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CN113029206B - Vernier gear type magnetic sensitive multi-turn encoder - Google Patents

Vernier gear type magnetic sensitive multi-turn encoder Download PDF

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CN113029206B
CN113029206B CN202110395652.XA CN202110395652A CN113029206B CN 113029206 B CN113029206 B CN 113029206B CN 202110395652 A CN202110395652 A CN 202110395652A CN 113029206 B CN113029206 B CN 113029206B
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CN113029206A (en
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裴兆波
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Shanghai Sibo M&e Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means

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Abstract

本发明公开了一种游标齿轮式磁敏多圈编码器,包括由壳体、盖板、主齿轮、游标齿轮、主轴、游标齿轮转轴和线路板,主齿轮压接于主轴的一端,游标齿轮压接于游标齿轮转轴的一端,主齿轮和游标齿轮上分别安装有磁钢,线路板的同一侧分别设有若干个磁敏芯片,分别位于主齿轮和游标齿轮的磁钢上方,用于采集主齿轮角度和游标齿轮角度,通过线路板上的数据处理模块计算得出主齿轮旋转圈数,并通过信号处理电路生成多圈绝对位置信号。有益效果为,设置一个主齿轮和若干个游标齿轮,相互之间设置不同的齿差,每转过一定圈数后主齿轮和游标齿轮间的齿差会不断累积,通过对累积齿差的读取和计算,得出主轴所转过的圈数,实现圈数的测量。

The present invention discloses a vernier gear type magnetic sensitive multi-turn encoder, comprising a housing, a cover plate, a main gear, a vernier gear, a main shaft, a vernier gear rotating shaft and a circuit board, wherein the main gear is crimped to one end of the main shaft, the vernier gear is crimped to one end of the vernier gear rotating shaft, the main gear and the vernier gear are respectively installed with magnetic steel, and a plurality of magnetic sensitive chips are respectively arranged on the same side of the circuit board, which are respectively located above the magnetic steel of the main gear and the vernier gear, and are used to collect the main gear angle and the vernier gear angle, and the number of rotations of the main gear is calculated by the data processing module on the circuit board, and a multi-turn absolute position signal is generated by the signal processing circuit. The beneficial effect is that a main gear and a plurality of vernier gears are provided, and different tooth differences are set between them. After each certain number of rotations, the tooth difference between the main gear and the vernier gear will continue to accumulate. By reading and calculating the accumulated tooth difference, the number of rotations of the main shaft is obtained, and the number of rotations is measured.

Description

一种游标齿轮式磁敏多圈编码器A Vernier Gear Magnetic Multi-Turn Encoder

技术领域Technical Field

本发明涉及一种编码器技术领域,尤其涉及一种游标齿轮式磁敏多圈编码器。The invention relates to the technical field of encoders, and in particular to a vernier gear type magnetically sensitive multi-turn encoder.

背景技术Background Art

目前在编码器行业中,多圈编码器的实现主要有两大类。第一类是采用计数器的形式,主轴每正转过一圈加一,每反转过一圈减一。该种方式需要产品通电后才能计数,工作时不可断电。如断电则会丢失记录的圈数。在该种方式上,有一类变种,采用电池或韦根线圈为计数器持续供电,使记录的圈数信息不丢失。但该种方式反映的只是产品的相对圈数,而不是产品的绝对圈数,在应用中存在不可靠性。第二类是采用齿轮组的方式,反映产品的绝对圈数。这种齿轮组一般有减速齿轮组和多级光电齿轮组。减速齿轮组是通过齿轮的齿比,将主轴的一圈减速为传感芯片的1/n圈。这种方式会大幅降低传感芯片的分辨率。多级光电齿轮组是通过一级一级的齿轮连续传动,前一级齿轮与后一级齿轮的传动比为4:1。在每一级齿轮上刻出格雷码码道,通过光电管与光耦读取各级齿轮上的格雷码信息,然后组合成产品整体转过的圈数。该种方法可通过一级一级累加的齿轮得到无限多的计数圈数。但该种方法在面对较少圈数的计数时,则有体积较大的劣势。且其计数的圈数必须是4的指数倍,无法灵活选择计数圈数。At present, in the encoder industry, there are two main types of multi-turn encoders. The first type is in the form of a counter, which adds one for each positive rotation of the spindle and subtracts one for each reverse rotation. This method requires the product to be powered on before counting, and the power cannot be cut off during operation. If the power is cut off, the recorded number of turns will be lost. In this method, there is a variant that uses a battery or a Wiegand coil to continuously power the counter so that the recorded number of turns information is not lost. However, this method only reflects the relative number of turns of the product, not the absolute number of turns of the product, and there is unreliability in application. The second type is to use a gear set to reflect the absolute number of turns of the product. This gear set generally has a reduction gear set and a multi-stage photoelectric gear set. The reduction gear set reduces one turn of the spindle to 1/n of the sensor chip through the gear ratio of the gear. This method will greatly reduce the resolution of the sensor chip. The multi-stage photoelectric gear set is continuously driven by gears one level at a time, and the transmission ratio between the previous gear and the next gear is 4:1. Gray code channels are engraved on each gear stage, and the Gray code information on each gear stage is read through photoelectric tubes and optical couplers, and then combined into the number of revolutions of the product as a whole. This method can obtain an infinite number of counted revolutions through the accumulated gears one level at a time. However, this method has the disadvantage of being larger in size when facing the counting of fewer revolutions. In addition, the number of revolutions counted must be an exponential multiple of 4, and the number of counted revolutions cannot be flexibly selected.

针对上述多圈编码器方案的问题,通过创新的算法,以游标齿轮的方式实现了多圈计数功能。游标齿轮方法设置一个主齿轮和若干个游标齿轮,主齿轮和游标齿轮间设置不同的齿差,每转过一定圈数后主齿轮和游标齿轮间的齿差会不断累积。通过对累积齿差的读取和计算,得出当前位置主轴所转过的圈数。由此实现多圈圈数的测量。本发明是一种绝对圈数的测量,且解决了减速齿轮组分辨率的问题和多级光电齿轮组小圈数时体积大,计数圈数不灵活的问题。In view of the problems of the above-mentioned multi-turn encoder solution, a multi-turn counting function is realized in the form of a vernier gear through an innovative algorithm. The vernier gear method sets a main gear and several vernier gears, and sets different tooth differences between the main gear and the vernier gear. After each certain number of turns, the tooth difference between the main gear and the vernier gear will continue to accumulate. By reading and calculating the accumulated tooth difference, the number of turns of the main shaft at the current position can be obtained. In this way, the measurement of the number of turns of multiple turns is realized. The present invention is a measurement of absolute turns, and solves the problem of resolution of the reduction gear set and the problem of large volume and inflexible counting of turns of the multi-stage photoelectric gear set when the number of turns is small.

发明内容Summary of the invention

针对现有技术中存在的问题,现提供一种游标齿轮式磁敏多圈编码器,利用游标齿轮的原理,在不牺牲磁敏芯片分辨率的情况下,在较小的空间里,实现灵活圈数计数的绝对值。In view of the problems existing in the prior art, a vernier gear type magnetic sensitive multi-turn encoder is provided, which utilizes the principle of the vernier gear to realize the absolute value of flexible circle counting in a smaller space without sacrificing the resolution of the magnetic sensitive chip.

上述技术方案具体包括:The above technical solution specifically includes:

1、一种游标齿轮式磁敏多圈编码器,包括:1. A vernier gear type magnetic sensitive multi-turn encoder, comprising:

一壳体,所述壳体上设有一主轴通孔,在所述主轴通孔的一侧还设有若干个盲孔;A housing, wherein a main shaft through hole is provided on the housing, and a plurality of blind holes are provided on one side of the main shaft through hole;

一盖板,所述盖板连接于所述壳体,并在所述盖板的一侧设有一出线口;A cover plate, the cover plate is connected to the housing and has a wire outlet on one side of the cover plate;

一主轴,所述主轴贯穿所述主轴通孔并设置于所述壳体内;a main shaft, the main shaft passing through the main shaft through hole and disposed in the housing;

一主齿轮,所述主齿轮压接于所述主轴的一端,并设有第一磁钢安装孔;A main gear, which is crimped to one end of the main shaft and is provided with a first magnetic steel mounting hole;

一主齿轮磁钢,所述主齿轮磁钢设置于第一磁钢安装孔内;A main gear magnet, wherein the main gear magnet is disposed in the first magnet mounting hole;

若干个游标齿轮转轴,所述游标齿轮转轴通过所述盲孔设置于所述主轴的一侧;A plurality of cursor gear shafts, wherein the cursor gear shafts are arranged on one side of the main shaft through the blind hole;

若干个游标齿轮,所述游标齿轮压接于所述游标齿轮转轴的一端,并设有第二磁钢安装孔,若干个游标齿轮磁钢分别安装于第二磁钢安装孔内,若干个所述游标齿轮与所述主齿轮独立啮合传动;A plurality of vernier gears, wherein the vernier gear is crimped to one end of the vernier gear shaft and is provided with a second magnetic steel mounting hole, wherein the vernier gear magnets are respectively mounted in the second magnetic steel mounting holes, and the vernier gears are independently meshed with the main gear for transmission;

若干个隔磁片,所述隔磁片分别卡设于所述主齿轮和所述游标齿轮之间;A plurality of magnetic isolation plates, wherein the magnetic isolation plates are respectively disposed between the main gear and the cursor gear;

一线路板,所述线路板设置于所述壳体内的一台阶上,位于所述盖板和所述隔磁片之间,所述线路板的同一侧分别设有一第一磁敏芯片和若干个第二磁敏芯片,所述第一磁敏芯片位于所述主齿轮磁钢的上方,用于采集主齿轮角度,以及所述第二磁敏芯片位于所述游标齿轮磁钢的上方,用于采集游标齿轮角度,根据所述主齿轮角度和所述游标齿轮角度计算得出主齿轮旋转圈数并生成对应的多圈绝对位置信号。A circuit board is provided on a step in the shell, between the cover plate and the magnetic isolation plate, a first magnetic sensitive chip and a plurality of second magnetic sensitive chips are provided on the same side of the circuit board, the first magnetic sensitive chip is located above the main gear magnet and is used to collect the main gear angle, and the second magnetic sensitive chip is located above the vernier gear magnet and is used to collect the vernier gear angle, the number of main gear rotations is calculated according to the main gear angle and the vernier gear angle, and a corresponding multi-turn absolute position signal is generated.

优选的,该游标齿轮式磁敏多圈编码器中,所述主轴与所述壳体采用轴套连接或轴承连接。Preferably, in the vernier gear type magnetically sensitive multi-turn encoder, the main shaft and the housing are connected by a sleeve or a bearing.

优选的,该游标齿轮式磁敏多圈编码器中,所述盖板与所述壳体卡扣连接。Preferably, in the vernier gear type magnetically sensitive multi-turn encoder, the cover plate is snap-connected to the shell.

优选的,该游标齿轮式磁敏多圈编码器中,所述线路板包括:Preferably, in the vernier gear type magnetic sensitive multi-turn encoder, the circuit board comprises:

一电压转换单元,用于将一外部电源的供电电压转换为所述线路板包括的内部芯片所需的工作电压;a voltage conversion unit, used for converting a supply voltage of an external power source into an operating voltage required by an internal chip included in the circuit board;

第一角度采集单元,连接所述电压转换单元,用于采集所述主齿轮角度并生成对应的主齿轮角度信号;A first angle acquisition unit, connected to the voltage conversion unit, for acquiring the main gear angle and generating a corresponding main gear angle signal;

第二角度采集单元,连接所述电压转换单元,用于采集所述游标齿轮角度并生成对应的游标齿轮角度信号;A second angle acquisition unit, connected to the voltage conversion unit, for acquiring the vernier gear angle and generating a corresponding vernier gear angle signal;

一信号处理单元,分别连接所述第一角度采集单元、所述第二角度采集单元和所述电压转换单元,用于根据所述主齿轮角度信号和所述游标齿轮角度信号计算出所述主齿轮旋转圈数,并将所述主齿轮旋转圈数和所述主齿轮角度组合成一多圈绝对位置数据后转换成对应的所述多圈绝对位置信号;a signal processing unit, connected to the first angle acquisition unit, the second angle acquisition unit and the voltage conversion unit, respectively, for calculating the number of rotations of the main gear according to the main gear angle signal and the vernier gear angle signal, and combining the number of rotations of the main gear and the main gear angle into a multi-turn absolute position data and then converting it into the corresponding multi-turn absolute position signal;

一差分信号转换单元,分别连接所述电压转换单元和所述信号处理单元,用于将所述多圈绝对位置信号转换成差分的所述多圈绝对位置信号。A differential signal conversion unit is connected to the voltage conversion unit and the signal processing unit respectively, and is used to convert the multi-turn absolute position signal into a differential multi-turn absolute position signal.

优选的,该游标齿轮式磁敏多圈编码器中,所述电压转换单元采用一第一芯片和一第二芯片实现电压转换的功能,所述线路板上还设置有一电源电路;Preferably, in the vernier gear type magnetic sensitive multi-turn encoder, the voltage conversion unit uses a first chip and a second chip to realize the voltage conversion function, and a power supply circuit is also provided on the circuit board;

所述电源电路的输入端连接所述外部电源,依次连接有一保护熔丝、一二极管、一TVS二极管、所述第一芯片和所述第二芯片;The input end of the power supply circuit is connected to the external power supply, and is sequentially connected to a protection fuse, a diode, a TVS diode, the first chip and the second chip;

所述二极管的阳极连接所述保护熔丝,所述二极管的阴极和所述TVS二极管的阴极分别连接一第一节点,所述TVS二极管的阳极接地;The anode of the diode is connected to the protection fuse, the cathode of the diode and the cathode of the TVS diode are respectively connected to a first node, and the anode of the TVS diode is grounded;

所述第一芯片的第一引脚分别连接一第一电容的一端和所述第一节点,所述第一电容的另一端接地;The first pin of the first chip is respectively connected to one end of a first capacitor and the first node, and the other end of the first capacitor is grounded;

所述第一芯片的第二引脚悬空,第三引脚和第四引脚接地;The second pin of the first chip is suspended, and the third pin and the fourth pin are grounded;

所述第一芯片的第五引脚连接一第二电容的一端,所述第二电容的另一端接地;The fifth pin of the first chip is connected to one end of a second capacitor, and the other end of the second capacitor is grounded;

所述第一芯片的第五引脚为所述电源电路的第一电压输出端;The fifth pin of the first chip is the first voltage output terminal of the power supply circuit;

所述第二芯片的第一引脚分别连接一第三电容的一端和一第二节点,所述第三电容的另一端接地,所述第二节点位于所述TVS二极管的阴极和所述第一节点之间;The first pin of the second chip is respectively connected to one end of a third capacitor and a second node, the other end of the third capacitor is grounded, and the second node is located between the cathode of the TVS diode and the first node;

所述第二芯片的第二引脚悬空,第三引脚和第四引脚接地;The second pin of the second chip is suspended, and the third pin and the fourth pin are grounded;

所述第二芯片的第五引脚连接一第四电容的一端,所述第四电容的另一端接地;The fifth pin of the second chip is connected to one end of a fourth capacitor, and the other end of the fourth capacitor is grounded;

所述第二芯片的第五引脚为所述电源电路的第二电压输出端;The fifth pin of the second chip is the second voltage output terminal of the power supply circuit;

所述电源电路通过所述第一电压输出端和所述第二电压输出端为所述线路板包括的内部芯片提供两种工作电压值。The power supply circuit provides two operating voltage values for the internal chip included in the circuit board through the first voltage output terminal and the second voltage output terminal.

优选的,该游标齿轮式磁敏多圈编码器中,所述第一角度采集单元采用所述第一磁敏芯片实现所述主齿轮角度的采集的功能,所述线路板上还设置有一第一角度采样电路,包括:Preferably, in the vernier gear type magnetic sensitive multi-turn encoder, the first angle acquisition unit uses the first magnetic sensitive chip to realize the function of acquiring the main gear angle, and a first angle sampling circuit is also provided on the circuit board, including:

所述第一磁敏芯片的第四引脚连接一第五电容的一端,所述第五电容的另一端接地;The fourth pin of the first magnetic sensitive chip is connected to one end of a fifth capacitor, and the other end of the fifth capacitor is grounded;

所述第一磁敏芯片的第五引脚为第一从机输出脚,第六引脚为第一从机输入脚,第七引脚为第一时钟信号脚,第八引脚为第一片选信号脚;The fifth pin of the first magnetic sensor chip is the first slave output pin, the sixth pin is the first slave input pin, the seventh pin is the first clock signal pin, and the eighth pin is the first chip select signal pin;

所述第一磁敏芯片的第九引脚分别连接所述第二电压输出端以及一第六电容的一端,所述第六电容的另一端接地;The ninth pin of the first magnetic sensitive chip is respectively connected to the second voltage output terminal and one end of a sixth capacitor, and the other end of the sixth capacitor is grounded;

所述第一磁敏芯片的第十一引脚、第十二引脚接地;The eleventh pin and the twelfth pin of the first magnetic sensitive chip are grounded;

所述第一磁敏芯片的第一引脚、第二引脚、第三引脚、第十引脚、第十三引脚、第十四引脚、第十五引脚、第十六引脚均悬空;The first pin, the second pin, the third pin, the tenth pin, the thirteenth pin, the fourteenth pin, the fifteenth pin and the sixteenth pin of the first magnetic sensitive chip are all suspended;

所述第一角度采样电路采集的所述主齿轮角度通过所述第一磁敏芯片的第一从机输出脚、第一从机输入脚、第一时钟信号脚以及第一片选信号脚生成对应的所述主齿轮角度信号并输出。The main gear angle collected by the first angle sampling circuit generates and outputs the corresponding main gear angle signal through the first slave output pin, the first slave input pin, the first clock signal pin and the first chip select signal pin of the first magnetic sensor chip.

优选的,该游标齿轮式磁敏多圈编码器中,所述第二角度采集单元采用所述第二磁敏芯片实现所述游标齿轮角度的采集的功能,所述线路板上还设置有一第二角度采样电路,包括:Preferably, in the vernier gear type magnetic sensitive multi-turn encoder, the second angle acquisition unit uses the second magnetic sensitive chip to realize the function of acquiring the vernier gear angle, and a second angle sampling circuit is also provided on the circuit board, including:

所述第二磁敏芯片的第四引脚连接一第七电容的一端,所述第七电容的另一端接地;The fourth pin of the second magnetic sensitive chip is connected to one end of a seventh capacitor, and the other end of the seventh capacitor is grounded;

所述第二磁敏芯片的第五引脚为第二从机输出脚,第六引脚为第二从机输入脚,第七引脚为第二时钟信号脚,第八引脚为第二片选信号脚;The fifth pin of the second magnetic sensor chip is the second slave output pin, the sixth pin is the second slave input pin, the seventh pin is the second clock signal pin, and the eighth pin is the second chip select signal pin;

所述第二磁敏芯片的第九引脚分别连接所述第二电压输出端以及一第八电容的一端,所述第八电容的另一端接地;The ninth pin of the second magnetic sensor chip is respectively connected to the second voltage output terminal and one end of an eighth capacitor, and the other end of the eighth capacitor is grounded;

所述第二磁敏芯片的第十一引脚、第十二引脚接地;The eleventh pin and the twelfth pin of the second magnetic sensitive chip are grounded;

所述第二磁敏芯片的第一引脚、第二引脚、第三引脚、第十引脚、第十三引脚、第十四引脚、第十五引脚、第十六引脚均悬空;The first pin, the second pin, the third pin, the tenth pin, the thirteenth pin, the fourteenth pin, the fifteenth pin and the sixteenth pin of the second magnetic sensitive chip are all suspended;

所述第二角度采样电路采集的所述游标齿轮角度通过所述第二磁敏芯片的第二从机输出脚、第二从机输入脚、第二时钟信号脚以及第二片选信号脚生成对应的所述游标齿轮角度信号并输出。The vernier gear angle collected by the second angle sampling circuit generates and outputs the corresponding vernier gear angle signal through the second slave output pin, the second slave input pin, the second clock signal pin and the second chip select signal pin of the second magnetic sensor chip.

优选的,该游标齿轮式磁敏多圈编码器中,所述信号处理单元采用一第四芯片实现所述多圈绝对位置数据的计算的功能,以及采用一第三芯片实现所述主齿轮角度信号和所述游标齿轮角度信号的接收并转换的功能,所述线路板上还设置有一信号处理电路,包括:Preferably, in the vernier gear type magnetic sensitive multi-turn encoder, the signal processing unit adopts a fourth chip to realize the function of calculating the multi-turn absolute position data, and adopts a third chip to realize the function of receiving and converting the main gear angle signal and the vernier gear angle signal. A signal processing circuit is also provided on the circuit board, including:

所述第三芯片的第十二引脚连接所述第一磁敏芯片的第五引脚,第十三引脚连接所述第一磁敏芯片的第六引脚,第十四引脚连接所述第一磁敏芯片的第七引脚,第十六引脚连接所述第一磁敏芯片的第八引脚,以及The twelfth pin of the third chip is connected to the fifth pin of the first magnetic sensitive chip, the thirteenth pin is connected to the sixth pin of the first magnetic sensitive chip, the fourteenth pin is connected to the seventh pin of the first magnetic sensitive chip, and the sixteenth pin is connected to the eighth pin of the first magnetic sensitive chip, and

所述第三芯片的第十七引脚连接所述第二磁敏芯片的第五引脚,第十八引脚连接所述第二磁敏芯片的第六引脚,第十九引脚连接所述第二磁敏芯片的第七引脚,第二十二引脚连接所述第二磁敏芯片的第八引脚;The seventeenth pin of the third chip is connected to the fifth pin of the second magnetic sensitive chip, the eighteenth pin is connected to the sixth pin of the second magnetic sensitive chip, the nineteenth pin is connected to the seventh pin of the second magnetic sensitive chip, and the twenty-second pin is connected to the eighth pin of the second magnetic sensitive chip;

所述第四芯片连接所述第三芯片,用于根据所述第三芯片接收的所述主齿轮角度信号和所述游标齿轮角度信号生成对应的所述多圈绝对位置数据;The fourth chip is connected to the third chip, and is used to generate the corresponding multi-turn absolute position data according to the main gear angle signal and the vernier gear angle signal received by the third chip;

所述信号处理电路通过所述第三芯片将所述多圈绝对位置数据转换成所述多圈绝对位置信号并输出。The signal processing circuit converts the multi-turn absolute position data into the multi-turn absolute position signal through the third chip and outputs the signal.

优选的,该游标齿轮式磁敏多圈编码器中,所述差分信号转换单元采用一第五芯片、一第六芯片和一第七芯片实现将所述多圈绝对位置信号转换成对应的差分信号的功能,所述线路板上还设置有一差分信号转换电路,包括;Preferably, in the vernier gear type magnetic sensitive multi-turn encoder, the differential signal conversion unit uses a fifth chip, a sixth chip and a seventh chip to realize the function of converting the multi-turn absolute position signal into a corresponding differential signal, and a differential signal conversion circuit is also provided on the circuit board, including:

所述第五芯片的第一引脚连接一第九电容的一端,所述第九电容的另一端接地;The first pin of the fifth chip is connected to one end of a ninth capacitor, and the other end of the ninth capacitor is grounded;

所述第五芯片的第四引脚接地;The fourth pin of the fifth chip is grounded;

所述第五芯片的第七引脚和第八引脚分别连接一差分输入信号,通过第二引脚连接所述第六芯片的第四引脚;The seventh pin and the eighth pin of the fifth chip are respectively connected to a differential input signal, and connected to the fourth pin of the sixth chip through the second pin;

所述第五芯片的第三引脚连接所述第六芯片的第四引脚;The third pin of the fifth chip is connected to the fourth pin of the sixth chip;

所述第五芯片的第五引脚和第六引脚分别输出差分的所述多圈绝对位置信号;The fifth pin and the sixth pin of the fifth chip respectively output the differential multi-turn absolute position signal;

所述第六芯片的第一引脚分别连接一第十电容的一端和所述第二电压输出端,所述第十电容的另一端接地;The first pin of the sixth chip is respectively connected to one end of a tenth capacitor and the second voltage output end, and the other end of the tenth capacitor is grounded;

所述第六芯片的第六引脚分别连接一第十一电容的一端和所述第一电压输出端,所述第十一电容的另一端接地;The sixth pin of the sixth chip is respectively connected to one end of an eleventh capacitor and the first voltage output end, and the other end of the eleventh capacitor is grounded;

所述第六芯片的第三引脚分别连接所述第三芯片的第二引脚和一第一电阻的一端以及一第十二电容的一端,所述第一电阻的另一端连接所述第二电压输出端,所述第十二电容的另一端接地;The third pin of the sixth chip is respectively connected to the second pin of the third chip, one end of a first resistor and one end of a twelfth capacitor, the other end of the first resistor is connected to the second voltage output end, and the other end of the twelfth capacitor is grounded;

所述第六芯片的第二引脚和第五引脚接地;The second pin and the fifth pin of the sixth chip are grounded;

所述第六芯片对所述差分输入信号进行电平转换并输入至所述第三芯片;The sixth chip performs level conversion on the differential input signal and inputs the signal to the third chip;

所述第七芯片的第一引脚分别连接一第十三电容的一端和所述第二电压输出端,所述第十三电容的另一端接地;The first pin of the seventh chip is respectively connected to one end of a thirteenth capacitor and the second voltage output end, and the other end of the thirteenth capacitor is grounded;

所述第七芯片的第六引脚分别连接一第十四电容的一端和所述第一电压输出端,所述第十四电容的另一端接地;The sixth pin of the seventh chip is respectively connected to one end of a fourteenth capacitor and the first voltage output end, and the other end of the fourteenth capacitor is grounded;

所述第七芯片的第三引脚分别连接所述第三芯片的第四引脚和一第二电阻的一端以及一第十五电容的一端,所述第二电阻的另一端连接所述第二电压输出端,所述第十五电容的另一端接地;The third pin of the seventh chip is respectively connected to the fourth pin of the third chip, one end of a second resistor and one end of a fifteenth capacitor, the other end of the second resistor is connected to the second voltage output end, and the other end of the fifteenth capacitor is grounded;

所述第七芯片的第五引脚连接一第三电阻的一端,所述第三电阻的另一端连接所述第二电压输出端;The fifth pin of the seventh chip is connected to one end of a third resistor, and the other end of the third resistor is connected to the second voltage output end;

所述第七芯片的第二引脚接地;The second pin of the seventh chip is grounded;

所述第七芯片对包含所述差分输入信号的所述多圈绝对位置信号进行电平转换并输出至第五芯片;The seventh chip performs level conversion on the multi-turn absolute position signal including the differential input signal and outputs the signal to the fifth chip;

所述差分信号转换电路用于将单端的所述多圈绝对位置信号转换为差分的所述多圈绝对位置信号。The differential signal conversion circuit is used for converting the single-ended multi-turn absolute position signal into a differential multi-turn absolute position signal.

优选的,该游标齿轮式磁敏多圈编码器中,所述信号处理单元中,通过以下公式计算得出所述主齿轮旋转圈数:Preferably, in the vernier gear type magnetically sensitive multi-turn encoder, the signal processing unit calculates the number of rotations of the main gear by the following formula:

其中,in,

θ1为所述主齿轮角度;θ1 is the main gear angle;

θ2为所述游标齿轮角度;θ2 is the vernier gear angle;

△θ为所述主齿轮和所述游标齿轮的角度差;△θ is the angular difference between the main gear and the vernier gear;

n为所述主齿轮的齿数;n is the number of teeth of the main gear;

n-1为所述游标齿轮的齿数;n-1 is the number of teeth of the vernier gear;

x为所述主齿轮旋转圈数。x is the number of revolutions of the main gear.

并在计算出所述主齿轮旋转圈数后,再执行对所述主齿轮旋转圈数的校验修正过程,所述校验修正过程采用下述公式实现:After calculating the number of rotations of the main gear, a calibration and correction process for the number of rotations of the main gear is performed. The calibration and correction process is implemented using the following formula:

其中,in,

x'用于表示经过所述校验修正过程后的所述主齿轮旋转圈数;x' is used to represent the number of revolutions of the main gear after the verification and correction process;

ROUND用于表示四舍五入取整的函数计算方式。ROUND is used to indicate the rounding function.

本发明的技术方案的有益效果在于,通过创新的算法,以游标齿轮的方式实现了多圈计数功能。游标齿轮方法设置一个主齿轮和若干个游标齿轮,主齿轮和游标齿轮间设置不同的齿差,每转过一定圈数后主齿轮和游标齿轮间的齿差会不断累积。通过对累积齿差的读取和计算,得出当前位置主轴所转过的圈数。由此实现多圈圈数的测量。同时,通过校验算法,使产品可以适应较大的齿轮精度误差。The beneficial effect of the technical solution of the present invention is that, through an innovative algorithm, a multi-turn counting function is realized in the form of a vernier gear. The vernier gear method sets a main gear and several vernier gears, and different tooth differences are set between the main gear and the vernier gear. After each rotation of a certain number of circles, the tooth difference between the main gear and the vernier gear will continue to accumulate. By reading and calculating the accumulated tooth difference, the number of circles rotated by the main shaft at the current position is obtained. In this way, the measurement of the number of multiple circles is realized. At the same time, through the verification algorithm, the product can adapt to larger gear precision errors.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的结构示意图;FIG1 is a schematic structural diagram of a vernier gear type magnetically sensitive multi-turn encoder in a preferred embodiment of the present invention;

图2为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的线路板上关于数据处理的结构示意图;FIG2 is a schematic structural diagram of data processing on a circuit board of a vernier gear type magnetic sensitive multi-turn encoder in a preferred embodiment of the present invention;

图3为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的电源电路的电路示意图;FIG3 is a circuit diagram of a power supply circuit of a vernier gear type magnetic sensitive multi-turn encoder in a preferred embodiment of the present invention;

图4为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的第一角度采样电路的电路示意图;FIG4 is a circuit diagram of a first angle sampling circuit of a vernier gear type magnetic sensitive multi-turn encoder in a preferred embodiment of the present invention;

图5为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的第二角度采样电路的电路示意图;FIG5 is a circuit diagram of a second angle sampling circuit of a vernier gear type magnetic sensitive multi-turn encoder in a preferred embodiment of the present invention;

图6为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的信号处理电路的电路示意图;FIG6 is a circuit diagram of a signal processing circuit of a vernier gear type magnetic sensitive multi-turn encoder in a preferred embodiment of the present invention;

图7为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的差分信号转换电路的电路示意图;FIG7 is a circuit diagram of a differential signal conversion circuit of a vernier gear type magnetic sensitive multi-turn encoder in a preferred embodiment of the present invention;

图8为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的使用一个游标齿轮的结构示意图;FIG8 is a schematic structural diagram of a vernier gear type magnetic sensitive multi-turn encoder using a vernier gear in a preferred embodiment of the present invention;

图9为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的使用一个游标齿轮在一个计数周期里的主齿轮和游标齿轮的角度差的关系示意图;FIG9 is a schematic diagram showing the relationship between the angle difference between the main gear and the vernier gear of a vernier gear type magnetic sensitive multi-turn encoder using a vernier gear in one counting cycle in a preferred embodiment of the present invention;

图10为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的使用一个游标齿轮在一个计数周期里圈数与角度差的关系示意图;FIG10 is a schematic diagram showing the relationship between the number of turns and the angle difference of a vernier gear type magnetic sensitive multi-turn encoder in a counting cycle using a vernier gear in a preferred embodiment of the present invention;

图11为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的使用两个游标齿轮的结构示意图;FIG11 is a schematic structural diagram of a vernier gear type magnetic sensitive multi-turn encoder using two vernier gears in a preferred embodiment of the present invention;

图12为本发明较优的实施例中,一种游标齿轮式磁敏多圈编码器的使用两个游标齿轮在一个计数周期里的主齿轮和游标齿轮的角度差的关系示意图。FIG. 12 is a schematic diagram showing the relationship between the angle difference between the main gear and the vernier gear in one counting cycle of a vernier gear type magnetic sensitive multi-turn encoder using two vernier gears in a preferred embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

下面结合附图和具体实施例对本发明作进一步说明,但不作为本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.

如图1所示,本发明公开了一种游标齿轮式磁敏多圈编码器,包括:As shown in FIG1 , the present invention discloses a vernier gear type magnetic sensitive multi-turn encoder, comprising:

一壳体1,壳体1上设有一主轴通孔11,在主轴通孔11的一侧还设有若干个盲孔12;A housing 1 is provided with a spindle through hole 11, and a plurality of blind holes 12 are provided on one side of the spindle through hole 11;

一盖板2,盖板2连接于壳体1,并在盖板2的一侧设有一出线口21;A cover plate 2, the cover plate 2 is connected to the housing 1, and a wire outlet 21 is provided on one side of the cover plate 2;

一主轴3,主轴3贯穿主轴通孔11并设置于壳体1内;A main shaft 3, which passes through the main shaft through hole 11 and is disposed in the housing 1;

一主齿轮4,主齿轮4压接于主轴3的一端,并设有第一磁钢安装孔41;A main gear 4, which is crimped to one end of the main shaft 3 and is provided with a first magnetic steel mounting hole 41;

一主齿轮磁钢42,主齿轮磁钢42设置于第一磁钢安装孔41内;A main gear magnet 42, the main gear magnet 42 is disposed in the first magnet mounting hole 41;

若干个游标齿轮转轴5,游标齿轮转轴5通过盲孔12设置于主轴11的一侧;A plurality of cursor gear shafts 5, wherein the cursor gear shafts 5 are arranged on one side of the main shaft 11 through a blind hole 12;

若干个游标齿轮6,游标齿轮6压接于游标齿轮转轴5的一端,并设有第二磁钢安装孔61,若干个游标齿轮磁钢62分别安装于第二磁钢安装孔61内,若干个游标齿轮6与主齿轮4独立啮合传动;A plurality of vernier gears 6, the vernier gear 6 is crimped to one end of the vernier gear shaft 5, and is provided with a second magnetic steel mounting hole 61, a plurality of vernier gear magnets 62 are respectively mounted in the second magnetic steel mounting holes 61, and the plurality of vernier gears 6 are independently meshed and driven with the main gear 4;

若干个隔磁片7,隔磁片7分别卡设于主齿轮4和游标齿轮6之间;A plurality of magnetic isolation plates 7, wherein the magnetic isolation plates 7 are respectively disposed between the main gear 4 and the cursor gear 6;

一线路板8,线路板设置于壳体1内的一台阶13上,位于盖板2和隔磁片7之间,线路板8的同一侧分别设有一第一磁敏芯片81和若干个第二磁敏芯片82,第一磁敏芯片81位于主齿轮磁钢42的上方,用于采集主齿轮角度,以及第二磁敏芯片82位于游标齿轮磁钢62的上方,用于采集游标齿轮角度,根据主齿轮角度和游标齿轮角度计算得出主齿轮旋转圈数并生成对应的多圈绝对位置信号。A circuit board 8 is arranged on a step 13 in the shell 1, between the cover plate 2 and the magnetic isolation plate 7. A first magnetic sensitive chip 81 and a plurality of second magnetic sensitive chips 82 are respectively arranged on the same side of the circuit board 8. The first magnetic sensitive chip 81 is located above the main gear magnet 42 and is used to collect the main gear angle. The second magnetic sensitive chip 82 is located above the vernier gear magnet 62 and is used to collect the vernier gear angle. The number of main gear rotations is calculated based on the main gear angle and the vernier gear angle and a corresponding multi-turn absolute position signal is generated.

本实施例中,多圈编码器中采用一个主齿轮4和一个游标齿轮6的组合,主齿轮4的齿数和游标齿轮6的齿数设定一定的齿数差,在转过一定圈数后,主齿轮4的角度与游标齿轮6的角度有特定的角度差。通过公式计算,可以得到当前转过的圈数。然后将圈数和主轴的角度组合输出,即为编码器的多圈绝对位置数据。In this embodiment, a combination of a main gear 4 and a vernier gear 6 is used in the multi-turn encoder. The number of teeth of the main gear 4 and the number of teeth of the vernier gear 6 are set to a certain difference in the number of teeth. After a certain number of turns, the angle of the main gear 4 and the angle of the vernier gear 6 have a specific angle difference. The current number of turns can be calculated by formula calculation. Then the number of turns and the angle of the main shaft are combined and output, which is the multi-turn absolute position data of the encoder.

具体的,主齿轮4的中心开设有D型孔,使得主齿轮4紧配压装于主轴3的顶部,游标齿轮6的中心开有通孔63,游标齿轮转轴5通过该通孔63穿过游标齿轮6,下端紧配插入壳体1的盲孔12中,将游标齿轮6固定于壳体1上,主齿轮4和游标齿轮6分别设有一初始角度位置。Specifically, a D-shaped hole is opened in the center of the main gear 4, so that the main gear 4 is tightly pressed on the top of the main shaft 3, and a through hole 63 is opened in the center of the vernier gear 6. The vernier gear shaft 5 passes through the vernier gear 6 through the through hole 63, and the lower end is tightly inserted into the blind hole 12 of the housing 1 to fix the vernier gear 6 on the housing 1. The main gear 4 and the vernier gear 6 are respectively provided with an initial angle position.

具体的,主齿轮4的模数和游标齿轮6的模数均为0.3,主齿轮4的齿数设为16,游标齿轮6的齿数设为15。Specifically, the module of the main gear 4 and the module of the vernier gear 6 are both 0.3, the number of teeth of the main gear 4 is set to 16, and the number of teeth of the vernier gear 6 is set to 15.

具体的,主齿轮磁钢42装于主齿轮4上,游标齿轮磁钢62装于游标齿轮6上,隔磁片7使用软磁材料制作,使用隔磁片7将主齿轮磁钢42和游标齿轮磁钢62隔开,隔磁片7安装于壳体1的卡槽内,隔磁片7使用软磁材料制作,避免主齿轮磁钢42和游标齿轮磁钢62之间的磁场干扰。Specifically, the main gear magnet 42 is installed on the main gear 4, and the vernier gear magnet 62 is installed on the vernier gear 6. The magnetic isolation plate 7 is made of soft magnetic material. The main gear magnet 42 and the vernier gear magnet 62 are separated by the magnetic isolation plate 7. The magnetic isolation plate 7 is installed in the slot of the shell 1. The magnetic isolation plate 7 is made of soft magnetic material to avoid magnetic field interference between the main gear magnet 42 and the vernier gear magnet 62.

具体的,线路板8安装在壳体1的第一台阶14上,线路板上有主齿轮磁敏芯片81和游标齿轮磁敏芯片82,主齿轮磁敏芯片81和游标齿轮磁敏芯片82布置于线路板8的同一侧,面向主齿轮磁钢42和游标齿轮磁钢62安装。主齿轮磁敏芯片81采集相对于初始角度位置旋转一定圈数后的当前主齿轮4的角度,以及游标齿轮磁敏芯片82采集相对于初始角度位置旋转一定圈数后的当前游标齿轮6的角度,线路板8根据预设的算法计算出当前主轴2转过的圈数,然后再将圈数和主轴2的当前角度信息也就是当前主齿轮4的角度,组合成最终的多圈绝对位置数据,最后线路板8将多圈绝对位置数据转换成相对应的信号并输出。最终输出信号类型可为模拟量信号、SSI信号、SPI信号、RS485信号、CANopen信号。本申请实施例中最终输出信号类型以SSI信号、SPI信号为例进行说明。Specifically, the circuit board 8 is installed on the first step 14 of the housing 1. The circuit board has a main gear magnetic sensitive chip 81 and a vernier gear magnetic sensitive chip 82. The main gear magnetic sensitive chip 81 and the vernier gear magnetic sensitive chip 82 are arranged on the same side of the circuit board 8, facing the main gear magnet 42 and the vernier gear magnet 62. The main gear magnetic sensitive chip 81 collects the angle of the current main gear 4 after a certain number of rotations relative to the initial angle position, and the vernier gear magnetic sensitive chip 82 collects the angle of the current vernier gear 6 after a certain number of rotations relative to the initial angle position. The circuit board 8 calculates the number of turns of the current main shaft 2 according to a preset algorithm, and then combines the number of turns and the current angle information of the main shaft 2, that is, the angle of the current main gear 4, into the final multi-turn absolute position data. Finally, the circuit board 8 converts the multi-turn absolute position data into a corresponding signal and outputs it. The final output signal type can be an analog signal, an SSI signal, an SPI signal, an RS485 signal, or a CANopen signal. In the embodiment of the present application, the final output signal type is described by taking an SSI signal and an SPI signal as examples.

一种较优的实施例中,该游标齿轮式磁敏多圈编码器中,主轴2与壳体1采用轴套连接或轴承连接。In a preferred embodiment, in the vernier gear type magnetic sensitive multi-turn encoder, the main shaft 2 and the housing 1 are connected by a sleeve or a bearing.

本实施例中,主轴2与壳体1的安装方式优选采用轴套连接的方式,壳体1和齿轮的材质为注塑件,主轴2的材质为不锈钢材质。In this embodiment, the main shaft 2 and the housing 1 are preferably installed in a sleeve connection manner, the housing 1 and the gear are made of injection molding, and the main shaft 2 is made of stainless steel.

一种较优的实施例中,该游标齿轮式磁敏多圈编码器中,盖板2与壳体1卡扣连接。In a preferred embodiment, in the vernier gear type magnetic sensitive multi-turn encoder, the cover plate 2 is snap-connected to the housing 1 .

本实施例中,盖板2与壳体1卡扣连接,并在盖板1的一侧设有一出线口,线束通过出线口21与线路板上的接口插接,将多圈编码器生成的多圈绝对位置信息输出。In this embodiment, the cover plate 2 is snap-connected to the housing 1, and a wire outlet is provided on one side of the cover plate 1. The wire harness is plugged into the interface on the circuit board through the wire outlet 21 to output the multi-turn absolute position information generated by the multi-turn encoder.

如图2所示,一种较优的实施例中,线路板8包括:As shown in FIG. 2 , in a preferred embodiment, the circuit board 8 includes:

一电压转换单元801,用于将一外部电源的供电电压转换为线路板包括的内部芯片所需的工作电压;A voltage conversion unit 801, used to convert a supply voltage of an external power source into an operating voltage required by an internal chip included in the circuit board;

第一角度采集单元802,连接电压转换单元801,用于采集主齿轮角度并生成对应的主齿轮角度信号;The first angle acquisition unit 802 is connected to the voltage conversion unit 801 and is used to acquire the main gear angle and generate a corresponding main gear angle signal;

第二角度采集单元803,连接电压转换单元801,用于采集游标齿轮角度并生成对应的游标齿轮角度信号;The second angle acquisition unit 803 is connected to the voltage conversion unit 801 and is used to acquire the vernier gear angle and generate a corresponding vernier gear angle signal;

一信号处理单元804,分别连接第一角度采集单元802、第二角度采集单元803和电压转换单元801,用于根据主齿轮角度信号和游标齿轮角度信号计算出主齿轮旋转圈数,并将主齿轮旋转圈数和主齿轮角度组合成一多圈绝对位置数据后转换成对应的多圈绝对位置信号;a signal processing unit 804, connected to the first angle acquisition unit 802, the second angle acquisition unit 803 and the voltage conversion unit 801, respectively, for calculating the number of rotations of the main gear according to the main gear angle signal and the vernier gear angle signal, and combining the number of rotations of the main gear and the main gear angle into a multi-turn absolute position data and then converting it into a corresponding multi-turn absolute position signal;

一差分信号转换单元805,分别连接电压转换单元801和信号处理单元804,用于将多圈绝对位置信号转换成差分的多圈绝对位置信号。A differential signal conversion unit 805 is connected to the voltage conversion unit 801 and the signal processing unit 804 respectively, and is used to convert the multi-turn absolute position signal into a differential multi-turn absolute position signal.

在本实施例中,线路板8上设有电压转换单元801,将宽电压5.5V-30V的外部电源的供电电压转换为线路板8内部芯片工作所需的5V和3.3V电压。也就是分别给第一角度采集单元802、第二角度采集单元803、信号处理单元804以及差分信号转换单元805供电,第一角度采集单元802采集到当前主齿轮4的角度以及第二角度采集单元803采集到当前游标齿轮6的角度输入至信号处理单元804,计算得出主齿轮旋转圈数,然后将主齿轮旋转圈数和主齿轮角度组合成多圈绝对位置数据并输出对应的多圈绝对位置SPI信号,然后通过差分信号转换单元805转换成差分的多圈绝对位置SSI信号。In this embodiment, a voltage conversion unit 801 is provided on the circuit board 8 to convert the supply voltage of the external power supply with a wide voltage range of 5.5V-30V into the 5V and 3.3V voltages required for the operation of the internal chip of the circuit board 8. That is, the first angle acquisition unit 802, the second angle acquisition unit 803, the signal processing unit 804 and the differential signal conversion unit 805 are powered respectively, and the angle of the current main gear 4 acquired by the first angle acquisition unit 802 and the angle of the current vernier gear 6 acquired by the second angle acquisition unit 803 are input to the signal processing unit 804, and the number of rotations of the main gear is calculated, and then the number of rotations of the main gear and the main gear angle are combined into multi-turn absolute position data and the corresponding multi-turn absolute position SPI signal is output, and then converted into a differential multi-turn absolute position SSI signal through the differential signal conversion unit 805.

其中第一角度采集单元802、第二角度采集单元803和信号处理单元804所需的工作电压为3.3V,差分信号转换单元805由于对差分信号进行电平转换,所以所需的工作电压为分别为3.3V和5V。The first angle acquisition unit 802, the second angle acquisition unit 803 and the signal processing unit 804 require an operating voltage of 3.3V, and the differential signal conversion unit 805 performs level conversion on the differential signal, so the required operating voltages are 3.3V and 5V respectively.

如图3所示,在一种较优的实施例中,电压转换单元801采用一第一芯片U1和一第二芯片U2实现电压转换的功能,线路板8上还设置有一电源电路L1;As shown in FIG. 3 , in a preferred embodiment, the voltage conversion unit 801 uses a first chip U1 and a second chip U2 to implement the voltage conversion function, and a power supply circuit L1 is also provided on the circuit board 8;

电源电路L1的输入端VCC连接外部电源,依次连接有一保护熔丝FB1、一二极管D1、一TVS二极管D2、第一芯片U1和第二芯片U2;The input terminal VCC of the power circuit L1 is connected to an external power source, and is sequentially connected to a protection fuse FB1, a diode D1, a TVS diode D2, a first chip U1 and a second chip U2;

二极管D1的阳极连接保护熔丝FB1,二极管D1的阴极和TVS二极管D2的阴极分别连接一第一节点J1,TVS二极管D2的阳极接地;The anode of the diode D1 is connected to the protection fuse FB1, the cathode of the diode D1 and the cathode of the TVS diode D2 are respectively connected to a first node J1, and the anode of the TVS diode D2 is grounded;

第一芯片U1的第一引脚1分别连接一第一电容C1的一端和第一节点J1,第一电容C1的另一端接地;The first pin 1 of the first chip U1 is respectively connected to one end of a first capacitor C1 and the first node J1, and the other end of the first capacitor C1 is grounded;

第一芯片U1的第二引脚2悬空,第三引脚3和第四引脚4接地;The second pin 2 of the first chip U1 is suspended, and the third pin 3 and the fourth pin 4 are grounded;

第一芯片U1的第五引脚5连接一第二电容C2的一端,第二电容C2的另一端接地;The fifth pin 5 of the first chip U1 is connected to one end of a second capacitor C2, and the other end of the second capacitor C2 is grounded;

第一芯片U1的第五引脚5为电源电路L1的第一电压输出端OUT1;The fifth pin 5 of the first chip U1 is the first voltage output terminal OUT1 of the power supply circuit L1;

第二芯片U2的第一引脚1分别连接一第三电容C3的一端和一第二节点J2,第三电容C3的另一端接地,第二节点J2位于TVS二极管D2的阴极和第一节点J1之间;The first pin 1 of the second chip U2 is respectively connected to one end of a third capacitor C3 and a second node J2, the other end of the third capacitor C3 is grounded, and the second node J2 is located between the cathode of the TVS diode D2 and the first node J1;

第二芯片U2的第二引脚2悬空,第三引脚3和第四引脚4接地;The second pin 2 of the second chip U2 is suspended, and the third pin 3 and the fourth pin 4 are grounded;

第二芯片U2的第五引脚5连接一第四电容C4的一端,第四电容C4的另一端接地;The fifth pin 5 of the second chip U2 is connected to one end of a fourth capacitor C4, and the other end of the fourth capacitor C4 is grounded;

第二芯片U2的第五引脚5为电源电路L1的第二电压输出端OUT2;The fifth pin 5 of the second chip U2 is the second voltage output terminal OUT2 of the power supply circuit L1;

电源电路L1通过第一电压输出端OUT1和第二电压输出端OUT2为线路板8包括的内部芯片提供两种工作电压值。The power supply circuit L1 provides two operating voltage values for the internal chips included in the circuit board 8 through the first voltage output terminal OUT1 and the second voltage output terminal OUT2.

本实施例中,电源电路L1是将输入的5.5V-30V的宽电压转换为内部芯片工作所需的5V和3.3V电压。第一芯片U1和第二芯片U2分别为电平转换芯片。电源电路L1的输入端VCC接入外部电源的5.5V-30V的宽电压,经过保险丝FB1、单向二极管D1、TVS管D2对电源进行保护,电平转换芯片U1将5.5-30V电压转换成5V通过第一电压输出端OUT1输出以及电平转换芯片U2将5.5-30V电压转换成3.3V通过第二电压输出端OUT2输出。第一电容C1、第一电容C2对电平转换芯片U1两端的输入、输出电压进行滤波,第三电容C3、第四电容C4对电平转换芯片U2两端的输入、输出电压进行滤波。In this embodiment, the power supply circuit L1 converts the input 5.5V-30V wide voltage into the 5V and 3.3V voltages required for the internal chip to work. The first chip U1 and the second chip U2 are level conversion chips respectively. The input terminal VCC of the power supply circuit L1 is connected to the 5.5V-30V wide voltage of the external power supply, and the power supply is protected by the fuse FB1, the unidirectional diode D1, and the TVS tube D2. The level conversion chip U1 converts the 5.5-30V voltage into 5V and outputs it through the first voltage output terminal OUT1, and the level conversion chip U2 converts the 5.5-30V voltage into 3.3V and outputs it through the second voltage output terminal OUT2. The first capacitor C1 and the first capacitor C2 filter the input and output voltages at both ends of the level conversion chip U1, and the third capacitor C3 and the fourth capacitor C4 filter the input and output voltages at both ends of the level conversion chip U2.

具体的,保险丝FB1使用的是贴片磁珠,型号为CBG201209U601;单向二极管D1的型号为1N4007W/A7;TVS管D2的型号为SMF28A;电平转换芯片U1的型号为TPS7B6950DBVR;电平转换芯片U2的型号为TPS7B6933DBVR;第一电容C1和第一电容C2的型号为10UF/50V,第三电容C3和第四电容C4的型号为4.7UF/16V。Specifically, the fuse FB1 uses a chip ferrite bead, model CBG201209U601; the model of the unidirectional diode D1 is 1N4007W/A7; the model of the TVS tube D2 is SMF28A; the model of the level conversion chip U1 is TPS7B6950DBVR; the model of the level conversion chip U2 is TPS7B6933DBVR; the model of the first capacitor C1 and the first capacitor C2 is 10UF/50V, and the model of the third capacitor C3 and the fourth capacitor C4 is 4.7UF/16V.

如图4所示,在一种较优的实施例中,第一角度采集单元802采用第一磁敏芯片MU1实现主齿轮角度的采集的功能,线路板8上还设置有一第一角度采样电路L2,包括:As shown in FIG. 4 , in a preferred embodiment, the first angle acquisition unit 802 uses the first magnetic sensor chip MU1 to realize the function of collecting the main gear angle, and a first angle sampling circuit L2 is also provided on the circuit board 8, including:

第一磁敏芯片MU1的第四引脚4连接一第五电容C5的一端,第五电容C5的另一端接地;The fourth pin 4 of the first magnetic sensor chip MU1 is connected to one end of a fifth capacitor C5, and the other end of the fifth capacitor C5 is grounded;

第一磁敏芯片MU1的第五引脚5为第一从机输出脚M_MISO,第六引脚为第一从机输入脚M_MOSI,第七引脚为第一时钟信号脚M_SCK,第八引脚为第一片选信号脚M_CSN;The fifth pin 5 of the first magnetic sensor chip MU1 is the first slave output pin M_MISO, the sixth pin is the first slave input pin M_MOSI, the seventh pin is the first clock signal pin M_SCK, and the eighth pin is the first chip select signal pin M_CSN;

第一磁敏芯片MU1的第九引脚9分别连接第二电压输出端OUT2以及一第六电容C6的一端,第六电容C6的另一端接地;The ninth pin 9 of the first magnetic sensor chip MU1 is respectively connected to the second voltage output terminal OUT2 and one end of a sixth capacitor C6, and the other end of the sixth capacitor C6 is grounded;

第一磁敏芯片MU1的第十一引脚11、第十二引脚12接地;The eleventh pin 11 and the twelfth pin 12 of the first magnetic sensor chip MU1 are grounded;

第一磁敏芯片MU1的第一引脚1、第二引脚2、第三引脚3、第十引脚10、第十三引脚13、第十四引脚14、第十五引脚15、第十六引脚16均悬空;The first pin 1, the second pin 2, the third pin 3, the tenth pin 10, the thirteenth pin 13, the fourteenth pin 14, the fifteenth pin 15, and the sixteenth pin 16 of the first magnetic sensor chip MU1 are all suspended;

第一角度采样电路L2采集的主齿轮角度通过第一磁敏芯片MU1的第一从机输出脚M_MISO、第一从机输入脚M_MOSI、第一时钟信号脚M_SCK以及第一片选信号脚M_CSN生成对应的主齿轮角度SPI信号并输出。The master gear angle collected by the first angle sampling circuit L2 generates and outputs the corresponding master gear angle SPI signal through the first slave output pin M_MISO, the first slave input pin M_MOSI, the first clock signal pin M_SCK and the first chip select signal pin M_CSN of the first magnetic sensor chip MU1.

本实施例中,线路板8上的第一角度采样电路L2的第一磁敏芯片MU1检测主齿轮角度,第一磁敏芯片MU1上的第九引脚9即电源输入端VDD接入电源电路L1的第二电压输出端OUT2的3.3V工作电压,通过第六电容C6滤除杂波干扰。第十一引脚11、第十二引脚12也就是VSS脚和TEST脚并联接地,第四引脚M_HVPP脚经过第五电容C5接地。第一磁敏芯片MU1检测到的主齿轮角度信息通过SPI信号发送给信号处理电路L1,通过第五引脚M_MISO为从机输出脚、第六引脚M_MOSI为从机输入脚、第七引脚M_SCK为时钟信号脚、第八引脚M_CSN为片选信号脚生成主齿轮角度的SPI信号。In this embodiment, the first magnetic chip MU1 of the first angle sampling circuit L2 on the circuit board 8 detects the main gear angle, and the ninth pin 9 on the first magnetic chip MU1, that is, the power input terminal VDD, is connected to the 3.3V working voltage of the second voltage output terminal OUT2 of the power circuit L1, and the sixth capacitor C6 is used to filter out the clutter interference. The eleventh pin 11 and the twelfth pin 12, that is, the VSS pin and the TEST pin are connected to the ground in parallel, and the fourth pin M_HVPP pin is grounded through the fifth capacitor C5. The main gear angle information detected by the first magnetic chip MU1 is sent to the signal processing circuit L1 through the SPI signal, and the SPI signal of the main gear angle is generated through the fifth pin M_MISO as the slave output pin, the sixth pin M_MOSI as the slave input pin, the seventh pin M_SCK as the clock signal pin, and the eighth pin M_CSN as the chip select signal pin.

具体的,第一磁敏芯片MU1的型号为MT6825;第五电容C5的型号为1UF/16V;第六电容C6的型号为100NF/16V。Specifically, the model of the first magnetic sensor chip MU1 is MT6825; the model of the fifth capacitor C5 is 1UF/16V; and the model of the sixth capacitor C6 is 100NF/16V.

如图5所示,在一种较优的实施例中,第二角度采集单元803采用第二磁敏芯片MU2实现游标齿轮角度的采集的功能,线路板8上还设置有一第二角度采样电路L3,包括:As shown in FIG. 5 , in a preferred embodiment, the second angle acquisition unit 803 uses a second magnetic sensitive chip MU2 to realize the function of collecting the vernier gear angle, and a second angle sampling circuit L3 is also provided on the circuit board 8, including:

第二磁敏芯片MU2的第四引脚4连接一第七电容C7的一端,第七电容C7的另一端接地;The fourth pin 4 of the second magnetic sensor chip MU2 is connected to one end of a seventh capacitor C7, and the other end of the seventh capacitor C7 is grounded;

第二磁敏芯片MU2的第五引脚5为第二从机输出脚V_MISO,第六引脚6为第二从机输入脚V_MOSI,第七引脚7为第二时钟信号脚V_SCK,第八引脚8为第二片选信号脚V_CSN;The fifth pin 5 of the second magnetic sensor chip MU2 is the second slave output pin V_MISO, the sixth pin 6 is the second slave input pin V_MOSI, the seventh pin 7 is the second clock signal pin V_SCK, and the eighth pin 8 is the second chip select signal pin V_CSN;

第二磁敏芯片MU2的第九引脚9分别连接第二电压输出端OUT2以及一第八电容C8的一端,第八电容C8的另一端接地;The ninth pin 9 of the second magnetic sensor chip MU2 is respectively connected to the second voltage output terminal OUT2 and one end of an eighth capacitor C8, and the other end of the eighth capacitor C8 is grounded;

第二磁敏芯片MU2的第十一引脚11、第十二引脚12接地;The eleventh pin 11 and the twelfth pin 12 of the second magnetic sensing chip MU2 are grounded;

第二磁敏芯片MU2的第一引脚1、第二引脚2、第三引脚3、第十引脚10、第十三引脚13、第十四引脚14、第十五引脚15、第十六引脚16均悬空;The first pin 1, the second pin 2, the third pin 3, the tenth pin 10, the thirteenth pin 13, the fourteenth pin 14, the fifteenth pin 15, and the sixteenth pin 16 of the second magnetic sensor chip MU2 are all suspended;

第二角度采样电路L3采集的游标齿轮角度通过第二磁敏芯片MU2的第二从机输出脚V_MISO、第二从机输入脚V_MOSI、第二时钟信号脚V_SCK以及第二片选信号脚V_CSN生成对应的游标齿轮角度SPI信号并输出。The vernier gear angle collected by the second angle sampling circuit L3 generates and outputs the corresponding vernier gear angle SPI signal through the second slave output pin V_MISO, the second slave input pin V_MOSI, the second clock signal pin V_SCK and the second chip select signal pin V_CSN of the second magnetic sensor chip MU2.

本实施例中,线路板8上的第二角度采样电路L3的第二磁敏芯片MU2检测游标齿轮角度,第二磁敏芯片MU2上的第九引脚9即电源输入端VDD接入电源电路L1的第二电压输出端OUT2的3.3V工作电压,通过第八电容C8滤除杂波干扰。第十一引脚11、第十二引脚12也就是VSS脚和TEST脚并联接地,第四引脚V_HVPP脚经过第七电容C7接地。第二磁敏芯片MU2检测到的游标齿轮角度信息通过SPI信号发送给信号处理电路L1,通过第五引脚V_MISO为从机输出脚、第六引脚V_MOSI为从机输入脚、第七引脚V_SCK为时钟信号脚、第八引脚V_CSN为片选信号脚生成游标齿轮角度的SPI信号。In this embodiment, the second magnetic chip MU2 of the second angle sampling circuit L3 on the circuit board 8 detects the vernier gear angle, and the ninth pin 9 on the second magnetic chip MU2, i.e., the power input terminal VDD, is connected to the 3.3V working voltage of the second voltage output terminal OUT2 of the power circuit L1, and the eighth capacitor C8 is used to filter out the clutter interference. The eleventh pin 11 and the twelfth pin 12, i.e., the VSS pin and the TEST pin, are connected to the ground in parallel, and the fourth pin V_HVPP pin is connected to the ground through the seventh capacitor C7. The vernier gear angle information detected by the second magnetic chip MU2 is sent to the signal processing circuit L1 through the SPI signal, and the SPI signal of the vernier gear angle is generated through the fifth pin V_MISO as the slave output pin, the sixth pin V_MOSI as the slave input pin, the seventh pin V_SCK as the clock signal pin, and the eighth pin V_CSN as the chip select signal pin.

具体的,第二磁敏芯片MU2的型号为MT6825;第七电容C7的型号为1UF/16V;第八电容C8的型号为100NF/16V。Specifically, the model of the second magnetic sensor chip MU2 is MT6825; the model of the seventh capacitor C7 is 1UF/16V; and the model of the eighth capacitor C8 is 100NF/16V.

如图6所示,在一种较优的实施例中,信号处理单元804采用一第四芯片U4实现多圈绝对位置数据的计算的功能,以及采用一第三芯片U3实现主齿轮角度信号和游标齿轮角度信号的接收并转换的功能,线路板8上还设置有一信号处理电路L4,包括:As shown in FIG6 , in a preferred embodiment, the signal processing unit 804 uses a fourth chip U4 to realize the function of calculating the multi-turn absolute position data, and uses a third chip U3 to realize the function of receiving and converting the main gear angle signal and the vernier gear angle signal. A signal processing circuit L4 is also provided on the circuit board 8, including:

第三芯片U3的第十二引脚B6连接第一磁敏芯片MU1的第五引脚M_MISO,第十三引脚B7连接第一磁敏芯片MU1的第六引脚M_MOSI,第十四引脚B8连接第一磁敏芯片MU1的第七引脚M_SCK,第十六引脚C1连接第一磁敏芯片MU1的第八引脚M_CSN;The twelfth pin B6 of the third chip U3 is connected to the fifth pin M_MISO of the first magnetic sensor chip MU1, the thirteenth pin B7 is connected to the sixth pin M_MOSI of the first magnetic sensor chip MU1, the fourteenth pin B8 is connected to the seventh pin M_SCK of the first magnetic sensor chip MU1, and the sixteenth pin C1 is connected to the eighth pin M_CSN of the first magnetic sensor chip MU1;

第三芯片U3的第十七引脚C2连接第二磁敏芯片MU2的第五引脚V_MISO,第十八引脚C8连接第二磁敏芯片MU2的第六引脚V_MOSI,第十九引脚D2连接第二磁敏芯片的第七引脚V_SCK,第二十二引脚D6连接第二磁敏芯片的第八引脚V_CSN;The seventeenth pin C2 of the third chip U3 is connected to the fifth pin V_MISO of the second magnetic sensor chip MU2, the eighteenth pin C8 is connected to the sixth pin V_MOSI of the second magnetic sensor chip MU2, the nineteenth pin D2 is connected to the seventh pin V_SCK of the second magnetic sensor chip, and the twenty-second pin D6 is connected to the eighth pin V_CSN of the second magnetic sensor chip;

第四芯片U4连接第三芯片U3,用于根据第三芯片U3接收的主齿轮角度信号和游标齿轮角度SPI信号生成对应的多圈绝对位置数据;The fourth chip U4 is connected to the third chip U3, and is used to generate corresponding multi-turn absolute position data according to the main gear angle signal and the vernier gear angle SPI signal received by the third chip U3;

信号处理电路L4通过第三芯片U3将多圈绝对位置数据转换成多圈绝对位置SPI信号并输出。The signal processing circuit L4 converts the multi-turn absolute position data into a multi-turn absolute position SPI signal through the third chip U3 and outputs the signal.

本实施例中,线路板8上的信号处理电路L4包括使用FPGA芯片的第三芯片U3和第四芯片U4,第三芯片U3和第四芯片U4的电源输入端VCC接入的是第二电压输出端OUT2的3.3V的工作电压,第四芯片U4将第三芯片U3通过SPI通信输入过来的主角度SPI信号和游标齿轮角度SPI信号,按预设算法解算出当前主轴转过的圈数数据。再将圈数数据与主齿轮的单圈角度数据组合,通过第三芯片U3的第二引脚MCU_MA输入差分信号以及第四引脚MCU_SLO输出多圈绝对位置的差分信号,再通过差分信号转换电路L5进行输出。In this embodiment, the signal processing circuit L4 on the circuit board 8 includes a third chip U3 and a fourth chip U4 using FPGA chips. The power input terminal VCC of the third chip U3 and the fourth chip U4 is connected to the 3.3V working voltage of the second voltage output terminal OUT2. The fourth chip U4 uses the main angle SPI signal and the vernier gear angle SPI signal input from the third chip U3 through SPI communication to calculate the number of circles of the current main shaft according to a preset algorithm. Then the circle data is combined with the single-circle angle data of the main gear, and the differential signal is input through the second pin MCU_MA of the third chip U3 and the fourth pin MCU_SLO to output the differential signal of the absolute position of multiple circles, and then output through the differential signal conversion circuit L5.

如图7所示,在一种较优的实施例中,差分信号转换单元805采用一第五芯片U5、一第六芯片U6和一第七芯片U7实现将多圈绝对位置信号转换成对应的差分信号的功能,线路板8上还设置有一差分信号转换电路L5,包括;As shown in FIG. 7 , in a preferred embodiment, the differential signal conversion unit 805 uses a fifth chip U5, a sixth chip U6 and a seventh chip U7 to realize the function of converting the multi-turn absolute position signal into the corresponding differential signal. A differential signal conversion circuit L5 is also provided on the circuit board 8, including;

第五芯片U5的第一引脚1连接一第九电容C9的一端,第九电容C9的另一端接地;The first pin 1 of the fifth chip U5 is connected to one end of a ninth capacitor C9, and the other end of the ninth capacitor C9 is grounded;

第五芯片U5的第四引脚4接地;The fourth pin 4 of the fifth chip U5 is grounded;

第五芯片U5的第七引脚7和第八引脚8分别连接一差分输入信号,通过第二引脚2连接第六芯片U6的第四引脚4;The seventh pin 7 and the eighth pin 8 of the fifth chip U5 are respectively connected to a differential input signal, and connected to the fourth pin 4 of the sixth chip U6 through the second pin 2;

第五芯片U5的第三引脚3连接第六芯片U6的第四引脚4;The third pin 3 of the fifth chip U5 is connected to the fourth pin 4 of the sixth chip U6;

第五芯片U5的第五引脚5和第六引脚6分别输出差分的多圈绝对位置信号;The fifth pin 5 and the sixth pin 6 of the fifth chip U5 respectively output differential multi-turn absolute position signals;

第六芯片U6的第一引脚1分别连接一第十电容C10的一端和第二电压输出端OUT2,第十电容C10的另一端接地;The first pin 1 of the sixth chip U6 is respectively connected to one end of a tenth capacitor C10 and the second voltage output terminal OUT2, and the other end of the tenth capacitor C10 is grounded;

第六芯片U6的第六引脚6分别连接一第十一电容C11的一端和第一电压输出端OUT1,第十一电容C11的另一端接地;The sixth pin 6 of the sixth chip U6 is respectively connected to one end of an eleventh capacitor C11 and the first voltage output terminal OUT1, and the other end of the eleventh capacitor C11 is grounded;

第六芯片U6的第三引脚3分别连接第三芯片U3的第二引脚A2和一第一电阻R1的一端以及一第十二电容C12的一端,第一电阻R1的另一端连接第二电压输出端OUT2,第十二电容C12的另一端接地;The third pin 3 of the sixth chip U6 is respectively connected to the second pin A2 of the third chip U3, one end of a first resistor R1 and one end of a twelfth capacitor C12, the other end of the first resistor R1 is connected to the second voltage output terminal OUT2, and the other end of the twelfth capacitor C12 is grounded;

第六芯片U6的第二引脚2和第五引脚5接地;The second pin 2 and the fifth pin 5 of the sixth chip U6 are grounded;

第六芯片U6对差分输入信号进行电平转换并输入至第三芯片U3;The sixth chip U6 performs level conversion on the differential input signal and inputs it to the third chip U3;

第七芯片U7的第一引脚1分别连接一第十三电容C13的一端和第二电压输出端,第十三电容C13的另一端接地,The first pin 1 of the seventh chip U7 is respectively connected to one end of a thirteenth capacitor C13 and the second voltage output end, and the other end of the thirteenth capacitor C13 is grounded.

第七芯片U7的第六引脚6分别连接一第十四电容C14的一端和第一电压输出端,第十四电容C14的另一端接地,The sixth pin 6 of the seventh chip U7 is respectively connected to one end of a fourteenth capacitor C14 and the first voltage output end, and the other end of the fourteenth capacitor C14 is grounded.

第七芯片U7的第三引脚3分别连接第三芯片U3的第四引脚A5和一第二电阻R2的一端以及一第十五电容C15的一端,第二电阻R2的另一端连接第二电压输出端OUT2,第十五电容C15的另一端接地;The third pin 3 of the seventh chip U7 is respectively connected to the fourth pin A5 of the third chip U3, one end of a second resistor R2, and one end of a fifteenth capacitor C15, the other end of the second resistor R2 is connected to the second voltage output terminal OUT2, and the other end of the fifteenth capacitor C15 is grounded;

第七芯片U7的第五引脚5连接一第三电阻R3的一端,第三电阻R3的另一端连接第二电压输出端OUT2;The fifth pin 5 of the seventh chip U7 is connected to one end of a third resistor R3, and the other end of the third resistor R3 is connected to the second voltage output terminal OUT2;

第七芯片U7的第二引脚2接地;The second pin 2 of the seventh chip U7 is grounded;

第七芯片U7对包含差分输入信号的多圈绝对位置信号进行电平转换并输出至第五芯片U5;The seventh chip U7 performs level conversion on the multi-turn absolute position signal including the differential input signal and outputs it to the fifth chip U5;

差分信号转换电路L5用于将单端的多圈绝对位置SPI信号转换为差分的多圈绝对位置SSI信号。The differential signal conversion circuit L5 is used to convert the single-ended multi-turn absolute position SPI signal into a differential multi-turn absolute position SSI signal.

本实施例中,差分信号转换电路L5将第三芯片U3输出的单端SPI信号转换为差分SSI信号。其中第六芯片U6、第七芯片U7为电平转换芯片,第五芯片U5为差分接收与输出芯片。第五芯片U5接收到差分输入的高电平为5V的MA+、MA-信号,转换为IN_MA信号送给第六芯片U6的第四引脚,第六芯片U6将IN_MA信号从高电平为5V转换为高电平为3.3V的MCU_MA信号后通过第三引脚发送给前述的信号处理电路L4的第三芯片U3的A2脚。In this embodiment, the differential signal conversion circuit L5 converts the single-ended SPI signal output by the third chip U3 into a differential SSI signal. The sixth chip U6 and the seventh chip U7 are level conversion chips, and the fifth chip U5 is a differential receiving and output chip. The fifth chip U5 receives the MA+ and MA- signals with a high level of 5V of the differential input, converts them into IN_MA signals and sends them to the fourth pin of the sixth chip U6. The sixth chip U6 converts the IN_MA signal from a high level of 5V to a high level of 3.3V MCU_MA signal and sends it to the A2 pin of the third chip U3 of the aforementioned signal processing circuit L4 through the third pin.

第七芯片U7的第三引脚从前述的信号处理电路L4的第三芯片U3的A5脚接收高电平为3.3V的MCU_SLO信号,将其转换为高电平为5V的OUT_SLO信号传送给第五芯片U5的第三引脚,第五芯片U5将其转换为差分信号SLO+、SLO-向外输出。The third pin of the seventh chip U7 receives the MCU_SLO signal with a high level of 3.3V from the A5 pin of the third chip U3 of the aforementioned signal processing circuit L4, converts it into a high level OUT_SLO signal with a high level of 5V and transmits it to the third pin of the fifth chip U5. The fifth chip U5 converts it into differential signals SLO+ and SLO- for external output.

具体的,第五芯片U5的型号为SN65LBC179;第六芯片U6和第七芯片U7的型号为SN74LVC1T45DBV;第九电容C9的型号为1UF/16V;第十电容C10、第十一电容C11、第十三电容C13和第十四电容C14的型号为100NF/16V;第十二电容C12和第十五电容C15的型号为50PF/50V;第一电阻R1和第二电阻R2的阻值为4.7KΩ,第三电阻的阻值R3为10KΩ,第四电阻的阻值R4为120Ω。Specifically, the model of the fifth chip U5 is SN65LBC179; the model of the sixth chip U6 and the seventh chip U7 is SN74LVC1T45DBV; the model of the ninth capacitor C9 is 1UF/16V; the model of the tenth capacitor C10, the eleventh capacitor C11, the thirteenth capacitor C13 and the fourteenth capacitor C14 is 100NF/16V; the model of the twelfth capacitor C12 and the fifteenth capacitor C15 is 50PF/50V; the resistance of the first resistor R1 and the second resistor R2 is 4.7KΩ, the resistance of the third resistor R3 is 10KΩ, and the resistance of the fourth resistor R4 is 120Ω.

在一种较优的实施例中,信号处理单元804中,通过以下公式计算得出主齿轮旋转圈数:In a preferred embodiment, in the signal processing unit 804, the number of rotations of the main gear is calculated by the following formula:

其中,in,

θ1为主齿轮角度;θ1 is the main gear angle;

θ2为游标齿轮角度;θ2 is the vernier gear angle;

△θ为主齿轮和游标齿轮的角度差;△θ is the angular difference between the main gear and the vernier gear;

n为主齿轮的齿数;n is the number of teeth on the main gear;

n-1为游标齿轮的齿数;n-1 is the number of teeth of the vernier gear;

x为主齿轮旋转圈数。x is the number of revolutions of the main gear.

本实施例中,如图8所示,通过两个齿轮的齿数差,使各不同圈数时,主齿轮与游标齿轮处于特定的角度组合,实现一定圈数的多圈计数功能。如主齿轮的齿数为n,游标齿轮的齿数为n-1。那么当主齿轮转了一圈后,游标齿轮比主齿轮多转了圈。以此类推,需要转n-1圈后两个齿轮的角度差才回到最初位置。由此可以知道,该方法可以简单的通过齿数就知道可以测量的圈数,本实施中主齿轮的齿数设为16,游标齿轮的齿数设为15。In this embodiment, as shown in FIG8 , the difference in the number of teeth of the two gears is used to make the main gear and the vernier gear at a specific angle combination for different turns, so as to realize the multi-turn counting function of a certain number of turns. For example, if the number of teeth of the main gear is n and the number of teeth of the vernier gear is n-1, then when the main gear rotates one turn, the vernier gear rotates one more turn than the main gear. By analogy, it takes n-1 turns for the angle difference between the two gears to return to the initial position. It can be seen that this method can simply know the number of circles that can be measured by the number of teeth. In this implementation, the number of teeth of the main gear is set to 16, and the number of teeth of the vernier gear is set to 15.

假设主轴转过了X度,则当前主齿轮的角度θ1和游标齿轮的角度θ2如下:Assuming that the main shaft has rotated X degrees, the current main gear angle θ1 and the vernier gear angle θ2 are as follows:

其中MOD为取余数函数,在任意时刻主齿轮和游标齿轮的角度差△θ为:Where MOD is the remainder function, and the angle difference △θ between the main gear and the vernier gear at any time is:

可以得到主齿轮和游标齿轮的角度差△θ如图9所示。The angular difference △θ between the main gear and the vernier gear can be obtained as shown in Figure 9.

另外,我们知道主齿轮每转动1个周期,游标齿轮比主齿轮多转了个周期。则在第x圈时有:变换后可计算出当前圈数为:其中INT为向下取整函数,再通过圈数x乘以360就能验证主轴转过的度数为上面假设的转过了X度,如图10所示。In addition, we know that for every rotation of the main gear, the cursor gear rotates more than the main gear. cycles. Then in the xth cycle: After transformation, the current number of circles can be calculated as: INT is a floor function. By multiplying the number of turns x by 360, it can be verified that the spindle has rotated X degrees as assumed above, as shown in FIG10 .

通过上面的推导和验证,我们可以理解游标算法的原理和圈数计算方法。通过该方法,可以简单的确定产品的多圈圈数与齿轮齿数的关系,并通过较少、较简单的零件,即可生产出多圈绝对值编码器。Through the above derivation and verification, we can understand the principle of the cursor algorithm and the method of calculating the number of turns. Through this method, we can simply determine the relationship between the number of turns of the product and the number of gear teeth, and produce a multi-turn absolute encoder with fewer and simpler parts.

在生产中,会遇到零件精度、传感芯片进度的影响,使圈数在圈数切换时发生误差。这会影响到产品输出的准确性。通过下式进行校验,修正圈数计算的结果。In production, the accuracy of parts and the progress of sensor chips may affect the number of turns, which may cause errors in the number of turns when switching. This will affect the accuracy of product output. Use the following formula to verify and correct the result of the number of turns calculation.

其中,in,

x’为修正后得到的最终圈数;x’ is the final number of circles obtained after correction;

ROUND为四舍五入取整函数。ROUND is a rounding function.

通过该校验,可得到准确的圈数值x’。可使产品无需很高的零件精度即可实现准确的圈数测量。Through this calibration, an accurate value of the number of turns x’ can be obtained, which enables the product to achieve accurate number of turns measurement without the need for very high part precision.

通过对游标齿轮算法的延伸,可得到多个游标齿轮的算法,实现更多圈数的计数。其延伸算法如下:By extending the vernier gear algorithm, we can get algorithms for multiple vernier gears to achieve counting of more turns. The extended algorithm is as follows:

令主齿轮的齿数为n,游标齿轮一的齿数为n-1,游标齿轮二的齿数为n-2。他们之间的配合关系如图11所示,游标齿轮一、游标齿轮二分别与主齿轮独立啮合。Let the number of teeth of the main gear be n, the number of teeth of the cursor gear 1 be n-1, and the number of teeth of the cursor gear 2 be n-2. The matching relationship between them is shown in Figure 11, and the cursor gear 1 and the cursor gear 2 are independently meshed with the main gear.

主齿轮与游标齿轮一的单圈齿差为主齿与游标齿轮二的单圈齿差为游标齿轮一与游标齿轮二的单圈齿差为主齿轮、游标齿轮一和游标齿轮二,三者需要经过(n-2)(n-1)个周期才能回到最初角度关系。在主齿轮转了(n-2)(n-1)个周期时,游标齿轮一转了n(n-2)个周期,游标齿轮二转了n(n-1)个周期。The single-turn tooth difference between the main gear and the vernier gear is The single-turn tooth difference between the main gear and the vernier gear 2 is The single-turn tooth difference between the cursor gear 1 and the cursor gear 2 is The main gear, vernier gear 1 and vernier gear 2 need to go through (n-2)(n-1) cycles to return to the initial angle relationship. When the main gear rotates (n-2)(n-1) cycles, the vernier gear 1 rotates n(n-2) cycles, and the vernier gear 2 rotates n(n-1) cycles.

用前面同样的方法,计算主齿轮与游标齿轮一、主齿轮与游标齿轮二、游标齿轮一与游标齿轮二之间的角度差△θ1、△θ2、△θ3,将其图形化如图12所示。从图12可以清晰的看出各齿轮之间的角度差的循环关系,但是每个角度差都有多个循环,所形成的图线不单调、不连续,但是观察这些齿轮间角度差的图线可知,任意时刻他们的角度差关系是特定的。因此,在应用上,可通过建立角度关系的数据库,当读取到主齿轮、游标齿轮一、游标齿轮二的角度时,通过查表法,得到当前位于的圈数信息。然后将圈数信息和主齿轮的角度信息组合。Using the same method as before, calculate the angle differences △θ1, △θ2, and △θ3 between the main gear and the vernier gear 1, the main gear and the vernier gear 2, and the vernier gear 1 and the vernier gear 2, and graph them as shown in Figure 12. From Figure 12, we can clearly see the cyclic relationship of the angle difference between the gears, but each angle difference has multiple cycles, and the resulting graph is not monotonous and discontinuous. However, by observing the graphs of the angle differences between these gears, we can see that their angle difference relationship is specific at any time. Therefore, in application, by establishing a database of angle relationships, when the angles of the main gear, the vernier gear 1, and the vernier gear 2 are read, the current number of circles can be obtained by looking up the table. Then combine the number of circles information with the angle information of the main gear.

综上所述,游标齿轮式磁敏多圈编码器中采用一个主齿轮4和若干个游标齿轮6的组合,主齿轮4的齿数和游标齿轮6的齿数设定一定的齿数差。线路板上有主齿轮磁敏芯片81和游标齿轮磁敏芯片82,主齿轮磁敏芯片81和游标齿轮磁敏芯片82布置于线路板8的同一侧,面向主齿轮磁钢42和游标齿轮磁钢62安装。在转过一定圈数后,主齿轮4的角度与游标齿轮6的角度有特定的角度差,主齿轮磁敏芯片81采集相对于初始角度位置旋转一定圈数后的当前主齿轮4的角度数据,以及游标齿轮磁敏芯片82采集相对于初始角度位置旋转一定圈数后的当前游标齿轮6的角度数据,分别传输到线路板8上的信号处理单元804,信号处理单元804根据预设的算法计算出当前主轴2转过的圈数,然后再将圈数数据和主轴2的当前角度数据也就是当前主齿轮4的角度数据,组合成最终的多圈绝对位置数据。信号处理单元804和差分信号转化单元805将多圈绝对位置数据转换成所需要的信号模式并输出。In summary, the vernier gear type magnetic sensitive multi-turn encoder uses a combination of a main gear 4 and a plurality of vernier gears 6, and a certain difference in the number of teeth of the main gear 4 and the number of teeth of the vernier gear 6 is set. The circuit board has a main gear magnetic sensitive chip 81 and a vernier gear magnetic sensitive chip 82, and the main gear magnetic sensitive chip 81 and the vernier gear magnetic sensitive chip 82 are arranged on the same side of the circuit board 8, and are installed facing the main gear magnet 42 and the vernier gear magnet 62. After a certain number of revolutions, the angle of the main gear 4 and the angle of the vernier gear 6 have a specific angle difference. The main gear magnetic sensor chip 81 collects the angle data of the current main gear 4 after a certain number of revolutions relative to the initial angle position, and the vernier gear magnetic sensor chip 82 collects the angle data of the current vernier gear 6 after a certain number of revolutions relative to the initial angle position, and transmits them to the signal processing unit 804 on the circuit board 8 respectively. The signal processing unit 804 calculates the number of revolutions of the current main shaft 2 according to the preset algorithm, and then combines the number of revolutions data and the current angle data of the main shaft 2, that is, the angle data of the current main gear 4, into the final multi-turn absolute position data. The signal processing unit 804 and the differential signal conversion unit 805 convert the multi-turn absolute position data into the required signal mode and output it.

以上所述仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A vernier gear type magnetically sensitive multi-turn encoder, comprising:
The shell is provided with a main shaft through hole, and one side of the main shaft through hole is also provided with a plurality of blind holes;
the cover plate is connected to the shell, and one side of the cover plate is provided with an outlet;
the main shaft penetrates through the main shaft through hole and is arranged in the shell;
the main gear is in pressure connection with one end of the main shaft and is provided with a first magnetic steel mounting hole;
The main gear magnetic steel is arranged in the first magnetic steel mounting hole;
the vernier gear rotating shafts are arranged on one side of the main shaft through the blind holes;
The vernier gears are in pressure connection with one end of the vernier gear rotating shaft, a second magnetic steel mounting hole is formed in the vernier gears, the plurality of vernier gear magnetic steels are respectively mounted in the second magnetic steel mounting hole, and the plurality of vernier gears and the main gear are in independent meshing transmission;
the magnetic isolating sheets are respectively clamped between the main gear and the vernier gear;
The circuit board is arranged on a step in the shell and is positioned between the cover plate and the magnetic isolation sheets, a first magnetic sensitive chip and a plurality of second magnetic sensitive chips are respectively arranged on the same side of the circuit board, the first magnetic sensitive chip is positioned above the main gear magnetic steel and is used for collecting a main gear angle, the second magnetic sensitive chip is positioned above the vernier gear magnetic steel and is used for collecting a vernier gear angle, and the number of main gear rotation turns is calculated according to the main gear angle and the vernier gear angle and corresponding multi-turn absolute position signals are generated;
The circuit board includes:
The voltage conversion unit is used for converting the power supply voltage of an external power supply into the working voltage required by the internal chip included in the circuit board;
the first angle acquisition unit is connected with the voltage conversion unit and is used for acquiring the angle of the main gear and generating a corresponding angle signal of the main gear;
The second angle acquisition unit is connected with the voltage conversion unit and is used for acquiring the angle of the vernier gear and generating a corresponding vernier gear angle signal;
The signal processing unit is respectively connected with the first angle acquisition unit, the second angle acquisition unit and the voltage conversion unit and is used for calculating the rotation number of the main gear according to the angle signal of the main gear and the angle signal of the vernier gear, combining the rotation number of the main gear and the angle of the main gear into multi-turn absolute position data and converting the multi-turn absolute position data into corresponding multi-turn absolute position signals;
the differential signal conversion unit is respectively connected with the voltage conversion unit and the signal processing unit and is used for converting the multi-turn absolute position signal into a differential multi-turn absolute position signal;
in the signal processing unit, the number of rotations of the main gear is calculated by the following formula:
Wherein,
-For the main gear angle;
An angle for the cursor gear;
An angle difference between the main gear and the vernier gear;
n is the number of teeth of the main gear;
n-1 is the number of teeth of the vernier gear;
x is the number of rotations of the main gear;
And after the number of rotation turns of the main gear is calculated, executing a verification and correction process for the number of rotation turns of the main gear, wherein the verification and correction process is realized by adopting the following formula:
Wherein,
X' is used for indicating the number of rotations of the main gear after the verification and correction process;
ROUND is used to represent the way in which the rounding function is calculated.
2. A vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 1 wherein the main shaft is connected with the housing by a shaft sleeve or a bearing.
3. A vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 1 wherein the cover plate is snap-coupled to the housing.
4. The vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 1, wherein the voltage conversion unit adopts a first chip and a second chip to realize voltage conversion, and a power circuit is further arranged on the circuit board;
The input end of the power supply circuit is connected with the external power supply, and is sequentially connected with a protection fuse, a diode, a TVS diode, the first chip and the second chip;
The anode of the diode is connected with the protection fuse, the cathode of the diode and the cathode of the TVS diode are respectively connected with a first node, and the anode of the TVS diode is grounded;
the first pin of the first chip is respectively connected with one end of a first capacitor and the first node, and the other end of the first capacitor is grounded;
the second pin of the first chip is suspended, and the third pin and the fourth pin are grounded;
The fifth pin of the first chip is connected with one end of a second capacitor, and the other end of the second capacitor is grounded;
the fifth pin of the first chip is a first voltage output end of the power supply circuit;
The first pin of the second chip is respectively connected with one end of a third capacitor and a second node, the other end of the third capacitor is grounded, and the second node is positioned between the cathode of the TVS diode and the first node;
the second pin of the second chip is suspended, and the third pin and the fourth pin are grounded;
the fifth pin of the second chip is connected with one end of a fourth capacitor, and the other end of the fourth capacitor is grounded;
The fifth pin of the second chip is a second voltage output end of the power supply circuit;
the power supply circuit provides two working voltage values for an internal chip included in the circuit board through the first voltage output end and the second voltage output end.
5. The vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 4, wherein the first angle acquisition unit adopts the first magnetic sensitive chip to realize the function of acquiring the angle of the main gear, and a first angle sampling circuit is further arranged on the circuit board, and the vernier gear type magnetic sensitive multi-turn encoder comprises:
the fourth pin of the first magnetosensitive chip is connected with one end of a fifth capacitor, and the other end of the fifth capacitor is grounded;
The fifth pin of the first magnetosensitive chip is a first slave output pin, the sixth pin is a first slave input pin, the seventh pin is a first clock signal pin, and the eighth pin is a first chip selection signal pin;
The ninth pin of the first magnetosensitive chip is respectively connected with the second voltage output end and one end of a sixth capacitor, and the other end of the sixth capacitor is grounded;
an eleventh pin and a twelfth pin of the first magnetosensitive chip are grounded;
The first pin, the second pin, the third pin, the tenth pin, the thirteenth pin, the fourteenth pin, the fifteenth pin and the sixteenth pin of the first magnetosensitive chip are suspended;
The master gear angle acquired by the first angle sampling circuit generates and outputs a corresponding master gear angle signal through a first slave output pin, a first slave input pin, a first clock signal pin and a first slice selection signal pin of the first magnetosensitive chip.
6. The vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 4, wherein the second angle acquisition unit adopts the second magnetic sensitive chip to realize the function of acquiring the vernier gear angle, and a second angle sampling circuit is further arranged on the circuit board, and the second angle sampling circuit comprises:
The fourth pin of the second magnetosensitive chip is connected with one end of a seventh capacitor, and the other end of the seventh capacitor is grounded;
The fifth pin of the second magnetosensitive chip is a second slave output pin, the sixth pin is a second slave input pin, the seventh pin is a second clock signal pin, and the eighth pin is a second chip selection signal pin;
The ninth pin of the second magnetosensitive chip is respectively connected with the second voltage output end and one end of an eighth capacitor, and the other end of the eighth capacitor is grounded;
the eleventh pin and the twelfth pin of the second magnetosensitive chip are grounded;
the first pin, the second pin, the third pin, the tenth pin, the thirteenth pin, the fourteenth pin, the fifteenth pin and the sixteenth pin of the second magnetosensitive chip are suspended;
The vernier gear angle acquired by the second angle sampling circuit generates and outputs corresponding vernier gear angle signals through a second slave output pin, a second slave input pin, a second clock signal pin and a second chip selection signal pin of the second magnetosensitive chip.
7. The vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 4, wherein the signal processing unit adopts a fourth chip to implement the function of calculating the multi-turn absolute position data, and adopts a third chip to implement the function of receiving and converting the main gear angle signal and the vernier gear angle signal, and a signal processing circuit is further provided on the circuit board, comprising:
the twelfth pin of the third chip is connected with the fifth pin of the first magnetosensitive chip, the thirteenth pin is connected with the sixth pin of the first magnetosensitive chip, the fourteenth pin is connected with the seventh pin of the first magnetosensitive chip, the sixteenth pin is connected with the eighth pin of the first magnetosensitive chip, and
A seventeenth pin of the third chip is connected with a fifth pin of the second magnetosensitive chip, an eighteenth pin of the third chip is connected with a sixth pin of the second magnetosensitive chip, a nineteenth pin of the third chip is connected with a seventh pin of the second magnetosensitive chip, and a twenty second pin of the third chip is connected with an eighth pin of the second magnetosensitive chip;
the fourth chip is connected with the third chip and is used for generating corresponding multi-circle absolute position data according to the main gear angle signal and the vernier gear angle signal received by the third chip;
the signal processing circuit converts the multi-turn absolute position data into the multi-turn absolute position signal through the third chip and outputs the multi-turn absolute position signal.
8. The vernier gear type magnetic sensitive multi-turn encoder as claimed in claim 7, wherein the differential signal converting unit employs a fifth chip, a sixth chip and a seventh chip to realize a function of converting the multi-turn absolute position signal into a corresponding differential signal;
the first pin of the fifth chip is connected with one end of a ninth capacitor, and the other end of the ninth capacitor is grounded;
the fourth pin of the fifth chip is grounded;
The seventh pin and the eighth pin of the fifth chip are respectively connected with a differential input signal, and are connected with the fourth pin of the sixth chip through the second pin;
the third pin of the fifth chip is connected with the fourth pin of the sixth chip;
The fifth pin and the sixth pin of the fifth chip respectively output the differential multi-circle absolute position signals;
the first pin of the sixth chip is respectively connected with one end of a tenth capacitor and the second voltage output end, and the other end of the tenth capacitor is grounded;
The sixth pin of the sixth chip is respectively connected with one end of an eleventh capacitor and the first voltage output end, and the other end of the eleventh capacitor is grounded;
the third pin of the sixth chip is respectively connected with the second pin of the third chip, one end of a first resistor and one end of a twelfth capacitor, the other end of the first resistor is connected with the second voltage output end, and the other end of the twelfth capacitor is grounded;
The second pin and the fifth pin of the sixth chip are grounded;
the sixth chip performs level conversion on the differential input signal and inputs the differential input signal to the third chip;
The first pin of the seventh chip is respectively connected with one end of a thirteenth capacitor and the second voltage output end, and the other end of the thirteenth capacitor is grounded;
The sixth pin of the seventh chip is respectively connected with one end of a fourteenth capacitor and the first voltage output end, and the other end of the fourteenth capacitor is grounded;
The third pin of the seventh chip is respectively connected with the fourth pin of the third chip, one end of a second resistor and one end of a fifteenth capacitor, the other end of the second resistor is connected with the second voltage output end, and the other end of the fifteenth capacitor is grounded;
the fifth pin of the seventh chip is connected with one end of a third resistor, and the other end of the third resistor is connected with the second voltage output end;
The second pin of the seventh chip is grounded;
the seventh chip performs level conversion on the multi-turn absolute position signal containing the differential input signal and outputs the multi-turn absolute position signal to a fifth chip;
The differential signal conversion unit is used for converting the single-ended multi-turn absolute position signal into a differential multi-turn absolute position signal.
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