Disclosure of Invention
The invention aims to provide a preparation method of an iron-based nanocrystalline alloy with a GHz frequency band and high wave absorption performance, so as to improve the impedance matching of the iron-based nanocrystalline alloy and improve the wave absorption performance.
The technical scheme provided by the invention is as follows: a preparation method of an iron-based nanocrystalline alloy with a GHz frequency band and high wave absorption performance comprises the following steps:
step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9And putting the amorphous thin strip into a tube furnace for annealing treatment to crystallize the amorphous thin strip, thereby obtaining the iron-based nanocrystalline alloy thin strip. The specific process of the annealing treatment comprises the following steps:
heating the tubular furnace at a heating rate of 20-50 ℃/s to rapidly heat the tubular furnace to a temperature of 540-600 ℃; then, carrying out constant temperature heat preservation treatment, and keeping the temperature of the tube furnace within the range of 540-600 ℃, wherein the duration time of the constant temperature heat preservation treatment is 30s-10 min; and finally, cooling the tube furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip.
And 2, putting the iron-based nanocrystalline alloy thin strip obtained in the step 1 into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance.
Further, the sheet-like processing process of the iron-based nanocrystalline alloy thin strip is as follows:
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 1-2 hours to remove impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
step 2.3, respectively weighing an iron-based nanocrystalline alloy thin strip and grinding balls according to the ball material mass ratio of 20: 1-25: 1, putting the iron-based nanocrystalline alloy thin strip and the grinding balls into a ball milling tank, adding a dispersion medium, setting the rotating speed at 200 r/min-250 r/min, and carrying out ball milling for 28-31 hours; the dispersion medium is alcohol, and the alcohol is added into the liquid surface of the ball milling tank to submerge the milling balls; the grinding ball adopts zirconium balls;
2.4, after ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance; in the drying process, the temperature is controlled to be 40-60 ℃.
Furthermore, in order to make the impedance matching and the wave absorbing performance reach the best at the same time, the technological parameters are optimized. Specifically, in the step 1, the amorphous ribbon is heated at a heating rate of 20 ℃/s, so that the temperature of the amorphous ribbon is rapidly raised to 600 ℃; and then carrying out constant temperature heat preservation treatment, so that the temperature of the tube furnace is maintained within 600 ℃, and the duration of the constant temperature heat preservation treatment is 30 s.
The invention provides a preparation method of an iron-based nanocrystalline alloy with GHz frequency band and high wave absorption performance, which is characterized in that the component of the iron-based nanocrystalline alloy is Fe by means of rapid heating73.5Cu1Nb3Si13.5B9And annealing the amorphous thin belt to separate out the nanocrystalline from the amorphous matrix, thereby ensuring that the magnetic permeability of the material is not changed. In the process of rapid annealing treatment, the number of generated nanocrystals is large and the size of the crystal grains is small by controlling the process parameters such as the heating rate, the constant temperature and the heat preservation time, so that the number of crystal boundaries can be greatly increased, the scattering of electrons is increased, the resistivity is increased, and the purposes of reducing the dielectric constant, improving the impedance matching and improving the wave absorption performance are achieved. The obtained iron-based nanocrystalline alloy thin strip is subjected to sheet-like treatment on the basis of the process, so that the wave absorbing capacity is further improved, and the good electromagnetic wave absorption effect in a GHz frequency band is ensured. Compared with the existing surface coating mode, the process method does not need to dope the used materials, has simple and easily-operated preparation process, and is suitable for large-scale production.
Detailed Description
The present invention will be further described with reference to examples.
Example 1:
step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is put into a tube furnace for rapid annealing treatment to crystallize the amorphous thin strip, and an iron-based nanocrystalline alloy thin strip is obtained; wherein the rapid annealing treatment process comprises the following steps:
step 1.1, heating the amorphous thin strip at a heating rate of 20 ℃/s to rapidly heat the amorphous thin strip.
Step 1.2, carrying out constant-temperature heat preservation treatment when the temperature of the tubular furnace rises to 600 ℃, wherein the constant-temperature is 600 ℃, and the heat preservation time is 30 s;
and 1.3, cooling the temperature of the tubular furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip with the thickness of 25 microns.
Step 2: and (3) putting the iron-based nanocrystalline alloy thin strip obtained in the step (1) into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance. The flaking treatment process is as follows:
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 2 hours, and removing impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
and 2.3, respectively weighing the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls according to the ball material mass ratio of 25:1, putting the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls into a ball milling tank, adding alcohol as a dispersion medium, submerging the grinding balls on the alcohol liquid surface, setting the rotating speed at 200r/min, and performing ball milling for 30 hours.
And 2.4, after the ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance. In order to avoid oxidation of the iron-based nanocrystalline alloy during the drying process, the drying temperature in this embodiment is 40 ℃.
To better illustrate the advantages of the method provided by the invention, the iron-based nanocrystalline alloy powder obtained in example 1 is mixed with paraffin according to the mass ratio of 3:1, and after ring pressing, the electromagnetic parameters of the alloy powder are tested, and the wave-absorbing performance is calculated. The method specifically comprises the following steps:
step 1, putting paraffin into a beaker, heating until the paraffin is completely melted, then quickly adding iron-based nanocrystalline alloy powder into the beaker, stirring until the iron-based nanocrystalline alloy powder and the iron-based nanocrystalline alloy powder are uniformly mixed and solidified.
And 2, cutting the solidified mixture into small powder particles, putting the powder particles into a mold, keeping the pressure of 10MPa for 10s, and pressing the powder particles into a ring, wherein the inner diameter, the outer diameter and the thickness of the ring are respectively 3mm, 7mm and 3 mm.
And 3, testing the electromagnetic parameters between 0.5 and 18GHz by using an Agilent N5320A vector network analyzer.
Therefore, the formula of the invention is Fe73.5Cu1Nb3Si13.5B9The amorphous ribbon prepared by the preparation method realizes better impedance matching and wave-absorbing performance.
FIG. 1 is a graph of the reflection loss of an iron-based nanocrystalline alloy that has not been prepared by the method of the present invention; fig. 3 is a reflection loss curve diagram of the iron-based nanocrystalline alloy obtained in example 1 of the present invention. FIG. 2 is a graph of the impedance matching characteristics of an iron-based nanocrystalline alloy that has not been prepared by the method of the present invention; fig. 4 is a graph showing the impedance matching characteristics of the iron-based nanocrystalline alloy obtained in example 1 of the present invention.
Comparing fig. 1 and 3, and fig. 2 and 4, it can be known that the normalized impedance Z of the iron-based nanocrystalline alloy processed by the preparation method of the present invention is changed from 0.16 to 0.995, the more infinite the value of Z is close to 1, the better the impedance matching effect is, the highest reflection loss is increased from-11.23 dB to-51.07 dB, and the absorption bandwidth (with-10 dB as a reference point) is increased from 0.35GHz to 2.275GHz, so that the wave-absorbing performance is greatly improved.
Example 2
Step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is put into a tube furnace for rapid annealing treatment to crystallize the amorphous thin strip, and an iron-based nanocrystalline alloy thin strip is obtained; wherein the rapid annealing treatment process comprises the following steps:
step 1.1, heating the amorphous thin strip at a heating rate of 20 ℃/s to rapidly heat the amorphous thin strip.
Step 1.2, carrying out constant-temperature heat preservation treatment when the temperature of the tubular furnace rises to 600 ℃, wherein the constant-temperature is 600 ℃, and the heat preservation time is 3 min;
and 1.3, cooling the temperature of the tubular furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip with the thickness of 25 mu m.
And 2, putting the iron-based nanocrystalline alloy thin strip obtained in the step 1 into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance. The flaking treatment process comprises the following steps:
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 2 hours, and removing impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
and 2.3, respectively weighing the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls according to the ball material mass ratio of 25:1, putting the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls into a ball milling tank, adding alcohol as a dispersion medium, submerging the grinding balls on the alcohol liquid surface, setting the rotating speed at 200r/min, and performing ball milling for 30 hours.
And 2.4, after the ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance. In order to avoid oxidation of the iron-based nanocrystalline alloy during the drying process, the drying temperature in this embodiment is 60 ℃.
To better illustrate the advantages of the method provided by the invention, the iron-based nanocrystalline alloy powder obtained in example 2 is mixed with paraffin according to the mass ratio of 3:1, and the mixture is pressed into a ring and then the electromagnetic parameters of the ring are tested, and the wave-absorbing performance is calculated. The specific process is as follows:
step 1, putting paraffin into a beaker, heating until the paraffin is completely melted, then quickly adding sample powder into the beaker, and stirring until the sample powder and the sample powder are uniformly mixed and solidified.
And 2, cutting the solidified mixture into small powder particles, putting the powder particles into a mold, keeping the pressure of 10MPa for 10s, and pressing the powder particles into a ring, wherein the inner diameter, the outer diameter and the thickness of the ring are respectively 3mm, 7mm and 3 mm.
And 3, testing the electromagnetic parameters between 0.5 and 18GHz by using an Agilent N5320A vector network analyzer.
FIG. 5 is a reflection loss curve of an iron-based nanocrystalline alloy prepared according to example 2 of the present invention; fig. 6 is an impedance matching characteristic diagram of the iron-based nanocrystalline alloy prepared in example 2 of the present invention. Comparing fig. 1 and 5, fig. 2 and fig. 6, it can be known that the normalized impedance Z of the iron-based nanocrystalline alloy processed by the preparation method is changed from 0.16 to 0.995, the more infinite the value of Z is close to 1, the better the impedance matching effect is, the highest reflection loss is increased from-11.23 dB to-48.22 dB, and the absorption bandwidth (with-10 dB as a reference point) is increased from 0.35GHz to 1.575GHz, so that the wave-absorbing performance is greatly improved.
Example 3
Step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is put into a tube furnace for rapid annealing treatment to crystallize the amorphous thin strip, and an iron-based nanocrystalline alloy thin strip is obtained; wherein the rapid annealing treatment process comprises the following steps:
step 1.1, heating the amorphous thin strip at a heating rate of 20 ℃/s to rapidly heat the amorphous thin strip.
Step 1.2, carrying out constant temperature heat preservation treatment when the temperature of the tube furnace rises to 540 ℃, wherein the constant temperature is 540 ℃, and the heat preservation time is 8 min;
and 1.3, cooling the temperature of the tubular furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip with the thickness of 25 mu m.
And 2, putting the iron-based nanocrystalline alloy thin strip obtained in the step 1 into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance. The flaking treatment process comprises the following steps: :
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 2 hours, and removing impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
and 2.3, weighing the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls respectively according to the ball-to-material ratio of 20:1, putting the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls into a ball milling tank, adding alcohol as a dispersion medium, submerging the grinding balls on the alcohol liquid surface, setting the rotating speed at 200r/min, and performing ball milling for 30 hours.
And 2.4, after the ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance. In order to avoid oxidation of the iron-based nanocrystalline alloy during the drying process, the drying temperature in this embodiment is 60 ℃.
To better illustrate the advantages of the method provided by the invention, the iron-based nanocrystalline alloy powder obtained in example 3 is mixed with paraffin according to the mass ratio of 3:1, and the mixture is pressed into a ring and then the electromagnetic parameters of the ring are tested, and the wave-absorbing performance is calculated. The specific process is as follows:
step 1, putting paraffin into a beaker, heating until the paraffin is completely melted, then quickly adding sample powder into the beaker, and stirring until the sample powder and the sample powder are uniformly mixed and solidified.
And 2, cutting the solidified mixture into small powder particles, putting the powder particles into a mold, keeping the pressure of 10MPa for 10s, and pressing the powder particles into a ring, wherein the inner diameter, the outer diameter and the thickness of the ring are respectively 3mm, 7mm and 3 mm.
And 3, testing the electromagnetic parameters between 0.5 and 18GHz by using an Agilent N5320A vector network analyzer.
FIG. 7 is a reflection loss curve of an iron-based nanocrystalline alloy prepared according to example 3 of the present invention; fig. 8 is an impedance matching characteristic diagram of the iron-based nanocrystalline alloy prepared in example 3 of the present invention. Comparing fig. 1 and 7, fig. 2 and 8, it can be known that the normalized impedance Z of the iron-based nanocrystalline alloy processed by the preparation method is changed from 0.16 to 0.996, the more infinite the value of Z is close to 1, the better the impedance matching effect is, the highest reflection loss is increased from-11.23 dB to-50.52 dB, and the absorption bandwidth (taking-10 dB as a reference point) is increased from 0.35GHz to 1.138GHz, so that the wave-absorbing performance is greatly improved.
In summary, the invention provides a preparation method of an iron-based nanocrystalline alloy with GHz frequency band and high wave absorption performance, and the method adopts a formula of Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is subjected to rapid annealing treatment, so that impedance matching is improved on the basis of keeping excellent magnetic performance, and the wave absorbing performance is greatly improved. Compared with a surface coating treatment mode, the process method does not use the premise of sacrificing magnetic conductivity, is simple and easy to operate, and is suitable for large-scale production.
The above-described embodiments are merely preferred embodiments of the present invention, which should not be construed as limiting the invention, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.