medium includes a control method program of the 3D printing device, when the 3D printing device is executed, the high-precision and smooth 3D printing Computational processing and control steps of the device.

本发明所取得的有益效果是:The beneficial effects obtained by the present invention are:

1.本发明通过对打印装置的出料进行有效定量处理提高。1. The present invention is improved by performing effective quantitative treatment on the output of the printing device.

2.本发明所通过对打印层基于传感监控进行定型检测有效提高打印装置的打印精准度。2. The present invention effectively improves the printing accuracy of the printing device by performing shape detection on the printing layer based on sensor monitoring.

3.本发明通过对打印装置的出料通过智能温控进行调节进一步提高打印装置的精准出料。3. The present invention further improves the accurate discharge of the printing device by adjusting the discharge of the printing device through intelligent temperature control.

4.本发明通过对误差打印层进行打磨去除并进而保证打印模型的精度的同时有效减少打印原材料的损耗。4. The present invention effectively reduces the loss of printing raw materials by grinding and removing the error printing layer, thereby ensuring the accuracy of the printing model.

附图说明Description of drawings

从以下结合附图的描述可以进一步理解本发明。图中的部件不一定按比例绘制,而是将重点放在示出实施例的原理上。在不同的视图中,相同的附图标记指定对应的部分。The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.

图1为本发明的高精度平滑3D打印装置的模块化示意图。FIG. 1 is a modular schematic diagram of the high-precision smooth 3D printing device of the present invention.

图2为本发明的调温模块的模块化示意图。FIG. 2 is a modular schematic diagram of the temperature regulation module of the present invention.

图3为本发明的计算单元的流程示意图。FIG. 3 is a schematic flowchart of a computing unit of the present invention.

图4为本发明的修改模块的结构示意图。FIG. 4 is a schematic structural diagram of a modification module of the present invention.

图5为本发明的高精度平滑3D打印装置的实验示意图。FIG. 5 is an experimental schematic diagram of the high-precision smooth 3D printing device of the present invention.

附图标号说明:1-固定座;2-位移驱动机构;打磨装置。Description of reference numerals: 1-fixed seat; 2-displacement drive mechanism; grinding device.

具体实施方式Detailed ways

为了使得本发明的目的.技术方案及优点更加清楚明白,以下结合其实施例,对本发明进行进一步详细说明;应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。对于本领域技术人员而言,在查阅以下详细描述之后,本实施例的其它系统、方法和/或特征将变得显而易见。旨在所有此类附加的系统、方法、特征和优点都包括在本说明书内.包括在本发明的范围内,并且受所附权利要求书的保护。在以下详细描述描述了所公开的实施例的另外的特征,并且这些特征根据以下将详细描述将是显而易见的。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with its embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention, not to limit the present invention. invention. Other systems, methods and/or features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in the following detailed description and will be apparent from the following detailed description.

本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或组件必须具有特定的方位.以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms “upper”, “lower”, “left” and “right” The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or component must have a specific orientation. Orientation structure and operation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation on the present patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.

实施例一:Example 1:

本实施例构造了一种具备对所述打印装置的打印层进行定量进料和精准固定建模的立体打印系统的打印装置;This embodiment constructs a printing device with a three-dimensional printing system that quantitatively feeds and precisely fixes the printing layer of the printing device;

一种基于物联网和传感监控的高精度平滑3D打印装置,包括喷嘴、机体、设置有目标打印模型的标准参数信息的电脑和打印模型产品的固定基座,所述打印装置还包括设置于所述喷嘴对所述喷嘴内打印原料进行加热融化的调温模块、对待打印模型进行预定打印层的划分并进一步生成每个所述打印层对应的打印材料用量的数据分析模块、根据相应所述打印层的信息情况进一步计算分析获得对所述调温模块进行相应精准调温控制的控制指令的指令模块、对打印过程中完成打印的完成打印层与所述电脑的对应打印层参数进行参数对比获得所述完成打印层的打印情况的对比模块、对所述对比模块进一步判断为精准度不及格的所述完成打印层进行修改的修改模块和控制所述打印装置内各用电元件具体工作的控制装置,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成相仪、围绕设置于所述喷嘴外壁且两端分别连通于所述机体外壁的开孔的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器,所述数据分析模块包括对所述目标打印模型进行预定数量打印层划分的划分单元、对每个所述打印层进行数据统计计算进一步获得所述打印层对应需要的所述打印原料数量的统计单元、将所述打印层及其对应的打印原料数量进行匹配的匹配单元对所述统计单元和匹配单元处理获得的数据信息进行储存的储存单元,所述指令模块包括对所述喷嘴进行预定数量的温度区域划分并根据所述红外热成相仪对每个所述温度区域进行温度获取的数据接收单元、根据所述数据分析模块生成对应打印层的打印原料数量进行所述温度区对应的加热器和冷气发生装置的工作强度的控制指令生成的指令生成单元和分别设置于所述加热器和冷风发生装置的控制端对所述控制指令进行接收并进一步所述加热器和冷风装置进行相应驱动控制的接收单元,每个所述温度区设置有至少一个所述加热器对相应所述温度区的打印原料进行加热处理,设置于所述机体顶端对所述打印装置的打印层进行图像数据获取的摄像装置、根据所述图像数据进行分析处理进一步获取所述图像数据中的最近完成的所述完成打印层的图片信息的信息提取模块、将所述图片信息进行边缘化处理并将所述图片信息的边缘进行相应二维坐标信息的获取的处理模块和对所述图片信息进一步分析处理获得所述完成打印层的面积信息的计算单元和将所述二维坐标信息和面积信息与所述数据分析模块的储存单元进行对比分析获得所述打印层精准度的结果单元,所述修改模块包括设置于所述机体上且对打印完成的预定所述打印层进行打磨进一步将所述结果单元对应的精准度不合格的所述完成打印层进行消除的修改机构、驱动所述修改机构升降至目标所述完成打印层进行移动打磨的位移驱动机构、设置于所述修改机构上方进一步对所述修改机构工作中产生的碎末颗粒进行及时抽吸回收的辅助机构和均匀敷设于所述机体内壁对所述完成打印层进行降温固化的冷却装置,本发明又一方面提供了一种计算机可读存储介质,所述计算机可读存储介质中包括所述3D打印装置的控制方法程序,所述3D打印装置被执行时,实现所述高精度平滑3D打印装置的计算处理和控制步骤;A high-precision and smooth 3D printing device based on the Internet of Things and sensor monitoring, comprising a nozzle, a body, a computer provided with standard parameter information of a target printing model, and a fixed base for printing the model product, the printing device also includes a The nozzle heats and melts the printing material in the nozzle, and the temperature adjustment module divides the model to be printed into predetermined printing layers and further generates a data analysis module for the amount of printing material corresponding to each of the printing layers. The information situation of the printing layer is further calculated and analyzed to obtain the command module of the control command for the corresponding precise temperature regulation control of the temperature regulation module, and the parameters of the completed printing layer that has been printed during the printing process and the parameters of the corresponding printing layer of the computer are compared. A comparison module for obtaining the printing status of the completed printing layer, a modification module for modifying the completed printing layer that is further judged by the comparison module to be unqualified in accuracy, and a modification module for controlling the specific work of each electrical component in the printing device A control device, the temperature adjustment module includes an infrared thermal phaser arranged inside the body to monitor the temperature of the nozzle in a non-contact manner; An annular duct with holes, an air inlet connected to the annular duct at the top of the body, an air outlet connected to the annular duct at the top of the body, a cold air generating device connected to the air inlet, and a uniform air outlet. The heater is laid on the nozzle and heats and melts the printing material, and the data analysis module includes a division unit that divides the target printing model into a predetermined number of printing layers, and performs data analysis on each of the printing layers. Statistical calculation further obtains the statistical unit of the quantity of the printing raw materials required by the printing layer, the matching unit that matches the printing layer and the corresponding quantity of printing raw materials, and the data information obtained by processing the statistical unit and the matching unit A storage unit for storing, the instruction module includes a data receiving unit that divides the nozzle into a predetermined number of temperature regions and obtains the temperature of each of the temperature regions according to the infrared thermal phaser; The analysis module generates an instruction generation unit that generates a control instruction for controlling the working intensity of the heater and the cold air generating device corresponding to the temperature zone by the quantity of printing materials corresponding to the printing layer, and a pair of control terminals respectively arranged on the heater and the cold air generating device. a receiving unit that receives the control command and further performs corresponding driving control of the heater and the cooling air device, and each of the temperature zones is provided with at least one of the heaters to heat the printing material in the corresponding temperature zone, A camera installed at the top of the machine body to acquire image data of the printing layer of the printing device, and performing analysis and processing according to the image data to further acquire the picture information of the most recently completed printing layer in the image data. An information extraction module, a processing module that performs edge processing on the picture information and obtains corresponding two-dimensional coordinate information on the edge of the picture information, and further analyzes and processes the picture information to obtain the area information of the completed printing layer calculation sheet The element and the result unit that compares and analyzes the two-dimensional coordinate information and area information with the storage unit of the data analysis module to obtain the accuracy of the printing layer, the modification module includes a unit that is arranged on the body and completes the printing process. A modification mechanism that eliminates the unqualified accuracy of the finished printed layer corresponding to the result unit and drives the modification mechanism to lift and lower to the target displacement of the finished printed layer for moving and grinding. A driving mechanism, an auxiliary mechanism arranged above the modification mechanism to further perform timely suction and recovery of the broken particles generated during the operation of the modification mechanism, and a cooling mechanism uniformly laid on the inner wall of the body to cool and solidify the completed printed layer Another aspect of the present invention provides a computer-readable storage medium, the computer-readable storage medium includes a control method program of the 3D printing device, and when the 3D printing device is executed, the high precision is achieved Computational processing and control steps for smooth 3D printing devices;

所述打印装置包括对所述喷嘴包括提供高压气源的空压机组和/或储气罐的气压传动源、对打印原料进行融化的融化炉、定量驱动所述融化炉内的融化原料至所述喷嘴内部空腔的第一出料驱动源、定量驱动所述喷嘴内的空腔通道的融化原料转移出所述喷嘴进行定型打印的第二出料驱动源,其中所述第一出料驱动源包括至少一个连通于所述融化炉与所述气压传动源的通气管和设置于所述通气管与所述融化炉连接一端的控制所述融化炉与所述通气管连通情况的第一电磁阀门,所述第二出料驱动源包括与气压传动源连通进而往所述喷嘴通入高压气源的导气管和控制所述导气管于所述喷嘴连通情况的第二电磁阀门,所述第二出料驱动源通过高压气源产生的强气压推动所述喷嘴中的打印原材料从喷嘴中流出,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成像仪、围绕设置于所述喷嘴的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器,其中所述喷嘴根据所述加热器的分布区域划分为所述加热器对应工作的加热区,其中每个所述加热区预先设有用于识别区分的编号n,其中n为自然数,其中所述调温模块还包括对所述红外热成像仪获得的所述喷嘴温度分布图进一步分析处理进而生产控制所述喷嘴内相应区域的加热器的加热强度的控制指令的指令生成单元,其中所述指令生成单元处理步骤包括:The printing device includes a pneumatic drive source for the nozzles including an air compressor unit and/or an air storage tank for providing a high-pressure gas source, a melting furnace for melting the printing raw materials, and quantitatively driving the melting raw materials in the melting furnace to The first discharge drive source of the cavity inside the nozzle and the second discharge drive source for quantitatively driving the melted raw material of the cavity channel in the nozzle to transfer out of the nozzle for stereotype printing, wherein the first discharge The driving source includes at least one ventilation pipe connected to the melting furnace and the air pressure transmission source, and a first control device arranged at the connecting end of the ventilation pipe and the melting furnace to control the communication between the melting furnace and the ventilation pipe. an electromagnetic valve, the second discharge drive source includes an air duct that communicates with a pneumatic transmission source and then leads to a high-pressure air source to the nozzle and a second electromagnetic valve that controls the communication between the air duct and the nozzle. The second discharge driving source pushes the printing material in the nozzle to flow out of the nozzle through the strong air pressure generated by the high-pressure air source. An infrared thermal imager, an annular duct surrounding the nozzle, an air inlet connected to the annular duct at the top of the body, an air outlet of the annular duct connected to the top of the body, and the inlet A cold air generating device connected with air holes and a heater uniformly laid on the nozzle and heating and melting the printing material, wherein the nozzle is divided into heating corresponding to the heater according to the distribution area of the heater Each of the heating zones is pre-set with a number n for identifying and distinguishing, where n is a natural number, wherein the temperature adjustment module further includes further analysis and processing on the nozzle temperature distribution map obtained by the infrared thermal imager Then, an instruction generation unit for controlling the control instruction of the heating intensity of the heater in the corresponding area of the nozzle is produced, wherein the processing steps of the instruction generation unit include:

步骤一:将所述红外热成线仪获得的所述喷嘴的温度分布图根据预先设置的加热区进行划分,获得若干加热区温度分布子图Sn,其中n为对应加热区的编号;Step 1: Divide the temperature distribution map of the nozzle obtained by the infrared thermography according to the preset heating zone, and obtain several heating zone temperature distribution sub-maps Sn, where n is the number of the corresponding heating zone;

步骤二:将所述温度分布图进行转化为灰度值图像表现,同时将所述温度分布图上各点灰度值深度进行获取,并进一步获得所述温度分布图对应像素点的相应灰色值深度至对应的温度值Tp:Tp=g·c·ka(1),其中g为一个像素点内对应的所述灰色值深度,其中g={x∈N|0≤x≤255},c为由本邻域技术人员经过大量重复使用训练获得对温度分布图上对应温度值与相同区域的所述灰度值图像对应的灰色值深度的优先级关系系数,k为所述打印装置外界工作区域的温度值,其中k由设置于所述装置外的温度传感器进而获取,a为温度分布图的相关温度修正参数;Step 2: Convert the temperature distribution map into a gray value image representation, simultaneously acquire the depth of gray value of each point on the temperature distribution map, and further obtain the corresponding gray value of the corresponding pixel point of the temperature distribution map Depth to the corresponding temperature value Tp: Tp=g·c· ka (1), where g is the corresponding gray value depth in one pixel, where g={x∈N|0≤x≤255}, c is the priority relationship coefficient between the corresponding temperature value on the temperature distribution map and the gray value depth corresponding to the gray value image in the same area obtained by the technicians in the neighborhood through a lot of repeated use training, k is the external work of the printing device The temperature value of the area, wherein k is obtained by a temperature sensor set outside the device, and a is the relevant temperature correction parameter of the temperature distribution map;

步骤三:识别相对温度分布子图的内各像素内对应的灰色深度值,进一步获取所述温度分布子图内对应像素个数Dn,所述温度分布子图内的灰色深度值总和为G,进而获得所述温度分布子图对应的温度分布值Tn:Tn=1/Dn·G(g·c·ka)·Bj(2),其中Tn为温度分布子图Sn对应的温度分布值,B为温度分布值相关修正系数,j为温度分布值相关修正系数的优先级参数,其中所述温度分布值相关修正系数和温度分布值相关修正系数的优先级参数由本邻域技术人员经大量实验训练获得,在此不再赘述;Step 3: Identify the gray depth value corresponding to each pixel in the relative temperature distribution sub-map, further obtain the corresponding pixel number Dn in the temperature distribution sub-map, and the sum of the gray depth values in the temperature distribution sub-map is G, Then, the temperature distribution value Tn corresponding to the temperature distribution sub-graph is obtained: Tn=1/Dn·G(g·c· ka )·B j (2), where Tn is the temperature distribution value corresponding to the temperature distribution sub-graph Sn , B is the correction coefficient related to the temperature distribution value, j is the priority parameter of the correction coefficient related to the temperature distribution value, wherein the priority parameters of the correction coefficient related to the temperature distribution value and the correction coefficient related to the temperature distribution value are determined by the technicians in the neighborhood after a lot of The experimental training is obtained, which will not be repeated here;

步骤四:Qn=(Dn^(1/f)·Tn)/Te^p(3),其中Qn为对应所述温度分布子图Sn对应所述加热器对应的目标加热温度,Te为所述打印原材料的熔点,p为所述打印原材料熔点的压力修正系数,f为所述温度分布子图的面积大小修正系数,其中f和p分别由本邻域技术人员经大量重复实验获得,在此不再赘述;Step 4: Qn=(Dn^(1/f)·Tn)/T e ^p(3), wherein Qn is the target heating temperature corresponding to the heater corresponding to the temperature distribution subgraph Sn, and T e is The melting point of the printing raw material, p is the pressure correction coefficient of the melting point of the printing raw material, and f is the area size correction coefficient of the temperature distribution sub-graph, where f and p are obtained by those skilled in the art through a large number of repeated experiments. This will not be repeated;

步骤五:进一步,根据所述温度分布子图对应的加热器的目标加热温度,所述指令生成单元进一步生成相应控制指令并发送至相应所述加热器和冷风生成装置之间进行协调控温;Step 5: Further, according to the target heating temperature of the heater corresponding to the temperature distribution sub-graph, the instruction generation unit further generates a corresponding control instruction and sends it to the corresponding heater and the cold air generation device for coordinated temperature control;

当所述喷嘴对应加热区的温度分布值超过预先设置的上限温度分布阈值时,所述控制装置开启所述冷风发送装置对所述喷嘴区域进行热交换降温以避免所述喷嘴因温度过高造成相应电器元件损坏进而影响打印装置的使用,本发明的打印装置根据对所述喷嘴内打印原料的精准温度控制,避免所述打印原料在所述喷嘴内凝固进一步造成所述喷嘴堵塞,打印过程出料断续造成打印产品存在气泡同时结构变形,同时有效保护喷嘴的使用安全性有效延长喷嘴使用寿命。When the temperature distribution value of the heating area corresponding to the nozzle exceeds a preset upper limit temperature distribution threshold, the control device turns on the cold air sending device to perform heat exchange and cooling in the nozzle area to prevent the nozzle from being caused by excessive temperature. Corresponding electrical components are damaged and thus affect the use of the printing device. The printing device of the present invention controls the precise temperature of the printing material in the nozzle to avoid the solidification of the printing material in the nozzle and further cause the nozzle to be blocked. Material discontinuity causes the existence of bubbles in the printed product and structural deformation, and at the same time effectively protects the safety of the nozzle and prolongs the service life of the nozzle.

实施例二:Embodiment 2:

本实施例构造了一种具备对所述打印装置的打印完成的打印层进行检测进一步确定相应打印层的准确性的对比模块的打印装置;The present embodiment constructs a printing device having a comparison module for detecting the printed layers of the printing device and further determining the accuracy of the corresponding printing layers;

一种基于物联网和传感监控的高精度平滑3D打印装置,包括喷嘴、机体、设置有目标打印模型的标准参数信息的电脑和打印模型产品的固定基座,所述打印装置还包括设置于所述喷嘴对所述喷嘴内打印原料进行加热融化的调温模块、对待打印模型进行预定打印层的划分并进一步生成每个所述打印层对应的打印材料用量的数据分析模块、根据相应所述打印层的信息情况进一步计算分析获得对所述调温模块进行相应精准调温控制的控制指令的指令模块、对打印过程中完成打印的完成打印层与所述电脑的对应打印层参数进行参数对比获得所述完成打印层的打印情况的对比模块、对所述对比模块进一步判断为精准度不及格的所述完成打印层进行修改的修改模块和控制所述打印装置内各用电元件具体工作的控制装置,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成相仪、围绕设置于所述喷嘴外壁且两端分别连通于所述机体外壁的开孔的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器,所述数据分析模块包括对所述目标打印模型进行预定数量打印层划分的划分单元、对每个所述打印层进行数据统计计算进一步获得所述打印层对应需要的所述打印原料数量的统计单元、将所述打印层及其对应的打印原料数量进行匹配的匹配单元对所述统计单元和匹配单元处理获得的数据信息进行储存的储存单元,所述指令模块包括对所述喷嘴进行预定数量的温度区域划分并根据所述红外热成相仪对每个所述温度区域进行温度获取的数据接收单元、根据所述数据分析模块生成对应打印层的打印原料数量进行所述温度区对应的加热器和冷气发生装置的工作强度的控制指令生成的指令生成单元和分别设置于所述加热器和冷风发生装置的控制端对所述控制指令进行接收并进一步所述加热器和冷风装置进行相应驱动控制的接收单元,每个所述温度区设置有至少一个所述加热器对相应所述温度区的打印原料进行加热处理,设置于所述机体顶端对所述打印装置的打印层进行图像数据获取的摄像装置、根据所述图像数据进行分析处理进一步获取所述图像数据中的最近完成的所述完成打印层的图片信息的信息提取模块、将所述图片信息进行边缘化处理并将所述图片信息的边缘进行相应二维坐标信息的获取的处理模块和对所述图片信息进一步分析处理获得所述完成打印层的面积信息的计算单元和将所述二维坐标信息和面积信息与所述数据分析模块的储存单元进行对比分析获得所述打印层精准度的结果单元,所述修改模块包括设置于所述机体上且对打印完成的预定所述打印层进行打磨进一步将所述结果单元对应的精准度不合格的所述完成打印层进行消除的修改机构、驱动所述修改机构升降至目标所述完成打印层进行移动打磨的位移驱动机构、设置于所述修改机构上方进一步对所述修改机构工作中产生的碎末颗粒进行及时抽吸回收的辅助机构和均匀敷设于所述机体内壁对所述完成打印层进行降温固化的冷却装置,本发明又一方面提供了一种计算机可读存储介质,所述计算机可读存储介质中包括所述3D打印装置的控制方法程序,所述3D打印装置被执行时,实现所述高精度平滑3D打印装置的计算处理和控制步骤;A high-precision and smooth 3D printing device based on the Internet of Things and sensor monitoring, comprising a nozzle, a body, a computer provided with standard parameter information of a target printing model, and a fixed base for printing the model product, the printing device also includes a The nozzle heats and melts the printing material in the nozzle, and the temperature adjustment module divides the model to be printed into predetermined printing layers and further generates a data analysis module for the amount of printing material corresponding to each of the printing layers. The information situation of the printing layer is further calculated and analyzed to obtain the command module of the control command for the corresponding precise temperature regulation control of the temperature regulation module, and the parameters of the completed printing layer that has been printed during the printing process and the parameters of the corresponding printing layer of the computer are compared. A comparison module for obtaining the printing status of the completed printing layer, a modification module for modifying the completed printing layer that is further judged by the comparison module to be unqualified in accuracy, and a modification module for controlling the specific work of each electrical component in the printing device A control device, the temperature adjustment module includes an infrared thermal phaser arranged inside the body to monitor the temperature of the nozzle in a non-contact manner; An annular duct with holes, an air inlet connected to the annular duct at the top of the body, an air outlet connected to the annular duct at the top of the body, a cold air generating device connected to the air inlet, and a uniform air outlet. The heater is laid on the nozzle and heats and melts the printing material, and the data analysis module includes a division unit that divides the target printing model into a predetermined number of printing layers, and performs data analysis on each of the printing layers. Statistical calculation further obtains the statistical unit of the quantity of the printing raw materials required by the printing layer, the matching unit that matches the printing layer and the corresponding quantity of printing raw materials, and the data information obtained by processing the statistical unit and the matching unit A storage unit for storing, the instruction module includes a data receiving unit that divides the nozzle into a predetermined number of temperature regions and obtains the temperature of each of the temperature regions according to the infrared thermal phaser; The analysis module generates an instruction generation unit that generates a control instruction for controlling the working intensity of the heater and the cold air generating device corresponding to the temperature zone by the quantity of printing materials corresponding to the printing layer, and a pair of control terminals respectively arranged on the heater and the cold air generating device. a receiving unit that receives the control command and further performs corresponding driving control of the heater and the cooling air device, and each of the temperature zones is provided with at least one of the heaters to heat the printing material in the corresponding temperature zone, A camera installed at the top of the machine body to acquire image data of the printing layer of the printing device, and performing analysis and processing according to the image data to further acquire the picture information of the most recently completed printing layer in the image data. An information extraction module, a processing module that performs edge processing on the picture information and obtains corresponding two-dimensional coordinate information on the edge of the picture information, and further analyzes and processes the picture information to obtain the area information of the completed printing layer calculation sheet The element and the result unit that compares and analyzes the two-dimensional coordinate information and area information with the storage unit of the data analysis module to obtain the accuracy of the printing layer, the modification module includes a unit that is arranged on the body and completes the printing process. A modification mechanism that eliminates the unqualified accuracy of the finished printed layer corresponding to the result unit and drives the modification mechanism to lift and lower to the target displacement of the finished printed layer for moving and grinding. A driving mechanism, an auxiliary mechanism arranged above the modification mechanism to further perform timely suction and recovery of the broken particles generated during the operation of the modification mechanism, and a cooling mechanism uniformly laid on the inner wall of the body to cool and solidify the completed printed layer Another aspect of the present invention provides a computer-readable storage medium, the computer-readable storage medium includes a control method program of the 3D printing device, and when the 3D printing device is executed, the high precision is achieved Computational processing and control steps for smooth 3D printing devices;

所述打印装置包括对所述喷嘴包括提供高压气源的空压机组和/或储气罐的气压传动源、对打印原料进行融化的融化炉、定量驱动所述融化炉内的融化原料至所述喷嘴内部空腔的第一出料驱动源、定量驱动所述喷嘴内的空腔通道的融化原料转移出所述喷嘴进行定型打印的第二出料驱动源,其中所述第一出料驱动源包括至少一个连通于所述融化炉与所述气压传动源的通气管和设置于所述通气管与所述融化炉连接一端的控制所述融化炉与所述通气管连通情况的第一电磁阀门,所述第二出料驱动源包括与气压传动源连通进而往所述喷嘴通入高压气源的导气管和控制所述导气管于所述喷嘴连通情况的第二电磁阀门,所述第二出料驱动源通过高压气源产生的强气压推动所述喷嘴中的打印原材料从喷嘴中流出,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成像仪、围绕设置于所述喷嘴的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器,其中所述喷嘴根据所述加热器的分布区域划分为所述加热器对应工作的加热区,其中每个所述加热区预先设有用于识别区分的编号n,其中n为自然数,其中所述调温模块还包括对所述红外热成像仪获得的所述喷嘴温度分布图进一步分析处理进而生产控制所述喷嘴内相应区域的加热器的加热强度的控制指令的指令生成单元,其中所述指令生成单元处理步骤包括:The printing device includes a pneumatic drive source for the nozzles including an air compressor unit and/or an air storage tank for providing a high-pressure gas source, a melting furnace for melting the printing raw materials, and quantitatively driving the melting raw materials in the melting furnace to The first discharge drive source of the cavity inside the nozzle and the second discharge drive source for quantitatively driving the melted raw material of the cavity channel in the nozzle to transfer out of the nozzle for stereotype printing, wherein the first discharge The driving source includes at least one ventilation pipe connected to the melting furnace and the air pressure transmission source, and a first control device arranged at the connecting end of the ventilation pipe and the melting furnace to control the communication between the melting furnace and the ventilation pipe. an electromagnetic valve, the second discharge drive source includes an air duct that communicates with a pneumatic transmission source and then leads to a high-pressure air source to the nozzle and a second electromagnetic valve that controls the communication between the air duct and the nozzle. The second discharge driving source pushes the printing material in the nozzle to flow out of the nozzle through the strong air pressure generated by the high-pressure air source. An infrared thermal imager, an annular duct surrounding the nozzle, an air inlet connected to the annular duct at the top of the body, an air outlet of the annular duct connected to the top of the body, and the inlet A cold air generating device connected with air holes and a heater uniformly laid on the nozzle and heating and melting the printing material, wherein the nozzle is divided into heating corresponding to the heater according to the distribution area of the heater Each of the heating zones is pre-set with a number n for identifying and distinguishing, where n is a natural number, wherein the temperature adjustment module further includes further analysis and processing on the nozzle temperature distribution map obtained by the infrared thermal imager Then, an instruction generation unit for controlling the control instruction of the heating intensity of the heater in the corresponding area of the nozzle is produced, wherein the processing steps of the instruction generation unit include:

步骤一:将所述红外热成线仪获得的所述喷嘴的温度分布图根据预先设置的加热区进行划分,获得若干加热区温度分布子图Sn,其中n为对应加热区的编号;Step 1: Divide the temperature distribution map of the nozzle obtained by the infrared thermography according to the preset heating zone, and obtain several heating zone temperature distribution sub-maps Sn, where n is the number of the corresponding heating zone;

步骤二:将所述温度分布图进行转化为灰度值图像表现,同时将所述温度分布图上各点灰度值深度进行获取,并进一步获得所述温度分布图对应像素点的相应灰色值深度至对应的温度值Tp:Tp=g·c·ka(1),其中g为一个像素点内对应的所述灰色值深度,其中g={x∈N|0≤x≤255},c为由本邻域技术人员经过大量重复使用训练获得对温度分布图上对应温度值与相同区域的所述灰度值图像对应的灰色值深度的优先级关系系数,k为所述打印装置外界工作区域的温度值,其中k由设置于所述装置外的温度传感器进而获取,a为由本邻域技术人员经过大量重复使用训练获得的温度分布图的相关温度修正参数;Step 2: Convert the temperature distribution map into a gray value image representation, simultaneously acquire the depth of gray value of each point on the temperature distribution map, and further obtain the corresponding gray value of the corresponding pixel point of the temperature distribution map Depth to the corresponding temperature value Tp: Tp=g·c· ka (1), where g is the corresponding gray value depth in one pixel, where g={x∈N|0≤x≤255}, c is the priority relationship coefficient between the corresponding temperature value on the temperature distribution map and the gray value depth corresponding to the gray value image in the same area obtained by the technicians in the neighborhood through a lot of repeated use training, k is the external work of the printing device The temperature value of the area, where k is obtained by a temperature sensor arranged outside the device, and a is the relevant temperature correction parameter of the temperature distribution map obtained by the technicians in the neighborhood through a large number of repeated use training;

步骤三:识别相对温度分布子图的内各像素内对应的灰色深度值,进一步获取所述温度分布子图内对应像素个数Dn,所述温度分布子图内的灰色深度值总和为G,进而获得所述温度分布子图对应的温度分布值Tn:Tn=1/Dn·G(g·c·ka)·Bj(2),其中Tn为温度分布子图Sn对应的温度分布值,B为温度分布值相关修正系数,j为温度分布值相关修正系数的优先级参数,其中所述温度分布值相关修正系数和温度分布值相关修正系数的优先级参数由本邻域技术人员经大量实验训练获得,在此不再赘述;Step 3: Identify the gray depth value corresponding to each pixel in the relative temperature distribution sub-map, further obtain the corresponding pixel number Dn in the temperature distribution sub-map, and the sum of the gray depth values in the temperature distribution sub-map is G, Then, the temperature distribution value Tn corresponding to the temperature distribution sub-graph is obtained: Tn=1/Dn·G(g·c· ka )·B j (2), where Tn is the temperature distribution value corresponding to the temperature distribution sub-graph Sn , B is the correction coefficient related to the temperature distribution value, j is the priority parameter of the correction coefficient related to the temperature distribution value, wherein the priority parameters of the correction coefficient related to the temperature distribution value and the correction coefficient related to the temperature distribution value are determined by the technicians in the neighborhood after a lot of The experimental training is obtained, which will not be repeated here;

步骤四:Qn=(Dn^(1/f)·Tn)/Te^p(3),其中Qn为对应所述温度分布子图Sn对应所述加热器对应的目标加热温度,Te为所述打印原材料的熔点,p为所述打印原材料熔点的压力修正系数,f为所述温度分布子图的面积大小修正系数,其中f和p分别由本邻域技术人员经大量重复实验获得,在此不再赘述;Step 4: Qn=(Dn^(1/f)·Tn)/T e ^p(3), wherein Qn is the target heating temperature corresponding to the heater corresponding to the temperature distribution subgraph Sn, and T e is The melting point of the printing raw material, p is the pressure correction coefficient of the melting point of the printing raw material, and f is the area size correction coefficient of the temperature distribution sub-graph, where f and p are obtained by those skilled in the art through a large number of repeated experiments. This will not be repeated;

步骤五:进一步,根据所述温度分布子图对应的加热器的目标加热温度,所述指令生成单元进一步生成相应控制指令并发送至相应所述加热器和冷风生成装置之间进行协调控温;Step 5: Further, according to the target heating temperature of the heater corresponding to the temperature distribution sub-graph, the instruction generation unit further generates a corresponding control instruction and sends it to the corresponding heater and the cold air generation device for coordinated temperature control;

当所述喷嘴对应加热区的温度分布值超过预先设置的上限温度分布阈值时,所述控制装置开启所述冷风发送装置对所述喷嘴区域进行热交换降温以避免所述喷嘴因温度过高造成相应电器元件损坏进而影响打印装置的使用,本发明的打印装置根据对所述喷嘴内打印原料的精准温度控制,避免所述打印原料在所述喷嘴内凝固进一步造成所述喷嘴堵塞,打印过程出料断续造成打印产品存在气泡同时结构变形,同时有效保护喷嘴的使用安全性有效延长喷嘴使用寿命;When the temperature distribution value of the heating area corresponding to the nozzle exceeds a preset upper limit temperature distribution threshold, the control device turns on the cold air sending device to perform heat exchange and cooling in the nozzle area to prevent the nozzle from being caused by excessive temperature. Corresponding electrical components are damaged and thus affect the use of the printing device. The printing device of the present invention controls the precise temperature of the printing material in the nozzle to avoid the solidification of the printing material in the nozzle and further cause the nozzle to be blocked. Material discontinuity causes bubbles in the printed product and structural deformation, and at the same time effectively protects the safety of the nozzle and prolongs the service life of the nozzle;

所述摄像装置被设置为对所述打印装置内的对应的打印层的打印情况进行的图片获取,所述摄像装置被设置为所获取的平面图片信息对应打印层的黑色度深度不同进而对与所述摄像装置相对距离最短的打印层进行图片提取,所述计算单元包括:The camera device is configured to obtain pictures of the printing conditions of the corresponding printing layers in the printing device, and the camera device is configured to obtain the plane picture information corresponding to different blackness depths of the printing layers, so as to compare the blackness depths of the corresponding printing layers. The camera device performs picture extraction relative to the printing layer with the shortest distance, and the calculation unit includes:

S1:对所述完成打印层的所述图片信息进行边缘化处理,获得相应所述完成打印层的k个呈闭合边缘线的单元图像Sk;S1: performing marginalization processing on the picture information of the completed printing layer to obtain k unit images Sk with closed edge lines corresponding to the completed printing layer;

S2:分别获取每个所述单元图像区域内的像素点个数,其中一个所述完成打印层的第i个所述单元图像对应的像素点个数为Zi,S2: Respectively obtain the number of pixels in each of the unit image areas, wherein the number of pixels corresponding to the i-th unit image of one of the completed printing layers is Zi,

S3:进一步计算:

Figure GDA0003649089560000141
其中Sa为所述目标打印模型的参数信息中对应打印层的对应平面面积大小,Cs为所述单元图像的单元像素点对应的面积大小;S3: Further calculations:
Figure GDA0003649089560000141
Wherein Sa is the corresponding plane area size of the corresponding printing layer in the parameter information of the target printing model, and Cs is the area size corresponding to the unit pixel of the unit image;

S4:提取所述参数信息中对应所述打印层的平面图即预设图像并将所述预设图像与对应所述单元层的所述单元图像进行对应重叠,进一步获取所述预设图像与所述边缘图像的重叠区域内的像素点个数Y,其中所述Zi和Y由所述电脑内相关软件计算统计程序获得,在此不再赘述;S4: Extract a plan view corresponding to the printing layer in the parameter information, that is, a preset image, and overlap the preset image with the unit image corresponding to the unit layer, and further acquire the preset image and the unit image. The number of pixels Y in the overlapping area of the edge image, wherein the Zi and Y are obtained by the relevant software calculation statistical program in the computer, and will not be repeated here;

S5:进一步获得所述完成打印层的图片信息与对应的预设图像的相对重叠率OR:

Figure GDA0003649089560000142
其中R为相同所述打印层对应的预设图像与所述单元图像的重叠率修正系数,b为所述重叠率修正系数的优先级相关参数,其中SS为预先储存于所述储存单元与所述单元图像相同的所述打印层对应的所述预设图像的面积大小,R和b由本领域技术人员经大量实验训练获得,在此不再赘述;S5: further obtain the relative overlap ratio OR of the picture information of the completed printing layer and the corresponding preset image:
Figure GDA0003649089560000142
Wherein R is the overlap rate correction coefficient of the preset image corresponding to the same printing layer and the unit image, b is the priority-related parameter of the overlap rate correction coefficient, and SS is pre-stored in the storage unit and the unit image. The area size of the preset image corresponding to the printing layer with the same unit image, R and b are obtained by those skilled in the art through a lot of experimental training, and will not be repeated here;

其中所述数据分析模块被设置于所述电脑内对目标打印模型的标准参数信息进行分析处理,所述标准参数信息包括所述目标打印模型的形状特征和大小参数,其中所述对比模块还包括由本领域技术人员经大量重复实验训练获得的所述对应预设图像与所述边缘线图像的重叠率对应的重叠率的下限阈值,当相对重叠率OR大于所述下限阈值时所述对比模块确认为相应打印层合格,当相对重叠率OR小于所述下限阈值时所述对比模块确认为相应打印层不合格,进一步所述修改模块根据所述对比模块的结果进行相应修改工作;The data analysis module is arranged in the computer to analyze and process the standard parameter information of the target printing model, and the standard parameter information includes the shape features and size parameters of the target printing model, wherein the comparison module further includes The lower threshold of the overlap ratio corresponding to the overlap ratio of the corresponding preset image and the edge line image obtained by those skilled in the art through a large number of repeated experimental training, when the relative overlap ratio OR is greater than the lower threshold, the comparison module confirms In order that the corresponding printing layer is qualified, when the relative overlap ratio OR is less than the lower threshold, the comparison module confirms that the corresponding printing layer is unqualified, and the modification module further performs corresponding modification work according to the result of the comparison module;

本发明通过对设置于所述机体待打印的预设立体模型进行预设打印层划分,进一步所述根据对实际打印层与所述预设打印层进行对比获得所述实际打印层与预设打印层的误差进而确定本发明打印装置对应完成的打印层的精准度。The present invention divides the preset printing layer on the preset three-dimensional model set on the body to be printed, and further obtains the actual printing layer and the preset printing layer according to the comparison between the actual printing layer and the preset printing layer. The layer error further determines the accuracy of the printed layer corresponding to the printing device of the present invention.

实施例三:Embodiment three:

本实施例构造了一种对所述对比模块所分析得出的查出预设误差阈值的所述打印层进行打磨去除进而不影响所述打印装置其他已经完成的打印层的修改模块的打印装置;This embodiment constructs a printing device that grinds and removes the printing layer for which the preset error threshold is detected and obtained through analysis by the comparison module, so as not to affect the modification module of other completed printing layers of the printing device ;

一种基于物联网和传感监控的高精度平滑3D打印装置,包括喷嘴、机体、设置有目标打印模型的标准参数信息的电脑和打印模型产品的固定基座,所述打印装置还包括设置于所述喷嘴对所述喷嘴内打印原料进行加热融化的调温模块、对待打印模型进行预定打印层的划分并进一步生成每个所述打印层对应的打印材料用量的数据分析模块、根据相应所述打印层的信息情况进一步计算分析获得对所述调温模块进行相应精准调温控制的控制指令的指令模块、对打印过程中完成打印的完成打印层与所述电脑的对应打印层参数进行参数对比获得所述完成打印层的打印情况的对比模块、对所述对比模块进一步判断为精准度不及格的所述完成打印层进行修改的修改模块和控制所述打印装置内各用电元件具体工作的控制装置,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成相仪、围绕设置于所述喷嘴外壁且两端分别连通于所述机体外壁的开孔的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器,所述数据分析模块包括对所述目标打印模型进行预定数量打印层划分的划分单元、对每个所述打印层进行数据统计计算进一步获得所述打印层对应需要的所述打印原料数量的统计单元、将所述打印层及其对应的打印原料数量进行匹配的匹配单元对所述统计单元和匹配单元处理获得的数据信息进行储存的储存单元,所述指令模块包括对所述喷嘴进行预定数量的温度区域划分并根据所述红外热成相仪对每个所述温度区域进行温度获取的数据接收单元、根据所述数据分析模块生成对应打印层的打印原料数量进行所述温度区对应的加热器和冷气发生装置的工作强度的控制指令生成的指令生成单元和分别设置于所述加热器和冷风发生装置的控制端对所述控制指令进行接收并进一步所述加热器和冷风装置进行相应驱动控制的接收单元,每个所述温度区设置有至少一个所述加热器对相应所述温度区的打印原料进行加热处理,设置于所述机体顶端对所述打印装置的打印层进行图像数据获取的摄像装置、根据所述图像数据进行分析处理进一步获取所述图像数据中的最近完成的所述完成打印层的图片信息的信息提取模块、将所述图片信息进行边缘化处理并将所述图片信息的边缘进行相应二维坐标信息的获取的处理模块和对所述图片信息进一步分析处理获得所述完成打印层的面积信息的计算单元和将所述二维坐标信息和面积信息与所述数据分析模块的储存单元进行对比分析获得所述打印层精准度的结果单元,所述修改模块包括设置于所述机体上且对打印完成的预定所述打印层进行打磨进一步将所述结果单元对应的精准度不合格的所述完成打印层进行消除的修改机构、驱动所述修改机构升降至目标所述完成打印层进行移动打磨的位移驱动机构、设置于所述修改机构上方进一步对所述修改机构工作中产生的碎末颗粒进行及时抽吸回收的辅助机构和均匀敷设于所述机体内壁对所述完成打印层进行降温固化的冷却装置,本发明又一方面提供了一种计算机可读存储介质,所述计算机可读存储介质中包括所述3D打印装置的控制方法程序,所述3D打印装置被执行时,实现所述高精度平滑3D打印装置的计算处理和控制步骤;A high-precision and smooth 3D printing device based on the Internet of Things and sensor monitoring, comprising a nozzle, a body, a computer provided with standard parameter information of a target printing model, and a fixed base for printing the model product, the printing device also includes a The nozzle heats and melts the printing material in the nozzle, and the temperature adjustment module divides the model to be printed into predetermined printing layers and further generates a data analysis module for the amount of printing material corresponding to each of the printing layers. The information situation of the printing layer is further calculated and analyzed to obtain the command module of the control command for the corresponding precise temperature regulation control of the temperature regulation module, and the parameters of the completed printing layer that has been printed during the printing process and the parameters of the corresponding printing layer of the computer are compared. A comparison module for obtaining the printing status of the completed printing layer, a modification module for modifying the completed printing layer that is further judged by the comparison module to be unqualified in accuracy, and a modification module for controlling the specific work of each electrical component in the printing device A control device, the temperature adjustment module includes an infrared thermal phaser arranged inside the body to monitor the temperature of the nozzle in a non-contact manner; An annular duct with holes, an air inlet connected to the annular duct at the top of the body, an air outlet connected to the annular duct at the top of the body, a cold air generating device connected to the air inlet, and a uniform air outlet. The heater is laid on the nozzle and heats and melts the printing material, and the data analysis module includes a division unit that divides the target printing model into a predetermined number of printing layers, and performs data analysis on each of the printing layers. Statistical calculation further obtains the statistical unit of the quantity of the printing raw materials required by the printing layer, the matching unit that matches the printing layer and the corresponding quantity of printing raw materials, and the data information obtained by processing the statistical unit and the matching unit A storage unit for storing, the instruction module includes a data receiving unit that divides the nozzle into a predetermined number of temperature regions and obtains the temperature of each of the temperature regions according to the infrared thermal phaser; The analysis module generates an instruction generation unit that generates a control instruction for controlling the working intensity of the heater and the cold air generating device corresponding to the temperature zone by the quantity of printing materials corresponding to the printing layer, and a pair of control terminals respectively arranged on the heater and the cold air generating device. a receiving unit that receives the control command and further performs corresponding driving control of the heater and the cooling air device, and each of the temperature zones is provided with at least one of the heaters to heat the printing material in the corresponding temperature zone, A camera installed at the top of the machine body to acquire image data of the printing layer of the printing device, and performing analysis and processing according to the image data to further acquire the picture information of the most recently completed printing layer in the image data. An information extraction module, a processing module that performs edge processing on the picture information and obtains corresponding two-dimensional coordinate information on the edge of the picture information, and further analyzes and processes the picture information to obtain the area information of the completed printing layer calculation sheet The element and the result unit that compares and analyzes the two-dimensional coordinate information and area information with the storage unit of the data analysis module to obtain the accuracy of the printing layer, the modification module includes a unit that is arranged on the body and completes the printing process. A modification mechanism that eliminates the unqualified accuracy of the finished printed layer corresponding to the result unit and drives the modification mechanism to lift and lower to the target displacement of the finished printed layer for moving and grinding. A driving mechanism, an auxiliary mechanism arranged above the modification mechanism to further perform timely suction and recovery of the broken particles generated during the operation of the modification mechanism, and a cooling mechanism uniformly laid on the inner wall of the body to cool and solidify the completed printed layer Another aspect of the present invention provides a computer-readable storage medium, the computer-readable storage medium includes a control method program of the 3D printing device, and when the 3D printing device is executed, the high precision is achieved Computational processing and control steps for smooth 3D printing devices;

所述打印装置包括对所述喷嘴包括提供高压气源的空压机组和/或储气罐的气压传动源、对打印原料进行融化的融化炉、定量驱动所述融化炉内的融化原料至所述喷嘴内部空腔的第一出料驱动源、定量驱动所述喷嘴内的空腔通道的融化原料转移出所述喷嘴进行定型打印的第二出料驱动源,其中所述第一出料驱动源包括至少一个连通于所述融化炉与所述气压传动源的通气管和设置于所述通气管与所述融化炉连接一端的控制所述融化炉与所述通气管连通情况的第一电磁阀门,所述第二出料驱动源包括与气压传动源连通进而往所述喷嘴通入高压气源的导气管和控制所述导气管于所述喷嘴连通情况的第二电磁阀门,所述第二出料驱动源通过高压气源产生的强气压推动所述喷嘴中的打印原材料从喷嘴中流出,所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成像仪、围绕设置于所述喷嘴的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器,其中所述喷嘴根据所述加热器的分布区域划分为所述加热器对应工作的加热区,其中每个所述加热区预先设有用于识别区分的编号n,其中n为自然数,其中所述调温模块还包括对所述红外热成像仪获得的所述喷嘴温度分布图进一步分析处理进而生产控制所述喷嘴内相应区域的加热器的加热强度的控制指令的指令生成单元,其中所述指令生成单元处理步骤包括:The printing device includes a pneumatic drive source for the nozzles including an air compressor unit and/or an air storage tank for providing a high-pressure gas source, a melting furnace for melting the printing raw materials, and quantitatively driving the melting raw materials in the melting furnace to The first discharge drive source of the cavity inside the nozzle and the second discharge drive source for quantitatively driving the melted raw material of the cavity channel in the nozzle to transfer out of the nozzle for stereotype printing, wherein the first discharge The driving source includes at least one ventilation pipe connected to the melting furnace and the air pressure transmission source, and a first control device arranged at the connecting end of the ventilation pipe and the melting furnace to control the communication between the melting furnace and the ventilation pipe. an electromagnetic valve, the second discharge drive source includes an air duct that communicates with a pneumatic transmission source and then leads to a high-pressure air source to the nozzle and a second electromagnetic valve that controls the communication between the air duct and the nozzle. The second discharge driving source pushes the printing material in the nozzle to flow out of the nozzle through the strong air pressure generated by the high-pressure air source. An infrared thermal imager, an annular duct surrounding the nozzle, an air inlet connected to the annular duct at the top of the body, an air outlet of the annular duct connected to the top of the body, and the inlet A cold air generating device connected with air holes and a heater uniformly laid on the nozzle and heating and melting the printing material, wherein the nozzle is divided into heating corresponding to the heater according to the distribution area of the heater Each of the heating zones is pre-set with a number n for identifying and distinguishing, where n is a natural number, wherein the temperature adjustment module further includes further analysis and processing on the nozzle temperature distribution map obtained by the infrared thermal imager Then, an instruction generation unit for controlling the control instruction of the heating intensity of the heater in the corresponding area of the nozzle is produced, wherein the processing steps of the instruction generation unit include:

步骤一:将所述红外热成线仪获得的所述喷嘴的温度分布图根据预先设置的加热区进行划分,获得若干加热区温度分布子图Sn,其中n为对应加热区的编号;Step 1: Divide the temperature distribution map of the nozzle obtained by the infrared thermography according to the preset heating zone, and obtain several heating zone temperature distribution sub-maps Sn, where n is the number of the corresponding heating zone;

步骤二:将所述温度分布图进行转化为灰度值图像表现,同时将所述温度分布图上各点灰度值深度进行获取,并进一步获得所述温度分布图对应像素点的相应灰色值深度至对应的温度值Tp:Tp=g·c·ka(1),其中g为一个像素点内对应的所述灰色值深度,其中g={x∈N|0≤x≤255},c为由本邻域技术人员经过大量重复使用训练获得对温度分布图上对应温度值与相同区域的所述灰度值图像对应的灰色值深度的优先级关系系数,k为所述打印装置外界工作区域的温度值,其中k由设置于所述装置外的温度传感器进而获取,a为温度分布图的相关温度修正参数;Step 2: Convert the temperature distribution map into a gray value image representation, simultaneously acquire the depth of gray value of each point on the temperature distribution map, and further obtain the corresponding gray value of the corresponding pixel point of the temperature distribution map Depth to the corresponding temperature value Tp: Tp=g·c· ka (1), where g is the corresponding gray value depth in one pixel, where g={x∈N|0≤x≤255}, c is the priority relationship coefficient between the corresponding temperature value on the temperature distribution map and the gray value depth corresponding to the gray value image in the same area obtained by the technicians in the neighborhood through a lot of repeated use training, k is the external work of the printing device The temperature value of the area, wherein k is obtained by a temperature sensor set outside the device, and a is the relevant temperature correction parameter of the temperature distribution map;

步骤三:识别相对温度分布子图的内各像素内对应的灰色深度值,进一步获取所述温度分布子图内对应像素个数Dn,所述温度分布子图内的灰色深度值总和为G,进而获得所述温度分布子图对应的温度分布值Tn:Tn=1/Dn·G(g·c·ka)·Bj(2),其中Tn为温度分布子图Sn对应的温度分布值,B为温度分布值相关修正系数,j为温度分布值相关修正系数的优先级参数,其中所述温度分布值相关修正系数和温度分布值相关修正系数的优先级参数由本邻域技术人员经大量实验训练获得,在此不再赘述;Step 3: Identify the gray depth value corresponding to each pixel in the relative temperature distribution sub-map, further obtain the corresponding pixel number Dn in the temperature distribution sub-map, and the sum of the gray depth values in the temperature distribution sub-map is G, Then, the temperature distribution value Tn corresponding to the temperature distribution sub-graph is obtained: Tn=1/Dn·G(g·c· ka )·B j (2), where Tn is the temperature distribution value corresponding to the temperature distribution sub-graph Sn , B is the correction coefficient related to the temperature distribution value, j is the priority parameter of the correction coefficient related to the temperature distribution value, wherein the priority parameters of the correction coefficient related to the temperature distribution value and the correction coefficient related to the temperature distribution value are determined by the technicians in the neighborhood after a lot of The experimental training is obtained, which will not be repeated here;

步骤四:Qn=(Dn^(1/f)·Tn)/Te^p(3),其中Qn为对应所述温度分布子图Sn对应所述加热器对应的目标加热温度,Te为所述打印原材料的熔点,p为所述打印原材料熔点的压力修正系数,f为所述温度分布子图的面积大小修正系数,其中f和p分别由本邻域技术人员经大量重复实验获得,在此不再赘述;Step 4: Qn=(Dn^(1/f)·Tn)/T e ^p(3), wherein Qn is the target heating temperature corresponding to the heater corresponding to the temperature distribution subgraph Sn, and T e is The melting point of the printing raw material, p is the pressure correction coefficient of the melting point of the printing raw material, and f is the area size correction coefficient of the temperature distribution sub-graph, where f and p are obtained by those skilled in the art through a large number of repeated experiments. This will not be repeated;

步骤五:进一步,根据所述温度分布子图对应的加热器的目标加热温度,所述指令生成单元进一步生成相应控制指令并发送至相应所述加热器和冷风生成装置之间进行协调控温;Step 5: Further, according to the target heating temperature of the heater corresponding to the temperature distribution sub-graph, the instruction generation unit further generates a corresponding control instruction and sends it to the corresponding heater and the cold air generation device for coordinated temperature control;

当所述喷嘴对应加热区的温度分布值超过预先设置的上限温度分布阈值时,所述控制装置开启所述冷风发送装置对所述喷嘴区域进行热交换降温以避免所述喷嘴因温度过高造成相应电器元件损坏进而影响打印装置的使用,本发明的打印装置根据对所述喷嘴内打印原料的精准温度控制,避免所述打印原料在所述喷嘴内凝固进一步造成所述喷嘴堵塞,打印过程出料断续造成打印产品存在气泡同时结构变形,同时有效保护喷嘴的使用安全性有效延长喷嘴使用寿命;When the temperature distribution value of the heating area corresponding to the nozzle exceeds a preset upper limit temperature distribution threshold, the control device turns on the cold air sending device to perform heat exchange and cooling in the nozzle area to prevent the nozzle from being caused by excessive temperature. Corresponding electrical components are damaged and thus affect the use of the printing device. The printing device of the present invention controls the precise temperature of the printing material in the nozzle to avoid the solidification of the printing material in the nozzle and further cause the nozzle to be blocked. Material discontinuity causes bubbles in the printed product and structural deformation, and at the same time effectively protects the safety of the nozzle and prolongs the service life of the nozzle;

所述摄像装置被设置为对所述打印装置内的对应的打印层的打印情况进行的图片获取,所述摄像装置被设置为所获取的平面图片信息对应打印层的黑色度深度不同进而对与所述摄像装置相对距离最短的打印层进行图片提取,所述计算单元包括:The camera device is configured to obtain pictures of the printing conditions of the corresponding printing layers in the printing device, and the camera device is configured to obtain the plane picture information corresponding to different blackness depths of the printing layers, so as to compare the blackness depths of the corresponding printing layers. The camera device performs picture extraction relative to the printing layer with the shortest distance, and the calculation unit includes:

S1:对所述完成打印层的所述图片信息进行边缘化处理,获得相应所述完成打印层的k个呈闭合边缘线的单元图像Sk;S1: performing marginalization processing on the picture information of the completed printing layer to obtain k unit images Sk with closed edge lines corresponding to the completed printing layer;

S2:分别获取每个所述单元图像区域内的像素点个数,其中一个所述完成打印层的第i个所述单元图像对应的像素点个数为Zi,S2: Respectively obtain the number of pixels in each of the unit image areas, wherein the number of pixels corresponding to the i-th unit image of one of the completed printing layers is Zi,

S3:进一步计算:

Figure GDA0003649089560000201
其中Sa为所述目标打印模型的参数信息中对应打印层的对应平面面积大小,Cs为所述单元图像的单元像素点对应的面积大小;S3: Further calculations:
Figure GDA0003649089560000201
Wherein Sa is the corresponding plane area size of the corresponding printing layer in the parameter information of the target printing model, and Cs is the area size corresponding to the unit pixel of the unit image;

S4:提取所述参数信息中对应所述打印层的平面图即预设图像并将所述预设图像与对应所述单元层的所述单元图像进行对应重叠,进一步获取所述预设图像与所述边缘图像的重叠区域内的像素点个数Y,其中所述Zi和Y由所述电脑内相关软件计算统计程序获得,在此不再赘述;S4: Extract a plan view corresponding to the printing layer in the parameter information, that is, a preset image, and overlap the preset image with the unit image corresponding to the unit layer, and further acquire the preset image and the unit image. The number of pixels Y in the overlapping area of the edge image, wherein the Zi and Y are obtained by the relevant software calculation statistical program in the computer, and will not be repeated here;

S5:进一步获得所述完成打印层的图片信息与对应的预设图像的相对重叠率OR:

Figure GDA0003649089560000202
其中R为相同所述打印层对应的预设图像与所述单元图像的重叠率修正系数,b为所述重叠率修正系数的优先级相关参数,其中SS为预先储存于所述储存单元与所述单元图像相同的所述打印层对应的所述预设图像的面积大小,R和b由本领域技术人员经大量实验训练获得,在此不再赘述;S5: further obtain the relative overlap ratio OR of the picture information of the completed printing layer and the corresponding preset image:
Figure GDA0003649089560000202
Wherein R is the overlap rate correction coefficient of the preset image corresponding to the same printing layer and the unit image, b is the priority-related parameter of the overlap rate correction coefficient, and SS is pre-stored in the storage unit and the unit image. The area size of the preset image corresponding to the printing layer with the same unit image, R and b are obtained by those skilled in the art through a lot of experimental training, and will not be repeated here;

其中所述数据分析模块被设置于所述电脑内对目标打印模型的标准参数信息进行分析处理,所述标准参数信息包括所述目标打印模型的形状特征和大小参数,其中所述对比模块还包括由本领域技术人员经大量重复实验训练获得的所述对应预设图像与所述边缘线图像的重叠率对应的重叠率的下限阈值,当相对重叠率OR大于所述下限阈值时所述对比模块确认为相应打印层合格,当相对重叠率OR小于所述下限阈值时所述对比模块确认为相应打印层不合格,进一步所述修改模块根据所述对比模块的结果进行相应修改工作;The data analysis module is arranged in the computer to analyze and process the standard parameter information of the target printing model, and the standard parameter information includes the shape features and size parameters of the target printing model, wherein the comparison module further includes The lower threshold of the overlap ratio corresponding to the overlap ratio of the corresponding preset image and the edge line image obtained by those skilled in the art through a large number of repeated experimental training, when the relative overlap ratio OR is greater than the lower threshold, the comparison module confirms In order that the corresponding printing layer is qualified, when the relative overlap ratio OR is less than the lower threshold, the comparison module confirms that the corresponding printing layer is unqualified, and the modification module further performs corresponding modification work according to the result of the comparison module;

本发明通过对设置于所述机体待打印的预设立体模型进行预设打印层划分,进一步所述根据对实际打印层与所述预设打印层进行对比获得所述实际打印层与预设打印层的误差进而确定本发明打印装置对应完成的打印层的精准度;The present invention divides the preset printing layer on the preset three-dimensional model set on the body to be printed, and further obtains the actual printing layer and the preset printing layer according to the comparison between the actual printing layer and the preset printing layer. The error of the layer further determines the accuracy of the completed printing layer corresponding to the printing device of the present invention;

其中所述位移驱动机构为具有多个关节的可编程机械臂,其中所述机械臂各关节底层数据均可查询及控制进而保证所述修改模块的精准性,所述冷却装置为均匀敷设于所述机体内壁对已经打印的相应打印层进行降温固化进而避免所述修改模块在修改过程中对未定型的非目标打印层进行破坏,其中所述修改机构包括打磨装置、将所述打磨装置固定于所述位移驱动机构的安装座、数据反馈模块和接受所述数据反馈模块的反馈数据进一步对所述位移驱动机构进行精准调节的处理模块,其中所述位移驱动机构用于绕着预定的设计路径运动对预定高度的打印层进行打磨去除,所述数据反馈模块被设置为根据获取磨过程中所述打磨装置的位置信息和接触力信息的实时型面数据,所述处理模块根据采集所述数据反馈模块的所述打磨装置的位置信息和接触力信息进一步生成补偿信号输出至所述位移驱动机构各个关节形成的所述位移驱动机构的智能化的补偿路径规划,提升了对相应打印层的精准修改;The displacement driving mechanism is a programmable manipulator with multiple joints, wherein the underlying data of each joint of the manipulator can be queried and controlled to ensure the accuracy of the modification module, and the cooling device is uniformly laid on all the joints. The inner wall of the body cools and solidifies the corresponding printed layer that has been printed, so as to prevent the modification module from damaging the unshaped non-target printed layer during the modification process, wherein the modification mechanism includes a polishing device, which is fixed on the polishing device. The mounting seat of the displacement driving mechanism, the data feedback module, and the processing module that receives the feedback data from the data feedback module and further precisely adjusts the displacement driving mechanism, wherein the displacement driving mechanism is used to go around a predetermined design path The movement grinds and removes the printing layer of a predetermined height, the data feedback module is set to obtain real-time profile data of the position information and contact force information of the grinding device during the grinding process, and the processing module collects the data according to the real-time profile data. The position information and contact force information of the grinding device of the feedback module further generate compensation signals and output them to the displacement driving mechanism. The intelligent compensation path planning of the displacement driving mechanism formed by each joint of the displacement driving mechanism improves the accuracy of the corresponding printing layer. Revise;

所述打磨装置包括将所依次连接的安装座、电磁比例阀、电磁减压阀、气动阀活塞缸、磨头、检测所述磨头位置信息的位移传感器、用于检测所述磨头接触力信息的重力传感器、获取所述气动阀活塞缸的活塞杆运动轨迹的位移传感器和用于确定磨头工作接触点加工过程中的实时位置、转角速度及转角加速度信息的角度传感器,所述辅助机构为均匀围绕设置于所述位移驱动机构的末端关节外壁的若干抽伞状抽吸头、分别连通于所述伞状抽吸头顶端的通孔的导管、与所述导管连通且存放打印碎料的存放箱和分别连通于所述存放箱且为所述导管提供抽吸负压的抽风装置,在所述修改模块进行相应所述完成打印层的打磨修改时,所述辅助装置开启工作,在所述抽风装置的负压驱动下,所述磨头打磨相应打印层产生的打印碎料进一步由所述抽吸头及时回收至所述存放箱进而实现在所述修改模块去除相应误差的所述完成打印层后避免所述打印碎料对后续打印工作的影响以提高打印装置的打印模型的平滑度;The grinding device includes a mounting seat, an electromagnetic proportional valve, an electromagnetic pressure reducing valve, a pneumatic valve piston cylinder, a grinding head, a displacement sensor for detecting the position information of the grinding head, and a contact force for detecting the grinding head, which are connected in sequence. A gravity sensor for information, a displacement sensor for obtaining the movement trajectory of the piston rod of the pneumatic valve piston cylinder, and an angle sensor for determining the real-time position, angular velocity and angular acceleration information of the working contact point of the grinding head during the machining process, the auxiliary mechanism In order to evenly surround a plurality of umbrella-shaped suction heads arranged on the outer wall of the end joint of the displacement driving mechanism, the conduits respectively connected to the through holes at the top of the umbrella-shaped suction heads, communicate with the conduits and store printing scraps The storage box and the suction device respectively connected to the storage box and providing suction negative pressure for the conduit, when the modification module performs the corresponding polishing modification of the completed printing layer, the auxiliary device is turned on, and the auxiliary device is turned on. Driven by the negative pressure of the air suction device, the printing scraps generated by the grinding head grinding the corresponding printing layer are further recovered by the suction head to the storage box in time to realize the removal of the corresponding errors in the modification module. After the printing layer is completed, the influence of the printing scraps on the subsequent printing work is avoided to improve the smoothness of the printing model of the printing device;

其中所述安装座固定于所述位移驱动机构的末端关节上,所述电磁减压阀被设置为控制所述磨头前端接触力大小,所述气动阀活塞缸连接于所述磨头用于驱动所述磨头打磨误差的所述完成打印层,所述电磁比例阀的开关被设置为实现所述磨头的工作情况的控制,所述数据反馈模块与所述位移传感器、角度传感器和重力传感器分别通过电气连接进一步实现信息相互传输,其中所述活塞杆与磨头为刚性连接,活塞杆的运动轨迹即为磨头的活动轨迹,所述数据模块包括接收所述位移传感器和重力传感器的监控数据进而于获取所述磨头的位置信息和接触力信息,所述数据反馈模块进一步根据所述磨头的位置信息和接触力信息通过内置深度神经网络模型导出实时加工型面的点云位置数据进而生成实时型面数据并传输至所述处理模块;The mounting seat is fixed on the end joint of the displacement driving mechanism, the electromagnetic pressure reducing valve is set to control the contact force of the front end of the grinding head, and the pneumatic valve piston cylinder is connected to the grinding head for The completed printing layer of the grinding head grinding error is driven, the switch of the electromagnetic proportional valve is set to realize the control of the working condition of the grinding head, the data feedback module is connected with the displacement sensor, the angle sensor and the gravity The sensors further realize mutual information transmission through electrical connection, wherein the piston rod and the grinding head are rigidly connected, and the movement trajectory of the piston rod is the active trajectory of the grinding head. The monitoring data is further used to obtain the position information and contact force information of the grinding head, and the data feedback module further derives the point cloud position of the real-time machining profile through the built-in deep neural network model according to the position information and contact force information of the grinding head. The data then generates real-time profile data and transmits it to the processing module;

所述处理模块被设置为对比所述实时型面数据生成的路径数据与设计路径数据之间的关系进一步将所述型面数据导入所述处理模块中由本领域技术人员预先编程设置的离线编程的处理程序生成位移驱动机构的补偿运动轨迹,所述处理模块通过实时判断所述实时型面数据生成的路径数据与设计路径数据之间差值是否大于阈值,如果所述差值大于阈值,则将实时型面数据生成的路径数据导入所述处理程序进一步生成位移驱动机构的运动轨迹,所述处理程序通过对比预先设计路径生成位移驱动机构运动补偿信号,并通过对比设计路径生成位移驱动机构运动补偿信号以输出至位移驱动机构各个关节,所述处理程序为由本领域技术人员利用相应三维数模导入所述处理模块的自带的路径规划单元进一步实现所述修改模块的精准修改,所述数据反馈模块的各个处理步骤能全部或部分通过软件、硬件及其组合来实现,所述处理模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行各个单元对应的操作;The processing module is configured to compare the relationship between the path data generated from the real-time profile data and the design path data, and further import the profile data into the processing module, which is pre-programmed and set by a person skilled in the art for offline programming. The processing program generates the compensation motion trajectory of the displacement drive mechanism, and the processing module judges in real time whether the difference between the path data generated by the real-time profile data and the design path data is greater than the threshold, and if the difference is greater than the threshold, the The path data generated by the real-time profile data is imported into the processing program to further generate the motion trajectory of the displacement driving mechanism. The processing program generates the motion compensation signal of the displacement driving mechanism by comparing the pre-designed paths, and generates the motion compensation signal of the displacement driving mechanism by comparing the designed paths. The signal is output to each joint of the displacement drive mechanism, and the processing program is that those skilled in the art use the corresponding three-dimensional digital model to import the self-contained path planning unit of the processing module to further realize the precise modification of the modification module, and the data feedback Each processing step of the module can be realized in whole or in part by software, hardware and combinations thereof. The processing module can be embedded in or independent of the processor in the computer device in the form of hardware, or stored in the computer device in the form of software. In the memory of the processor, so that the processor can call and execute the corresponding operation of each unit;

本发明通过对所述打印装置的喷嘴的精准温度调节控制避免打印原材料冷凝造成喷嘴堵塞影响打印机构,进一步在所述打印装置完成每层打印层的打印工作后对相应打印层进行精准度检测并对精准度不合格的打印层进行磨除后继续进行打印以实现所述打印装置高精度控制,提高所述打印装置打印相应打印结果的高平滑和精准度。The present invention avoids the nozzle blockage caused by the condensation of printing raw materials and affects the printing mechanism by precisely adjusting the temperature of the nozzles of the printing device, and further, after the printing device completes the printing work of each layer of printing layers, the corresponding printing layers are accurately detected and recorded. After grinding off the printing layer with unqualified accuracy, continue printing to realize high-precision control of the printing device, and improve the high smoothness and accuracy of the corresponding printing result printed by the printing device.

虽然上面已经参考各种实施例描述了本发明,但是应当理解,在不脱离本发明的范围的情况下,可以进行许多改变和修改。也就是说上面讨论的方法,系统和设备是示例。各种配置可以适当地省略,替换或添加各种过程或组件。例如,在替代配置中,可以以与所描述的顺序不同的顺序执行方法,和/或可以添加,省略和/或组合各种部件。而且,关于某些配置描述的特征可以以各种其他配置组合,如可以以类似的方式组合配置的不同方面和元素。此外,随着技术发展其中的元素可以更新,即许多元素是示例,并不限制本公开或权利要求的范围。While the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the invention. That said, the methods, systems and apparatus discussed above are examples. Various configurations may omit, substitute or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different from that described, and/or various components may be added, omitted, and/or combined. Furthermore, features described with respect to certain configurations may be combined in various other configurations, eg, different aspects and elements of the configurations may be combined in a similar manner. Furthermore, elements therein may be updated as technology develops, ie, many of the elements are examples and do not limit the scope of the disclosure or the claims.

在说明书中给出了具体细节以提供对包括实现的示例性配置的透彻理解。然而,可以在没有这些具体细节的情况下实践配置例如,已经示出了众所周知的电路、过程、算法、结构和技术而没有不必要的细节,以避免模糊配置。该描述仅提供示例配置,并且不限制权利要求的范围,适用性或配置。相反,前面对配置的描述将为本领域技术人员提供用于实现所描述的技术的使能描述。在不脱离本公开的精神或范围的情况下,可以对元件的功能和布置进行各种改变。Specific details are given in the description to provide a thorough understanding of example configurations, including implementations. However, configurations may be practiced without these specific details. For example, well-known circuits, procedures, algorithms, structures and techniques have been shown without unnecessary detail in order to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing descriptions of configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.

综上,其旨在上述详细描述被认为是例示性的而非限制性的,并且应当理解,以上这些实施例应理解为仅用于说明本发明而不用于限制本发明的保护范围。在阅读了本发明的记载的内容之后,技术人员可以对本发明作各种改动或修改,这些等效变化和修饰同样落入本发明权利要求所限定的范围。In conclusion, it is intended that the above detailed description is to be considered as illustrative rather than restrictive, and it should be understood that these embodiments above should be understood to be merely illustrative of the present invention and not intended to limit the scope of protection of the present invention. After reading the contents of the description of the present invention, the skilled person can make various changes or modifications to the present invention, and these equivalent changes and modifications also fall within the scope defined by the claims of the present invention.

Claims (3)

1.一种基于物联网和传感监控的高精度平滑3D打印装置,包括喷嘴、机体、设置有目标打印模型的标准参数信息的电脑和打印模型产品的固定基座,其特征在于,所述打印装置还包括设置于所述喷嘴对所述喷嘴内打印原料进行加热融化的调温模块、对待打印模型进行预定打印层的划分并进一步生成每个所述打印层对应的打印材料用量的数据分析模块、根据相应所述打印层的信息情况进一步计算分析获得对所述调温模块进行相应精准调温控制的控制指令的指令模块、对打印过程中完成打印的完成打印层与所述电脑的对应打印层参数进行参数对比获得所述完成打印层的打印情况的对比模块、对所述对比模块进一步判断为精准度不及格的所述完成打印层进行修改的修改模块和控制所述打印装置内各用电元件具体工作的控制装置;1. A high-precision smooth 3D printing device based on the Internet of Things and sensor monitoring, comprising a nozzle, a body, a computer provided with the standard parameter information of the target printing model and a fixed base for the printing model product, characterized in that the described The printing device further includes a temperature regulation module arranged in the nozzle to heat and melt the printing material in the nozzle, divide the to-be-printed model into predetermined printing layers, and further generate data analysis of the amount of printing material corresponding to each of the printing layers module, further calculation and analysis according to the information of the corresponding printing layer to obtain the control command for the corresponding precise temperature regulation control of the temperature regulation module, and the correspondence between the completed printing layer and the computer in the printing process. A comparison module for performing parameter comparison on the parameters of the printing layer to obtain the printing conditions of the completed printing layer, a modification module for modifying the completed printing layer which is further judged by the comparison module to be unqualified in accuracy, and a modification module for controlling the various components in the printing device. The control device for the specific work of the electrical components; 所述调温模块包括设置于所述机体内部对所述喷嘴进行非接触式温度监控的红外热成相仪、围绕设置于所述喷嘴外壁且两端分别连通于所述机体外壁的开孔的环形管道、连通于所述机体顶端的所述环形管道的进气孔、连通于所述机体顶端的所述环形管道的出气口、与所述进气孔连接的冷风发生装置和均匀敷设于所述喷嘴上且对所述打印材料进行加热融化的加热器;The temperature adjustment module includes an infrared thermal phaser arranged inside the body to monitor the temperature of the nozzle in a non-contact manner; An annular duct, an air inlet of the annular duct connected to the top of the body, an air outlet of the annular duct connected to the top of the body, a cold air generating device connected to the air inlet, and an air outlet evenly laid on the a heater on the nozzle and for heating and melting the printing material; 所述数据分析模块包括基于所述标准参数信息对所述目标打印模型进行预定数量打印层划分的划分单元、对每个所述打印层进行数据统计计算进一步获得所述打印层对应需要的所述打印原料数量的统计单元、将所述打印层及其对应的打印原料数量进行匹配的匹配单元对所述统计单元和匹配单元处理获得的数据信息进行储存的储存单元;The data analysis module includes a division unit that divides the target printing model into a predetermined number of printing layers based on the standard parameter information, performs statistical calculation of data on each of the printing layers, and further obtains the required information corresponding to the printing layers. A counting unit for the quantity of printing materials, a matching unit for matching the printing layers and their corresponding quantities of printing materials, and a storage unit for storing the data information processed by the counting unit and the matching unit; 所述指令模块包括对所述喷嘴进行预定数量的温度区域划分并根据所述红外热成相仪对每个所述温度区域进行温度获取的数据接收单元、根据所述数据分析模块生成对应打印层的打印原料数量进行所述温度区对应的加热器和冷气发生装置的工作强度的控制指令生成的指令生成单元和分别设置于所述加热器和冷风发生装置的控制端对所述控制指令进行接收并进一步所述加热器和冷风装置进行相应驱动控制的接收单元;The instruction module includes a data receiving unit that divides the nozzles into a predetermined number of temperature regions and obtains the temperature of each temperature region according to the infrared thermal phaser, and generates a corresponding printing layer according to the data analysis module. The command generation unit that generates the control command for the working intensity of the heater and the cold air generating device corresponding to the temperature zone and the control terminals respectively arranged on the heater and the cold air generating device receive the control command according to the number of printing raw materials. And further the receiving unit that the heater and the cold air device carry out corresponding drive control; 每个所述温度区设置有至少一个所述加热器对相应所述温度区的打印原料进行加热处理;Each of the temperature zones is provided with at least one of the heaters to heat the printing material in the corresponding temperature zone; 设置于所述机体顶端对所述打印装置的打印层进行图像数据获取的摄像装置、根据所述图像数据进行分析处理进一步获取所述图像数据中的最近完成的所述完成打印层的图片信息的信息提取模块、将所述图片信息进行边缘化处理并将所述图片信息的边缘进行相应二维坐标信息的获取的处理模块和对所述图片信息进一步分析处理获得所述完成打印层的面积信息的计算单元和将所述二维坐标信息和面积信息与所述数据分析模块的储存单元进行对比分析获得所述打印层精准度的结果单元;A camera installed at the top of the machine body to acquire image data of the printing layer of the printing device, and performing analysis and processing according to the image data to further acquire the picture information of the most recently completed printing layer in the image data. An information extraction module, a processing module that performs edge processing on the picture information and obtains corresponding two-dimensional coordinate information on the edge of the picture information, and further analyzes and processes the picture information to obtain the area information of the completed printing layer a calculation unit and a result unit for comparing and analyzing the two-dimensional coordinate information and area information with the storage unit of the data analysis module to obtain the accuracy of the printing layer; 所述计算单元包括处理方法步骤:The computing unit includes the processing method steps: S1:对所述完成打印层的所述图片信息进行边缘化处理,获得相应所述完成打印层的k个呈闭合边缘线的单元图像Sk;S1: performing marginalization processing on the picture information of the completed printing layer to obtain k unit images Sk with closed edge lines corresponding to the completed printing layer; S2:分别获取每个所述单元图像区域内的像素点个数,其中一个所述完成打印层的第i个所述单元图像对应的像素点个数为Zi,S2: Respectively obtain the number of pixels in each of the unit image areas, wherein the number of pixels corresponding to the i-th unit image of one of the completed printing layers is Zi, S3:进一步计算:
Figure DEST_PATH_IMAGE001
,其中
Figure 110313DEST_PATH_IMAGE002
为所述目标打印模型的参数信息中对应打印层的对应平面面积大小,
Figure DEST_PATH_IMAGE003
为所述单元图像的单元像素点对应的面积大小;
S3: Further calculations:
Figure DEST_PATH_IMAGE001
,in
Figure 110313DEST_PATH_IMAGE002
is the size of the corresponding plane area of the corresponding printing layer in the parameter information of the target printing model,
Figure DEST_PATH_IMAGE003
is the size of the area corresponding to the unit pixel of the unit image;
S4:提取所述参数信息中对应所述打印层的平面图即预设图像并将所述预设图像与对应单元层的所述单元图像进行对应重叠,进一步获取所述预设图像与边缘图像的重叠区域内的像素点个数Y;S4: Extract the plan view corresponding to the printing layer in the parameter information, that is, a preset image, and overlap the preset image with the unit image of the corresponding unit layer, and further acquire the difference between the preset image and the edge image. The number of pixels Y in the overlapping area; S5:进一步获得所述完成打印层的图片信息与对应的预设图像的相对重叠率OR:
Figure 870458DEST_PATH_IMAGE004
,其中R为相同所述打印层对应的预设图像与所述单元图像的重叠率修正系数,b为所述重叠率修正系数的优先级相关参数,SS为储存于所述储存单元的所述预设图像的面积大小。
S5: further obtain the relative overlap ratio OR of the picture information of the completed printing layer and the corresponding preset image:
Figure 870458DEST_PATH_IMAGE004
, where R is the overlap rate correction coefficient of the preset image corresponding to the same print layer and the unit image, b is the priority-related parameter of the overlap rate correction coefficient, and SS is the The area size of the preset image.
2.如权利要求1所述的高精度平滑3D打印装置,其特征在于,所述修改模块包括设置于所述机体上且对打印完成的预定所述打印层进行打磨进一步将所述结果单元对应的精准度不合格的所述完成打印层进行消除的修改机构、驱动所述修改机构升降至目标所述完成打印层进行移动打磨的位移驱动机构、设置于所述修改机构上方进一步对所述修改机构工作中产生的碎末颗粒进行及时抽吸回收的辅助机构和均匀敷设于所述机体内壁对所述完成打印层进行降温固化的冷却装置。2 . The high-precision and smooth 3D printing device according to claim 1 , wherein the modification module comprises: being disposed on the body and polishing the predetermined printing layer that has been printed and further corresponding to the result unit. 3 . A modification mechanism for eliminating the finished printed layer with unqualified accuracy, a displacement drive mechanism for driving the modification mechanism to lift and lower to the target, and a displacement drive mechanism for the finished printed layer to move and polish, set above the modification mechanism to further modify the modification The auxiliary mechanism for timely suction and recovery of the broken particles generated during the operation of the mechanism and the cooling device uniformly laid on the inner wall of the machine body to cool and solidify the completed printing layer. 3.一种计算机可读存储介质,其特征在于,所述计算机可读存储介质中包括3D打印装置的控制方法程序,所述3D打印装置被执行时,实现如权利要求1-2之一中的所述高精度平滑3D打印装置的计算处理和控制步骤。3. A computer-readable storage medium, characterized in that, the computer-readable storage medium includes a control method program of a 3D printing device, and when the 3D printing device is executed, realizes as in one of claims 1-2. The calculation processing and control steps of the high-precision smooth 3D printing device.
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