CN113073593A - Hand-held rubber playground sweeper - Google Patents
Hand-held rubber playground sweeper Download PDFInfo
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- CN113073593A CN113073593A CN202110365301.4A CN202110365301A CN113073593A CN 113073593 A CN113073593 A CN 113073593A CN 202110365301 A CN202110365301 A CN 202110365301A CN 113073593 A CN113073593 A CN 113073593A
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- box body
- brush
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- rolling brush
- disc brush
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 71
- 239000005060 rubber Substances 0.000 title claims abstract description 71
- 241001417527 Pempheridae Species 0.000 title claims abstract description 25
- 239000010813 municipal solid waste Substances 0.000 claims abstract description 42
- 239000002245 particle Substances 0.000 claims abstract description 35
- 238000012216 screening Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 63
- 238000004140 cleaning Methods 0.000 claims description 23
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 238000007873 sieving Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 4
- 230000000903 blocking effect Effects 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 230000002000 scavenging effect Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 13
- 238000010408 sweeping Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
- B07B1/4663—Multi-layer screening surfaces
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/04—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/04—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading
- E01H1/042—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading the loading means being an endless belt or an auger
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
本发明涉及清扫机,特别涉及一种手扶式橡胶操场清扫机,包括车身、连接车架、前安装板、清扫装置总成、带式传送装置和筛选装置总成;清扫装置总成包括盘刷总成和位于盘刷总成后方的滚刷总成;带式传送装置包括:边框、托辊、传送皮带、传送装置电机、传送装置支架和调角板;筛选装置总成包括:筛选装置底座、弹性支承、箱体、拐角连接、振动电机支座、左振动电机、右振动电机、上层筛板、下层筛板、底层垃圾箱、排橡胶颗粒板和后部垃圾箱;本发明可实现在不伤害橡胶操场、不清走橡胶颗粒的前提下,将操场上的各类垃圾和尘土高效清除。结构简单、成本低、可节省大量人力物力,具有良好的应用前景。
The invention relates to a sweeper, in particular to a walk-behind rubber playground sweeper, comprising a body, a connecting frame, a front mounting plate, a sweeping device assembly, a belt conveyor and a screening device assembly; the sweeping device assembly includes a disc The brush assembly and the roller brush assembly located behind the disc brush assembly; the belt conveyor includes: frame, idler, conveyor belt, conveyor motor, conveyor bracket and angle plate; screening device assembly includes: screening device Base, elastic support, box body, corner connection, vibration motor support, left vibration motor, right vibration motor, upper sieve plate, lower sieve plate, bottom dustbin, rubber particle board and rear dustbin; the invention can realize On the premise of not harming the rubber playground and clearing the rubber particles, it can efficiently remove all kinds of garbage and dust on the playground. The structure is simple, the cost is low, a lot of manpower and material resources can be saved, and the utility model has a good application prospect.
Description
技术领域technical field
本发明涉及清扫机,特别涉及一种手扶式橡胶操场清扫机。The invention relates to a cleaning machine, in particular to a hand-held rubber playground cleaning machine.
背景技术Background technique
目前随着现代化进程的不断发展,学校校区规模不断扩大,塑胶操场的使用也越来越普遍。难以避免的是,由于操场使用时间长而出现黑色胶粒脱落的现象,并且由于操场上往来人数众多,经常会留下杂物垃圾,如:易拉罐拉环、烟头、落叶、树枝、纸屑等,另外由于处于室外,灰尘也较大,橡胶操场的清扫是个难题。校园里操场的清扫器具基本都是传统手工清扫的方式,工作效率低、清扫效果不够理想、人工成本高,而如果在操场使用普通的清扫车,则会连同操场的塑胶胶粒一起清掉,对操场造成损伤。故需要专用的橡胶操场清扫设备。At present, with the continuous development of the modernization process, the scale of school campuses has continued to expand, and the use of plastic playgrounds has become more and more common. It is unavoidable that the black rubber particles fall off due to the long use of the playground, and due to the large number of people on the playground, debris and garbage are often left, such as can pull rings, cigarette butts, fallen leaves, branches, paper scraps, etc. , In addition, because it is outdoors, the dust is also large, and the cleaning of the rubber playground is a problem. The cleaning equipment in the playground on the campus is basically the traditional manual cleaning method, which has low work efficiency, unsatisfactory cleaning effect, and high labor cost. If an ordinary cleaning vehicle is used in the playground, it will be cleaned together with the plastic particles in the playground. Damage to the playground. Therefore, special rubber playground cleaning equipment is required.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种在不伤害橡胶操场,不清走橡胶颗粒的前提下,将橡胶操场上的各种垃圾和尘土高效地、低成本清除的手扶式橡胶操场清扫机。The purpose of the present invention is to provide a kind of walk-behind rubber playground sweeper that can efficiently and low-cost removal of various garbage and dust on the rubber playground under the premise of not harming the rubber playground and clearing the rubber particles.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种手扶式橡胶操场清扫机,包括车身1、连接车架28、前安装板21-1、清扫装置总成、带式传送装置和筛选装置总成;其中,A walk-behind rubber playground cleaner, comprising a body 1, a connecting
连接车架28连接在车身1的前端底板上;连接车架28包括水平梁和竖直梁,用以固定盘刷总成和滚刷总成;连接车架28的前端设有竖直方向的长圆孔;The connecting
前安装板21-1上设有上连接孔和下连接孔;前安装板21-1竖直位置可调地连接在连接车架28的前端的长圆孔中;The front mounting plate 21-1 is provided with an upper connecting hole and a lower connecting hole; the front mounting plate 21-1 is connected in an oblong hole connected to the front end of the
清扫装置总成包括盘刷总成和位于盘刷总成后方的滚刷总成;The cleaning device assembly includes a disk brush assembly and a roller brush assembly located behind the disk brush assembly;
盘刷总成包括左盘刷部件和右盘刷部件,其中,左盘刷部件和右盘刷部件具有相同的结构;The disc brush assembly includes a left disc brush part and a right disc brush part, wherein the left disc brush part and the right disc brush part have the same structure;
左盘刷部件或右盘刷部件包括:盘刷电机座21-2、轴承座21-3、盘刷22、盘刷支架23、盘刷电机24、联轴器25和盘刷电机盖26;The left disk brush part or the right disk brush part includes: a disk brush motor seat 21-2, a bearing seat 21-3, a
其中,盘刷电机座21-2与前安装板21-1的上连接孔连接;盘刷电机24通过盘刷电机盖26固定在盘刷电机座21-2上,并通过二者压紧所产生的摩擦力克服盘刷电机向下的重力;轴承座21-3与前安装板21-1的下连接孔连接;盘刷支架23包括底部的底座以及由所述底座的中心向上方延伸的轴;盘刷22和盘刷支架23的底座连接;盘刷支架23的轴穿过轴承座21-3与盘刷电机24的动力输出轴通过联轴器25连接;盘刷支架23的轴与轴承座21-3之间装配圆锥滚子轴承,用以承受部分轴向力;Among them, the disk brush motor base 21-2 is connected with the upper connecting hole of the front mounting plate 21-1; the
滚刷总成包括:滚刷29、滚刷盖30、滚刷联轴器34、滚刷电机35、滚刷支架36、滚刷电机前紧座37-1和滚刷电机后紧座37-2;The rolling brush assembly includes: rolling
滚刷盖30和连接车架28的竖直梁的下部连接;The
滚刷29通过向心球轴承与滚刷盖30可转动地连接;滚刷29和滚刷盖30之间具有一定间隙;The
滚刷29的一侧通过滚刷联轴器34和滚刷电机35的动力输出轴连接,滚刷支架36连接在滚刷盖30上,滚刷电机前紧座37-1连接在滚刷支架36上,滚刷电机后紧座37-2与滚刷电机前紧座37-1连接,通过二者产生的压紧力将滚刷电机35固定;One side of the
带式传送装置包括:边框2、托辊3、传送皮带4、传送装置电机5、传送装置支架6和调角板38;The belt conveyor includes:
传送装置支架6竖直固接于车身1上;传送装置支架6的顶端设有倾斜的边框2,托辊3固定在边框2上;带有档条的传送皮带4绕过托辊3,构成一个传送带主体,通过固定在传送装置支架6顶部的调角板38与传送装置支架6相连;传送装置电机5安装在边框2上,驱动传送皮带4连续旋转;The
传送皮带4与车身平面呈一定角度,其前端高于滚刷29而低于滚刷盖30,后端高于箱体11上平面,保证物料能够落于筛选装置中;The
筛选装置总成包括:筛选装置底座9、弹性支承10、箱体11、拐角连接12、振动电机支座13、左振动电机14-1、右振动电机14-2、上层筛板15-1、下层筛板15-2、底层垃圾箱16、排橡胶颗粒板17和后部垃圾箱31;The screening device assembly includes:
筛选装置底座9水平设置在车身1的后部;The
底层垃圾箱16水平安装在筛选装置底座9的内部,能够沿水平方向左右移动;The
箱体11的左右两侧各对称布置两个弹性支承10;四个弹性支承10的下部与筛选装置底座9连接,四个弹性支承10的上部分别通过拐角连接12与箱体11固连;Two
箱体上竖槽11-1对称布置于箱体11的左右两侧板的前部上方位置,箱体下竖槽11-2对称布置于箱体11的左右两侧板的前部中间位置,箱体上弯槽11-3对称布置于箱体11的左右两侧板的后部上方位置,箱体下弯槽11-4对称布置于箱体11的左右两侧板的后部下方,箱体长横槽11-5对称布置于箱体11的左右两侧板的后部下方,与箱体下弯槽11-4相交;The upper vertical slot 11-1 of the box body is symmetrically arranged above the front of the left and right side plates of the
上层筛板15-1的前接头安装在箱体11的左右两侧板的箱体上竖槽11-1中,上层筛板15-1的后接头安装在箱体11的左右两侧板的箱体上弯槽11-3中;上层筛板15-1的后接头能够在箱体上弯槽11-3中移动,改变上层筛板15-1的筛动角度;The front joint of the upper sieve plate 15-1 is installed in the upper vertical groove 11-1 of the left and right side panels of the
下层筛板15-2的前接头安装在箱体11上的左右两侧板的箱体下横槽11-2中,下层筛板15-2的后接头安装在箱体11上的左右两侧板的箱体下弯槽11-4中;下层筛板15-2的后接头能够在箱体下弯槽11-4中移动,改变下层筛板15-2的筛动角度;The front joints of the lower sieve plate 15-2 are installed in the lower transverse grooves 11-2 of the left and right side panels on the
排橡胶颗粒板17上方的连接件安装在箱体11的左右两侧板的箱体长横槽11-5中,排橡胶颗粒板17的连接件能够沿箱体长横槽11-5前后移动,从而带动排橡胶颗粒板17沿箱体长横槽11-5前后移动;The connectors above the rubber
后部垃圾箱31安装在箱体11的后部,其开口端在上层筛板15-1的下方,用于盛接来自上层筛板15-1筛出的垃圾;The
振动电机支座13安装在箱体11的中上部,左振动电机14-1和右振动电机14-2分别安装在振动电机支座13中线的左右两侧。The
连接车架28包括五根水平方向的水平梁和六根竖直方向的竖直梁,均采用铝型材,通过型材专用的螺栓螺母进行连接。The connecting
盘刷电机座21-2和轴承座21-3向前进方向倾斜,与竖直的前安装板21-1的夹角为5°。The disc brush motor seat 21-2 and the bearing seat 21-3 are inclined in the forward direction, and the included angle with the vertical front mounting plate 21-1 is 5°.
左侧的盘刷电机座21-2和轴承座21-3和右侧的盘刷电机座21-2和轴承座21-3分别向左右两侧倾斜,与竖直方向的夹角为4°The disk brush motor seat 21-2 and bearing seat 21-3 on the left side and the disk brush motor seat 21-2 and bearing seat 21-3 on the right side are inclined to the left and right sides respectively, and the included angle with the vertical direction is 4°
竖直梁的中间有开槽,用以调节滚刷29的高度。There is a slot in the middle of the vertical beam to adjust the height of the
滚刷29和滚刷盖30之间的间隙为3mm。The gap between the
上层筛板15-1上的筛孔直径为5mm。The diameter of the sieve holes on the upper sieve plate 15-1 is 5 mm.
下层筛板15-2上的筛孔直径为2mm。The diameter of the sieve holes on the lower sieve plate 15-2 is 2 mm.
振动电机支座13的上斜面与水平面呈逆时针旋转135°的夹角;左振动电机14-1、右振动电机14-2提供沿与水平方向呈135°角的方向的振动力。The upper inclined surface of the
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明的手扶式橡胶操场清扫机,可实现在不伤害橡胶操场、不清走橡胶颗粒的前提下,将操场上的各类垃圾和尘土高效清除。结构简单、成本低、可节省大量人力物力,具有良好的应用前景。The walk-behind rubber playground cleaner of the invention can efficiently remove all kinds of garbage and dust on the playground under the premise of not damaging the rubber playground and not removing the rubber particles. The structure is simple, the cost is low, a lot of manpower and material resources can be saved, and the utility model has a good application prospect.
附图说明Description of drawings
图1为本发明的手扶式橡胶操场清扫机的俯视图;1 is a top view of a walk-behind rubber playground cleaner of the present invention;
图2为本发明的手扶式橡胶操场清扫机的主视图;Fig. 2 is the front view of the walk-behind rubber playground cleaner of the present invention;
图3为本发明的手扶式橡胶操场清扫机的带式传送装置的俯视图;3 is a top view of the belt conveyor of the walk-behind rubber playground cleaner of the present invention;
图4为本发明的手扶式橡胶操场清扫机的带式传送装置的主视图;4 is a front view of the belt conveyor of the walk-behind rubber playground sweeper of the present invention;
图5为本发明的手扶式橡胶操场清扫机的带式传送装置的主视图全剖视图;5 is a front view full cross-sectional view of the belt conveyor of the walk-behind rubber playground sweeper of the present invention;
图6为本发明的手扶式橡胶操场清扫机的盘刷总成的左视图;6 is a left side view of the disk brush assembly of the walk-behind rubber playground sweeper of the present invention;
图7为本发明的手扶式橡胶操场清扫机的盘刷总成的主视图;7 is a front view of the disk brush assembly of the walk-behind rubber playground sweeper of the present invention;
图8为本发明的手扶式橡胶操场清扫机的滚刷总成的正等轴测图;8 is an isometric view of the roller brush assembly of the walk-behind rubber playground sweeper of the present invention;
图9为本发明的手扶式橡胶操场清扫机的滚刷总成的俯视图;9 is a top view of the roller brush assembly of the walk-behind rubber playground cleaner of the present invention;
图10为本发明的手扶式橡胶操场清扫机的滚刷总成(移除滚刷电机、联轴器、固定支架等)的左右二等角轴测图;10 is a left and right isometric axonometric view of the roller brush assembly of the walk-behind rubber playground cleaner of the present invention (removing the roller brush motor, coupling, fixing bracket, etc.);
图11为本发明的手扶式橡胶操场清扫机的筛选装置总成的正等轴测图;11 is an isometric view of the screening device assembly of the walk-behind rubber playground sweeper of the present invention;
图12为本发明的手扶式橡胶操场清扫机的筛选装置总成的主视图全剖视图;12 is a front view full cross-sectional view of the screening device assembly of the walk-behind rubber playground sweeper of the present invention;
图13为本发明的手扶式橡胶操场清扫机的筛选装置总成中的箱体主视图。13 is a front view of the box in the screening device assembly of the walk-behind rubber playground cleaner of the present invention.
附图标记:Reference number:
1、车身 2、边框1.
3、托辊 4、传送皮带3.
5、传送装置电机 6、传送装置支架5.
9、筛选装置底座 10、弹性支承9.
11、箱体 11-1、箱体上竖槽11. Box 11-1. Vertical groove on the box
11-2、箱体下竖槽 11-3、箱体上弯槽11-2. Bottom vertical slot of the box 11-3. Upper curved slot of the box
11-4、箱体下弯槽 11-5、箱体长横槽11-4. Lower curved groove of the box 11-5. Long horizontal groove of the box
12、拐角连接 13、振动电机支座12.
14-1、左振动电机 14-2、右振动电机14-1, left vibration motor 14-2, right vibration motor
15-1、上层筛板 15-2、下层筛板15-1, upper sieve plate 15-2, lower sieve plate
16、底层垃圾箱 17、排橡胶颗粒板16.
21-1、前安装板 21-2、盘刷电机座21-1. Front mounting plate 21-2. Disc brush motor seat
21-3、轴承座 22、盘刷21-3, bearing
23、盘刷支架 24、盘刷电机23.
25、联轴器 26、盘刷电机盖25.
28、连接车架 29、滚刷28. Connect the
30、滚刷盖 31、后部垃圾箱30.
34、滚刷联轴器 35、滚刷电机34. Rolling
36、滚刷支架 37-1、滚刷电机前紧座36. Rolling brush bracket 37-1. Front seat of rolling brush motor
37-2、滚刷电机后紧座 38、调角板37-2. Roller brush motor
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
一种手扶式橡胶操场清扫机,包括车身1、连接车架28、前安装板21-1、清扫装置总成、带式传送装置和筛选装置总成。图1中V方向为前进方向。A walk-behind rubber playground sweeper includes a body 1, a connecting
如图1和图2所示,连接车架28通过螺栓螺母连接在车身1的前端底板上。连接车架28用以固定盘刷总成和滚刷总成。连接车架28的前端设有竖直方向的长圆孔。As shown in FIGS. 1 and 2 , the connecting
前安装板21-1上设有上连接孔和下连接孔。前安装板21-1通过螺栓螺母竖直位置可调地连接在连接车架28的前端的长圆孔中。The front mounting plate 21-1 is provided with an upper connecting hole and a lower connecting hole. The front mounting plate 21 - 1 is connected in an oblong hole connecting the front end of the
优选地,连接车架28包括五根水平方向的水平梁和六根竖直方向的竖直梁,均采用铝型材,通过型材专用的螺栓螺母进行连接。Preferably, the connecting
清扫装置总成包括盘刷总成和位于盘刷总成后方的滚刷总成。The cleaning device assembly includes a disk brush assembly and a roller brush assembly located behind the disk brush assembly.
如图2、图6和图7所示,盘刷总成包括左盘刷部件和右盘刷部件,其中,左盘刷部件和右盘刷部件具有相同的结构。As shown in FIG. 2 , FIG. 6 and FIG. 7 , the disk brush assembly includes a left disk brush part and a right disk brush part, wherein the left disk brush part and the right disk brush part have the same structure.
左盘刷部件或右盘刷部件包括:盘刷电机座21-2、轴承座21-3、盘刷22、盘刷支架23、盘刷电机24、联轴器25和盘刷电机盖26;The left disk brush part or the right disk brush part includes: a disk brush motor seat 21-2, a bearing seat 21-3, a
其中,盘刷电机座21-2通过螺钉与前安装板21-1的上连接孔连接。盘刷电机24通过盘刷电机盖26固定在盘刷电机座21-2上,并通过二者压紧所产生的摩擦力克服盘刷电机向下的重力。轴承座21-3通过螺钉与前安装板21-1的下连接孔连接。盘刷支架23包括底部的底座以及由所述底座的中心向上方延伸的轴。盘刷22和盘刷支架23的底座通过螺栓螺母进行连接。盘刷支架23的轴穿过轴承座21-3与盘刷电机24的动力输出轴通过联轴器25连接。盘刷支架23的轴与轴承座21-3之间装配圆锥滚子轴承,用以承受部分轴向力。Wherein, the disc brush motor seat 21-2 is connected with the upper connecting hole of the front mounting plate 21-1 through screws. The
为保证良好的清扫效果,人工橡胶操场清扫机采用了两侧盘刷外倾4°、两侧盘刷前倾5°的设计。盘刷22与水平地面有合适的夹角时,清扫的地面垃圾不会向四周抛起。如图2、图6所示,盘刷电机座21-2和轴承座21-3向前进方向倾斜,与竖直的前安装板21-1的夹角为5°。左侧的盘刷电机座21-2和轴承座21-3和右侧的盘刷电机座21-2和轴承座21-3分别向左右两侧倾斜,与竖直方向的夹角为4°,以此保证垃圾能够向清扫机的内侧集中,便于之后的清扫。In order to ensure a good cleaning effect, the artificial rubber playground sweeper adopts the design that the disk brushes on both sides are inclined outward by 4° and the disk brushes on both sides are inclined forward by 5°. When the
可以通过调节前安装板21-1在连接车架28的位置来调节盘刷总成的高度,即与操场草皮接触后的形变量,以应对不同种草皮的清扫需求,力求达到更好的清扫效果。The height of the disc brush assembly can be adjusted by adjusting the position of the front mounting plate 21-1 connected to the
如图8~图10所示,滚刷总成包括:滚刷29、滚刷盖30、滚刷联轴器34、滚刷电机35、滚刷支架36、滚刷电机前紧座37-1和滚刷电机后紧座37-2。As shown in Figures 8 to 10, the roller brush assembly includes: a
滚刷盖30通过螺栓螺母和连接车架28的竖直梁的下部连接,竖直梁的中间有开槽,用以调节滚刷29的高度,来调节与地面草皮接触后的形变量,以取得更好的清扫效果。The
滚刷29通过向心球轴承与滚刷盖30可转动地连接。滚刷29和滚刷盖30之间具有一定间隙。优选地,所述间隙为3mm。The
滚刷29的一侧通过滚刷联轴器34和滚刷电机35的动力输出轴连接,滚刷支架36通过螺栓连接在滚刷盖30上,滚刷电机前紧座37-1通过螺栓连接在滚刷支架36上,滚刷电机后紧座37-2用螺栓与滚刷电机前紧座37-1连接,通过二者产生的压紧力将滚刷电机35固定。One side of the rolling
如图2~图5所示,带式传送装置包括:边框2、托辊3、传送皮带4、传送装置电机5、传送装置支架6和调角板38。As shown in FIGS. 2 to 5 , the belt conveyor includes: a
传送装置支架6竖直固接于车身1上。传送装置支架6的顶端设有倾斜的边框2,托辊3固定在边框2上。带有档条的传送皮带4绕过托辊3,构成一个传送带主体,通过固定在传送装置支架6顶部的调角板38与传送装置支架6相连。传送装置电机5安装在边框2上,驱动传送皮带4连续旋转。The
如图2所示,传送皮带4与车身平面呈一定角度,其前端高于滚刷29而低于滚刷盖30,后端高于箱体11上平面,保证物料能够落于筛选装置中。As shown in Figure 2, the
如图11~图13所示,筛选装置总成包括:筛选装置底座9、弹性支承10、箱体11、拐角连接12、振动电机支座13、左振动电机14-1、右振动电机14-2、上层筛板15-1、下层筛板15-2、底层垃圾箱16、排橡胶颗粒板17和后部垃圾箱31。As shown in Figures 11 to 13, the screening device assembly includes: screening
筛选装置底座9水平设置在车身1的后部。The
底层垃圾箱16水平安装在筛选装置底座9的内部,可沿水平方向左右移动。The
箱体11的左右两侧各对称布置两个弹性支承10。四个弹性支承10的下部与筛选装置底座9连接,四个弹性支承10的上部分别通过拐角连接12与箱体11固连。四个弹性支承10起到减震缓冲的作用,可隔绝箱体11的振动,防止振动传递到筛选装置底座9和车身1。Two
以图1标注的前进方向v为前向基准,分别确定后方向、左方向和右方向。Taking the forward direction v marked in FIG. 1 as the forward reference, the rear direction, the left direction and the right direction are respectively determined.
箱体上竖槽11-1对称布置于箱体11的左右两侧板的前部上方位置,箱体下竖槽11-2对称布置于箱体11的左右两侧板的前部中间位置,箱体上弯槽11-3对称布置于箱体11的左右两侧板的后部上方位置,箱体下弯槽11-4对称布置于箱体11的左右两侧板的后部下方,箱体长横槽11-5对称布置于箱体11的左右两侧板的后部下方,与箱体下弯槽11-4相交。The upper vertical slot 11-1 of the box body is symmetrically arranged above the front of the left and right side plates of the
上层筛板15-1的前接头安装在箱体11的左右两侧板的箱体上竖槽11-1中,上层筛板15-1的后接头安装在箱体11的左右两侧板的箱体上弯槽11-3中。上层筛板15-1的后接头可在箱体上弯槽11-3中移动,改变上层筛板15-1的筛动角度。上层筛板15-1上的筛孔直径优选为5mm,使橡胶颗粒筛选到下层筛板15-2上,而垃圾则经过上层筛板15-1到达后部垃圾箱31。The front joint of the upper sieve plate 15-1 is installed in the upper vertical groove 11-1 of the left and right side panels of the
下层筛板15-2的前接头安装在箱体11的左右两侧板的箱体下横槽11-2中,下层筛板15-2的后接头安装在箱体11的左右两侧板的箱体下弯槽11-4中。下层筛板15-2的后接头可在箱体下弯槽11-4中移动,改变下层筛板15-2的筛动角度。下层筛板15-2上的筛孔直径优选为2mm,使尘土过滤到底层垃圾箱16中,而橡胶颗粒则通过排橡胶颗粒板17排出。The front joint of the lower sieve plate 15-2 is installed in the lower transverse grooves 11-2 of the left and right side panels of the
排橡胶颗粒板17上方的连接件安装在箱体11上的箱体长横槽11-5中,排橡胶颗粒板17的连接件能够沿箱体长横槽11-5前后移动,从而带动排橡胶颗粒板17沿箱体长横槽11-5前后移动。The connecting piece above the rubber
后部垃圾箱31安装在箱体11的后部,其开口端在上层筛板15-1的下方,用于盛接来自上层筛板15-1筛出的垃圾。The
振动电机支座13安装在箱体11的中上部,振动电机支座13的上斜面与水平面呈逆时针旋转135°的夹角。左振动电机14-1和右振动电机14-2分别安装在振动电机支座13中线的左右两侧。左振动电机14-1、右振动电机14-2提供沿与水平方向呈135°角的方向的振动力,振动力沿振动电机支座13传递到箱体11上,箱体11带动上层筛板15-1、下层筛板15-2筛动,将垃圾、尘土和橡胶颗粒分离。垃圾排至后部垃圾箱31中,尘土排至底层垃圾箱16中,橡胶颗粒沿排橡胶颗粒板17排出。The
本发明的工作过程为:The working process of the present invention is:
垃圾清扫过程:Garbage cleaning process:
操场清扫机进行清扫时,首先整机接通电源,车头两侧盘刷电机24接通电源开始朝内侧旋转,并在同时带动联轴器25、盘刷支架23、盘刷22朝内侧旋转,盘刷22与草皮摩擦,草皮上的垃圾受到沿盘刷22旋转方向的力的作用,向两盘刷22中间方向移动,即将位于草皮上的垃圾由两侧向中间聚拢,铺于盘刷22内侧的草皮表面。When the playground sweeper is cleaning, first the whole machine is powered on, and the
随着人力推动,清扫车向前行进,与此同时,滚刷电机35高速旋转,通过滚刷联轴器34带动滚刷29向前进方向顺时针旋转,滚刷29和滚刷盖30之间留有数毫米的间隙,滚刷29通过给予垃圾向斜上方向的切向力,将聚集起来的垃圾清扫起来,并沿滚刷盖30内壁数次反弹,将垃圾移动并沿滚刷盖30开口方向抛至后方,即位于清扫装置后方的带式传送装置上。With the push of manpower, the sweeper moves forward. At the same time, the
垃圾传送过程:Garbage Delivery Process:
前部橡胶颗粒以及垃圾一起被甩上带有挡条的传送皮带4,传送皮带4与车身平面呈一定倾角,由传送装置电机5驱动传送皮带4连续旋转,将物料运送到清扫机后端的筛选装置中,此时完成了垃圾的传送。The front rubber particles and garbage are thrown onto the
垃圾和橡胶颗粒分离过程:The separation process of garbage and rubber particles:
左振动电机14-1、右振动电机14-2共同产生振动力,振动力通过振动电机支座13传递到箱体11上,箱体11带动上层筛板15-1、下层筛板15-2共同振动。传送皮带4将清扫的垃圾、橡胶颗粒、尘土混合物传送到筛选装置总成的上层筛板15-1上。The left vibration motor 14-1 and the right vibration motor 14-2 jointly generate vibration force, which is transmitted to the
混合物在振动力的作用下沿上层筛板15-1的倾角逐渐向右下方运动,上层筛板15-1上有直径为5mm的筛孔,混合物在经过上层筛板15-1时,体积大的垃圾不能通过筛孔,最终被收集到后部垃圾箱31中,橡胶颗粒和尘土通过上层筛板15-1上的筛孔落到下层筛板15-2上。Under the action of vibration force, the mixture moves to the lower right along the inclination of the upper sieve plate 15-1. There are sieve holes with a diameter of 5 mm on the upper sieve plate 15-1. When the mixture passes through the upper sieve plate 15-1, the volume is large. The rubbish cannot pass through the sieve holes, and is finally collected in the
在振动力的作用下,橡胶颗粒和尘土的混合物沿下层筛板15-2的倾角逐渐向右下方运动,下层筛板15-2上有直径为2mm的筛孔,混合物在经过下层筛板15-2时,体积较大的橡胶颗粒不能通过筛孔,最终通过排橡胶颗粒板17排回到橡胶操场上。尘土通过下层筛板15-2上的筛孔落入底层垃圾箱16。Under the action of the vibration force, the mixture of rubber particles and dust gradually moves to the right and downward along the inclination of the lower sieve plate 15-2. The lower sieve plate 15-2 has sieve holes with a diameter of 2 mm, and the mixture passes through the lower sieve plate 15 At -2, the larger rubber particles cannot pass through the sieve holes, and are finally discharged back to the rubber playground through the rubber
上层筛板15-1可以箱体上竖槽11-1终点为圆心沿箱体上弯槽11-3做圆周运动,从而改变上层筛板15-1的倾斜角度,故可以根据不同的情况调整筛选程度。The upper sieve plate 15-1 can make a circular motion along the upper curved groove 11-3 of the box body with the end point of the vertical groove 11-1 on the box body as the center, thereby changing the inclination angle of the upper sieve plate 15-1, so it can be adjusted according to different situations degree of filtering.
下层筛板15-2可以箱体下竖槽11-2中点为圆心沿箱体下弯槽11-4做圆周运动,从而改变下层筛板15-2的倾斜角度,故可以根据不同的情况调整筛选程度。The lower sieve plate 15-2 can make a circular motion along the lower curved groove 11-4 of the box by taking the midpoint of the lower vertical groove 11-2 of the box as the center of the circle, thereby changing the inclination angle of the lower sieve plate 15-2, so it can be adjusted according to different situations. Adjust the degree of filtering.
排橡胶颗粒板17可沿箱体长横槽11-5左右移动。The rubber
通过以上过程,实现了垃圾、橡胶颗粒、尘土的混合物的清扫、传送、分离、收集,达到了在不伤害橡胶草坪,不清走橡胶颗粒的前提下,将操场上的各种垃圾和尘土高效、低成本清除的目的。Through the above process, the cleaning, transmission, separation and collection of the mixture of garbage, rubber particles and dust are realized, and the various garbage and dust on the playground can be efficiently removed without harming the rubber lawn and removing the rubber particles. , the purpose of low-cost removal.
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