CN113052416A - Shipment quality control method and device, computer device and storage medium - Google Patents
Shipment quality control method and device, computer device and storage medium Download PDFInfo
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Abstract
The invention provides a shipment quality control method, a shipment quality control device, a computer device and a computer storage medium, wherein the method comprises the following steps: judging whether the product quality meets the shipment quality requirement or not according to the detection result of the product to be shipped; if not, acquiring production process quality data of the product in a production process quality database, wherein the production process quality data comprises detection data of the production process and production processing parameters of the production process; judging whether the production process quality data is in a quality control standard range of the product; and if the quality data of the production process exceeds the quality control standard range, outputting the production items corresponding to the unqualified data. By the method, the shipment quality can be managed and controlled in a more intelligent and efficient mode.
Description
Technical Field
The invention relates to the technical field of product quality control, in particular to a shipment quality control method, a shipment quality control device, a computer device and a computer storage medium.
Background
In the field of product processing and manufacturing, the continuous improvement of product yield is constantly pursued by product processing and manufacturing manufacturers. The quality control in the production process of the product and the incoming quality of the product have great influence on the production yield of the final product. How to improve the quality of the product in the production process and the quality of the supplied materials of the product is an important factor for improving the shipment quality of the product.
Disclosure of Invention
In view of the above, it is desirable to provide a shipment quality control method, a shipment quality control apparatus, a computer apparatus, and a computer storage medium, so that shipment quality control is performed in a more intelligent and efficient manner.
A first aspect of the present application provides a shipment quality control method, including:
judging whether the product quality meets the shipment quality requirement or not according to the detection result of the product to be shipped;
if not, acquiring production process quality data of the product in a production process quality database, wherein the production process quality data comprises detection data of the production process and production processing parameters of the production process;
judging whether the production process quality data is in a quality control standard range of the product;
and if the quality data of the production process exceeds the quality control standard range, outputting the production items corresponding to the unqualified data.
Preferably, the method further comprises:
when the detection result of the product to be delivered does not meet the delivery requirement, acquiring incoming material quality information for producing the product, and judging whether the incoming material quality information meets the incoming material quality control requirement or not;
and if not, outputting a prompt message that the incoming material quality of the product to be delivered is not qualified.
Preferably, the method further comprises:
when the products to be delivered have the same poor continuity items, judging whether the index value of the production process capacity for producing the products is within a preset index value range;
if the current time is not within the preset index range, outputting a prompt message for rectifying the production process.
Preferably, the method further comprises:
receiving a cause of the production of the non-qualified item;
searching whether an improvement scheme corresponding to the product reason exists in the production process quality database;
if the corresponding improvement scheme does not exist, outputting a prompt message for providing the improvement scheme;
if the corresponding improvement scheme exists, outputting the improvement scheme for improving the production yield of the unqualified item.
Preferably, the method further comprises:
implementing the improvement scheme, and comparing the production process quality data after implementing the improvement scheme with the quality control standard range of the product;
and if the quality data of the production process after the improvement scheme is implemented is not in the quality control standard range of the product, outputting a prompt message for updating the improvement scheme.
Preferably, the method for judging whether the production process quality data is within the quality control standard range of the product comprises the following steps:
monitoring the production process quality data of the product in real time, and comparing the production process quality data with a preset quality control standard range;
when the production process quality data is located in a first preset interval of the preset quality control standard range, outputting the improved production process quality data by using a first preset symbol;
when the production process quality data is located in a second preset interval of the preset quality control standard range, outputting the improved production process quality data by using a second preset symbol;
when the production process quality data is located in a third preset interval of the preset quality control standard range, outputting the improved production process quality data by using a third preset symbol;
the production yield corresponding to the production process quality data corresponding to the first preset interval is greater than the production yield corresponding to the production process quality data corresponding to the second preset interval, and the production yield corresponding to the production process quality data corresponding to the second preset interval is greater than the production yield corresponding to the production process quality data corresponding to the third preset interval.
Preferably, the method further comprises:
and if the production process quality data is output by a third preset symbol, outputting a message of abnormal production process quality for producing the product, and outputting a production item corresponding to the unqualified data.
A second aspect of the present application provides a shipment quality control apparatus, the apparatus including:
the first judgment module is used for judging whether the product quality meets the shipment quality requirement or not according to the detection result of the product to be shipped;
the first execution module is used for acquiring production process quality data of the product in a production process quality database when the product quality does not meet the shipment quality requirement, wherein the production process quality data comprises detection data of a production process and production and processing parameters of the production process;
the second judgment module is used for judging whether the quality data of the production process is within the quality control standard range of the product;
and the second execution module is used for outputting the production items corresponding to the unqualified data when the quality data of the production process exceeds the quality control standard range.
A third aspect of the present application provides a computer apparatus comprising a processor for implementing the shipment quality management method as described above when executing a computer program stored in a memory.
A fourth aspect of the present application provides a computer storage medium having stored thereon a computer program that, when executed by a processor, implements the shipment quality management method as described above.
The shipment quality control method, the shipment quality control device, the computer device and the computer storage medium perform correlation analysis on the shipment detection result of the product and the quality data of the product production process, find out factors influencing the product yield, provide a solution, can directly and quickly monitor the product production process quality information, and prevent inflow of bad incoming materials in advance, thereby achieving the purpose of improving the product production yield.
Drawings
Fig. 1 is a schematic view of an application environment architecture of a shipment quality control method according to an embodiment of the present invention.
Fig. 2 is a flowchart of a shipment quality control method according to a second embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a shipment quality control device according to a third embodiment of the present invention.
Fig. 4 is a schematic diagram of a computer device according to a fourth embodiment of the present invention.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a detailed description of the present invention will be given below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are merely a subset of the embodiments of the present invention, rather than a complete embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Example one
Fig. 1 is a schematic view of an application environment architecture of a shipment quality control method according to an embodiment of the present invention.
The shipment quality control method is applied to a computer device 1, and the computer device 1 and at least one production device 2 establish communication connection through a network. The production equipment 2 is used for acquiring production process quality data of a product in a production process of the product, wherein the quality data includes but is not limited to detection data of the product and key processing parameters of the product. The production equipment 2 may be a plurality of production equipment arranged in different production workshops and different production processes, so that the computer device 1 can obtain different quality data of products from different production workshops and different production processes. The production equipment 2 may be a test machine specially used by manufacturers for testing the product quality, or a production machine for producing the product. In other embodiments, the production equipment may also be a specific detection equipment used by a third-party detection mechanism to detect product quality.
The computer device 1 is used for judging whether the product quality meets the shipment quality requirement or not according to the detection result of the product to be shipped. And if not, acquiring the production process quality data of the product in the production process quality database. Judging whether the production process quality data is in a quality control standard range of the product; and if the quality data of the production process exceeds the quality control standard range, outputting the production items corresponding to the unqualified data. The network may be a wired network or a Wireless network, such as radio, Wireless Fidelity (WIFI), cellular, satellite, broadcast, etc.
In another embodiment of the present invention, the computer device 1, the at least one production facility 2, and the cloud server 3 establish communication connection through a network. The production equipment 2 uploads the acquired quality data to the cloud server 3, and the computer device 1 acquires the required quality data from the cloud server 3 according to a preset query condition. For example, the production process quality data for producing the product can be looked up from the detection result of the product to be shipped.
The computer device 1 may be an electronic device installed with incoming material quality control software, such as a personal computer, a server, and the like, where the server may be a single server, a server cluster, a cloud server, or the like.
Example two
Fig. 2 is a flowchart illustrating a shipment quality control method according to a second embodiment of the present invention. The order of the steps in the flow chart may be changed and some steps may be omitted according to different needs.
And step S1, judging whether the product quality meets the shipment quality requirement according to the detection result of the product to be shipped.
In an embodiment of the present invention, the obtaining of the detection result of the product to be shipped includes obtaining the detection result of the product in a production quality database according to a preset condition. The preset conditions may include, but are not limited to, a production workshop, a production line, a model of production equipment, a model of production product, etc. of the product to be produced. The production quality database is used for storing all production process data, detection data, incoming material models, incoming material supplier names, incoming material quality data and the like of production and manufacturing of the products. The data acquisition mode in the preset database comprises the following steps: manufacturing process data input by a worker in advance, detection data transmitted by production equipment in real time, incoming material models provided by incoming material suppliers, incoming material quality data and the like.
The method for judging whether the product quality meets the shipment quality requirement comprises the following steps: and judging whether the product meets the shipment quality requirement or not according to the product shipment inspection item. For example, the product is a mobile phone, and the shipment quality requirements include appearance detection, display picture condition detection, audio/video function detection and network connection state detection. And detecting the products to be delivered one by one according to the detection items corresponding to the delivery quality requirements.
In another embodiment of the present invention, the step S1 further includes: and when the products to be delivered have the same poor continuity items, judging whether the index value of the production process capacity for producing the products is within a preset index value range. The production process capacity index value (CPK value) refers to the actual processing capacity of a production process in a controlled state within a certain period of time. In one embodiment, a CPK value between 1.67 and 2 indicates that the capacity of the current process is too high, and the check may be relaxed appropriately, and when the CPK value is between 1 and 1.67, the capacity of the current process is normal, and when the CPK value is less than the capacity of the current process, the capacity of the current process is abnormal.
And if the index value of the production process capacity for producing the product is not in the preset index range, outputting a prompt message for rectifying the production process.
And step S2, if the product is not matched with the quality data, acquiring the production process quality data of the product in the production process quality database, wherein the production process quality data comprises detection data of the production process and production processing parameters of the production process.
In an embodiment of the present invention, the production process quality data includes a product quality test result corresponding to at least one test item and a key production parameter in the production process of the product. The test items can include optical detection items, picture detection items, appearance detection items, touch screen detection items and the like, wherein the test result of the optical detection items can include the thickness and the width of the electrode layer; the content of the picture detection item comprises the type and the number of the bright spots in the picture; the content of the appearance detection item can comprise whether the product appearance is scratched or not, whether the frame is stretched or compressed or not; the touch screen detection items include response time of the touch screen and the like.
The computer device 1 may obtain the quality data directly from the production equipment 2, for example, obtain the quality data from an optical inspection machine of the product, and obtain key processing parameters of the incoming material from a processing machine of the product, where the parameters include processing time, processing temperature, and the like. The computer apparatus 1 may also acquire the quality data through the cloud server 3. The computer device 1 may also be a quality data query obtained from a third party detection authority.
In another embodiment of the present invention, the step S2 further includes: when the detection result of the product to be delivered does not meet the delivery requirement, acquiring incoming material quality information for producing the product, and judging whether the incoming material quality information meets the incoming material quality control requirement or not;
and if not, outputting a prompt message that the incoming material quality of the product to be delivered is not qualified.
The method for acquiring the incoming material quality information of the product comprises the following steps: in a production process quality database, incoming material information corresponding to the product is searched through a query instruction, where the incoming material information may include an incoming material name, an incoming material model, and an incoming material manufacturer name, and the incoming material information may include incoming material information of one incoming material, or may include multiple pieces of incoming material information or all pieces of incoming material information of the product to be produced.
And inquiring incoming material quality information corresponding to the incoming material information according to the incoming material information. The query method of the incoming material quality information can comprise the steps of querying a quality report form provided by a supplier and a detection report of incoming material quality detection.
And judging whether the incoming material quality information meets the incoming material quality control requirement or not according to the incoming material quality information, and if not, outputting a prompt message that the incoming material quality of the product to be delivered is not qualified. The message is used for the staff to provide quality improvement requirements for the incoming material manufacturers, the incoming material manufacturers are required to provide quality improvement schemes within preset time, and qualified incoming material products are provided.
And step S3, judging whether the production process quality data is in the quality control standard range of the product.
In an embodiment of the present invention, the method for determining whether the production process quality data is within the quality control standard range of the product includes:
and monitoring the production process quality data of the product in real time, and comparing the production process quality data with a preset quality control standard range. For example, the production process quality data is a product quality test result corresponding to a test item, and each test item in the test result is compared with the quality control standard of the test item. For example, the brightness of the display screen in the optical test of the display screen is compared with the quality control standard of the brightness of the display screen.
And when the production process quality data is located in a first preset interval of the preset quality control standard range, outputting the improved production process quality data by using a first preset symbol. The first preset interval is an optimal quality control interval meeting quality control standards. The first preset symbol comprises a color prompt symbol and a graphic output product production process quality data in different shapes, and can also be used for sending out a prompt message in a field voice prompt mode.
And when the production process quality data is located in a second preset interval of the preset quality control standard range, outputting the improved production process quality data by using a second preset symbol. The second preset interval is a critical range meeting quality control standards, and in the stage of mass production of products, if the quality data of the production process of the products are located in the second preset interval, an improvement scheme needs to be formulated to improve the quality of the production process of the products. In the trial production stage of the product, if the production process quality data of the product is located in the second preset interval, temporarily, an improvement scheme is not required to be formulated for improving the production process quality of the product.
And when the production process quality data is located in a third preset interval of the preset quality control standard range, outputting the improved production process quality data by using a third preset symbol. The production yield corresponding to the production process quality data corresponding to the first preset interval is greater than the production yield corresponding to the production process quality data corresponding to the second preset interval, and the production yield corresponding to the production process quality data corresponding to the second preset interval is greater than the production yield corresponding to the production process quality data corresponding to the third preset interval. The third preset interval is a quality control interval which does not meet the quality control standard, and at any stage of product production, if the quality data of the product in the production process is located in the third preset interval, the quality of the product needs to be improved.
And if the production process quality data is output by a third prompt preset symbol, outputting a message of abnormal production process quality for producing the product, and outputting a production item corresponding to the unqualified data.
And step S4, if the quality data of the production process exceeds the quality control standard range, outputting the production items corresponding to the unqualified data.
In an embodiment of the present invention, the steps further include: and receiving the generation reason of the unqualified items input by the staff. And searching whether an improvement scheme corresponding to the reason exists in a production process quality database. The production process quality database stores production reasons corresponding to historical quality production data and improvement schemes corresponding to the reasons. If the corresponding improvement scheme does not exist, outputting a prompt message for notifying a worker to provide the improvement scheme; if the corresponding improvement scheme exists, outputting the improvement scheme for improving the production yield of the unqualified item.
In one embodiment, the staff member receives the improvement scheme transmitted by the computer device 1 and implements the improvement scheme. The quality data of the production process after implementing the improved scheme can be compared with the quality control standard range of the product; and if the quality data of the production process after the improvement scheme is implemented is not in the quality control standard range of the product, outputting a prompt message for notifying workers to update the improvement scheme. And a worker reformulates an improvement scheme according to the prompt message, uses the improvement scheme for actual production, and stores the updated improvement scheme in a production process quality database if the updated improvement scheme can improve the quality of the product.
Fig. 2 above describes the shipment quality control method of the present invention in detail, and the functional modules of the software device for implementing the shipment quality control method and the hardware device architecture for implementing the shipment quality control method are described below with reference to fig. 3-4.
It is to be understood that the embodiments are illustrative only and that the scope of the claims is not limited to this configuration.
EXAMPLE III
Fig. 3 is a structural diagram of a shipment quality control device according to a preferred embodiment of the present invention.
In some embodiments, the shipment quality management apparatus 10 is run in a computer device. The computer device is connected with a plurality of user terminals through a network. The shipment quality control apparatus 10 may include a plurality of functional modules composed of program code segments. Program codes of respective program segments in the shipment quality control apparatus 10 may be stored in a memory of a computer device and executed by the at least one processor to implement a shipment quality control function.
In this embodiment, the shipment quality control device 10 may be divided into a plurality of functional modules according to the functions performed by the shipment quality control device. Referring to fig. 3, the functional modules may include: a first judging module 101, a first executing module 102, a second judging module 103, and a second executing module 104. The module referred to herein is a series of computer program segments capable of being executed by at least one processor and capable of performing a fixed function and is stored in memory. In the present embodiment, the functions of the modules will be described in detail in the following embodiments.
The first judging module 101 is configured to judge whether the product quality meets the shipment quality requirement according to a detection result of a product to be shipped.
In an embodiment of the present invention, the obtaining of the detection result of the product to be shipped includes obtaining the detection result of the product in a production quality database according to a preset condition. The preset conditions may include, but are not limited to, a production workshop, a production line, a model of production equipment, a model of production product, etc. of the product to be produced. The production quality database is used for storing all production process data, detection data, incoming material models, incoming material supplier names, incoming material quality data and the like of production and manufacturing of the products. The data acquisition mode in the preset database comprises the following steps: manufacturing process data input by a worker in advance, detection data transmitted by production equipment in real time, incoming material models provided by incoming material suppliers, incoming material quality data and the like.
The specific manner of judging whether the product quality meets the shipment quality requirement may be: and judging whether the product meets the shipment quality requirement or not according to the product shipment inspection item. For example, the product is a mobile phone, and the shipment quality requirements include appearance detection, display picture condition detection, audio/video function detection and network connection state detection. And detecting the products to be delivered one by one according to the detection items corresponding to the delivery quality requirements.
In another embodiment of the present invention, the functions of the first determining module 101 further include: and when the products to be delivered have the same poor continuity items, judging whether the index value of the production process capacity for producing the products is within a preset index value range. The production process capacity index value (CPK value) refers to the actual processing capacity of a production process in a controlled state within a certain period of time. In one embodiment, a CPK value between 1.67 and 2 indicates that the capacity of the current process is too high, and the check may be relaxed appropriately, and when the CPK value is between 1 and 1.67, the capacity of the current process is normal, and when the CPK value is less than the capacity of the current process, the capacity of the current process is abnormal.
And if the index value of the production process capacity for producing the product is not in the preset index range, outputting a prompt message for rectifying the production process.
The first execution module 102 is configured to, when the product quality does not meet the shipment quality requirement, obtain production process quality data for producing the product from a production process quality database, where the production process quality data includes detection data of a production process and production processing parameters of the production process.
In an embodiment of the present invention, the production process quality data includes a product quality test result corresponding to at least one test item and a key production parameter in the production process of the product. The test items can include optical detection items, picture detection items, appearance detection items, touch screen detection items and the like, wherein the test result of the optical detection items can include the thickness and the width of the electrode layer; the content of the picture detection item comprises the type and the number of the bright spots in the picture; the content of the appearance detection item can comprise whether the product appearance is scratched or not, whether the frame is stretched or compressed or not; the touch screen detection items include response time of the touch screen and the like.
The first execution module 102 may obtain the quality data directly from the production equipment 2, for example, obtain the quality data from an optical inspection machine of the product, and obtain key processing parameters of the incoming material from a processing machine of the product, where the parameters include processing time, processing temperature, and the like. The first execution module 102 may also obtain the quality data through the cloud server 3. The first execution module 102 may also be a quality data query obtained from a third party detection authority.
In another embodiment of the present invention, the functions of the first execution module 102 further include: when the detection result of the product to be delivered does not meet the delivery requirement, acquiring incoming material quality information for producing the product, and judging whether the incoming material quality information meets the incoming material quality control requirement or not;
and if not, outputting a prompt message that the incoming material quality of the product to be delivered is not qualified.
The method for acquiring the incoming material quality information of the product comprises the following steps: in a production process quality database, incoming material information corresponding to the product is searched through a query instruction, where the incoming material information may include an incoming material name, an incoming material model, and an incoming material manufacturer name, and the incoming material information may include incoming material information of one incoming material, or may include multiple pieces of incoming material information or all pieces of incoming material information of the product to be produced.
And inquiring incoming material quality information corresponding to the incoming material information according to the incoming material information. The query method of the incoming material quality information can comprise the steps of querying a quality report form provided by a supplier and a detection report of incoming material quality detection.
And judging whether the incoming material quality information meets the incoming material quality control requirement or not according to the incoming material quality information, and if not, outputting a prompt message that the incoming material quality of the product to be delivered is not qualified. The message is used for the staff to provide quality improvement requirements for the incoming material manufacturers, the incoming material manufacturers are required to provide quality improvement schemes within preset time, and qualified incoming material products are provided.
The second judging module 103 is configured to judge whether the production process quality data is within a quality control standard range of the product.
In an embodiment of the present invention, the specific manner of determining whether the production process quality data is within the quality control standard range of the product may be:
and monitoring the production process quality data of the product in real time, and comparing the production process quality data with a preset quality control standard range. For example, the production process quality data is a product quality test result corresponding to a test item, and each test item in the test result is compared with the quality control standard of the test item. For example, the brightness of the display screen in the optical test of the display screen is compared with the quality control standard of the brightness of the display screen.
And when the production process quality data is located in a first preset interval of the preset quality control standard range, outputting the improved production process quality data by using a first preset symbol. The first preset interval is an optimal quality control interval meeting quality control standards. The first preset symbol comprises a color prompt symbol and a graphic output product production process quality data in different shapes, and can also be used for sending out a prompt message in a field voice prompt mode.
And when the production process quality data is located in a second preset interval of the preset quality control standard range, outputting the improved production process quality data by using a second preset symbol. The second preset interval is a critical range meeting quality control standards, and in the stage of mass production of products, if the quality data of the production process of the products are located in the second preset interval, an improvement scheme needs to be formulated to improve the quality of the production process of the products. In the trial production stage of the product, if the production process quality data of the product is located in the second preset interval, temporarily, an improvement scheme is not required to be formulated for improving the production process quality of the product.
And when the production process quality data is located in a third preset interval of the preset quality control standard range, outputting the improved production process quality data by using a third preset symbol. The production yield corresponding to the production process quality data corresponding to the first preset interval is greater than the production yield corresponding to the production process quality data corresponding to the second preset interval, and the production yield corresponding to the production process quality data corresponding to the second preset interval is greater than the production yield corresponding to the production process quality data corresponding to the third preset interval. The third preset interval is a quality control interval which does not meet the quality control standard, and at any stage of product production, if the quality data of the product in the production process is located in the third preset interval, the quality of the product needs to be improved.
And if the production process quality data is output by a third prompt preset symbol, outputting a message of abnormal production process quality for producing the product, and outputting a production item corresponding to the unqualified data.
The second execution module 104 is configured to output a production item corresponding to the unqualified data when the quality data of the production process exceeds the quality control standard range.
When the quality data of the production process exceeds the quality control standard range, the second execution module 104 may output a production item corresponding to the unqualified data. The production project comprises a process site for generating the unqualified data, the content of the unqualified project, a person responsible for the unqualified project and the like.
In an embodiment of the present invention, the second execution module 104 may further receive a reason for generating the unqualified item input by the staff. And searching whether an improvement scheme corresponding to the reason exists in a production process quality database. The production process quality database stores production reasons corresponding to historical quality production data and improvement schemes corresponding to the reasons. If the corresponding improvement scheme does not exist, outputting a prompt message for notifying a worker to provide the improvement scheme; if the corresponding improvement scheme exists, outputting the improvement scheme for improving the production yield of the unqualified item.
In one embodiment, the worker receives the improvement scheme sent by the second execution module 104 and implements the improvement scheme. The quality data of the production process after implementing the improved scheme can be compared with the quality control standard range of the product; and if the quality data of the production process after the improvement scheme is implemented is not in the quality control standard range of the product, outputting a prompt message for notifying workers to update the improvement scheme. And a worker reformulates an improvement scheme according to the prompt message, uses the improvement scheme for actual production, and stores the updated improvement scheme in a production process quality database if the updated improvement scheme can improve the quality of the product.
Example four
FIG. 4 is a diagram of a computer device according to a preferred embodiment of the present invention.
The computer device 1 comprises a memory 20, a processor 30 and a computer program 40, such as a shipment quality control program, stored in the memory 20 and executable on the processor 30. The processor 30 executes the computer program 40 to implement the steps of the shipment quality control method, such as the steps S1-S4 shown in fig. 2. Alternatively, the processor 30 executes the computer program 40 to implement the functions of the modules/units in the shipment quality control device embodiment, such as the unit 101 and the unit 104 in fig. 3.
Illustratively, the computer program 40 may be partitioned into one or more modules/units that are stored in the memory 20 and executed by the processor 30 to implement the present invention. The one or more modules/units may be a series of computer program instruction segments capable of performing specific functions, the instruction segments describing the execution process of the computer program 40 in the computer apparatus 1. For example, the computer program 40 may be divided into a first determining module 101, a first executing module 102, a second determining module 103, and a second executing module 104 in fig. 3.
The computer device 1 may be a desktop computer, a notebook, a palm computer, a cloud server, or other computing devices. It will be appreciated by a person skilled in the art that the schematic diagram is merely an example of the computer apparatus 1, and does not constitute a limitation of the computer apparatus 1, and may comprise more or less components than those shown, or some components may be combined, or different components, for example, the computer apparatus 1 may further comprise an input and output device, a network access device, a bus, etc.
The Processor 30 may be a Central Processing Unit (CPU), other general purpose Processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), an off-the-shelf Programmable Gate Array (FPGA) or other Programmable logic device, discrete Gate or transistor logic, discrete hardware components, etc. The general purpose processor may be a microprocessor or the processor 30 may be any conventional processor or the like, the processor 30 being the control center of the computer device 1, various interfaces and lines connecting the various parts of the overall computer device 1.
The memory 20 may be used for storing the computer program 40 and/or the module/unit, and the processor 30 implements various functions of the computer device 1 by running or executing the computer program and/or the module/unit stored in the memory 20 and calling data stored in the memory 20. The memory 20 may mainly include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required by at least one function (such as a sound playing function, an image playing function, etc.), and the like; the storage data area may store data (such as audio data, a phonebook, etc.) created according to the use of the computer apparatus 1, and the like. In addition, the memory 20 may include high speed random access memory, and may also include non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a Smart Media Card (SMC), a Secure Digital (SD) Card, a Flash memory Card (Flash Card), at least one magnetic disk storage device, a Flash memory device, or other volatile solid state storage device.
The modules/units integrated with the computer device 1 may be stored in a computer-readable storage medium if they are implemented in the form of software functional units and sold or used as separate products. Based on such understanding, all or part of the flow of the method according to the embodiments of the present invention may also be implemented by a computer program, which may be stored in a computer-readable storage medium, and which, when executed by a processor, may implement the steps of the above-described embodiments of the method. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, usb disk, removable hard disk, magnetic disk, optical disk, computer Memory, Read-Only Memory (ROM), Random Access Memory (RAM), electrical carrier wave signals, telecommunications signals, software distribution medium, and the like. It should be noted that the computer readable medium may contain content that is subject to appropriate increase or decrease as required by legislation and patent practice in jurisdictions, for example, in some jurisdictions, computer readable media does not include electrical carrier signals and telecommunications signals as is required by legislation and patent practice.
In the embodiments provided in the present invention, it should be understood that the disclosed computer apparatus and method can be implemented in other ways. For example, the above-described embodiments of the computer apparatus are merely illustrative, and for example, the division of the units is only one logical function division, and there may be other divisions when the actual implementation is performed.
In addition, functional units in the embodiments of the present invention may be integrated into the same processing unit, or each unit may exist alone physically, or two or more units are integrated into the same unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional module.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. The units or computer means recited in the computer means claims may also be implemented by the same unit or computer means, either in software or in hardware. The terms first, second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A shipment quality control method is characterized by comprising the following steps:
judging whether the product quality meets the shipment quality requirement or not according to the detection result of the product to be shipped;
if not, acquiring production process quality data of the product in a production process quality database, wherein the production process quality data comprises detection data of the production process and production processing parameters of the production process;
judging whether the production process quality data is in a quality control standard range of the product;
and if the quality data of the production process exceeds the quality control standard range, outputting the production items corresponding to the unqualified data.
2. The shipment quality management method according to claim 1, further comprising:
when the detection result of the product to be delivered does not meet the delivery requirement, acquiring incoming material quality information for producing the product, and judging whether the incoming material quality information meets the incoming material quality control requirement or not;
and if not, outputting a prompt message that the incoming material quality of the product to be delivered is not qualified.
3. The shipment quality management method according to claim 1, further comprising:
when the products to be delivered have the same poor continuity items, judging whether the index value of the production process capacity for producing the products is within a preset index value range;
if the current time is not within the preset index range, outputting a prompt message for rectifying the production process.
4. The shipment quality management method according to claim 1, further comprising:
receiving a cause of the production of the non-qualified item;
searching whether an improvement scheme corresponding to the product reason exists in the production process quality database;
if the corresponding improvement scheme does not exist, outputting a prompt message for providing the improvement scheme;
if the corresponding improvement scheme exists, outputting the improvement scheme for improving the production yield of the unqualified item.
5. The shipment quality management method according to claim 4, further comprising:
implementing the improvement scheme, and comparing the production process quality data after implementing the improvement scheme with the quality control standard range of the product;
and if the quality data of the production process after the improvement scheme is implemented is not in the quality control standard range of the product, outputting a prompt message for updating the improvement scheme.
6. The shipment quality control method according to claim 1, wherein the method of determining whether the production process quality data is within a quality control standard range of the product includes:
monitoring the production process quality data of the product in real time, and comparing the production process quality data with a preset quality control standard range;
when the production process quality data is located in a first preset interval of the preset quality control standard range, outputting the improved production process quality data by using a first preset symbol;
when the production process quality data is located in a second preset interval of the preset quality control standard range, outputting the improved production process quality data by using a second preset symbol;
when the production process quality data is located in a third preset interval of the preset quality control standard range, outputting the improved production process quality data by using a third preset symbol;
the production yield corresponding to the production process quality data corresponding to the first preset interval is greater than the production yield corresponding to the production process quality data corresponding to the second preset interval, and the production yield corresponding to the production process quality data corresponding to the second preset interval is greater than the production yield corresponding to the production process quality data corresponding to the third preset interval.
7. The shipment quality management method according to claim 6, further comprising:
and if the production process quality data is output by a third preset symbol, outputting a message of abnormal production process quality for producing the product, and outputting a production item corresponding to the unqualified data.
8. A shipment quality management and control apparatus, comprising:
the first judgment module is used for judging whether the product quality meets the shipment quality requirement or not according to the detection result of the product to be shipped;
the first execution module is used for acquiring production process quality data of the product in a production process quality database when the product quality does not meet the shipment quality requirement, wherein the production process quality data comprises detection data of a production process and production and processing parameters of the production process;
the second judgment module is used for judging whether the quality data of the production process is within the quality control standard range of the product;
and the second execution module is used for outputting the production items corresponding to the unqualified data when the quality data of the production process exceeds the quality control standard range.
9. A computer device, characterized by: the computer device comprises a processor for implementing the shipment quality management method according to any one of claims 1-7 when executing a computer program stored in a memory.
10. A computer storage medium having a computer program stored thereon, characterized in that: the computer program, when executed by a processor, implements the shipment quality management method as recited in any one of claims 1-7.
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| CN201911376068.9A CN113052416A (en) | 2019-12-27 | 2019-12-27 | Shipment quality control method and device, computer device and storage medium |
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| CN201911376068.9A CN113052416A (en) | 2019-12-27 | 2019-12-27 | Shipment quality control method and device, computer device and storage medium |
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| CN117522100A (en) * | 2023-11-16 | 2024-02-06 | 永久电力金具有限公司 | Optimization method for electric power fitting production process |
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