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CN113073178A - Preparation method of GHz-frequency-band high-wave-absorption-performance iron-based nanocrystalline alloy - Google Patents

Preparation method of GHz-frequency-band high-wave-absorption-performance iron-based nanocrystalline alloy Download PDF

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CN113073178A
CN113073178A CN202110308314.8A CN202110308314A CN113073178A CN 113073178 A CN113073178 A CN 113073178A CN 202110308314 A CN202110308314 A CN 202110308314A CN 113073178 A CN113073178 A CN 113073178A
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iron
nanocrystalline alloy
based nanocrystalline
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王邦汉
韩满贵
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University of Electronic Science and Technology of China
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
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    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05Metallic powder characterised by the size or surface area of the particles
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05Metallic powder characterised by the size or surface area of the particles
    • B22F1/054Nanosized particles
    • B22F1/0551Flake form nanoparticles
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    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/068Flake-like particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C45/00Amorphous alloys
    • C22C45/02Amorphous alloys with iron as the major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling

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Abstract

本发明属于软磁合金材料领域,特别是涉及一种GHz频段高吸波性能铁基纳米晶合金的制备方法。该方法通过快速升温的方式对成分为Fe73.5Cu1Nb3Si13.5B9非晶薄带进行退火处理,使得纳米晶从非晶基质上析出;在快速退火处理的过程中,通过控制工艺参数,实现降低介电常数改善阻抗匹配,提高吸波性能的目的。在上述步骤的基础上再对得到的铁基纳米晶合金薄带片状化处理,进一步提高磁导率,确保在GHz频段具有较好的吸收效果。相较于现有的表面包覆方式,无需对使用的材料进行改性掺杂、整个制备过程简单方便、易操作。

Figure 202110308314

The invention belongs to the field of soft magnetic alloy materials, in particular to a preparation method of an iron-based nanocrystalline alloy with high wave-absorbing performance in GHz frequency band. In the method, the amorphous thin ribbon with the composition Fe 73.5 Cu 1 Nb 3 Si 13.5 B 9 is annealed by means of rapid heating, so that nanocrystals are precipitated from the amorphous matrix; in the process of rapid annealing, the process parameters are controlled by , to achieve the purpose of reducing the dielectric constant, improving the impedance matching, and improving the wave absorbing performance. On the basis of the above-mentioned steps, the obtained iron-based nanocrystalline alloy thin ribbon is processed into flakes to further improve the magnetic permeability and ensure a good absorption effect in the GHz frequency band. Compared with the existing surface coating methods, there is no need to modify and dope the materials used, and the whole preparation process is simple, convenient and easy to operate.

Figure 202110308314

Description

Preparation method of GHz-frequency-band high-wave-absorption-performance iron-based nanocrystalline alloy
Technical Field
The invention belongs to the field of soft magnetic alloy materials, and particularly relates to a preparation method of an iron-based nanocrystalline alloy with a GHz frequency band and high wave absorption performance.
Background
With the development of electronic information technology, the operating frequency of electronic systems and telecommunication equipment is continuously increasing towards GHz and higher frequency bands, and the Electromagnetic Interference (EMI) generated thereby becomes an increasingly serious pollution problem, and will have greater and greater impact on human health and environment. Therefore, it is of great importance to find new and effective electromagnetic interference shielding materials, and magnetic wave-absorbing materials are widely concerned and applied in the aspect of anti-electromagnetic interference.
At present, the research on magnetic wave-absorbing materials mainly focuses on ferrite and alloy. Ferrite materials are the earliest, most and more mature class of magnetic materials, and conventional ferrite materials have several disadvantages: the temperature stability is poor; the Curie temperature Tc is lower, and the work is difficult at high temperature; the saturation magnetization Ms is low, and large magnetic conductivity is difficult to obtain in a GHz frequency band; in addition, the ferrite material has the defects of difficult processing and high density, so that the high-frequency application of the ferrite material is more limited. The magnetic alloy has the advantages of overcoming the limitations and showing good application potential in a high-frequency band, and the iron-based nanocrystalline alloy is one of the types. The iron-based nanocrystalline alloy has the characteristics of high saturation magnetic induction intensity, high magnetic conductivity, low coercive force and the like, but still belongs to a high-conductivity material, and the dielectric constant is far greater than the magnetic conductivity due to the excessively high conductivity, so that impedance mismatch is caused, and the wave-absorbing performance is deteriorated. Therefore, how to realize better impedance matching and improve the wave-absorbing performance becomes the difficult problem of the application of the iron-based nanocrystalline alloy in the anti-EMI frequency band of GHz.
In order to solve the problem of impedance mismatch of magnetic alloys, a surface coating method is usually adopted for iron-based nanocrystalline alloys in the prior art, and a layer of high-resistivity material is coated on the surface of the alloy. However, this cladding material is typically non-magnetic, such as SiO 2. Simply speaking, the particles are separated by coating a layer of nonmagnetic oxide, so that the dielectric polarization degree is greatly reduced, and the dielectric constant is reduced. The method solves the problem of impedance mismatch to a certain extent, but the impedance matching can be further improved; in addition, the thickness of the wave absorber is increased due to the non-magnetic coating layer, the magnetic permeability of the material is greatly reduced, and the absorption performance is further deteriorated.
Disclosure of Invention
The invention aims to provide a preparation method of an iron-based nanocrystalline alloy with a GHz frequency band and high wave absorption performance, so as to improve the impedance matching of the iron-based nanocrystalline alloy and improve the wave absorption performance.
The technical scheme provided by the invention is as follows: a preparation method of an iron-based nanocrystalline alloy with a GHz frequency band and high wave absorption performance comprises the following steps:
step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9And putting the amorphous thin strip into a tube furnace for annealing treatment to crystallize the amorphous thin strip, thereby obtaining the iron-based nanocrystalline alloy thin strip. The specific process of the annealing treatment comprises the following steps:
heating the tubular furnace at a heating rate of 20-50 ℃/s to rapidly heat the tubular furnace to a temperature of 540-600 ℃; then, carrying out constant temperature heat preservation treatment, and keeping the temperature of the tube furnace within the range of 540-600 ℃, wherein the duration time of the constant temperature heat preservation treatment is 30s-10 min; and finally, cooling the tube furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip.
And 2, putting the iron-based nanocrystalline alloy thin strip obtained in the step 1 into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance.
Further, the sheet-like processing process of the iron-based nanocrystalline alloy thin strip is as follows:
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 1-2 hours to remove impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
step 2.3, respectively weighing an iron-based nanocrystalline alloy thin strip and grinding balls according to the ball material mass ratio of 20: 1-25: 1, putting the iron-based nanocrystalline alloy thin strip and the grinding balls into a ball milling tank, adding a dispersion medium, setting the rotating speed at 200 r/min-250 r/min, and carrying out ball milling for 28-31 hours; the dispersion medium is alcohol, and the alcohol is added into the liquid surface of the ball milling tank to submerge the milling balls; the grinding ball adopts zirconium balls;
2.4, after ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance; in the drying process, the temperature is controlled to be 40-60 ℃.
Furthermore, in order to make the impedance matching and the wave absorbing performance reach the best at the same time, the technological parameters are optimized. Specifically, in the step 1, the amorphous ribbon is heated at a heating rate of 20 ℃/s, so that the temperature of the amorphous ribbon is rapidly raised to 600 ℃; and then carrying out constant temperature heat preservation treatment, so that the temperature of the tube furnace is maintained within 600 ℃, and the duration of the constant temperature heat preservation treatment is 30 s.
The invention provides a preparation method of an iron-based nanocrystalline alloy with GHz frequency band and high wave absorption performance, which is characterized in that the component of the iron-based nanocrystalline alloy is Fe by means of rapid heating73.5Cu1Nb3Si13.5B9And annealing the amorphous thin belt to separate out the nanocrystalline from the amorphous matrix, thereby ensuring that the magnetic permeability of the material is not changed. In the process of rapid annealing treatment, the number of generated nanocrystals is large and the size of the crystal grains is small by controlling the process parameters such as the heating rate, the constant temperature and the heat preservation time, so that the number of crystal boundaries can be greatly increased, the scattering of electrons is increased, the resistivity is increased, and the purposes of reducing the dielectric constant, improving the impedance matching and improving the wave absorption performance are achieved. The obtained iron-based nanocrystalline alloy thin strip is subjected to sheet-like treatment on the basis of the process, so that the wave absorbing capacity is further improved, and the good electromagnetic wave absorption effect in a GHz frequency band is ensured. Compared with the existing surface coating mode, the process method does not need to dope the used materials, has simple and easily-operated preparation process, and is suitable for large-scale production.
Drawings
FIG. 1 is a graph of the reflection loss for a sample that has not been prepared by the method of the present invention;
FIG. 2 is a graph of the impedance matching characteristics of a sample that has not been prepared by the method of the present invention;
FIG. 3 is a graph of the reflection loss of a sample prepared in example 1 of the present invention;
FIG. 4 is a graph showing the impedance matching characteristics of samples prepared in example 1 of the present invention;
FIG. 5 is a graph of the reflection loss of a sample prepared in example 2 of the present invention;
FIG. 6 is a graph showing the impedance matching characteristics of samples prepared in example 2 of the present invention;
FIG. 7 is a graph of the reflection loss of a sample prepared in example 3 of the present invention;
FIG. 8 is a graph showing the impedance matching characteristics of samples prepared in example 3 of the present invention.
Detailed Description
The present invention will be further described with reference to examples.
Example 1:
step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is put into a tube furnace for rapid annealing treatment to crystallize the amorphous thin strip, and an iron-based nanocrystalline alloy thin strip is obtained; wherein the rapid annealing treatment process comprises the following steps:
step 1.1, heating the amorphous thin strip at a heating rate of 20 ℃/s to rapidly heat the amorphous thin strip.
Step 1.2, carrying out constant-temperature heat preservation treatment when the temperature of the tubular furnace rises to 600 ℃, wherein the constant-temperature is 600 ℃, and the heat preservation time is 30 s;
and 1.3, cooling the temperature of the tubular furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip with the thickness of 25 microns.
Step 2: and (3) putting the iron-based nanocrystalline alloy thin strip obtained in the step (1) into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance. The flaking treatment process is as follows:
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 2 hours, and removing impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
and 2.3, respectively weighing the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls according to the ball material mass ratio of 25:1, putting the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls into a ball milling tank, adding alcohol as a dispersion medium, submerging the grinding balls on the alcohol liquid surface, setting the rotating speed at 200r/min, and performing ball milling for 30 hours.
And 2.4, after the ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance. In order to avoid oxidation of the iron-based nanocrystalline alloy during the drying process, the drying temperature in this embodiment is 40 ℃.
To better illustrate the advantages of the method provided by the invention, the iron-based nanocrystalline alloy powder obtained in example 1 is mixed with paraffin according to the mass ratio of 3:1, and after ring pressing, the electromagnetic parameters of the alloy powder are tested, and the wave-absorbing performance is calculated. The method specifically comprises the following steps:
step 1, putting paraffin into a beaker, heating until the paraffin is completely melted, then quickly adding iron-based nanocrystalline alloy powder into the beaker, stirring until the iron-based nanocrystalline alloy powder and the iron-based nanocrystalline alloy powder are uniformly mixed and solidified.
And 2, cutting the solidified mixture into small powder particles, putting the powder particles into a mold, keeping the pressure of 10MPa for 10s, and pressing the powder particles into a ring, wherein the inner diameter, the outer diameter and the thickness of the ring are respectively 3mm, 7mm and 3 mm.
And 3, testing the electromagnetic parameters between 0.5 and 18GHz by using an Agilent N5320A vector network analyzer.
Therefore, the formula of the invention is Fe73.5Cu1Nb3Si13.5B9The amorphous ribbon prepared by the preparation method realizes better impedance matching and wave-absorbing performance.
FIG. 1 is a graph of the reflection loss of an iron-based nanocrystalline alloy that has not been prepared by the method of the present invention; fig. 3 is a reflection loss curve diagram of the iron-based nanocrystalline alloy obtained in example 1 of the present invention. FIG. 2 is a graph of the impedance matching characteristics of an iron-based nanocrystalline alloy that has not been prepared by the method of the present invention; fig. 4 is a graph showing the impedance matching characteristics of the iron-based nanocrystalline alloy obtained in example 1 of the present invention.
Comparing fig. 1 and 3, and fig. 2 and 4, it can be known that the normalized impedance Z of the iron-based nanocrystalline alloy processed by the preparation method of the present invention is changed from 0.16 to 0.995, the more infinite the value of Z is close to 1, the better the impedance matching effect is, the highest reflection loss is increased from-11.23 dB to-51.07 dB, and the absorption bandwidth (with-10 dB as a reference point) is increased from 0.35GHz to 2.275GHz, so that the wave-absorbing performance is greatly improved.
Example 2
Step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is put into a tube furnace for rapid annealing treatment to crystallize the amorphous thin strip, and an iron-based nanocrystalline alloy thin strip is obtained; wherein the rapid annealing treatment process comprises the following steps:
step 1.1, heating the amorphous thin strip at a heating rate of 20 ℃/s to rapidly heat the amorphous thin strip.
Step 1.2, carrying out constant-temperature heat preservation treatment when the temperature of the tubular furnace rises to 600 ℃, wherein the constant-temperature is 600 ℃, and the heat preservation time is 3 min;
and 1.3, cooling the temperature of the tubular furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip with the thickness of 25 mu m.
And 2, putting the iron-based nanocrystalline alloy thin strip obtained in the step 1 into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance. The flaking treatment process comprises the following steps:
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 2 hours, and removing impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
and 2.3, respectively weighing the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls according to the ball material mass ratio of 25:1, putting the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls into a ball milling tank, adding alcohol as a dispersion medium, submerging the grinding balls on the alcohol liquid surface, setting the rotating speed at 200r/min, and performing ball milling for 30 hours.
And 2.4, after the ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance. In order to avoid oxidation of the iron-based nanocrystalline alloy during the drying process, the drying temperature in this embodiment is 60 ℃.
To better illustrate the advantages of the method provided by the invention, the iron-based nanocrystalline alloy powder obtained in example 2 is mixed with paraffin according to the mass ratio of 3:1, and the mixture is pressed into a ring and then the electromagnetic parameters of the ring are tested, and the wave-absorbing performance is calculated. The specific process is as follows:
step 1, putting paraffin into a beaker, heating until the paraffin is completely melted, then quickly adding sample powder into the beaker, and stirring until the sample powder and the sample powder are uniformly mixed and solidified.
And 2, cutting the solidified mixture into small powder particles, putting the powder particles into a mold, keeping the pressure of 10MPa for 10s, and pressing the powder particles into a ring, wherein the inner diameter, the outer diameter and the thickness of the ring are respectively 3mm, 7mm and 3 mm.
And 3, testing the electromagnetic parameters between 0.5 and 18GHz by using an Agilent N5320A vector network analyzer.
FIG. 5 is a reflection loss curve of an iron-based nanocrystalline alloy prepared according to example 2 of the present invention; fig. 6 is an impedance matching characteristic diagram of the iron-based nanocrystalline alloy prepared in example 2 of the present invention. Comparing fig. 1 and 5, fig. 2 and fig. 6, it can be known that the normalized impedance Z of the iron-based nanocrystalline alloy processed by the preparation method is changed from 0.16 to 0.995, the more infinite the value of Z is close to 1, the better the impedance matching effect is, the highest reflection loss is increased from-11.23 dB to-48.22 dB, and the absorption bandwidth (with-10 dB as a reference point) is increased from 0.35GHz to 1.575GHz, so that the wave-absorbing performance is greatly improved.
Example 3
Step 1, taking the formula as Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is put into a tube furnace for rapid annealing treatment to crystallize the amorphous thin strip, and an iron-based nanocrystalline alloy thin strip is obtained; wherein the rapid annealing treatment process comprises the following steps:
step 1.1, heating the amorphous thin strip at a heating rate of 20 ℃/s to rapidly heat the amorphous thin strip.
Step 1.2, carrying out constant temperature heat preservation treatment when the temperature of the tube furnace rises to 540 ℃, wherein the constant temperature is 540 ℃, and the heat preservation time is 8 min;
and 1.3, cooling the temperature of the tubular furnace to room temperature by water to obtain the iron-based nanocrystalline alloy thin strip with the thickness of 25 mu m.
And 2, putting the iron-based nanocrystalline alloy thin strip obtained in the step 1 into a planetary ball mill for flaking treatment to obtain the iron-based nanocrystalline alloy with GHz frequency band high wave absorption performance. The flaking treatment process comprises the following steps: :
2.1, putting the used grinding balls and silicon dioxide into a ball milling tank for ball milling for 2 hours, and removing impurities on the surfaces of the grinding balls;
step 2.2, washing the grinding balls and the ball milling tank with clean water or deionized water;
and 2.3, weighing the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls respectively according to the ball-to-material ratio of 20:1, putting the iron-based nanocrystalline alloy thin strip and the zirconia grinding balls into a ball milling tank, adding alcohol as a dispersion medium, submerging the grinding balls on the alcohol liquid surface, setting the rotating speed at 200r/min, and performing ball milling for 30 hours.
And 2.4, after the ball milling is finished, taking out the powder, and then putting the powder into a vacuum drying oven for drying to obtain the iron-based nanocrystalline alloy with the GHz frequency band high wave absorption performance. In order to avoid oxidation of the iron-based nanocrystalline alloy during the drying process, the drying temperature in this embodiment is 60 ℃.
To better illustrate the advantages of the method provided by the invention, the iron-based nanocrystalline alloy powder obtained in example 3 is mixed with paraffin according to the mass ratio of 3:1, and the mixture is pressed into a ring and then the electromagnetic parameters of the ring are tested, and the wave-absorbing performance is calculated. The specific process is as follows:
step 1, putting paraffin into a beaker, heating until the paraffin is completely melted, then quickly adding sample powder into the beaker, and stirring until the sample powder and the sample powder are uniformly mixed and solidified.
And 2, cutting the solidified mixture into small powder particles, putting the powder particles into a mold, keeping the pressure of 10MPa for 10s, and pressing the powder particles into a ring, wherein the inner diameter, the outer diameter and the thickness of the ring are respectively 3mm, 7mm and 3 mm.
And 3, testing the electromagnetic parameters between 0.5 and 18GHz by using an Agilent N5320A vector network analyzer.
FIG. 7 is a reflection loss curve of an iron-based nanocrystalline alloy prepared according to example 3 of the present invention; fig. 8 is an impedance matching characteristic diagram of the iron-based nanocrystalline alloy prepared in example 3 of the present invention. Comparing fig. 1 and 7, fig. 2 and 8, it can be known that the normalized impedance Z of the iron-based nanocrystalline alloy processed by the preparation method is changed from 0.16 to 0.996, the more infinite the value of Z is close to 1, the better the impedance matching effect is, the highest reflection loss is increased from-11.23 dB to-50.52 dB, and the absorption bandwidth (taking-10 dB as a reference point) is increased from 0.35GHz to 1.138GHz, so that the wave-absorbing performance is greatly improved.
In summary, the invention provides a preparation method of an iron-based nanocrystalline alloy with GHz frequency band and high wave absorption performance, and the method adopts a formula of Fe73.5Cu1Nb3Si13.5B9The amorphous thin strip is subjected to rapid annealing treatment, so that impedance matching is improved on the basis of keeping excellent magnetic performance, and the wave absorbing performance is greatly improved. Compared with a surface coating treatment mode, the process method does not use the premise of sacrificing magnetic conductivity, is simple and easy to operate, and is suitable for large-scale production.
The above-described embodiments are merely preferred embodiments of the present invention, which should not be construed as limiting the invention, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (3)

1.一种GHz频段高吸波性能铁基纳米晶合金的制备方法,其特征在于,包括如下步骤:1. a preparation method of a high-wave-absorbing iron-based nanocrystalline alloy of GHz frequency band, is characterized in that, comprises the steps: 步骤1、将配方为Fe73.5Cu1Nb3Si13.5B9的非晶薄带放入管式炉中进行退火处理使其晶化,得到铁基纳米晶合金薄带。其中退火处理的具体过程为:Step 1. Put an amorphous ribbon with a formula of Fe 73.5 Cu 1 Nb 3 Si 13.5 B 9 into a tube furnace for annealing treatment to crystallize it to obtain an iron-based nanocrystalline alloy ribbon. The specific process of annealing treatment is as follows: 先以20℃/s~50℃/s的升温速率对管式炉进行加热,使其快速升温至540℃-600℃范围内;然后进行恒温保温处理,使管式炉温度维持在540℃-600℃范围内,恒温保温处理持续时间为30s-10min;最后将管式炉水冷至室温,得到铁基纳米晶合金薄带。First heat the tube furnace at a heating rate of 20°C/s to 50°C/s to rapidly increase the temperature to the range of 540°C-600°C; In the range of 600°C, the duration of the constant temperature heat preservation treatment is 30s-10min; finally, the tube furnace is water-cooled to room temperature to obtain an iron-based nanocrystalline alloy ribbon. 步骤2、将步骤1中得到的铁基纳米晶合金薄带放入行星式球磨机中进行片状化处理,得到具有GHz频段高吸波性能的铁基纳米晶合金。Step 2. Put the iron-based nanocrystalline alloy thin ribbon obtained in step 1 into a planetary ball mill for flake processing to obtain an iron-based nanocrystalline alloy with high wave-absorbing performance in the GHz frequency band. 2.根据权利要求1所述的一种GHz频段高吸波性能铁基纳米晶合金的制备方法,其特征在于,所述步骤2中铁基纳米晶合金薄带片状化处理过程为:2. the preparation method of a kind of GHz frequency band high wave-absorbing performance iron-based nanocrystalline alloy according to claim 1, it is characterized in that, in described step 2, the iron-based nanocrystalline alloy thin ribbon flaky processing process is: 步骤2.1、将所用的磨球和二氧化硅放入球磨罐中球磨1~2小时,以去除磨球表面的杂质;Step 2.1. Put the used grinding balls and silicon dioxide into a ball-milling jar for 1-2 hours to remove impurities on the surface of the grinding balls; 步骤2.2、将磨球和球磨罐用清水或者去离子水冲洗干净;Step 2.2. Rinse the grinding ball and ball mill jar with clean water or deionized water; 步骤2.3、按球料质量比为20:1~25:1的比例分别称取铁基纳米晶合金薄带和磨球放入球磨罐,加入分散介质,转速设定为200r~250r/min,球磨时间28~31小时;所述分散介质为酒精,酒精加入球磨罐液面淹没磨球即可;磨球采用锆球;Step 2.3. Weigh the iron-based nanocrystalline alloy ribbons and the grinding balls in a ratio of 20:1 to 25:1 by mass ratio of the balls to the materials, respectively, put them into a ball mill, add a dispersion medium, and set the rotational speed to 200r to 250r/min. The ball milling time is 28 to 31 hours; the dispersion medium is alcohol, and the alcohol can be added to the liquid surface of the ball milling tank to submerge the grinding balls; the grinding balls are zirconium balls; 步骤2.4、球磨完毕后,取出粉料后放入真空干燥箱烘干,得到具有GHz频段高吸波性能的铁基纳米晶合金;烘干过程中,温度控制在40℃~60℃。Step 2.4. After the ball milling is completed, take out the powder and put it into a vacuum drying oven for drying to obtain an iron-based nanocrystalline alloy with high wave absorption performance in the GHz frequency band; during the drying process, the temperature is controlled at 40°C to 60°C. 3.根据权利要求1所述的一种GHz频段高吸波性能铁基纳米晶合金的制备方法,其特征在于:所述步骤1中以20℃/s的升温速率对非晶薄带进行加热,使其快速升温至600℃;然后进行恒温保温处理,使管式炉温度维持在600℃范围内,恒温保温处理持续时间为30s。3. The preparation method of a kind of iron-based nanocrystalline alloy with high wave-absorbing performance in GHz frequency band according to claim 1, characterized in that: in the step 1, the amorphous thin ribbon is heated at a heating rate of 20°C/s , make it heat up to 600 ℃ rapidly; then carry out constant temperature heat preservation treatment to keep the temperature of the tube furnace in the range of 600 ℃, and the constant temperature heat preservation treatment lasts for 30s.
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