CN113048221B - A Real-time Monitor for Tensile Deformation of Chain Links - Google Patents
A Real-time Monitor for Tensile Deformation of Chain Links Download PDFInfo
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- CN113048221B CN113048221B CN202110349727.0A CN202110349727A CN113048221B CN 113048221 B CN113048221 B CN 113048221B CN 202110349727 A CN202110349727 A CN 202110349727A CN 113048221 B CN113048221 B CN 113048221B
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- detector
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/01—Monitoring wear or stress of gearing elements, e.g. for triggering maintenance
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/01—Monitoring wear or stress of gearing elements, e.g. for triggering maintenance
- F16H2057/012—Monitoring wear or stress of gearing elements, e.g. for triggering maintenance of gearings
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- General Engineering & Computer Science (AREA)
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- Business, Economics & Management (AREA)
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
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Abstract
Description
技术领域technical field
本发明涉及链条相关领域,具体为一种针对链条链片的拉伸变形实时监测器。The invention relates to the related field of chains, in particular to a real-time monitor for tensile deformation of chain segments.
背景技术Background technique
链条是一种用于机械传动、牵引的工具,链条在使用过程中,会因为长久的受力导致链片磨损拉伸,这种拉伸变形程度较大时,往往会导致链片突然断裂,从而会出现一些相关事故,而目前没有能够对链条进行实时检测的装置,因此防范不了此类情况的发生。The chain is a tool used for mechanical transmission and traction. During the use of the chain, the chain will be worn and stretched due to long-term stress. When the stretching deformation is large, the chain will often break suddenly. Thereby some relevant accidents can occur, and there is no device that can detect chain in real time at present, so can't prevent the generation of this type of situation.
发明内容Contents of the invention
本发明的目的是提供一种针对链条链片的拉伸变形实时监测器,解决上述问题。The purpose of the present invention is to provide a real-time monitor for stretching deformation of chain segments to solve the above problems.
本发明的上述技术目的是通过以下技术方案得以实现的:一种针对链条链片的拉伸变形实时监测器,包括检测器,所述检测器内设有检测机构,所述检测机构用于链条使用时实时监测链片的拉伸变形程度从而及时提醒标记;The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a real-time monitor for stretching deformation of a chain link, including a detector, a detection mechanism is provided in the detector, and the detection mechanism is used for chain Real-time monitoring of the tensile deformation of the chain during use to remind the mark in time;
所述检测机构包括储液箱,所述检测器内转动设有两个转动轴,两个所述转动轴关于所述储液箱对称,所述转动轴上固定设有宽齿轮,所述宽齿轮上固定设有拨板,所述拨板贯穿所述检测器,所述检测器内滑动设有滑块,所述滑块上有齿且与其中一个所述宽齿轮啮合。The detection mechanism includes a liquid storage tank. Two rotating shafts are arranged in the detector, and the two rotating shafts are symmetrical about the liquid storage tank. A wide gear is fixed on the rotating shaft. A dial is fixed on the gear, and the dial passes through the detector, and a slider is slid inside the detector, and the slider has teeth and meshes with one of the wide gears.
优选地,所述检测机构还包括固定设置在所述检测器内的压力传感器,所述压力传感器与所述滑块之间固定设有弹簧。Preferably, the detection mechanism further includes a pressure sensor fixed in the detector, and a spring is fixed between the pressure sensor and the slider.
优选地,所述储液箱内固定设有水泵,所述水泵与另一个所述宽齿轮上的拨板通过输液管连接,另一个所述宽齿轮上还固定设有光线接收器。Preferably, a water pump is fixed inside the liquid storage tank, and the water pump is connected to the dial on the other wide gear through an infusion tube, and a light receiver is also fixed on the other wide gear.
优选地,所述检测器内固定设有报警器和光感控制终端,所述光感控制终端位于所述报警器与所述储液箱之间。Preferably, an alarm and a photosensitive control terminal are fixed inside the detector, and the photosensitive control terminal is located between the alarm and the liquid storage tank.
优选地,所述转动轴通过扭簧与所述检测器连接。Preferably, the rotating shaft is connected to the detector through a torsion spring.
优选地,所述储液箱上固定设有光线发射器和压力控制终端,所述光线发射器和所述压力控制终端分别位于所述储液箱两侧,所述压力传感器、所述压力控制终端与所述光线发射器通过第一电线连接。Preferably, a light emitter and a pressure control terminal are fixed on the liquid storage tank, the light emitter and the pressure control terminal are respectively located on both sides of the liquid storage tank, the pressure sensor, the pressure control The terminal is connected to the light emitter through a first wire.
优选地,所述光线接收器、所述报警器、所述光感控制终端和所述水泵通过第二电线连接。Preferably, the light receiver, the alarm, the light sensing control terminal and the water pump are connected by a second wire.
优选地,所述光线接收器同侧的所述拨板上设有喷口。Preferably, a nozzle is provided on the dial on the same side as the light receiver.
优选地,所述拨板为钢材且表面光滑。Preferably, the dial is made of steel and has a smooth surface.
综上所述,本发明具有如下有益效果:本发明通过内置的两个拨板的同步性来检测链条链片的磨损情况,当链片长久受力拉伸变形达到一定程度时,内置的水泵能够将标记液经拨板喷出,标记变形程度较大的这节链条,同时提醒使用者及时更换,防止使用时链片突然断裂引起一些相关事故。To sum up, the present invention has the following beneficial effects: the present invention detects the wear condition of the chain piece through the synchronization of the two built-in dials. The marking liquid can be sprayed through the dial to mark the chain with a large degree of deformation, and at the same time remind the user to replace it in time to prevent some related accidents caused by the sudden breakage of the chain during use.
附图说明Description of drawings
为了更清楚地说明发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only For some embodiments of the invention, those skilled in the art can also obtain other drawings based on these drawings without creative effort.
图 1 是本发明实施例的结构示意图;Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
图 2 是本发明实施例图1中A-A方向示意图;Fig. 2 is a schematic diagram of the direction A-A in Fig. 1 of the embodiment of the present invention;
图 3 是本发明实施例图1的外观示意图。Fig. 3 is a schematic diagram of the appearance of Fig. 1 according to the embodiment of the present invention.
具体实施方式Detailed ways
结合附图1-3所述的一种针对链条链片的拉伸变形实时监测器,包括检测器10,所述检测器10内设有检测机构70,所述检测机构70用于链条使用时实时监测链片的拉伸变形程度从而及时提醒标记;A real-time monitor for tensile deformation of a chain link described in conjunction with accompanying drawings 1-3 includes a
所述检测机构70包括储液箱18,所述检测器10内转动设有两个转动轴11,两个所述转动轴11关于所述储液箱18对称,所述转动轴11上固定设有宽齿轮12,所述宽齿轮12上固定设有拨板13,所述拨板13贯穿所述检测器10,所述检测器10内滑动设有滑块14,所述滑块14上有齿且与其中一个所述宽齿轮12啮合。The
有益地,所述检测机构70还包括固定设置在所述检测器10内的压力传感器15,所述压力传感器15与所述滑块14之间固定设有弹簧16。Beneficially, the
有益地,所述储液箱18内固定设有水泵19,所述水泵19与另一个所述宽齿轮12上的拨板13通过输液管20连接,另一个所述宽齿轮12上还固定设有光线接收器21。Beneficially, a
有益地,所述检测器10内固定设有报警器22和光感控制终端23,所述光感控制终端23位于所述报警器22与所述储液箱18之间。Beneficially, an
有益地,所述转动轴11通过扭簧27与所述检测器10连接。Beneficially, the rotating
有益地,所述储液箱18上固定设有光线发射器25和压力控制终端17,所述光线发射器25和所述压力控制终端17分别位于所述储液箱18两侧,所述压力传感器15、所述压力控制终端17与所述光线发射器25通过第一电线26连接。Beneficially, a
有益地,所述光线接收器21、所述报警器22、所述光感控制终端23和所述水泵19通过第二电线24连接。Beneficially, the
有益地,所述光线接收器21同侧的所述拨板13上设有喷口。Beneficially, a spout is provided on the
有益地,所述拨板13为钢材且表面光滑。Beneficially, the
本发明使用方法:The method of use of the present invention:
初始状态下,弹簧16和扭簧27处于正常状态,储液箱18内储存标记液。In the initial state, the
使用时,将本发明按一定间距固定在链条一侧且与链条平行,使两侧的拨板13分别位于相邻两节链条的缝隙内,当链条链片拉伸变形程度不大时,其两侧的链销同时推动两个拨板13转动,当链条链片拉伸变形程度较大时,滑块14一侧的拨板13先被链销推动顺时针转动一定角度后,且光线接收器21一侧的拨板13未被链销推动,从而滑块14一侧的拨板13转动带动宽齿轮12和转动轴11转动,宽齿轮12通过与滑块14的啮合带动滑块14朝压力传感器15滑动并挤压弹簧16,压力传感器15感应到一定压力后通过压力控制终端17启动光线发射器25,光线发射器25朝光线接收器21方向发出光信号,因光线接收器21一侧的拨板13未被链销推动,从而导致光线接收器21接收到光线发射器25发出的光信号,光线接收器21通过光感控制终端23启动报警器22发出警报,同时控制水泵19将储液箱18内的标记液经过输液管20传输到与之连接的拨板13上,再从拨板13的喷口喷出标记该节拉伸程度较大的链条。When in use, the present invention is fixed on one side of the chain at a certain interval and parallel to the chain, so that the
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此领域技术的人士能够了解本发明内容并加以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5978007A (en) * | 1982-10-27 | 1984-05-04 | Tsubakimoto Chain Co | Detector for elongation in conveyor driving chain |
US5563392A (en) * | 1995-04-12 | 1996-10-08 | Patco Sales & Service, Inc. | Method and apparatus for monitoring wear of a continuous chain |
GB2406844B (en) * | 2001-07-24 | 2005-09-07 | Renold Plc | Chain elongation monitoring apparatus and method |
CA2473992C (en) * | 2002-01-31 | 2011-11-29 | Frost Links, Inc. | Wear measurement device |
CN102455248B (en) * | 2011-06-28 | 2013-06-26 | 太仓椿盟链传动有限公司 | Chain automatic detection system |
DE102018119466A1 (en) * | 2018-08-09 | 2020-02-13 | Iwis Antriebssysteme Gmbh & Co. Kg | Device and method for determining the state of wear of a chain |
CN212314771U (en) * | 2020-03-26 | 2021-01-08 | 广州明珞汽车装备有限公司 | Chain extension monitoring devices and long-pending formula conveyer of putting |
CN212004127U (en) * | 2020-04-29 | 2020-11-24 | 南京丽景晨机电有限公司 | Special loose chain of rear overhang chain detects prosthetic devices |
CN212621451U (en) * | 2020-09-02 | 2021-02-26 | 徐州宏远通信科技有限公司 | Scraper conveyor inclined chain detection device |
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