CN113044518B - A metering type automatic feeding robot that is easy to work stably - Google Patents
A metering type automatic feeding robot that is easy to work stably Download PDFInfo
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- CN113044518B CN113044518B CN202110264386.7A CN202110264386A CN113044518B CN 113044518 B CN113044518 B CN 113044518B CN 202110264386 A CN202110264386 A CN 202110264386A CN 113044518 B CN113044518 B CN 113044518B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0276—Tubes and pipes
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Abstract
本发明属于自动上料技术领域,尤其为一种便于稳定工作的计量型自动上料机器人,包括送料组件、取料组件和检测组件,所述取料组件安装于送料组件的左端,所述检测组件安装于取料组件的左端;所述送料组件包括送料箱,所述送料组件左端面前后两端均开设有取料槽,所述送料箱顶端面中心位置开设有通槽,所述送料箱的通槽内设置有活动板,所述活动板与送料箱滑动连接,所述活动板顶端面固定连接有拨板,所述活动板底端面左右两端均固定连接有固定块;通过设置的送料组件,可以稳定的上料,从而使装置工作稳定,同时,送料组件在上料时是单个不间断上料,保证了上料的连续性。
The invention belongs to the technical field of automatic feeding, in particular to a metering type automatic feeding robot which is convenient for stable operation, comprising a feeding component, a reclaiming component and a detection component, wherein the reclaiming component is installed on the left end of the feeding component, and the detection The assembly is installed on the left end of the reclaiming assembly; the feeding assembly includes a feeding box, and a reclaiming groove is opened at the front and rear ends of the left end of the feeding assembly, and a through groove is opened at the center of the top surface of the feeding box. A movable plate is arranged in the through groove of the movable plate, the movable plate is slidably connected with the feeding box, the top surface of the movable plate is fixedly connected with a dial plate, and the left and right ends of the bottom end surface of the movable plate are fixedly connected with fixed blocks; The feeding component can stably feed the material, so that the device works stably. At the same time, the feeding component is single and uninterrupted when feeding, which ensures the continuity of feeding.
Description
技术领域technical field
本发明属于自动上料技术领域,具体涉及一种便于稳定工作的计量型自动上料机器人。The invention belongs to the technical field of automatic feeding, and in particular relates to a metering type automatic feeding robot which is convenient for stable work.
背景技术Background technique
无损检测是现代工业质量保证体系中的主要技术之一,是保证产品质量和设备安全的一门共性技术,已被广泛应用于现代工业的各个领域。Non-destructive testing is one of the main technologies in the modern industrial quality assurance system. It is a common technology to ensure product quality and equipment safety. It has been widely used in various fields of modern industry.
目前,对于大尺寸管道,特别是油气管道的检测,已有多种在用的成熟技术和专用装置,如超声波无损检测。结合现有技术发现,现有的检测方式多为人工手持设备进行检测,对于小批量的管件还算适用,但对于大批量的管件而言,显然效率低下,检测周期长,这导致了其生产过程无法实现流水线式生产,故有必要在现有的管件生产过程中融入一个自动化的上料及检测装置,来解决上述技术问题。At present, for the inspection of large-scale pipelines, especially oil and gas pipelines, there are many mature technologies and special devices in use, such as ultrasonic nondestructive testing. Combined with the existing technology, it is found that the existing detection methods are mostly manual hand-held equipment for detection, which is suitable for small batches of pipe fittings, but for large batches of pipe fittings, it is obviously inefficient and the detection cycle is long, which leads to its production. The process cannot realize the assembly line production, so it is necessary to integrate an automatic feeding and detection device into the existing pipe fitting production process to solve the above technical problems.
为解决上述问题,本申请中提出一种便于稳定工作的计量型自动上料机器人。In order to solve the above problems, the present application proposes a metering-type automatic feeding robot that is convenient for stable operation.
发明内容SUMMARY OF THE INVENTION
为解决上述背景技术中提出的问题。本发明提供了一种便于稳定工作的计量型自动上料机器人,具有自动计量型上料、工作稳定、检测效率高和能够对管道进行高效无损检测的特点。In order to solve the problems raised in the above background art. The invention provides a metering type automatic feeding robot which is convenient for stable operation, and has the characteristics of automatic metering type feeding, stable operation, high detection efficiency and efficient non-destructive detection of pipelines.
为实现上述目的,本发明提供如下技术方案:一种便于稳定工作的计量型自动上料机器人,包括送料组件、取料组件和检测组件,所述取料组件安装于送料组件的左端,所述检测组件安装于取料组件的左端;In order to achieve the above purpose, the present invention provides the following technical solutions: a metering type automatic feeding robot that is convenient for stable operation, including a feeding assembly, a reclaiming assembly and a detection assembly, the reclaiming assembly is installed on the left end of the feeding assembly, and the The detection component is installed on the left end of the reclaiming component;
所述送料组件包括送料箱,所述送料组件左端面前后两端均开设有取料槽,所述送料箱顶端面中心位置开设有通槽,所述送料箱的通槽内设置有活动板,所述活动板与送料箱滑动连接,所述活动板顶端面固定连接有拨板,所述活动板底端面左右两端均固定连接有固定块,所述固定块前端面底端通过转轴转动连接有偏心摇杆,所述偏心摇杆前端面中心位置固定连接有传动轮,两个所述传动轮外侧均滑动连接有传动带,所述送料箱前端面右端固定连接有第一电机,所述第一电机的主轴贯穿送料箱并延伸至送料箱内侧,所述第一电机的主轴与位于右端的传动轮固定连接。The feeding assembly includes a feeding box, and the left end of the feeding assembly is provided with a feeding slot at the front and rear ends. The movable plate is slidably connected with the feeding box, the top surface of the movable plate is fixedly connected with a dial plate, the left and right ends of the bottom end surface of the movable plate are fixedly connected with a fixed block, and the bottom end of the front end surface of the fixed block is connected by a rotating shaft. There is an eccentric rocker, a transmission wheel is fixedly connected to the center of the front end surface of the eccentric rocker, a transmission belt is slidably connected to the outer sides of the two transmission wheels, and a first motor is fixedly connected to the right end of the front end surface of the feeding box. The main shaft of a motor penetrates through the feeding box and extends to the inside of the feeding box, and the main shaft of the first motor is fixedly connected with the transmission wheel located at the right end.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述送料箱顶端面开设有呈连续“V”状设置的放置槽。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, preferably, the top surface of the feeding box is provided with a placement groove arranged in a continuous "V" shape.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述取料组件包括基板,所述基板顶端面右端通过转动支座转动连接有滑道,所述滑道右端面前后两端均固定连接有拨杆,所述基板顶端面还安装有第一电动推杆,所述第一电动推杆的一端通过转动支座与基板转动连接,所述第一电动推杆的伸缩端通过转动支座与滑道转动连接。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, it is preferable that the reclaiming assembly includes a base plate, and the right end of the top surface of the base plate is rotatably connected with a slideway through a rotating support. Both ends are fixedly connected with a lever, the top surface of the base plate is also installed with a first electric push rod, one end of the first electric push rod is rotatably connected to the base plate through a rotating support, and the telescopic end of the first electric push rod It is rotatably connected with the slideway through the rotating support.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述基板底端面四个拐角均固定连接有支撑腿。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, preferably, the four corners of the bottom end face of the base plate are fixedly connected with support legs.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述拨杆呈翻转的“J”状设置,所述拨杆与取料槽配合使用。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, it is preferable that the lever is arranged in a reversed "J" shape, and the lever is used in cooperation with the reclaiming chute.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述检测组件包括主支架,所述主支架前端面底端中心位置固定连接有第一副支架,所述第一副支架的前端面固定连接有第二电机,所述第二电机的主轴贯穿第一副支架并延伸至第一副支架后端,所述第二电机的主轴末端固定连接有主动转轮,所述主支架前端面设置有槽轮,所述槽轮通过连接轴与主支架转动连接,所述槽轮的连接轴贯穿主支架并延伸至主支架内侧,所述槽轮的连接轴末端固定连接有检测架,所述检测架的另一端通过转轴与主支架转动连接。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, it is preferable that the detection component includes a main bracket, and a first auxiliary bracket is fixedly connected to the center of the bottom end of the front end surface of the main bracket, and the first auxiliary bracket is The front end surface of the second motor is fixedly connected with a second motor, the main shaft of the second motor penetrates the first sub-bracket and extends to the rear end of the first sub-bracket, the main shaft end of the second motor is fixedly connected with a driving wheel, the main The front end surface of the bracket is provided with a sheave, and the sheave is rotatably connected to the main bracket through a connecting shaft. The connecting shaft of the sheave penetrates the main frame and extends to the inner side of the main frame. The other end of the detection frame is rotatably connected with the main support through the rotating shaft.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述主支架的截面呈“凵”状。As a metering-type automatic feeding robot that is convenient for stable operation of the present invention, it is preferable that the cross section of the main support is in the shape of "Hang".
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述检测架由两块挡板以及一根截面呈十字的连接柱构成,所述检测架的位于后端的挡板上依照连接柱开设有通孔,所述检测架的通孔共有四个。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, the detection frame is preferably composed of two baffles and a connecting column with a cross section. The connecting column is provided with through holes, and the detection frame has four through holes in total.
作为本发明一种便于稳定工作的计量型自动上料机器人优选的,所述主支架后端面右上端固定连接有第二副支架,所述第二副支架的后端面内侧固定连接有第二电动推杆,所述第二电动推杆的伸缩端末端固定连接有检测探头,所述主支架后端面靠近检测探头开设有通孔,所述主支架的通孔和检测架的通孔配合使用。As a metering type automatic feeding robot that is convenient for stable operation of the present invention, it is preferable that a second sub-support is fixedly connected to the upper right end of the rear end surface of the main bracket, and a second electric motor is fixedly connected to the inner side of the rear end surface of the second sub-support. Push rod, a detection probe is fixedly connected to the telescopic end of the second electric push rod, a through hole is formed on the rear end surface of the main bracket near the detection probe, and the through hole of the main bracket and the through hole of the detection frame are used together.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、通过设置的送料组件,可以稳定的上料,从而使装置工作稳定,同时,送料组件在上料时是单个不间断上料,保证了上料的连续性。1. Through the set feeding component, the material can be stably fed, so that the device can work stably. At the same time, the feeding component is single and uninterrupted when feeding, which ensures the continuity of feeding.
2、通过设置的取料组件,可根据送料组件的工作间隔从送料组件上将需要检测的管道取下并送入检测组件进行检测,取料组件与送料组件相配合,从而可以稳定的送料。2. Through the set reclaiming component, the pipeline that needs to be tested can be removed from the feeding component according to the working interval of the feeding component and sent to the detection component for testing.
3、通过设置的检测组件,可以使用检测探头对送上来的每一个管道进行无缝检测。3. Through the set detection components, the detection probe can be used to perform seamless detection on each pipeline sent up.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明中送料组件的整体结构示意图;2 is a schematic diagram of the overall structure of the feeding assembly in the present invention;
图3为本发明中送料组件的剖面结构示意图;Fig. 3 is the cross-sectional structure schematic diagram of the feeding assembly in the present invention;
图4为本发明中偏心摇杆、传动轮、传动带和第一电机的安装结构示意图;4 is a schematic diagram of the installation structure of an eccentric rocker, a transmission wheel, a transmission belt and a first motor in the present invention;
图5为本发明中取料组件的整体结构示意图;5 is a schematic diagram of the overall structure of the reclaiming assembly in the present invention;
图6为本发明中滑道和拨杆的安装结构示意图;6 is a schematic diagram of the installation structure of the slideway and the lever in the present invention;
图7为本发明中检测组件的左视图;Fig. 7 is the left side view of detection assembly in the present invention;
图8为本发明中检测架的剖视图;8 is a cross-sectional view of a detection frame in the present invention;
图9为本发明中主动转轮和槽轮的安装结构示意图9 is a schematic diagram of the installation structure of the driving wheel and the sheave in the present invention
图中:In the picture:
1、送料组件;11、送料箱;12、取料槽;13、活动板;14、拨板;15、固定块;16、偏心摇杆;17、传动轮;18、传动带;19、第一电机;1. Feeding assembly; 11. Feeding box; 12. Reclaiming chute; 13. Active plate; 14. Dial plate; 15. Fixed block; 16. Eccentric rocker; 17. Transmission wheel; 18. Transmission belt; 19. First motor;
2、取料组件;21、基板;22、支撑腿;23、滑道;24、拨杆;25、第一电动推杆;2. Reclaiming component; 21. Base plate; 22. Supporting legs; 23. Slideway; 24. Lever; 25. The first electric push rod;
3、检测组件;31、主支架;32、第一副支架;33、第二电机;34、主动转轮;35、槽轮;36、检测架;37、第二副支架;38、第二电动推杆;39、检测探头。3. Detection component; 31. Main support; 32. First sub-support; 33. Second motor; 34. Active runner; 35. Sheave; Electric push rod; 39. Detection probe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-图9,本发明提供了一种便于稳定工作的计量型自动上料机器人,包括送料组件1、取料组件2和检测组件3,取料组件2安装于送料组件1的左端,检测组件3安装于取料组件2的左端;Please refer to FIGS. 1 to 9 , the present invention provides a metering type automatic feeding robot that facilitates stable operation, including a
送料组件1包括送料箱11,送料组件1左端面前后两端均开设有取料槽12,送料箱11顶端面中心位置开设有通槽,送料箱11的通槽内设置有活动板13,活动板13与送料箱11滑动连接,活动板13顶端面固定连接有拨板14,活动板13底端面左右两端均固定连接有固定块15,固定块15前端面底端通过转轴转动连接有偏心摇杆16,偏心摇杆16前端面中心位置固定连接有传动轮17,两个传动轮17外侧均滑动连接有传动带18,送料箱11前端面右端固定连接有第一电机19,第一电机19的主轴贯穿送料箱11并延伸至送料箱11内侧,第一电机19的主轴与位于右端的传动轮17固定连接The feeding
本实施方案中:装置内所有用电器均由外接电源提供电能,使用装置在工作时,第一电机19运转带动传动轮17旋转,从而通过传动带18带动两个传动轮17一起旋转,进而使偏心摇杆16旋转,从而使活动板13拨板14和固定块15形成的整体做椭圆运动,从而将圆管一个一个向取料组件2的方向拨动,在单片机(图中未示出)的调控下,第一电动推杆25依照第一电机19的运转速率周期性的伸缩,从而使拨杆24可经取料槽12将管道拨起,使其沿着滑道23落入到检测架36内,随后第二电动推杆38伸长使检测探头39在管道的内壁进行检测后再收缩,随后第二电机33运转,主动转轮34拨动槽轮35旋转,从而使检测架36旋转90度,从而将检测好的管道输送走。In this embodiment: all electrical appliances in the device are powered by an external power supply. When the device is in operation, the
在一个可选的实施例中,送料箱11顶端面开设有呈连续“V”状设置的放置槽。In an optional embodiment, the top surface of the
本实施例中:通过此设计,便于对管道进行限位。In the present embodiment: through this design, it is convenient to limit the position of the pipeline.
在一个可选的实施例中,取料组件2包括基板21,基板21顶端面右端通过转动支座转动连接有滑道23,滑道23右端面前后两端均固定连接有拨杆24,基板21顶端面还安装有第一电动推杆25,第一电动推杆25的一端通过转动支座与基板21转动连接,第一电动推杆25的伸缩端通过转动支座与滑道23转动连接;基板21底端面四个拐角均固定连接有支撑腿22;拨杆24呈翻转的“J”状设置,拨杆24与取料槽12配合使用。In an optional embodiment, the reclaiming
本实施例中:通过此设计,第一电动推杆25依照第一电机19的运转速率周期性的伸缩,从而使拨杆24可经取料槽12将管道拨起,使其沿着滑道23落入到检测架36内。In this embodiment: through this design, the first
在一个可选的实施例中,检测组件3包括主支架31,主支架31前端面底端中心位置固定连接有第一副支架32,第一副支架32的前端面固定连接有第二电机33,第二电机33的主轴贯穿第一副支架32并延伸至第一副支架32后端,第二电机33的主轴末端固定连接有主动转轮34,主支架31前端面设置有槽轮35,槽轮35通过连接轴与主支架31转动连接,槽轮35的连接轴贯穿主支架31并延伸至主支架31内侧,槽轮35的连接轴末端固定连接有检测架36,检测架36的另一端通过转轴与主支架31转动连接;在一个可选的实施例中,主支架31的截面呈“凵”状;在一个可选的实施例中,检测架36由两块挡板以及一根截面呈十字的连接柱构成,检测架36的位于后端的挡板上依照连接柱开设有通孔,检测架36的通孔共有四个;在一个可选的实施例中,主支架31后端面右上端固定连接有第二副支架37,第二副支架37的后端面内侧固定连接有第二电动推杆38,第二电动推杆38的伸缩端末端固定连接有检测探头39,主支架31后端面靠近检测探头39开设有通孔,主支架31的通孔和检测架36的通孔配合使用。In an optional embodiment, the
本实施例中:通过此设计,第二电动推杆38伸长使检测探头39在管道的内壁进行检测后再收缩,随后第二电机33运转,主动转轮34拨动槽轮35旋转,从而使检测架36旋转90度,从而将检测好的管道输送走。In the present embodiment: through this design, the second
本发明的工作原理及使用流程:装置内所有用电器均由外接电源提供电能,使用装置在工作时,第一电机19运转带动传动轮17旋转,从而通过传动带18带动两个传动轮17一起旋转,进而使偏心摇杆16旋转,从而使活动板13拨板14和固定块15形成的整体做椭圆运动,从而将圆管一个一个向取料组件2的方向拨动,在单片机(图中未示出)的调控下,第一电动推杆25依照第一电机19的运转速率周期性的伸缩,从而使拨杆24可经取料槽12将管道拨起,使其沿着滑道23落入到检测架36内,随后第二电动推杆38伸长使检测探头39在管道的内壁进行检测后再收缩,随后第二电机33运转,主动转轮34拨动槽轮35旋转,从而使检测架36旋转90度,从而将检测好的管道输送走。The working principle and use process of the present invention: all electrical appliances in the device are provided with electrical energy by an external power supply. When the device is in operation, the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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