CN113073362A - Multifunctional efficient starting sheet stripping unit - Google Patents
Multifunctional efficient starting sheet stripping unit Download PDFInfo
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- CN113073362A CN113073362A CN202110468889.6A CN202110468889A CN113073362A CN 113073362 A CN113073362 A CN 113073362A CN 202110468889 A CN202110468889 A CN 202110468889A CN 113073362 A CN113073362 A CN 113073362A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
- C25C7/08—Separating of deposited metals from the cathode
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/06—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
- C25C1/08—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of nickel or cobalt
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/12—Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention discloses a multifunctional efficient starting sheet stripping unit which sequentially comprises a titanium starting sheet input conveyor, an annular suspension conveyor, a transfer device, a tracking hammering device, a starting sheet opening stripping device, a movable anti-swing device, a starting sheet output conveyor, a sheet box receiving and conveying transfer device, a suspension degree detection device, a titanium starting sheet output conveyor and a titanium starting sheet reject conveyor along the flow of a starting sheet stripping process. The invention provides a multifunctional efficient starting sheet stripping unit, which can avoid the situation that the surface of a starting sheet is deformed and wrinkled after the traditional starting sheet subjected to electrolytic copper electrolysis is stripped, can not damage a template due to stripping, has high production efficiency and can not cause the damage of the starting sheet due to falling.
Description
Technical Field
The invention relates to the field of metallurgical mechanical equipment, in particular to a multifunctional efficient starting sheet stripping unit.
Background
The starting sheet for copper electroelectrolysis is produced in an electrolytic bath and then processed. In the production process, the titanium mother plate is used as an anode, the mixed solution of copper sulfate and sulfuric acid is used as electrolyte, after the electrolyte is electrified, copper moves from the electrolyte to a cathode, electrons are obtained after the copper reaches the cathode, pure copper is separated out from the cathode, and finally a starting sheet is formed. For a long time, the production process of copper electrolysis has been automated, however, the stripping process of the starting sheet is still manual operation, the workload and labor intensity of workers are very high, the stripping efficiency is low, and manual stripping can cause the copper starting sheet to be bent, deformed and damaged, which directly affects the product quality of electrolytic copper or electrolytic nickel.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention provides a multifunctional high-efficiency starting sheet stripping unit, which sequentially comprises the following procedures of starting sheet stripping,
the titanium blank input conveyor is used for conveying titanium blanks;
the annular suspension conveyor is arranged on one side of the titanium mother board input conveyor and is used for conveying the titanium mother boards;
the transferring device is used for transferring the titanium mother boards input on the conveyer to the annular suspension conveyer;
the tracking hammering device is arranged on one side of the annular suspended conveyer and is used for hammering the titanium mother plate on the annular suspended conveyer to pre-strip a starting sheet on the titanium mother plate;
the device comprises a starting sheet opening stripping device, a movable swing preventing device and a lifting device, wherein the starting sheet opening stripping device is arranged at the front and back surface outlet of the annular suspended conveyer and can form a front and back clamping state on the front and back surfaces of the annular suspended conveyer, the starting sheet opening stripping device can strip a starting sheet on a titanium plate on the annular suspended conveyer, the number of work stations of the space between two sets of starting sheet opening stripping devices is the same as that of the work stations arranged on the starting sheet opening stripping device, and the movable swing preventing device is arranged on one side of the starting sheet opening stripping device;
the starting sheet output conveyor is arranged on one side of the starting sheet opening stripping device and is used for conveying the starting sheet stripped by the starting sheet opening stripping device;
the box receiving, transporting and transferring device is arranged at one end of the starting sheet output conveyor, and can automatically change boxes for the starting sheets as the starting sheets are classified and boxed by weighing, the sequence of full boxes is undetermined, and the box receiving, transporting and transferring device can automatically change the boxes for the starting sheets;
the suspension degree detection device is arranged on one side of the annular suspension conveyor and can be used for detecting the perpendicularity of the titanium blank plate surface;
the titanium blank output conveyor is arranged on one side of the titanium blank input conveyor and is used for collecting the titanium blanks with qualified verticality detected by the verticality detection device;
the titanium blank reject conveyer is arranged on one side of the titanium blank output conveyer and used for collecting the titanium blanks with unqualified verticality detected by the verticality detection device.
Preferably, the annular suspension conveyor comprises a support frame, a conveying track, a suspension conveying chain and a driving mechanism, the conveying track is installed on the support frame, the suspension conveying chain is driven by the driving mechanism to suspend the conveying chain to walk in the conveying track, the conveying track comprises a transverse conveying track, a longitudinal slope conveying track, a bent track and a connecting plate, the transverse conveying track is connected with the bent track through the connecting plate, the bent track is connected with the longitudinal slope conveying track through the connecting plate, the longitudinal slope conveying track is connected with the bent track through the connecting plate, the bent track is connected with a group of transverse conveying tracks through the connecting plate, the operation is repeated, a group of annular conveying tracks are formed, the suspension conveying chain consists of a suspension chain and a suspension hook, the suspension hook comprises a suspension ring, a first support shaft, a universal coupling, a shaft bushing and a hook, the hanging ring is provided with two groups of hanging rings fixed with a chain shaft in a hanging chain, a first supporting shaft is arranged in the hanging ring, a coupling is connected with the two groups of first supporting shafts arranged in the hanging ring, a shaft bushing is arranged on the first supporting shaft, a hook is fixed with the shaft bushing, the hanging hooks are divided into a plurality of groups and are sequentially arranged on the hanging chain, titanium blank plates are transported to the hanging chain through a transfer device, the titanium blank plates are driven to move around the ring shape by a ring-shaped hanging conveyer, starting sheet opening stripping devices are arranged on a plurality of stations of the ring-shaped hanging conveyer to strip the transported titanium blank plates, the number of work stations of the space between the two groups of the starting sheet opening stripping devices is the same as that of the starting sheet opening stripping devices, the titanium blank plates stripped on the ring-shaped hanging conveyer are subjected to titanium blank plate surface detection through a drapability detection device, and the drapability detection device feeds back qualified and unqualified titanium blank plates to the, and then, through system control, transporting the qualified titanium mother boards to a transfer device of a titanium mother board output conveyor through the annular suspension conveyor, and transporting the unqualified titanium mother boards to a next device of a titanium mother board reject conveyor through the annular suspension conveyor.
Preferably, the transfer device is provided with three groups which are respectively arranged on the titanium blank input conveyor, the titanium blank output conveyor and the titanium blank reject conveyor, and the transfer device is used for carrying out follow-up feeding and discharging on the titanium blanks in a state that the operation of the annular suspension conveyor is not stopped through servo control.
Preferably, the tracking hammering device comprises a first chassis, a first linear wire rod guide rail assembly, a first movable support plate, a first movable support frame and a hammering device, wherein the first linear wire rod guide rail assembly is installed on the first chassis, the first movable support plate is installed on the first linear wire rod guide rail assembly, the first movable support frame is installed on the first movable support plate, the hammering device is installed on the first movable support frame, the hammering device comprises a first support bottom plate, an air hammer support plate and an air hammer, the first support bottom plate is installed on the first movable support frame, the air hammer support plate is installed on the first support bottom plate, the air hammer is installed on the air hammer support plate, wherein the first movable support frame is in a side hollow mode, the air hammer device is divided into a plurality of groups and is installed on the first movable support frame, when the titanium blank plate is transported to the range of the tracking hammering device, the servo motor drives the tracking hammering device to hammer, and the starting sheet on the titanium blank plate is peeled off in advance.
Preferably, the starting sheet opening stripping device comprises a supporting underframe, a robot and an opening stripping device, the robot is installed on the supporting underframe, the opening stripping device is installed at the movable end of the robot, the opening stripping device comprises a connecting support frame, a cylinder seat, a front digging cutter and a rear clamping cutter, the connecting support frame is connected with the movable end of the robot, the cylinder seat is installed on the support frame, the front digging cutter is connected in front of the cylinder seat, the rear clamping cutter is connected behind the cylinder seat, the starting sheet opening stripping device moves forwards through signals given by a program, and when a cathode plate enters a path stripping range, the starting sheet opening device carries out movable following stripping on the cathode plate.
Preferably, the movable anti-swing device comprises a second underframe, a second linear screw guide rail assembly, a second movable supporting plate, a second movable supporting frame and a clamping device, wherein the second linear screw guide rail assembly is arranged on the second underframe, the second movable supporting plate is arranged on the second linear screw guide rail assembly, the second movable supporting frame is arranged on the second movable supporting plate, the clamping device is arranged on the second movable supporting frame, the clamping device comprises a second supporting bottom plate, a cylinder supporting plate, a cylinder, a bearing seat, a second supporting shaft, a cylinder connecting trunnion, a clamping plate and a nylon block, wherein the cylinder supporting plate is arranged on the second supporting bottom plate, the bearing seat is arranged on the second supporting bottom plate, the second supporting shaft is connected with the bearing seat, the cylinder is arranged on the cylinder supporting plate and connected with the cylinder connecting trunnion, and the cylinder connecting trunnion is fixed on the second supporting shaft, the clamping plate is provided with nylon plates and connected with the second supporting shaft, the clamping devices are divided into two groups and are arranged on one left side and one right side of the supporting frame, the movable anti-swing device is matched with the starting sheet opening stripping device for use through signals given by a program, and when the titanium mother plate enters a stripping path range, the movable anti-swing device clamps the left side and the right side of the titanium mother plate through the signals given by the program, so that the titanium mother plate is more stable in the movable stripping process.
Preferably, the drapability detection device is of a side hollow type and is arranged on a station of the annular suspension conveyor after the start plate is peeled off, a connecting plate is arranged along the height direction of the titanium plate and is perpendicular to the detection support and the detection support in parallel, guide rods penetrating through the detection support are respectively arranged at the upper end and the lower end of the connecting plate, a laser ranging sensor is arranged at the tail ends of the guide rods, the connecting plate is pushed by a telescopic device and then drives the guide rods to slide along the detection support plate so that the laser ranging sensor stretches into the area where the titanium plate is located, the perpendicularity of the titanium plate is detected by the laser ranging sensor, a detection result is fed back to a program, and the titanium plate is distributed to the titanium plate output conveyor and the titanium plate reject conveyor through program control.
Preferably, the starting sheet output conveyor comprises a frame, a conveying chain and a starting sheet driving mechanism, wherein a starting sheet receiving device and a starting sheet boxing robot are arranged on the starting sheet output conveyor, the starting sheet output conveyor is used for outputting the starting sheet received by the starting sheet receiving device to the starting sheet boxing robot, the starting sheet receiving device comprises a cylinder supporting plate, a cylinder, a receiving supporting plate and a receiving supporting frame, the cylinder supporting plate is arranged on the frame of the starting sheet conveyor, the cylinder is arranged on the cylinder supporting frame, the receiving supporting plate is fixed at the movable end of the cylinder, the receiving supporting frame is connected and fixed with the receiving supporting plate, the receiving supporting frame consists of a supporting frame and baffle plates, a plurality of baffle plates are arranged at the bottom of the supporting frame, the starting sheet receiving device is lifted to a working position, and when the starting sheet opening stripping device puts the stripped starting sheet on the receiving supporting frame, the cylinder drives the receiving support frame to descend, and the receiving support frame is placed on the starting sheet output conveyor, wherein the receiving support plate is provided with a certain angle, so that the stripped starting sheet is matched with the angle set by the receiving support plate through the placing angle of the robot, and the surface of the starting sheet is not damaged.
Preferably, the starting sheet boxing robot comprises a boxing robot and a suction device, wherein the suction device arranged on the boxing robot is used for sucking the starting sheet conveyed by the starting sheet output conveyor, the suction device is simultaneously provided with a weighing device, and the sucked starting sheet is classified and boxed by weighing and classifying different weights.
Preferably, the plate box receiving, transporting and transferring device comprises a transporting rack, a transition device, a clamping device and a plate box, wherein the transition device and the clamping device are arranged on the transporting rack, the plate box is used for transporting, the plate box is divided into three types, the empty plate box is transported to the transporting rack through a forklift, then the empty plate box is transported to a position where a starting plate waits for receiving by the transporting device, the plate box is fixed through the clamping device, the clamping device comprises a bearing seat, a third supporting shaft, a clamping arm, a cylinder connecting rod and a cylinder, the bearing seat is respectively arranged at two inner sides of the transporting rack, the third supporting shaft is fixed on the bearing seat, the clamping arm is arranged on the third supporting shaft, one end of the cylinder connecting rod is arranged on the third supporting shaft, the other end of the cylinder connecting rod is connected with the cylinder arranged at the bottom of the transporting rack, after one of the plate boxes is filled, the full seed boxes are forked away by a forklift, then the empty seed boxes are moved and replaced to the newly forked seed boxes by a transition device, the transition device comprises a transverse moving device and a lifting mechanism, the lifting mechanism is arranged on the transverse moving device, the transverse moving device comprises a support frame, a linear guide rail slide block, an electric cylinder and a moving support plate, the support frame is fixed on a transportation rack, the linear guide rail slide block and the electric cylinder are arranged on the support frame, the support plate is arranged on the linear guide rail slide block and the electric cylinder, the lifting mechanism comprises a fourth support shaft, a linear slide block, an oil cylinder and a support L-shaped plate, the fourth support shaft is arranged on the support L-shaped plate, the linear slide block and the air cylinder are arranged on the moving support plate, the support L-shaped plate is driven by the air cylinder to lift, and after the empty boxes are moved and placed by the transverse moving device, the lifting mechanism lifts, then the transverse transfer device transfers the starting sheet box to a replacement position, and the lifting mechanism falls down to replace the empty starting sheet box.
The invention has the beneficial effects
The invention can realize the full-automatic high-efficiency stripping of the titanium mother board, the tracking type transfer mechanism is adopted to suspend the titanium mother board on the annular suspension conveyor which is not continuously transported for annular transportation, the annular suspension conveyor is built according to the civil engineering of the existing factory building, the following hammering pre-stripping is carried out on the starting sheet on the titanium mother board by the following hammering device in the transportation process, then the following stripping is carried out by the starting sheet opening stripping device, the moving anti-swing device carries out the following clamping in the stripping process, so that the stripping process is more stable, the stripped starting sheet is transported to the starting sheet output conveyor by the starting sheet receiving device, the starting sheet output conveyor is transported to a boxing robot by the starting sheet output conveyor, the boxing robot weighs the starting sheet in the process of placing the starting sheet, and is classified and placed into the seed board boxes of the seed board box receiving and transferring device, thereby not only saving the space of the factory building, the stripping time and the labor conditions of workers are improved, and meanwhile, the method is more beneficial to project reconstruction and upgrading of some smelters built by civil engineering.
Drawings
FIG. 1 is a schematic diagram of the mechanism of the present invention.
Fig. 2 is a schematic structural view of the annular suspension conveyor of the invention.
FIG. 3 is a schematic view of a suspended transportation chain structure according to the present invention.
Fig. 4 is a schematic structural diagram of a tracking hammer device according to the present invention.
Fig. 5 is an enlarged view of the structure of the tracking hammer device of fig. 1.
Fig. 6 is a schematic structural view of the sag detection device of the present invention.
FIG. 7 is a schematic structural view of a container receiving, transporting and transferring device for pallets of the present invention.
FIG. 8 is a schematic structural view of a clamping device on the container receiving, transporting and transferring device of the invention.
Fig. 9 is a schematic structural view of a transition device on the container receiving, transporting and transferring device of the invention.
Description of reference numerals: 1-titanium mother plate input conveyor, 2-annular suspension conveyor, 201-support frame, 202-conveying track, 203-suspension conveying chain, 204-driving mechanism, 205-transverse conveying track, 206-longitudinal slope conveying track, 207-hoisting ring, 208-first support shaft, 209-universal coupling, 210-shaft bushing, 211-hook, 3-transfer device, 4-tracking hammering device, 401-first chassis, 402-first straight wire rod guide rail assembly, 403-first movable support plate, 404-first support bottom plate, 405-air hammer support plate, 406-air hammer, 407-first movable support frame, 408-channel, 5-starting plate opening stripping device, 6-movable anti-swing device, 7-starting plate output conveyor, 8-a plate box receiving, transporting and transferring device, 801-a transporting rack, 802-a transition device, 803-a clamping device, 804-a plate box, 805-a bearing seat, 806-a third supporting shaft, 807-a clamping arm, 808-a cylinder connecting rod, 809-a transverse transferring device, 810-a lifting mechanism, 811-a supporting frame, 812-a linear guide rail sliding block, 813-an electric cylinder, 814-a transferring and supporting plate, 815-a fourth supporting shaft, 816-a linear sliding block, 817-an oil cylinder, 818-a supporting L-shaped plate, 9-a suspension degree detection device, 901-a detection bracket, 902-a connecting plate, 903-a guide rod, 904-a laser ranging sensor, 10-a titanium plate output conveyer, 11-a titanium plate reject conveyer and 12-a starting pole piece receiving device, 13-starting sheet boxing robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
As shown in fig. 1-9, the present invention provides a multifunctional high-efficiency starting sheet stripping machine set, which comprises the following procedures in sequence,
the titanium blank input conveyor 1 is used for conveying titanium blanks;
the annular suspension conveyor 2 is arranged on one side of the titanium plate input conveyor 1, the annular suspension conveyor 2 is used for conveying titanium plates, the annular suspension conveyor 2 comprises a support frame 201, a conveying rail 202, a suspension conveying chain 203 and a driving mechanism 204, the conveying rail 202 is installed on the support frame 201, the suspension conveying chain 203 drives the suspension conveying chain 203 to walk in the conveying rail 202 through the driving mechanism 204, the conveying rail 202 comprises a transverse conveying rail 205, a longitudinal slope conveying rail 206, a bent rail and a connecting plate, the transverse conveying rail 205 is connected with the bent rail through the connecting plate, the bent rail is connected with the longitudinal slope conveying rail 206 through the connecting plate, the longitudinal slope conveying rail 206 is connected with the bent rail through the connecting plate, and the bent rail is connected with a group of transverse conveying rails 205 through the connecting plate, so repeatedly, constitute a set of ring type transportation track 202, wherein hang transportation chain 203 and constitute by hanging chain and suspension hook, suspension hook includes rings 207, first supporting axle 208, universal joint 209, bush 210 and couple 211, rings 207 sets up two sets of chain axles fixed in with the suspension chain, first supporting axle 208 is installed in rings 207, the coupling joint is two sets of first supporting axle 208 of installing in rings 207, bush 210 installs on first supporting axle 208, couple 211 is fixed with bush 210, suspension hook divide into the multiunit, set gradually on suspension chain, through moving the device and transporting titanium blank to suspension chain, drive titanium blank around annular removal by annular suspension conveyer 2, set up starting pole piece opening stripping means 5 on a plurality of stations of annular suspension conveyer 2, peel off titanium blank that comes, wherein the station number of interval between two sets of adjacent starting pole piece opening stripping means 5 and the station that starting pole piece opening stripping means 5 set up The number of the start sheet opening stripping devices 5 is the same, in this embodiment, the start sheet opening stripping devices 5 are arranged into two groups, but not only, but also can be arranged into a plurality of groups, when the start sheet opening stripping devices 5 are arranged into three groups, wherein the number of the work stations of the space between two adjacent start sheet opening stripping devices 5 is arranged into three groups, after the current group of start sheet opening stripping devices 5 is stripped, because the stripping process of the start sheet opening stripping devices 5 needs time and the annular suspension conveyor 2 is in uninterrupted transportation, in order to avoid that one station is separated in the stripping process of the previous group of start sheet opening stripping devices 5 when the stripping is not in time, the next group of start sheet opening stripping devices 5 strips the separated station, thereby realizing uninterrupted stripping and improving the stripping efficiency;
the titanium blank peeled off from the annular suspension conveyer 2 is subjected to the perpendicularity detection of the titanium blank surface by a draping degree detection device 9, the titanium blank with qualified verticality and unqualified verticality is fed back to the system by the draping degree detection device 9, then the qualified titanium blank is conveyed to a transfer device 3 of a titanium blank output conveyer 10 by the annular suspension conveyer 2 through the system control, and the unqualified titanium blank is conveyed to a next device of a titanium blank reject conveyer by the annular suspension conveyer 2;
the transfer device 3 is used for transferring the titanium mother boards on the titanium mother board input conveyor 1 to the annular hanging conveyor 2, the transfer devices 3 are arranged into three groups and are respectively arranged on the titanium mother board input conveyor 1, the titanium mother board output conveyor 10 and the titanium mother board reject conveyor 11, and the transfer device 3 realizes the follow-up feeding and discharging of the titanium mother boards by the annular hanging conveyor 2 under the state that the operation is not stopped through servo control;
a tracking hammering device 4, the tracking hammering device 4 is disposed at one side of the annular suspended conveyer 2, the tracking hammering device 4 is used for hammering the titanium seed plate on the annular suspended conveyer 2 to pre-strip the starting sheet on the titanium seed plate, the tracking hammering device 4 comprises a first chassis 401, a first linear wire rod guide rail assembly 402, a first movable support plate 403, a first movable support frame 407 and a hammering device, wherein the first linear wire rod guide rail assembly 402 is mounted on the first chassis 401, the first movable support plate 403 is mounted on the first linear wire rod guide rail assembly 402, the first movable support frame 407 is mounted on the first movable support plate 403, the hammering device is mounted on the first movable support frame 407, the hammering devices are provided with four groups and disposed at four corners of the first movable support frame 407, channels 408 are formed among the four groups of hammering devices, titanium mother plates are conveyed from left to right along the channels 408, the front and back surfaces of the titanium mother plate can be uniformly hammered from left to right by the hammering device, the hammering device comprises a first supporting bottom plate 404, an air hammer supporting plate 405 and an air hammer 406, the first support base plate 404 is mounted on the first movable support frame 407, the air hammer support plate 405 is mounted on the first support base plate 404, the air hammer 406 is mounted on the air hammer support plate 405, wherein the first movable support frame 407 is hollow on the side, the air hammers 406 are divided into a plurality of groups, the air hammer 406, which is configured as an air hammer that prevents damage to the surface of the starter sheet, is mounted on the first movable support frame 407, when the titanium blank plate is transported to the range of the tracking hammering device 4, the servo motor drives the tracking hammering device 4 to hammer, and a starting sheet on the titanium blank plate is pre-stripped;
the device comprises a starting sheet opening stripping device 5, wherein the starting sheet opening stripping device 5 is arranged at the front surface and the rear surface of the annular suspended conveyer 2, the starting sheet opening stripping device 5 forms a front clamping state and a rear clamping state on the front surface and the rear surface of the annular suspended conveyer 2, the starting sheet opening stripping device 5 can strip a starting sheet from a titanium plate on the annular suspended conveyer 2, the number of work stations of the space between two sets of starting sheet opening stripping devices 5 is the same as that of the starting sheet opening stripping device 5, a movable anti-swing device is arranged on one side of the starting sheet opening stripping device 5, the starting sheet opening stripping device 5 comprises a supporting underframe, a robot and an opening stripping device, the robot is arranged on the supporting underframe, the opening stripping device is arranged at the movable end of the robot, and the opening stripping device comprises a connecting supporting frame, The device comprises a cylinder seat, a front digging cutter and a rear clamping cutter, wherein the connecting support frame is connected with the movable end of a robot, the cylinder seat is arranged on the support frame, the front digging cutter is connected in front of the cylinder seat, the rear clamping cutter is connected behind the cylinder seat, a starting sheet opening stripping device 5 moves forwards through signals given by a program, the starting sheet opening stripping device carries out movable following stripping on a cathode plate when the cathode plate enters a path stripping range, the movable anti-swing device comprises a second underframe, a second linear lead screw guide rail assembly, a second movable support plate, a second movable support frame and a clamping device, wherein the second linear lead screw guide rail assembly is arranged on the second underframe, the second movable support plate is arranged on the second linear lead screw guide rail assembly, the second movable support frame is arranged on the second movable support plate, the clamping device is arranged on the second movable support frame, and the clamping device is composed of a second support bottom plate, The device comprises an air cylinder supporting plate, an air cylinder, a bearing seat, a second supporting shaft, an air cylinder connecting trunnion, a clamping plate and nylon blocks, wherein the air cylinder supporting plate is arranged on the second supporting bottom plate;
the starting sheet output conveyer 7 is arranged on one side of the starting sheet opening stripping device 5, the starting sheet output conveyer 7 is used for conveying the starting sheet stripped by the starting sheet opening stripping device 5, the starting sheet output conveyer 7 comprises a frame, a conveying chain and a starting sheet driving mechanism, a starting sheet receiving device 12 and a starting sheet boxing robot 13 are arranged on the starting sheet output conveyer 7, the starting sheet output conveyer 7 is used for outputting the starting sheet received by the starting sheet receiving device 12 to the starting sheet boxing robot 13, the starting sheet receiving device 12 comprises a cylinder supporting plate, a cylinder, a receiving supporting plate and a receiving supporting frame, the cylinder supporting plate is arranged on the frame of the starting sheet conveyer, the cylinder is arranged on the cylinder supporting frame, and the receiving supporting plate is fixed at the movable end of the cylinder, the receiving support frame is fixedly connected with the receiving support plate, wherein the receiving support frame consists of a support frame and baffle plates, a plurality of baffle plates are arranged at the bottom of the support frame, a starting sheet receiving device 12 rises to a working position, when a starting sheet opening stripping device 5 puts a stripped starting sheet on the receiving support frame, a cylinder drives the receiving support frame to descend and place the starting sheet on a starting sheet output conveyor 7, a certain angle is arranged on the receiving support plate, so that the stripped starting sheet is matched with the angle arranged on the receiving support plate through the placing angle of a robot without damaging the surface of the starting sheet, a starting sheet boxing robot 13 comprises a boxing robot and a suction device, the starting sheet transported by the starting sheet output conveyor 7 is sucked through the suction device arranged on the boxing robot, a weighing device is simultaneously arranged on the suction device, and the sucked starting sheets are weighed and classified into different weights, classifying and boxing;
the plate box receiving, transporting and transferring device 8 is arranged at one end of the starting sheet output conveyor 7, the starting sheets are classified and boxed through weighing, the sequence of full boxes is undetermined, the plate box receiving, transporting and transferring device 8 can automatically change the boxes of the starting sheets, the plate box receiving, transporting and transferring device 8 comprises a transporting rack 801, a transition device 802, a clamping device 803 and a plate box 804, the transition device 802 and the clamping device 803 are arranged on the transporting rack 801, the plate box 804 is used for transportation, the plate box 804 is divided into three types, the empty plate box 804 is transported to the transporting rack 801 through a forklift, then the empty plate box 804 is transported to the position where the starting sheets wait to be received by the transporting device, the plate box 804 is fixed through the clamping device 803, and the clamping device 803 comprises a bearing seat 805, and a controller for controlling the controller to control, The transportation rack comprises a third support shaft 806, a clamping arm 807, a cylinder connecting rod 808 and a cylinder, wherein the bearing seats 805 are respectively installed on two inner sides of the transportation rack 801, the third support shaft 806 is fixed on the bearing seat 805, the clamping arm 807 is installed on the third support shaft 806, one end of the cylinder connecting rod 808 is installed on the third support shaft 806, the other end of the cylinder connecting rod 808 is connected with the cylinder installed at the bottom of the transportation rack 801, after one seed case 804 is filled, the full seed case 804 is forked away by a forklift, then the empty seed case 804 is transferred and replaced to the forked seed case 804 by a transition device 802, the transition device 802 comprises a transverse transfer device 809 and a lifting mechanism 810, the lifting mechanism 810 is installed on the transverse transfer device 809, the transverse transfer device 809 comprises a support frame 811, a linear guide rail sliding block 812, an electric cylinder 813 and a transfer support plate 814, the support frame 811 is fixed on the transportation rack 801, the linear guide rail sliding block 812 and the electric cylinder are installed on the supporting frame 811, the supporting plates are installed on the linear guide rail sliding block 812 and the electric cylinder, the lifting mechanism 810 comprises a fourth supporting shaft 815, a linear sliding block 816, an oil cylinder 817 and a supporting L-shaped plate 818, the fourth supporting shaft 815 is installed on the supporting L-shaped plate 818, the linear sliding block 816 and the air cylinder are installed on the transferring supporting plate 814, the supporting L-shaped plate 818 is driven to lift through the air cylinder, after the empty box position is transferred through the transverse transferring device 809, the lifting mechanism 810 lifts the seed plate box 804, the transverse transferring device 809 transfers the seed plate box to a replacement position, the lifting mechanism 810 falls down, and the empty starting pole piece box is replaced;
the suspension degree detection device 9 is arranged on one side of the annular suspension conveyor 2, the suspension degree detection device 9 can detect the verticality of the surface of the titanium plate, the suspension degree detection device 9 is hollow on the side surface, is arranged on a station of the annular suspension conveyor 2 after stripping a starting sheet, and is characterized in that a detection support 901 and a connecting plate 902 which are arranged along the height direction of the titanium plate and are perpendicular to the surface of the titanium plate are arranged in parallel with the detection support 901, guide rods 903 penetrating through the detection support 901 are respectively arranged at the upper end and the lower end of the connecting plate 902, a laser ranging sensor 904 is arranged at the tail end of each guide rod 903, the connecting plate 902 is pushed by a telescopic device to drive the guide rods 903 to slide along the detection support 901 so that the laser ranging sensors 904 extend into the area where the surface of the titanium plate, and the verticality of the surface of the titanium plate is detected by the laser ranging, feeding back the detection result to a program, and controlling the titanium mother board to be distributed to a titanium mother board output conveyor 10 and a titanium mother board reject conveyor 11 by the program;
the titanium blank output conveyor 10 is arranged on one side of the titanium blank input conveyor 1, and the titanium blank output conveyor 10 is used for collecting the titanium blanks with qualified verticality detected by the verticality detection device 9;
the titanium blank reject conveyer 11 is arranged on one side of the titanium blank output conveyer 10, and the titanium blank reject conveyer 11 is used for collecting the titanium blanks with unqualified verticality detected by the verticality detection device 9.
Principle of operation
The invention relates to a multifunctional high-efficiency starting sheet stripping unit, wherein all components are distributed as shown in figures 1-9, when in use,
an operator lifts a hanger from an electrolytic bath, the hanger is placed on a titanium blank input conveyor 1 and conveyed to a transfer device 3, the titanium blank is conveyed to a suspension chain through the transfer device 3, the annular suspension conveyor 2 drives the titanium blank to move around an annular shape, when the titanium blank is conveyed to a range of a tracking hammering device 4, a servo motor drives the tracking hammering device 4 to hammer, a starting sheet on the titanium blank is pre-stripped, the annular suspension conveyor 2 drives the titanium blank to continuously convey after the pre-stripping is finished, the conveyed titanium blank is stripped by arranging starting sheet opening stripping devices 5 on a plurality of stations of the annular suspension conveyor 2, wherein the number of stations of the space between the two groups of the starting sheet opening stripping devices 5 is the same as the number of stations arranged by the starting sheet opening stripping devices 5, so that the continuous stripping of the starting sheet is realized, the titanium blank stripped on the annular suspension conveyor 2 is subjected to the vertical stripping of the titanium blank surface through a suspension degree detection device 9 The method comprises the following steps of (1) detecting the verticality, namely feeding back qualified and unqualified titanium blank plates to a system through a draping degree detection device 9, then conveying the qualified titanium blank plates to a transfer device 3 of a titanium blank plate output conveyor 10 through an annular suspension conveyor 2 through system control, conveying and collecting the qualified titanium blank plates through the titanium blank plate output conveyor 10, conveying the unqualified titanium blank plates to a transfer device 3 of a titanium blank plate reject conveyor 11 through the annular suspension conveyor 2, and conveying and collecting the unqualified titanium blank plates through the titanium blank plate reject conveyor 11;
the peeled starting sheet is conveyed and collected by the starting sheet output conveyor 7, when the starting sheet is conveyed to the box receiving and conveying device 8 by the starting sheet output conveyor 7, the starting sheet conveyed by the starting sheet output conveyor 7 is sucked by the suction device on the starting sheet boxing robot 13, the suction device is simultaneously provided with a weighing device, the sucked starting sheet is conveyed to the box receiving and conveying device 8 for classification and boxing by weighing different weights, after the box receiving and conveying device 8 is filled with a box 804, the box 804 full of the box is forked by a forklift, and then the empty box 804 is moved and replaced to the box 804 just forked by the transition device 802, thereby completing the transportation of the starting sheet.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. A multifunctional high-efficiency starting sheet stripping machine set is characterized by comprising the following procedures of starting sheet stripping in sequence,
the titanium blank input conveyor is used for conveying titanium blanks;
the annular suspension conveyor is arranged on one side of the titanium mother board input conveyor and is used for conveying the titanium mother boards;
the transferring device is used for transferring the titanium mother boards input on the conveyer to the annular suspension conveyer;
the tracking hammering device is arranged on one side of the annular suspended conveyer and is used for hammering the titanium mother plate on the annular suspended conveyer to pre-strip a starting sheet on the titanium mother plate;
the device comprises a starting sheet opening stripping device, a movable swing preventing device and a lifting device, wherein the starting sheet opening stripping device is arranged at the front and back surface outlet of the annular suspended conveyer and can form a front and back clamping state on the front and back surfaces of the annular suspended conveyer, the starting sheet opening stripping device can strip a starting sheet on a titanium plate on the annular suspended conveyer, the number of work stations of the space between two sets of starting sheet opening stripping devices is the same as that of the work stations arranged on the starting sheet opening stripping device, and the movable swing preventing device is arranged on one side of the starting sheet opening stripping device;
the starting sheet output conveyor is arranged on one side of the starting sheet opening stripping device and is used for conveying the starting sheet stripped by the starting sheet opening stripping device;
the box receiving, transporting and transferring device is arranged at one end of the starting sheet output conveyor, and can automatically change boxes for the starting sheets as the starting sheets are classified and boxed by weighing, the sequence of full boxes is undetermined, and the box receiving, transporting and transferring device can automatically change the boxes for the starting sheets;
the suspension degree detection device is arranged on one side of the annular suspension conveyor and can be used for detecting the perpendicularity of the titanium blank plate surface;
the titanium blank output conveyor is arranged on one side of the titanium blank input conveyor and is used for collecting the titanium blanks with qualified verticality detected by the verticality detection device;
the titanium blank reject conveyer is arranged on one side of the titanium blank output conveyer and used for collecting the titanium blanks with unqualified verticality detected by the verticality detection device.
2. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the annular suspension conveyor comprises a support frame, a transportation track, a suspension transportation chain and a driving mechanism, wherein the transportation track is arranged on the support frame, the suspension transportation chain is driven by the driving mechanism to suspend the transportation chain to walk in the transportation track, the transportation track comprises a transverse transportation track, a longitudinal slope transportation track, a bent track and a connecting plate, the transverse transportation track is connected with the bent track through the connecting plate, the bent track is connected with the longitudinal slope transportation track through the connecting plate, the longitudinal slope transportation track is connected with the bent track through the connecting plate, the bent track is connected with a group of transverse transportation tracks through the connecting plate, the operation is repeated, a group of annular transportation tracks are formed, the suspension transportation chain consists of a suspension chain and a suspension hook, the suspension hook comprises a suspension ring, a first support shaft, a universal coupling, a shaft bushing and a hook, the suspension ring is provided with two groups of suspension chains, the inner chain shaft of each suspension chain is fixed, the first support shaft is arranged in the suspension ring, the two groups of first support shafts arranged in the suspension ring are connected through a coupler, the shaft bushing is arranged on the first support shaft, the hook is fixed with the shaft bushing, and the suspension hooks are divided into a plurality of groups and are sequentially arranged on the suspension chains.
3. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the moving and carrying device is arranged into three groups and is respectively arranged on the titanium blank input conveyor, the titanium blank output conveyor and the titanium blank reject conveyor, and the moving and carrying device can realize the following feeding and discharging of the titanium blanks by the annular suspension conveyor under the state that the operation is not stopped through servo control.
4. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the tracking hammering device comprises a first chassis, a first linear wire rod guide rail assembly, a first movable supporting plate, a first movable supporting frame and a hammering device, wherein the first linear wire rod guide rail assembly is installed on the first chassis, the first movable supporting plate is installed on the first linear wire rod guide rail assembly, the first movable supporting frame is installed on the first movable supporting plate, the hammering device is installed on the first movable supporting frame, the hammering device comprises a first supporting bottom plate, an air hammer supporting plate and an air hammer, the first supporting bottom plate is installed on the first movable supporting frame, the air hammer supporting plate is installed on the first supporting bottom plate, the air hammer is installed on the air hammer supporting plate, the first movable supporting frame is in a side hollow mode, the air hammer device is divided into a plurality of groups and is installed on the first movable supporting frame, when the titanium blank plate is transported to the range of the tracking hammering device, the servo motor drives the tracking hammering device to hammer, and the starting sheet on the titanium blank plate is peeled off in advance.
5. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the starting pole piece opening stripping device comprises a supporting underframe, a robot and an opening stripping device, wherein the robot is installed on the supporting underframe, the opening stripping device is installed at the movable end of the robot, the opening stripping device comprises a connecting support frame, a cylinder seat, a front digging cutter and a rear clamping cutter, the connecting support frame is connected with the movable end of the robot, the cylinder seat is installed on the support frame, the front digging cutter is connected in front of the cylinder seat, the rear clamping cutter is connected behind the cylinder seat, the starting pole piece opening stripping device moves forwards through signals given by a program, and when a cathode plate enters a walking path stripping range, the starting pole piece opening device carries out movable following stripping on the cathode plate.
6. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the movable anti-swing device comprises a second underframe, a second linear screw rod guide rail assembly, a second movable supporting plate, a second movable supporting frame and a clamping device, wherein the second linear screw rod guide rail assembly is arranged on the second underframe, the second movable supporting plate is arranged on the second linear screw rod guide rail assembly, the second movable supporting frame is arranged on the second movable supporting plate, the clamping device is arranged on the second movable supporting frame, the clamping device consists of a second supporting bottom plate, a cylinder supporting plate, a cylinder, a bearing seat, a second supporting shaft, a cylinder connecting trunnion, a clamping plate and a nylon block, wherein the cylinder supporting plate is arranged on the second supporting bottom plate, the bearing seat is arranged on the second supporting bottom plate, the second supporting shaft is connected with the bearing seat, the cylinder is arranged on the cylinder supporting plate and connected with the cylinder connecting trunnion, and the cylinder connecting trunnion is fixed on the second supporting shaft, the clamping plate is provided with nylon plates and connected with the second supporting shaft, the clamping devices are divided into two groups and are arranged on one left side and one right side of the supporting frame, the movable anti-swing device is matched with the starting sheet opening stripping device for use through signals given by a program, and when the titanium mother plate enters a stripping path range, the movable anti-swing device clamps the left side and the right side of the titanium mother plate through the signals given by the program, so that the titanium mother plate is more stable in the movable stripping process.
7. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the drapability detection device is of a side hollow type and is arranged on a station of the annular suspension conveyor after a starting sheet is peeled off, a detection support and a connecting plate are arranged in parallel along the height direction of the titanium plate, the detection support is perpendicular to the surface of the titanium plate, guide rods penetrating through the detection support are arranged at the upper end and the lower end of the connecting plate respectively, a laser ranging sensor is arranged at the tail ends of the guide rods, the connecting plate is pushed by a telescopic device and then drives the guide rods to slide along the detection support plate so that the laser ranging sensor stretches into the area where the surface of the titanium plate is located, the verticality of the surface of the titanium plate is detected through the laser ranging sensor, a detection result is fed back to a program, and the titanium plate is distributed to a titanium plate output conveyor and a titanium plate reject conveyor.
8. The multifunctional efficient starting sheet stripping unit as claimed in claim 1,
the starting sheet output conveyor comprises a frame, a conveying chain and a starting sheet driving mechanism, wherein a starting sheet receiving device and a starting sheet boxing robot are arranged on the starting sheet output conveyor, the starting sheet output conveyor is used for outputting the starting sheet received by the starting sheet receiving device to the starting sheet boxing robot, the starting sheet receiving device comprises a cylinder supporting plate, a cylinder, a receiving supporting plate and a receiving supporting frame, the cylinder supporting plate is arranged on the frame of the starting sheet conveyor, the cylinder is arranged on the cylinder supporting frame, the receiving supporting plate is fixed at the movable end of the cylinder and is connected and fixed with the receiving supporting plate, the receiving supporting frame consists of a supporting frame and baffle plates, a plurality of baffle plates are arranged at the bottom of the supporting frame, the starting sheet receiving device rises to a working position, and when the starting sheet is stripped by an opening stripping device, the starting sheet is placed on the receiving supporting frame, the cylinder drives the receiving support frame to descend, and the receiving support frame is placed on the starting sheet output conveyor, wherein the receiving support plate is provided with a certain angle, so that the stripped starting sheet is matched with the angle set by the receiving support plate through the placing angle of the robot, and the surface of the starting sheet is not damaged.
9. The multifunctional efficient starting sheet stripping unit as claimed in claim 8,
the starting sheet boxing robot comprises a boxing robot and a suction device, wherein the suction device arranged on the boxing robot is used for sucking the starting sheet conveyed by the starting sheet output conveyor, the weighing device is arranged on the suction device simultaneously, and the sucked starting sheet is classified and boxed by weighing and classifying different weights.
10. The multifunctional efficient starting sheet stripping unit as claimed in claim 9,
the plate box receiving, transporting and transferring device comprises a transporting rack, a transition device, a clamping device and a plate box, wherein the transition device and the clamping device are arranged on the transporting rack, the plate box is used for transporting, the plate box is divided into three types, the empty plate box is transported to the transporting rack through a forklift, then the empty plate box is transported to a position where a starting plate waits to be received by the transporting device, the plate box is fixed through the clamping device, the clamping device comprises a bearing seat, a third supporting shaft, clamping arms, a cylinder connecting rod and a cylinder, the bearing seat is respectively arranged at two inner sides of the transporting rack, the third supporting shaft is fixed on the bearing seat, the clamping arms are arranged on the third supporting shaft, one end of the cylinder connecting rod is arranged on the third supporting shaft, the other end of the cylinder connecting rod is connected with the cylinder arranged at the bottom of the transporting rack, after one of the plate boxes is filled, the full seed boxes are forked away by a forklift, then the empty seed boxes are moved and replaced to the newly forked seed boxes by a transition device, the transition device comprises a transverse moving device and a lifting mechanism, the lifting mechanism is arranged on the transverse moving device, the transverse moving device comprises a support frame, a linear guide rail slide block, an electric cylinder and a moving support plate, the support frame is fixed on a transportation rack, the linear guide rail slide block and the electric cylinder are arranged on the support frame, the support plate is arranged on the linear guide rail slide block and the electric cylinder, the lifting mechanism comprises a fourth support shaft, a linear slide block, an oil cylinder and a support L-shaped plate, the fourth support shaft is arranged on the support L-shaped plate, the linear slide block and the air cylinder are arranged on the moving support plate, the support L-shaped plate is driven by the air cylinder to lift, and after the empty boxes are moved and placed by the transverse moving device, the lifting mechanism lifts, then the transverse transfer device transfers the starting sheet box to a replacement position, and the lifting mechanism falls down to replace the empty starting sheet box.
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CN202110468889.6A CN113073362A (en) | 2021-04-28 | 2021-04-28 | Multifunctional efficient starting sheet stripping unit |
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CN202110468889.6A CN113073362A (en) | 2021-04-28 | 2021-04-28 | Multifunctional efficient starting sheet stripping unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113459313A (en) * | 2021-08-05 | 2021-10-01 | 安徽锐光电子科技有限公司 | Mica sheet stripping tool and using method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113459313A (en) * | 2021-08-05 | 2021-10-01 | 安徽锐光电子科技有限公司 | Mica sheet stripping tool and using method thereof |
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Application publication date: 20210706 |