CN113024203B - A kind of non-burning brick with fissure clay as main raw material and preparation method thereof - Google Patents
A kind of non-burning brick with fissure clay as main raw material and preparation method thereof Download PDFInfo
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- 239000004927 clay Substances 0.000 title claims abstract description 54
- 239000002994 raw material Substances 0.000 title claims abstract description 53
- 239000011449 brick Substances 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 33
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000000292 calcium oxide Substances 0.000 claims abstract description 17
- 235000012255 calcium oxide Nutrition 0.000 claims abstract description 17
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000011398 Portland cement Substances 0.000 claims abstract description 11
- 229940102253 isopropanolamine Drugs 0.000 claims abstract description 11
- LMYRWZFENFIFIT-UHFFFAOYSA-N toluene-4-sulfonamide Chemical compound CC1=CC=C(S(N)(=O)=O)C=C1 LMYRWZFENFIFIT-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 238000000498 ball milling Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 230000032683 aging Effects 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052612 amphibole Inorganic materials 0.000 claims 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 238000005303 weighing Methods 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 239000011451 fired brick Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 4
- -1 and uses diorite Substances 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 3
- 239000004568 cement Substances 0.000 abstract description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 229910052900 illite Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种以裂隙粘土为主要原料的免烧砖及其制备方法,该免烧砖包括以下重量份的原料:裂隙粘土50‑70份、闪长岩30‑40份、硅酸盐水泥10‑20份、异丙醇胺0.5‑1份、氢氧化锂1‑2份、生石灰5‑10份、对甲苯磺酰胺3‑5份。本发明以裂隙粘土为主要原料,以闪长岩、硅酸盐水泥、异丙醇胺、氢氧化锂、生石灰和对甲苯磺酰胺为辅料,所制备的免烧砖具有密实度高,抗压强度和抗折强度高、耐水性好、收缩率低等优点,且本发明的生产工艺简单,成本低,有利于工业化推广。检测结果表明,本发明免烧砖的抗压强度可达25MPa以上,抗折强度可达4MPa以上,软化系数≥0.95,干燥收缩率≤0.045%,性能良好,可作为新型免烧砖应用于建筑工程。The invention discloses a non-fired brick with fissure clay as main raw material and a preparation method thereof. The non-fired brick comprises the following raw materials in parts by weight: 50-70 parts of fissure clay, 30-40 parts of diorite, silicate 10-20 parts of cement, 0.5-1 parts of isopropanolamine, 1-2 parts of lithium hydroxide, 5-10 parts of quicklime, and 3-5 parts of p-toluenesulfonamide. The invention uses fractured clay as the main raw material, and uses diorite, Portland cement, isopropanolamine, lithium hydroxide, quicklime and p-toluenesulfonamide as auxiliary materials. The invention has the advantages of high strength and flexural strength, good water resistance, low shrinkage rate and the like, and the production process of the invention is simple and low in cost, which is favorable for industrialization promotion. The test results show that the compressive strength of the unburned brick of the present invention can reach more than 25MPa, the flexural strength can reach more than 4MPa, the softening coefficient is greater than or equal to 0.95, the drying shrinkage rate is less than or equal to 0.045%, and the performance is good, and it can be used as a new type of unburned brick to be applied to buildings. project.
Description
技术领域technical field
本发明涉及一种以裂隙粘土为主要原料的免烧砖及其制备方法,属于建筑材料技术领域。The invention relates to a non-burning brick with fissured clay as the main raw material and a preparation method thereof, belonging to the technical field of building materials.
背景技术Background technique
裂隙粘土是裂隙很发育的一种特殊粘土,其广泛分布于河南南部和西部,尤其在山区和丘陵垄岗地区分布广泛。裂隙粘土中含有较多的黏粒,矿物成分以伊利石、石英为主,并含有蒙脱石,化学成分以硅、铝、铁为主。裂隙粘土在天然条件下一般处于坚硬或硬塑状态,其密度较大,含水量小,粘粒含量较高,胶结较好,因此具有较高的强度和较低的压缩性。裂隙粘土具有一般粘土没有的特殊结构—裂隙结构,其地质特性也不同于一般粘土,如吸水时会膨胀软化,使土体结构破坏以致崩裂,严重影响强度,因此其特殊的性质大大制约了其在建筑工程上的应用。Fractured clay is a special clay with well developed fissures. It is widely distributed in southern and western Henan, especially in mountainous areas and hilly ridge areas. Fractured clay contains a lot of clay, the mineral components are mainly illite and quartz, and also contains montmorillonite, and the chemical components are mainly silicon, aluminum and iron. Fractured clay is generally in a hard or hard plastic state under natural conditions, with high density, low water content, high clay content, and good cementation, so it has high strength and low compressibility. Fractured clay has a special structure that ordinary clay does not have—crack structure, and its geological properties are also different from ordinary clays. Application in construction engineering.
免烧砖又称非烧结砖或新型墙砖,因其具有密实度大、吸水性好、耐久性好、强度较高等优点,且与烧结砖相当的产品质量和综合性能,已经成为烧结砖的新型替代材料。与烧结砖相比,免烧砖还具有以下优势:(1)节约土地资源,废物利用。免烧砖大多以工业废渣为原料,无需使用好土,可以保护耕地,同时能够大大利用工业废渣。(2)节约能耗,保护环境。免烧砖不需烧结和蒸养,大大降低了烧结砖生产过程中燃煤的使用,具有良好的社会和经济效益。(3)工艺简单、节约人力物力,降低生产成本。Unburned bricks, also known as non-sintered bricks or new wall bricks, have become the most popular sintered bricks because of their advantages of high density, good water absorption, good durability, high strength, and the same product quality and comprehensive performance as sintered bricks. New alternative materials. Compared with sintered bricks, unburned bricks also have the following advantages: (1) Save land resources and utilize waste. Most of the non-burning bricks are made of industrial waste residues as raw materials, which do not require the use of good soil, which can protect cultivated land and make great use of industrial waste residues. (2) Save energy and protect the environment. Non-burning bricks do not need sintering and steam curing, which greatly reduces the use of coal in the production process of sintered bricks, and has good social and economic benefits. (3) The process is simple, saving manpower and material resources, and reducing production costs.
目前没有以裂隙粘土为主要原料生产免烧砖的相关报道,因此以裂隙粘土为主要原料制备免烧砖是提高裂隙粘土利用率,降低免烧砖生产成本的一种新途径。At present, there is no relevant report on the production of non-fired bricks with fractured clay as the main raw material. Therefore, the preparation of non-fired bricks with fractured clay as the main raw material is a new way to improve the utilization rate of fractured clay and reduce the production cost of non-fired bricks.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明的目的是提供一种以裂隙粘土为主要原料的免烧砖及其制备方法,该方法能够大大提高裂隙粘土的资源利用率,降低免烧砖的生产成本。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a non-fired brick with fissure clay as the main raw material and a preparation method thereof, which can greatly improve the resource utilization rate of the fissure clay and reduce the production cost of the non-fired brick.
为了实现上述目的,本发明的技术方案是:In order to achieve the above object, the technical scheme of the present invention is:
一种以裂隙粘土为主要原料的免烧砖,包括以下重量份的原料:裂隙粘土50-70份、闪长岩30-40份、硅酸盐水泥10-20份、异丙醇胺0.5-1份、氢氧化锂1-2份、生石灰5-10份、对甲苯磺酰胺3-5份。A non-burning brick with fissure clay as the main raw material, comprising the following raw materials by weight: 50-70 parts of fissure clay, 30-40 parts of diorite, 10-20 parts of Portland cement, 0.5-20 parts of isopropanolamine 1 part, 1-2 parts of lithium hydroxide, 5-10 parts of quicklime, 3-5 parts of p-toluenesulfonamide.
裂隙粘土主要化学成分为SiO2 60.3-70.8%、Al2O3 13.1-18.3%、Fe2O3 5.4-6.8%、CaO 0.5-0.9%、MgO 0.5-1.2%、K2O 2.2-3.7%、NaO 0.8-1.5%。The main chemical components of fractured clay are SiO 2 60.3-70.8%, Al 2 O 3 13.1-18.3%, Fe 2 O 3 5.4-6.8%, CaO 0.5-0.9%, MgO 0.5-1.2%, K 2 O 2.2-3.7% , NaO 0.8-1.5%.
一种以裂隙粘土为主要原料的免烧砖的制备方法,包括以下步骤:A preparation method of unburned bricks with fissure clay as main raw material, comprising the following steps:
(1)按重量份称取各原料;(1) weigh each raw material by weight;
(2)将裂隙粘土和闪长岩进行粉碎;(2) crushing the fractured clay and diorite;
(3)将粉碎后的裂隙粘土和闪长岩与其余原料混合均匀;(3) evenly mixing the crushed fractured clay and diorite with the rest of the raw materials;
(4)将混合原料进行球磨;(4) ball milling the mixed raw materials;
(5)加水,搅拌均匀;(5) Add water and stir well;
(6)压制成型,室温陈化后得到初坯;(6) Press molding, and obtain the initial blank after room temperature aging;
(7)初坯进行养护,即得。(7) Preliminary blanks are maintained and obtained.
粉碎后的裂隙粘土和闪长岩粒度<8mm。The particle size of crushed fractured clay and diorite is less than 8mm.
加水量为混合原料重量的5-10%。The amount of water added is 5-10% of the weight of the mixed raw materials.
压制的压力为10-15MPa,保压时间≥10s。The pressing pressure is 10-15MPa, and the holding time is ≥10s.
陈化时间≥12h。Aging time ≥ 12h.
养护为自然条件下养护28天。Conservation for 28 days under natural conditions.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明以裂隙粘土为主要原料制备免烧砖,大大提高了裂隙粘土的资源利用率,开辟了一种新的裂隙粘土的应用途径。1. The present invention uses fissured clay as the main raw material to prepare unburned bricks, which greatly improves the resource utilization rate of fissured clay and opens up a new application way of fissured clay.
2、本发明以裂隙粘土为主要原料,以闪长岩、硅酸盐水泥、异丙醇胺、氢氧化锂、生石灰和对甲苯磺酰胺为辅料,并采用特定比例的原料,能够使制备的免烧砖具有密实度高,抗压强度和抗折强度高、耐水性好、收缩率低等优点。其中,闪长石作为免烧砖的骨料,硅酸盐水泥、生石灰可作为胶凝剂提高免烧砖的强度和稳定性,氢氧化锂可以辅助水泥和生石灰提高胶黏作用,保证免烧砖的结构稳定性,提高砖体强度,不易产生裂缝或断裂,异丙醇胺和对甲苯磺酰胺,协同作用,能够进一步提高砖体的强度,并提高砖体的耐水性能。2. The present invention uses fractured clay as the main raw material, uses diorite, Portland cement, isopropanolamine, lithium hydroxide, quicklime and p-toluenesulfonamide as auxiliary materials, and adopts a specific proportion of raw materials to make the prepared Non-burning bricks have the advantages of high density, high compressive strength and flexural strength, good water resistance, and low shrinkage. Among them, diorite is used as the aggregate of unburned bricks, Portland cement and quicklime can be used as gelling agents to improve the strength and stability of unburned bricks, and lithium hydroxide can assist cement and quicklime to improve the adhesive effect and ensure unburned bricks. The structural stability of the brick can improve the strength of the brick body, and it is not easy to crack or break. The synergistic effect of isopropanolamine and p-toluenesulfonamide can further improve the strength of the brick body and improve the water resistance of the brick body.
3、本发明将裂隙粘土和闪长石的粒径控制在8mm以下,可降低颗粒之间的孔隙率,增加密实度,提高砖体的强度。本发明将特定原料进行混合,并加入适量的水,有利于砖体的成型以及强度的提高,混合原料与水的充分混合,能够进一步填实颗粒之间的孔隙,避免砖体在后续工序中出现裂缝或者断层,有效保障了免烧砖的产品质量。3. The present invention controls the particle size of fractured clay and diorite to be less than 8 mm, which can reduce the porosity between particles, increase the compactness, and improve the strength of the brick body. In the present invention, specific raw materials are mixed, and an appropriate amount of water is added, which is beneficial to the molding of the brick body and the improvement of its strength. The full mixing of the mixed raw material and the water can further fill the pores between the particles and avoid the brick body in the subsequent process. Cracks or faults appear, which effectively guarantees the product quality of non-burning bricks.
4、检测结果表明,本发明免烧砖的抗压强度可达25MPa以上,抗折强度可达4MPa以上,软化系数≥0.95,干燥收缩率≤0.045%,性能良好,且本发明的生产工艺简单,成本低,可作为新型免烧砖应用于建筑工程,具有良好的社会和经济效益。4. The test results show that the compressive strength of the unburned brick of the present invention can reach more than 25MPa, the flexural strength can reach more than 4MPa, the softening coefficient is greater than or equal to 0.95, the drying shrinkage rate is less than or equal to 0.045%, the performance is good, and the production process of the present invention is simple. , low cost, can be used as a new type of non-burning bricks used in construction projects, with good social and economic benefits.
具体实施方式Detailed ways
以下结合实施例对本发明的具体实施方式作进一步详细说明。The specific embodiments of the present invention will be further described in detail below with reference to the examples.
本发明所用裂隙粘土主要化学成分为SiO2 60.3-70.8%、Al2O3 13.1-18.3%、Fe2O3 5.4-6.8%、CaO 0.5-0.9%、MgO 0.5-1.2%、K2O 2.2-3.7%、NaO 0.8-1.5%。The main chemical components of the fractured clay used in the invention are SiO 2 60.3-70.8%, Al 2 O 3 13.1-18.3%, Fe 2 O 3 5.4-6.8%, CaO 0.5-0.9%, MgO 0.5-1.2%, K 2 O 2.2 -3.7%, NaO 0.8-1.5%.
实施例1Example 1
一种以裂隙粘土为主要原料的免烧砖,包括以下重量份的原料:裂隙粘土60份、闪长岩35份、硅酸盐水泥15份、异丙醇胺1份、氢氧化锂1份、生石灰8份、对甲苯磺酰胺4份。A non-burning brick with fissure clay as the main raw material, comprising the following raw materials by weight: 60 parts of fissure clay, 35 parts of diorite, 15 parts of Portland cement, 1 part of isopropanolamine, and 1 part of lithium hydroxide , 8 parts of quicklime, 4 parts of p-toluenesulfonamide.
该免烧砖的制备方法,包括以下步骤:The preparation method of the unburned bricks comprises the following steps:
(1)按重量份称取各原料;(1) weigh each raw material by weight;
(2)将裂隙粘土和闪长岩进行粉碎,使其粒度<8mm;(2) Pulverize the fractured clay and diorite so that the particle size is less than 8 mm;
(3)将粉碎后的裂隙粘土和闪长岩与其余原料混合均匀;(3) evenly mixing the crushed fractured clay and diorite with the rest of the raw materials;
(4)将混合原料进行球磨;(4) ball milling the mixed raw materials;
(5)加水,加水量为混合原料重量的8%,搅拌均匀;(5) add water, and the amount of water added is 8% of the weight of the mixed raw materials, and stirs evenly;
(6)压制成型,室温陈化12h以上,得到初坯;压制的压力为10MPa,保压时间≥10s;(6) Press molding, age at room temperature for more than 12h, to obtain a preliminary blank; the pressing pressure is 10MPa, and the pressure holding time is ≥10s;
(7)初坯进行自然养护28天,即得。(7) The initial billet is subjected to natural conservation for 28 days, that is, it is obtained.
实施例2Example 2
一种以裂隙粘土为主要原料的免烧砖,包括以下重量份的原料:裂隙粘土50份、闪长岩30份、硅酸盐水泥10份、异丙醇胺0.5份、氢氧化锂1份、生石灰5份、对甲苯磺酰胺3份。A non-burning brick with fissure clay as the main raw material, comprising the following raw materials by weight: 50 parts of fissure clay, 30 parts of diorite, 10 parts of Portland cement, 0.5 part of isopropanolamine, and 1 part of lithium hydroxide , 5 parts of quicklime, 3 parts of p-toluenesulfonamide.
该免烧砖的制备方法,包括以下步骤:The preparation method of the unburned bricks comprises the following steps:
(1)按重量份称取各原料;(1) weigh each raw material by weight;
(2)将裂隙粘土和闪长岩进行粉碎,使其粒度<8mm;(2) Pulverize the fractured clay and diorite so that the particle size is less than 8 mm;
(3)将粉碎后的裂隙粘土和闪长岩与其余原料混合均匀;(3) evenly mixing the crushed fractured clay and diorite with the rest of the raw materials;
(4)将混合原料进行球磨;(4) ball milling the mixed raw materials;
(5)加水,加水量为混合原料重量的10%,搅拌均匀;(5) add water, and the amount of water added is 10% of the weight of the mixed raw materials, and stirs evenly;
(6)压制成型,室温陈化12h以上,得到初坯;压制的压力为15MPa,保压时间≥10s;(6) Press molding, age at room temperature for more than 12 hours to obtain a preliminary blank; the pressing pressure is 15MPa, and the pressure holding time is ≥10s;
(7)初坯进行自然养护28天,即得。(7) The initial billet is subjected to natural conservation for 28 days, that is, it is obtained.
实施例3Example 3
一种以裂隙粘土为主要原料的免烧砖,包括以下重量份的原料:裂隙粘土70份、闪长岩40份、硅酸盐水泥20份、异丙醇胺1份、氢氧化锂2份、生石灰10份、对甲苯磺酰胺5份。A non-burning brick with fissure clay as the main raw material, comprising the following raw materials by weight: 70 parts of fissure clay, 40 parts of diorite, 20 parts of Portland cement, 1 part of isopropanolamine, and 2 parts of lithium hydroxide , 10 parts of quicklime, 5 parts of p-toluenesulfonamide.
该免烧砖的制备方法,包括以下步骤:The preparation method of the unburned bricks comprises the following steps:
(1)按重量份称取各原料;(1) weigh each raw material by weight;
(2)将裂隙粘土和闪长岩进行粉碎,使其粒度<8mm;(2) Pulverize the fractured clay and diorite so that the particle size is less than 8 mm;
(3)将粉碎后的裂隙粘土和闪长岩与其余原料混合均匀;(3) evenly mixing the crushed fractured clay and diorite with the rest of the raw materials;
(4)将混合原料进行球磨;(4) ball milling the mixed raw materials;
(5)加水,加水量为混合原料重量的5%,搅拌均匀;(5) add water, and the amount of water added is 5% of the weight of the mixed raw materials, and stirs evenly;
(6)压制成型,室温陈化12h以上,得到初坯;压制的压力为12MPa,保压时间≥10s;(6) Press molding, age at room temperature for more than 12h, to obtain a preliminary blank; the pressing pressure is 12MPa, and the pressure holding time is ≥10s;
(7)初坯进行自然养护28天,即得。(7) The initial billet is subjected to natural conservation for 28 days, that is, it is obtained.
对比例Comparative ratio
一种免烧砖,包括以下重量份的原料:裂隙粘土60份、闪长岩35份、硅酸盐水泥15份、氢氧化钠1份、氧化锆3份、氧化钙5份、氯化钠2份、生石灰5份。A non-burning brick, comprising the following raw materials by weight: 60 parts of fractured clay, 35 parts of diorite, 15 parts of Portland cement, 1 part of sodium hydroxide, 3 parts of zirconia, 5 parts of calcium oxide, and sodium chloride 2 parts, 5 parts quicklime.
(1)按重量份称取各原料;(1) weigh each raw material by weight;
(2)将裂隙粘土和闪长岩进行粉碎,使其粒度<8mm;(2) Pulverize the fractured clay and diorite so that the particle size is less than 8 mm;
(3)将粉碎后的裂隙粘土和闪长岩与其余原料混合均匀;(3) evenly mixing the crushed fractured clay and diorite with the rest of the raw materials;
(4)将混合原料进行球磨;(4) ball milling the mixed raw materials;
(5)加水,加水量为混合原料重量的8%,搅拌均匀;(5) add water, and the amount of water added is 8% of the weight of the mixed raw materials, and stirs evenly;
(6)压制成型,室温陈化12h以上,得到初坯;压制的压力为10MPa,保压时间≥10s;(6) Press molding, age at room temperature for more than 12h, to obtain a preliminary blank; the pressing pressure is 10MPa, and the pressure holding time is ≥10s;
(7)初坯进行自然养护28天,即得。(7) The initial billet is subjected to natural conservation for 28 days, that is, it is obtained.
于养护第28天分别测定所制备的免烧砖的抗压强度、抗折强度、软化系数和干燥收缩率,结果见下表。On the 28th day of curing, the compressive strength, flexural strength, softening coefficient and drying shrinkage rate of the prepared unburned bricks were measured respectively, and the results are shown in the following table.
由上表可知,相比于对比例的免烧砖,本发明以裂隙粘土为主要原料,以闪长岩、硅酸盐水泥、异丙醇胺、氢氧化锂、生石灰和对甲苯磺酰胺为辅料,所制备的免烧砖具有密实度高,抗压强度和抗折强度高、耐水性好、收缩率低等优点,可以作为建筑材料应用于建筑工程中。As can be seen from the above table, compared with the unburned bricks of the comparative example, the present invention uses fractured clay as the main raw material, and uses diorite, Portland cement, isopropanolamine, lithium hydroxide, quicklime and p-toluenesulfonamide as the main raw materials. The prepared non-burning brick has the advantages of high density, high compressive strength and flexural strength, good water resistance and low shrinkage rate, and can be used as a building material in construction projects.
Claims (7)
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CN106272886A (en) * | 2016-08-17 | 2017-01-04 | 明光市凯旋新型建材厂 | The non-burning brick preparation method that a kind of building waste is made |
CN107572928A (en) * | 2017-09-30 | 2018-01-12 | 武汉鹏森环境科技有限公司 | A kind of dirty mud environment protection type water-permeable brick and preparation method thereof |
CN110002824A (en) * | 2019-05-07 | 2019-07-12 | 欧施林 | A kind of non-burning brick and its production method |
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CN101063036A (en) * | 2006-11-20 | 2007-10-31 | 中国科学院地质与地球物理研究所 | Chemical modifying method for swelled ground treatment |
CN106242487A (en) * | 2016-08-17 | 2016-12-21 | 明光市凯旋新型建材厂 | A kind of is raw-material non-burning brick with river sand |
CN106272886A (en) * | 2016-08-17 | 2017-01-04 | 明光市凯旋新型建材厂 | The non-burning brick preparation method that a kind of building waste is made |
CN107572928A (en) * | 2017-09-30 | 2018-01-12 | 武汉鹏森环境科技有限公司 | A kind of dirty mud environment protection type water-permeable brick and preparation method thereof |
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