The invention content is as follows:
in view of the above, the invention provides the lithium ion battery separator paper and the preparation method thereof, and the separator paper prepared by the method has more excellent comprehensive performance, and has the characteristics of excellent high temperature resistance and flame retardant property, high porosity and good electrolyte wettability.
The technical scheme of the invention is as follows:
the lithium ion battery diaphragm paper is prepared by mixing and papermaking the following sizing agent, polyoxyethylene and tributyl phosphate in parts by weight:
wherein the slurry A is prepared by cutting and defibering phenolic fibers; the slurry B is prepared by defibering and pulping aramid fibrid, the beating degree is 15-40 DEG SR, and the fiber length is not more than 1.8 mm; the slurry C is prepared by defibering and pulping plant fibers, and the beating degree of the slurry C is 40-90 DEG SR.
Further, the quantitative ratio of the lithium ion battery separator paper is 25g/m2~60g/m2The thickness is 40-100 μm, the porosity is 40-80%, and the average pore diameter is 0.5-6 μm.
Preferably, the plant fiber is bleached softwood fiber or unbleached softwood fiber produced by a chemical, semi-chemical or chemimechanical process.
On the basis, the invention further provides a preparation method of the lithium ion battery separator paper, which comprises the following steps:
1) mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, and fluffing and dispersing the mixed slurry uniformly; wherein the slurry A is prepared by cutting and defibering phenolic fibers; the slurry B is prepared by defibering and pulping aramid fibrid, the beating degree is 15-40 DEG SR, and the fiber length is not more than 1.8 mm; the pulp C is prepared by defibering and pulping plant fibers, and the beating degree of the pulp C is 40-90 DEG SR;
2) and (3) papermaking, namely papermaking the uniformly dispersed mixed slurry to obtain paper sheets, thus obtaining the lithium ion battery diaphragm paper.
Further, the preparation method of the lithium ion battery separator paper provided by the invention further comprises the following steps after the paper making treatment in the step 2): and 3) dipping, namely dipping the lithium ion battery diaphragm paper obtained by papermaking in a phenolic resin solution, and then drying.
Further, the preparation method of the lithium ion battery separator paper provided by the invention further comprises the following steps after the dipping treatment in the step 3): step 4), hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper treated in the step 3) in a flat vulcanizing machine: the hot pressing temperature is 130-180 ℃, the hot pressing pressure is 3-5 MPa, and the hot pressing time is 2-5 min.
Preferably, in the slurry mixing process of the step 1), adding a proper amount of polyethylene oxide into the mixed slurry; in the papermaking process of the step 2), a proper amount of tributyl phosphate is added into the mixed slurry.
Preferably, the phenolic resin solution used for the impregnation treatment in step 3) is alcohol-soluble phenolic resin, the solvent is methanol, and the mass percentage concentration of the solution is 5-10%.
Preferably, the paper making process of the mixed slurry in the step 2) comprises: wet papermaking and vacuum drying treatment after papermaking are adopted, wherein the temperature of the vacuum drying treatment after papermaking is 80-105 ℃, and the drying time is 6-10 min; the dipping time in the step 3) is 20-60 s, the drying mode after dipping is oven drying, and the drying time is 5-10 min.
Preferably, the plant fiber is bleached softwood fiber or unbleached softwood fiber produced by a chemical, semi-chemical or chemimechanical process.
The lithium ion battery diaphragm paper has excellent flame retardant and high temperature resistance, overcomes the defects of poor electrolyte wettability, low porosity and the like of the existing polyolefin battery diaphragm paper, and can meet different diaphragm requirements by adjusting the fiber ratio and process conditions.
The specific implementation mode is as follows:
the technical solution and effects of the present invention will be further described with reference to the following embodiments and drawings.
Example 1
In the embodiment, the lithium ion battery separator paper is prepared by mixing and papermaking the following slurry, polyethylene oxide and tributyl phosphate in parts by weight:
wherein, the slurry A is prepared by cutting phenolic fiber and then defibering the cut phenolic fiber by a standard defibering device; the sizing agent B is prepared by defibering aramid fibrid by a standard defibering device and further pulping by a groove type pulping machine or a PFI pulping machine, wherein the beating degree is 35 DEG SR and the fiber length is less than 1.8 mm; the pulp C is prepared by defibering bleached softwood fibers by a standard defibering device and further fibrillating the bleached softwood fibers by a trough type beater or a PFI beater, wherein the beating concentration is controlled to be 10 percent, so that the beating degree of the finally obtained pulp C is 80 DEG SR.
The lithium ion battery separator paper in the embodiment is prepared by the following steps:
1) mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, adding polyoxyethylene into the mixed slurry, and then untwining and uniformly dispersing the mixed slurry.
2) And (3) papermaking, namely performing papermaking treatment on the mixed slurry: adopting a wet papermaking method, and adding tributyl phosphate into the mixed slurry in the papermaking process; and (3) carrying out vacuum drying treatment after papermaking, wherein the temperature of the vacuum drying treatment is 80 ℃, and the drying time is 10 min.
In the above-described step 1) and step 2), the addition amounts of the slurry A, the slurry B, the slurry C, the polyethylene oxide and the tributyl phosphate were determined with reference to the parts by weight given in the first paragraph of this example.
3) And (3) dipping the lithium ion battery diaphragm paper manufactured by the paper making in the step 2) in 7% (mass percent) of phenolic resin solution for 20s, and then drying in an oven for 5 min. The phenolic resin solution used in the step adopts alcohol-soluble phenolic resin, and the solvent is methanol.
4) Hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper subjected to the dipping treatment in the step 3) in a flat vulcanizing machine: the hot pressing temperature is 180 ℃, the hot pressing pressure is 3MPa, and the hot pressing time is 3 min. And preparing the lithium ion battery diaphragm paper.
Example 2
In the embodiment, the lithium ion battery separator paper is prepared by mixing and papermaking the following slurry, polyethylene oxide and tributyl phosphate in parts by weight:
wherein, the slurry A is prepared by cutting phenolic fiber and then defibering the cut phenolic fiber by a standard defibering device; the sizing agent B is prepared by defibering aramid fibrid by a standard defibering device and further pulping by a groove type pulping machine or a PFI pulping machine, wherein the beating degree is 33 DEG SR and the fiber length is less than 1.8 mm; the pulp C is prepared by defibering bleached softwood fibers by a standard defibering device and further fibrillating the bleached softwood fibers by a trough type beater or a PFI beater, wherein the beating concentration is controlled to be 10 percent, so that the beating degree of the finally obtained pulp C is 75 DEG SR.
The lithium ion battery separator paper in the embodiment is prepared by the following steps:
1) mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, adding polyoxyethylene into the mixed slurry, and then untwining and uniformly dispersing the mixed slurry.
2) And (3) papermaking, namely performing papermaking treatment on the mixed slurry: adopting a wet papermaking method, and adding tributyl phosphate into the mixed slurry in the papermaking process; and (3) carrying out vacuum drying treatment after papermaking, wherein the temperature of the vacuum drying treatment is 100 ℃, and the drying time is 10 min.
In the above-described step 1) and step 2), the addition amounts of the slurry A, the slurry B, the slurry C, the polyethylene oxide and the tributyl phosphate were determined with reference to the parts by weight given in the first paragraph of this example.
3) Dipping, dipping the lithium ion battery diaphragm paper manufactured by the paper making in the step 2) in 10% (mass percent) of phenolic resin solution for 40s, and then drying in an oven for 10 min. The phenolic resin solution used in the step adopts alcohol-soluble phenolic resin, and the solvent is methanol.
4) Hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper subjected to the dipping treatment in the step 3) in a flat vulcanizing machine: hot pressing temperature 150 deg.C, hot pressing pressure 5MPa, and hot pressing time 5 min. And preparing the lithium ion battery diaphragm paper.
Example 3
In the embodiment, the lithium ion battery separator paper is prepared by mixing and papermaking the following slurry, polyethylene oxide and tributyl phosphate in parts by weight:
wherein, the slurry A is prepared by cutting phenolic fiber and then defibering the cut phenolic fiber by a standard defibering device; the sizing agent B is prepared by defibering aramid fibrid by a standard defibering device and further pulping by a groove type pulping machine or a PFI pulping machine, wherein the beating degree is 36 DEG SR and the fiber length is less than 1.8 mm; the pulp C is prepared by defibering bleached softwood fibers by a standard defibering device and further fibrillating the bleached softwood fibers by a groove type beater or a PFI beater, wherein the beating concentration is controlled to be 10 percent, so that the beating degree of the finally obtained pulp C is 81 DEG SR.
The lithium ion battery separator paper in the embodiment is prepared by the following steps:
1) mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, adding polyoxyethylene into the mixed slurry, and then untwining and uniformly dispersing the mixed slurry.
2) And (3) papermaking, namely performing papermaking treatment on the mixed slurry: adopting a wet papermaking method, and adding tributyl phosphate into the mixed slurry in the papermaking process; and (3) carrying out vacuum drying treatment after papermaking, wherein the temperature of the vacuum drying treatment is 105 ℃, and the drying time is 6 min.
In the above-described step 1) and step 2), the addition amounts of the slurry A, the slurry B, the slurry C, the polyethylene oxide and the tributyl phosphate were determined with reference to the parts by weight given in the first paragraph of this example.
3) Dipping, dipping the lithium ion battery diaphragm paper manufactured by the paper making in the step 2) in 5% (mass percent) of phenolic resin solution for 60s, and then drying in an oven for 10 min. The phenolic resin solution used in the step adopts alcohol-soluble phenolic resin, and the solvent is methanol.
4) Hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper subjected to the dipping treatment in the step 3) in a flat vulcanizing machine: the hot pressing temperature is 160 ℃, the hot pressing pressure is 3MPa, and the hot pressing time is 4 min. And preparing the lithium ion battery diaphragm paper.
Example 4
In the embodiment, the lithium ion battery separator paper is prepared by mixing and papermaking the following slurry, polyethylene oxide and tributyl phosphate in parts by weight:
wherein, the slurry A is prepared by cutting phenolic fiber and then defibering the cut phenolic fiber by a standard defibering device; the sizing agent B is prepared by defibering aramid fibrid by a standard defibering device and further pulping by a groove type pulping machine or a PFI pulping machine, wherein the beating degree is 35 DEG SR and the fiber length is less than 1.8 mm; the pulp C is prepared by defibering bleached softwood fibers by a standard defibering device and further fibrillating the bleached softwood fibers by a trough type beater or a PFI beater, wherein the beating concentration is controlled to be 10 percent, so that the beating degree of the finally obtained pulp C is 80 DEG SR.
The lithium ion battery separator paper in the embodiment is prepared by the following steps:
1) and mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, and then fluffing and dispersing the mixed slurry uniformly.
2) And (3) papermaking, namely performing papermaking treatment on the mixed slurry: adopting a wet method for manufacturing paper; and (3) carrying out vacuum drying treatment after papermaking, wherein the temperature of the vacuum drying treatment is 90 ℃, and the drying time is 10 min.
In the above steps 1) and 2), the amounts of slurry a, slurry B and slurry C to be added were determined with reference to the parts by weight given in the first paragraph of this example.
3) And (3) dipping the lithium ion battery diaphragm paper manufactured by the paper making in the step 2) in 7% (mass percent) of phenolic resin solution for 30s, and then drying in an oven for 8 min. The phenolic resin solution used in the step adopts alcohol-soluble phenolic resin, and the solvent is methanol.
4) Hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper subjected to the dipping treatment in the step 3) in a flat vulcanizing machine: the hot pressing temperature is 180 ℃, the hot pressing pressure is 3MPa, and the hot pressing time is 2 min. And preparing the lithium ion battery diaphragm paper.
Example 5
In the embodiment, the lithium ion battery separator paper is prepared by mixing and papermaking the following slurry, polyethylene oxide and tributyl phosphate in parts by weight:
wherein, the slurry A is prepared by cutting phenolic fiber and then defibering the cut phenolic fiber by a standard defibering device; the sizing agent B is prepared by defibering aramid fibrid by a standard defibering device and further pulping by a groove type pulping machine or a PFI pulping machine, wherein the beating degree is 35 DEG SR and the fiber length is less than 1.8 mm; the pulp C is prepared by defibering bleached softwood fibers by a standard defibering device and further fibrillating the bleached softwood fibers by a trough type beater or a PFI beater, wherein the beating concentration is controlled to be 10 percent, so that the beating degree of the finally obtained pulp C is 85 DEG SR.
The lithium ion battery separator paper in the embodiment is prepared by the following steps:
1) mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, adding polyoxyethylene into the mixed slurry, and then untwining and uniformly dispersing the mixed slurry.
2) And (3) papermaking, namely performing papermaking treatment on the mixed slurry: adopting a wet method for manufacturing paper; and (3) carrying out vacuum drying treatment after papermaking, wherein the temperature of the vacuum drying treatment is 90 ℃, and the drying time is 10 min.
In the above-mentioned step 1) and step 2), the addition amounts of the slurry A, the slurry B, the slurry C and the polyethylene oxide were determined with reference to the parts by weight given in the first stage of this example.
3) And (3) dipping the lithium ion battery diaphragm paper manufactured by the paper making in the step 2) in 7% (mass percent) of phenolic resin solution for 30s, and then drying in an oven for 8 min. The phenolic resin solution used in the step adopts alcohol-soluble phenolic resin, and the solvent is methanol.
4) Hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper subjected to the dipping treatment in the step 3) in a flat vulcanizing machine: the hot pressing temperature is 180 ℃, the hot pressing pressure is 3MPa, and the hot pressing time is 3 min. And preparing the lithium ion battery diaphragm paper.
Example 6
In the embodiment, the lithium ion battery separator paper is prepared by mixing and papermaking the following slurry, polyethylene oxide and tributyl phosphate in parts by weight:
wherein, the slurry A is prepared by cutting phenolic fiber and then defibering the cut phenolic fiber by a standard defibering device; the sizing agent B is prepared by defibering aramid fibrid by a standard defibering device and further pulping by a groove type pulping machine or a PFI pulping machine, wherein the beating degree is 35 DEG SR and the fiber length is less than 1.8 mm; the pulp C is prepared by defibering bleached softwood fibers by a standard defibering device and further fibrillating the bleached softwood fibers by a trough type beater or a PFI beater, wherein the beating concentration is controlled to be 10 percent, so that the beating degree of the finally obtained pulp C is 80 DEG SR.
The lithium ion battery separator paper in the embodiment is prepared by the following steps:
1) and mixing, namely mixing the slurry A, the slurry B and the slurry C to obtain mixed slurry, and then fluffing and dispersing the mixed slurry uniformly.
2) And (3) papermaking, namely performing papermaking treatment on the mixed slurry: adopting a wet papermaking method, and adding tributyl phosphate into the mixed slurry in the papermaking process; and (3) carrying out vacuum drying treatment after papermaking, wherein the temperature of the vacuum drying treatment is 90 ℃, and the drying time is 10 min.
In the above-mentioned step 1) and step 2), the amounts of slurry a, slurry B, slurry C and tributyl phosphate added were determined with reference to the parts by weight given in the first paragraph of this example.
3) Dipping, dipping the lithium ion battery diaphragm paper manufactured by the paper making in the step 2) in 10% (mass percent) of phenolic resin solution for 60s, and then drying in an oven for 10 min. The phenolic resin solution used in the step adopts alcohol-soluble phenolic resin, and the solvent is methanol.
4) Hot pressing, namely, carrying out hot pressing treatment on the lithium ion battery diaphragm paper subjected to the dipping treatment in the step 3) in a flat vulcanizing machine: the hot pressing temperature is 180 ℃, the hot pressing pressure is 3MPa, and the hot pressing time is 3 min. And preparing the lithium ion battery diaphragm paper.
Example 7
The physical properties of the lithium ion battery separator paper obtained in the above 6 examples were measured, and the results are shown in table 1. Compared with the commercially available conventional lithium ion battery diaphragm material (the porosity is about 40 percent and the thermal shrinkage at 160 ℃ is about 28 percent), the lithium ion battery diaphragm paper obtained by 6 embodiments has the characteristics of stable thermal performance, high porosity, high liquid absorption rate and good electrolyte wettability, so that the lithium ion battery diaphragm paper has higher safety performance.
Table 1 physical property test results of products of examples of the present invention
FIG. 1 is a 500 scanning electron micrograph of a portion of a product according to an embodiment of the present invention. As can be seen from figure 1, the lithium ion battery diaphragm paper prepared by the method has the advantages of compact and uniform surface, high porosity, certain physical strength and good liquid retention capacity.
Fig. 2 is a result of a flame retardant performance test of products of various embodiments of the invention, and the determination method refers to GB/T14656-2009 "flame retardant paper and paperboard burning performance test method". As can be seen from the measurement results shown in FIG. 2, the average char length of each example was 115mm or less, and both the afterflame time and the ignition time in the course of the experiment were 0 s. The lithium ion battery diaphragm paper prepared by the invention has excellent flame retardant property.
FIG. 3 shows the results of the thermal shrinkage test of the products of the examples of the present invention and the conventional lithium ion battery separator on the market, wherein the test condition is that the separator is continuously heated for 1h at 160 ℃. The result shows that the conventional lithium ion battery diaphragm sold in the market is obviously deformed and shrunk after being heated, and 6 lithium ion battery diaphragm paper products prepared by the invention basically keep unchanged and show excellent high-temperature resistance.