CN113021960B - Laser flat plate composite die cutting system and die cutting method thereof - Google Patents
Laser flat plate composite die cutting system and die cutting method thereof Download PDFInfo
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- CN113021960B CN113021960B CN202110134264.6A CN202110134264A CN113021960B CN 113021960 B CN113021960 B CN 113021960B CN 202110134264 A CN202110134264 A CN 202110134264A CN 113021960 B CN113021960 B CN 113021960B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/30—Organic material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a laser flat-plate composite die-cutting system and a die-cutting method thereof, wherein the system comprises a laser die-cutting device, a flat-plate die-cutting device and a waste discharging device, and the laser die-cutting device, the flat-plate die-cutting device and the waste discharging device are sequentially arranged; the laser die cutting device comprises a first compound mechanism, a second compound mechanism, a laser die cutting mechanism, a third compound mechanism and a fourth compound mechanism which are sequentially arranged; the first material belt, the second material belt and the third material belt are input from the first compound mechanism and sequentially input into the discharging device through the second compound mechanism, the laser die cutting mechanism, the third compound mechanism, the fourth compound mechanism and the flat die cutting device. The productivity of complex products is improved, and the efficiency is improved; ensuring the product size and meeting the accurate tolerance; the machine discharges waste, so that the efficiency is improved, and the cost is reduced; the advantages of the laser process and the flat plate process are combined, and a more optimized process scheme is provided for complex products.
Description
Technical Field
The invention relates to the technical field of die cutting, in particular to a laser flat plate composite die cutting system and a die cutting method thereof.
Background
In the current die cutting industry, some materials (loose and hard-rebound foam, thick PC Mylar, no base material adhesive) are subjected to larger pressure, so that physical property failure (thickness loss, edge burrs, deformation and the like) can be caused, a roller type feeding laser die cutting machine is adopted for one-step forming, and the semi-finished product is manufactured by removing waste materials in a manual waste discharge mode.
The process has low productivity and low efficiency; the dimension of the produced product is unstable, and the tolerance is difficult to meet; moreover, the labor efficiency is low and the cost is high.
Disclosure of Invention
According to one aspect of the invention, a laser flat-panel composite die cutting system is provided, which comprises a laser die cutting device, a flat-panel die cutting device and a waste discharging device, wherein the laser die cutting device, the flat-panel die cutting device and the waste discharging device are sequentially arranged;
the laser die cutting device comprises a first compound mechanism, a second compound mechanism, a laser die cutting mechanism, a third compound mechanism and a fourth compound mechanism which are sequentially arranged;
the first material belt, the second material belt and the third material belt are input from the first compound mechanism and sequentially input into the discharging device through the second compound mechanism, the laser die cutting mechanism, the third compound mechanism, the fourth compound mechanism and the flat die cutting device.
The invention provides a laser and flat plate combined die cutting system which is automatically produced in the whole process. In the system, a first material belt, a second material belt and a third material belt are input into a laser die-cutting device, the first material belt, the second material belt and the third material belt are compounded by the laser die-cutting device and subjected to laser die-cutting to obtain a semi-finished product, and the semi-finished product is input into a flat-plate die-cutting device for flat-plate die-cutting and then is input into a waste discharge device to obtain a finished product. The productivity of complex products is improved, and the efficiency is improved; ensuring the product size and meeting the accurate tolerance; the machine discharges waste, so that the efficiency is improved, and the cost is reduced; the advantages of the laser process and the flat plate process are combined, and a more optimized process scheme is provided for complex products.
In some embodiments, the laser die cutting mechanism includes a laser engraving machine and a conveyor track, the laser engraving machine being disposed above the conveyor track.
Therefore, the compounded material belt passes through the conveying track, and the laser engraving machine performs die cutting on the material belt, so that a semi-finished product is obtained.
In some embodiments, a first waste discharge roller is disposed at an end of the third compounding mechanism proximate to the laser die cutting mechanism, the first waste discharge roller configured to discharge waste material from the first web.
Thereby, the waste material of the first material belt is discharged by the first waste discharge roller, thereby obtaining a semi-finished product.
In some embodiments, the first composite mechanism, the second composite mechanism, the third composite mechanism and the fourth composite mechanism have the same structure and comprise a second mounting plate and two pressing rollers which are distributed up and down, and the two pressing rollers are arranged on the second mounting plate and are in tangential relation.
Thus, the first compounding mechanism, the second compounding mechanism and the third compounding mechanism are configured to compound the material belt, and compound the material belt through two compression rollers which are distributed up and down.
In some embodiments, the flat-panel die cutting device comprises an upper die, a lower die, a feeding guide mechanism and a discharging guide mechanism, wherein the feeding guide mechanism and the discharging guide mechanism are arranged at two ends of the lower die, the upper die is arranged above the lower die, and the upper die is detachably matched with the lower die.
From this, semi-manufactured goods material area gets into the lower mould from feeding guiding mechanism department, exports from ejection of compact guiding mechanism department again, and semi-manufactured goods material area is by lower mould, last mould cooperation in lower mould department, carries out flat-bed die cutting.
In some embodiments, the waste discharging device comprises a frame, a first composite roller set, a second composite roller set, a third composite roller set, a second waste discharging roller and a third waste discharging roller, wherein the first composite roller set, the second composite roller set and the third composite roller set are sequentially arranged in the middle of the frame, the second waste discharging roller is arranged on the upper portion of the frame, the second waste discharging roller is arranged above the second composite roller set, the third waste discharging roller is arranged on the lower portion of the frame, and the third waste discharging roller is arranged between the first composite roller set and the second composite roller set.
Thereby, the upper waste is discharged from the second waste discharge roller, and the lower waste is discharged from the third waste discharge roller.
In some embodiments, the waste discharge device further comprises a receiving roller, the receiving roller is arranged on the frame, and the receiving roller is positioned on one side of the third composite roller set away from the second composite roller set.
Thus, the take-up roll is configured to take up the finished material strip.
According to another aspect of the present invention, there is provided a die cutting method comprising a laser slab composite die cutting system, characterized by the further steps of:
s1, compounding feeding: the first material belt, the second material belt and the third material belt are input from the first compounding mechanism and compounded through the first compounding mechanism and the second compounding mechanism to form a compound material belt;
s2, laser die cutting: the composite material belt is input into a laser die cutting mechanism, the composite material belt passes through a conveying track, the laser engraving machine dies the material belt, so that a semi-finished product is obtained, waste materials of the first material belt are discharged by a first waste discharge roller, so that the semi-finished product is obtained, and the semi-finished product is obtained through pressurizing output of a third composite mechanism and a fourth composite mechanism;
s3, flat plate die cutting: the semi-finished product is input into the flat-plate die cutting device for flat-plate die cutting;
s4, waste discharge: the semi-finished product material belt is input into a waste discharge device, the semi-finished product material belt is firstly input into the first composite roller set, then is input into a receiving roller through the second composite roller set and the third composite roller set, upper waste is discharged from the second waste discharge roller, and lower waste is discharged from the third waste discharge roller, so that a finished product material belt is obtained;
s5, winding: finally, the finished product material belt is wound up by a material collecting roller to obtain a product
The beneficial effects of the invention are embodied as follows: the productivity of complex products is improved, and the efficiency is improved; ensuring the product size and meeting the accurate tolerance; the machine discharges waste, so that the efficiency is improved, and the cost is reduced; the advantages of the laser process and the flat plate process are combined, and a more optimized process scheme is provided for complex products.
Drawings
Fig. 1 is a schematic plan view of a laser flat panel composite die cutting system according to an embodiment of the present invention.
Fig. 2 is a schematic plan view of a laser die-cutting device in the laser flat panel composite die-cutting system shown in fig. 1.
Fig. 3 is a schematic plan view of a flat panel die cutting device in the laser flat panel composite die cutting system shown in fig. 1.
Fig. 4 is a schematic plan view of a waste discharge device in the laser flat panel composite die cutting system shown in fig. 1.
Reference numerals in the drawings: 1-laser die cutting device, 11-first composite mechanism, 111-second mounting plate, 112-compression roller, 12-second composite mechanism, 13-laser die cutting mechanism, 131-laser engraving machine, 132-conveying track, 133-first mounting plate, 14-third composite mechanism, 15-fourth composite mechanism, 16-first waste discharge roller, 2-flat die cutting device, 21-upper die, 22-lower die, 23-feeding guide mechanism, 24-discharging guide mechanism, 3-waste discharge device, 31-rack, 32-first composite roller set, 33-second composite roller set, 34-third composite roller set, 35-second waste discharge roller, 36-third waste discharge roller, 37-receiving roller, a-first material belt, b-second material belt, c-third material belt.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 schematically shows a laser flat panel composite die cutting system according to an embodiment of the present invention, including a laser die cutting device 1, a flat panel die cutting device 2, and a waste discharging device 3, the laser die cutting device 1, the flat panel die cutting device 2, and the waste discharging device being arranged in this order;
the laser die cutting device 1 comprises a first compound mechanism 11, a second compound mechanism 12, a laser die cutting mechanism 13, a third compound mechanism 14 and a fourth compound mechanism 15, wherein the first compound mechanism 11, the second compound mechanism 12, the laser die cutting mechanism 13, the third compound mechanism 14 and the fourth compound mechanism 15 are sequentially arranged;
the first material belt a, the second material belt b and the third material belt c are input from the first compound mechanism 11 and sequentially pass through the second compound mechanism 12, the laser die cutting mechanism 13, the third compound mechanism 14, the fourth compound mechanism 15 and the flat die cutting device 2 to be input into the discharging device.
The invention provides a laser and flat plate combined die cutting system which is automatically produced in the whole process. In the system, a first material belt a, a second material belt b and a third material belt c are input into a laser die-cutting device 1, the first material belt a, the second material belt b and the third material belt c are compounded and laser-cut by the laser die-cutting device 1 to obtain semi-finished products, and the semi-finished products are input into a flat-plate die-cutting device 2 for flat-plate die-cutting and then are input into a waste discharge device 3 to obtain finished products. The productivity of complex products is improved, and the efficiency is improved; ensuring the product size and meeting the accurate tolerance; the machine discharges waste, so that the efficiency is improved, and the cost is reduced; the advantages of the laser process and the flat plate process are combined, and a more optimized process scheme is provided for complex products.
Referring to fig. 2, the laser die cutting mechanism 13 includes a laser engraving machine 131 and a conveying rail 132, and the laser engraving machine 131 is disposed above the conveying rail 132. The compounded material strip passes through a conveying rail 132, and a laser engraving machine 131 performs die cutting on the material strip, so that a semi-finished product is obtained.
Referring to fig. 2, a first waste discharge roller 16 is provided at an end of the third complex mechanism 14 adjacent to the laser die-cutting mechanism 13, and the first waste discharge roller 16 is configured to discharge the waste of the first material tape a. The first scrap discharge roller 16 discharges the scrap of the first web a to obtain a semi-finished product.
Referring to fig. 2, the first composite mechanism 11, the second composite mechanism 12, the third composite mechanism 14 and the fourth composite mechanism 15 have the same structure, and each of the first composite mechanism, the second composite mechanism, the third composite mechanism and the fourth composite mechanism comprises a second mounting plate 111 and two press rolls 112 distributed up and down, wherein the two press rolls 112 are arranged on the second mounting plate 111, and the two press rolls 112 are in a tangential relationship. The first compounding mechanism 11, the second compounding mechanism 12, and the third compounding mechanism 14 are configured to compound the material tape, and compound the material tape by two press rollers 112 arranged vertically.
Referring to fig. 3, the flat die cutting device 2 includes an upper die 21, a lower die 22, a feeding guide mechanism 23 and a discharging guide mechanism 24, wherein the feeding guide mechanism 23 and the discharging guide mechanism 24 are disposed at two ends of the lower die 22, the upper die 21 is disposed above the lower die 22, and the upper die 21 is detachably engaged with the lower die 22. The semi-finished product material belt enters the lower die 22 from the feeding guide mechanism 23, and is output from the discharging guide mechanism 24, and the semi-finished product material belt is matched with the lower die 22 and the upper die 21 at the lower die 22 to carry out flat die cutting.
Referring to fig. 4, the waste discharging device 3 includes a frame 31, a first composite roller set 32, a second composite roller set 33, a third composite roller set 34, a second waste discharging roller 35, and a third waste discharging roller 36, where the first composite roller set 32, the second composite roller set 33, and the third composite roller set 34 are sequentially disposed in the middle of the frame 31, the second waste discharging roller 35 is disposed on the upper portion of the frame 31, the second waste discharging roller 35 is disposed above the second composite roller set 33, the third waste discharging roller 36 is disposed on the lower portion of the frame 31, and the third waste discharging roller 36 is disposed between the first composite roller set 32 and the second composite roller set 33. The upper layer waste is discharged from the second waste discharge roller 35, and the lower layer waste is discharged from the third waste discharge roller 36.
Referring to fig. 4, the waste discharging device 3 further includes a receiving roller 37, where the receiving roller 37 is disposed on the frame 31, and the receiving roller 37 is located on a side of the third composite roller set 34 away from the second composite roller set 33. The take-up roll 37 is configured to take up the finished web.
The beneficial effects of the invention are embodied as follows: the productivity of complex products is improved, and the efficiency is improved; ensuring the product size and meeting the accurate tolerance; the machine discharges waste, so that the efficiency is improved, and the cost is reduced; the advantages of the laser process and the flat plate process are combined, and a more optimized process scheme is provided for complex products.
The specific working mode of the system is as follows:
s1, compounding feeding: the first material belt a, the second material belt b and the third material belt c are input from the first compounding mechanism 11 and are compounded through the first compounding mechanism 11 and the second compounding mechanism 12 to form a compound material belt.
S2, laser die cutting: the composite material belt is input into the laser die-cutting mechanism 13, passes through the conveying track 132, is die-cut by the laser engraving machine 131, so that a semi-finished product is obtained, waste materials of the first material belt a are discharged by the first waste discharge roller 16, so that the semi-finished product is obtained, and the semi-finished product is obtained through the third and fourth composite mechanisms 14 and 15 for pressurization output.
S3, flat plate die cutting: the semi-finished product is input into the flat-bed die cutting device 2, the semi-finished product material belt enters the lower die 22 from the feeding guide mechanism 23, the semi-finished product material belt is matched with the lower die 22 and the upper die 21 at the lower die 22 for flat-bed die cutting, and then is output from the discharging guide mechanism 24.
S4, waste discharge: the semi-finished product material belt is input into the waste discharging device 3, the semi-finished product material belt is firstly input into the first composite roller set 32, then is input into the receiving roller 37 through the second composite roller set 33 and the third composite roller set 34, the upper layer waste is discharged from the second waste discharging roller 35, and the lower layer waste is discharged from the third waste discharging roller 36, so that the finished product material belt is obtained.
S5, winding: finally, the finished product material belt is wound up by a material collecting roller 37 to obtain a product.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (6)
1. The laser flat-plate composite die-cutting system is characterized by comprising a laser die-cutting device (1), a flat-plate die-cutting device (2) and a waste discharging device (3), wherein the laser die-cutting device (1), the flat-plate die-cutting device (2) and the waste discharging device are sequentially arranged;
the laser die cutting device (1) comprises a first compound mechanism (11), a second compound mechanism (12), a laser die cutting mechanism (13), a third compound mechanism (14) and a fourth compound mechanism (15), wherein the first compound mechanism (11), the second compound mechanism (12), the laser die cutting mechanism (13), the third compound mechanism (14) and the fourth compound mechanism (15) are sequentially arranged;
the first material belt (a), the second material belt (b) and the third material belt (c) are sequentially input from the first compound mechanism (11) to the waste discharge device (3) through the second compound mechanism (12), the laser die cutting mechanism (13), the third compound mechanism (14), the fourth compound mechanism (15) and the flat die cutting device (2);
a first waste discharge roller (16) is arranged at one end, close to the laser die-cutting mechanism (13), of the third composite mechanism (14), and the first waste discharge roller (16) is configured to discharge waste materials of the first material belt (a);
the first compound mechanism (11), the second compound mechanism (12), the third compound mechanism (14) and the fourth compound mechanism (15) are identical in structure and comprise a second mounting plate (111) and two pressing rollers (112) which are distributed up and down, the two pressing rollers (112) are arranged on the second mounting plate (111), and the two pressing rollers (112) are in tangential relation.
2. The laser flat panel composite die cutting system according to claim 1, wherein the laser die cutting mechanism (13) comprises a laser engraving machine (131) and a conveying track (132), and the laser engraving machine (131) is arranged above the conveying track (132).
3. The laser flat panel composite die cutting system according to claim 2, wherein the flat panel die cutting device (2) comprises an upper die (21), a lower die (22), a feeding guide mechanism (23) and a discharging guide mechanism (24), wherein the feeding guide mechanism (23) and the discharging guide mechanism (24) are arranged at two ends of the lower die (22), the upper die (21) is arranged above the lower die (22), and the upper die (21) is detachably matched with the lower die (22).
4. The laser flat panel composite die cutting system according to claim 3, wherein the waste discharging device (3) comprises a frame (31), a first composite roller set (32), a second composite roller set (33), a third composite roller set (34), a second waste discharging roller (35) and a third waste discharging roller (36), the first composite roller set (32), the second composite roller set (33) and the third composite roller set (34) are sequentially arranged in the middle of the frame (31), the second waste discharging roller (35) is arranged on the upper portion of the frame (31), the second waste discharging roller (35) is arranged above the second composite roller set (33), the third waste discharging roller (36) is arranged on the lower portion of the frame (31), and the third waste discharging roller (36) is arranged between the first composite roller set (32) and the second composite roller set (33).
5. The laser flat panel composite die cutting system according to claim 4, wherein the waste discharging device (3) further comprises a receiving roller (37), the receiving roller (37) is arranged on the frame (31), and the receiving roller (37) is positioned on one side of the third composite roller set (34) away from the second composite roller set (33).
6. A die cutting method comprising the laser flat panel composite die cutting system of claim 5, further comprising the steps of:
s1, compounding feeding: the first material belt (a), the second material belt (b) and the third material belt (c) are input from the first compounding mechanism (11) and are compounded through the first compounding mechanism (11) and the second compounding mechanism (12) to form a compound material belt;
s2, laser die cutting: the composite material belt is input into a laser die cutting mechanism (13), passes through a conveying track (132), is die-cut by a laser engraving machine (131) to obtain a semi-finished product, and is discharged by a first waste discharge roller (16) to obtain the semi-finished product and is output in a pressurizing mode through a third composite mechanism (14) and a fourth composite mechanism (15) to obtain the semi-finished product;
s3, flat plate die cutting: the semi-finished product is input into the flat-plate die-cutting device (2) for flat-plate die-cutting;
s4, waste discharge: the semi-finished product material belt is input into a waste discharge device (3), firstly is input into the first composite roller set (32), then is input into a receiving roller (37) through a second composite roller set (33) and a third composite roller set (34), upper-layer waste is discharged from a second waste discharge roller (35), and lower-layer waste is discharged from a third waste discharge roller (36), so that a finished product material belt is obtained;
s5, winding: and finally, winding the finished product material belt by a material collecting roller (37) to obtain the product.
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CN210358810U (en) * | 2019-06-06 | 2020-04-21 | 郑州领胜科技有限公司 | Nested cutting die of five metals cutting die and etching cutting die |
CN211808306U (en) * | 2019-09-09 | 2020-10-30 | 领胜城科技(江苏)有限公司 | Automatic assembling equipment for breathable film |
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CN215316384U (en) * | 2021-01-29 | 2021-12-28 | 郑州领胜科技有限公司 | Laser flat plate composite die cutting system |
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DE4015658A1 (en) * | 1990-05-16 | 1991-11-21 | Hoechst Ag | SURFACE-STRUCTURED FILM OF THERMOPLASTIC PLASTIC AND METHOD FOR THEIR PRODUCTION |
CN104742183A (en) * | 2014-03-07 | 2015-07-01 | 天津长荣印刷设备股份有限公司 | Stripping unit for die-cutting machine |
CN108859190A (en) * | 2018-06-01 | 2018-11-23 | 上海金纬挤出机械制造有限公司 | A kind of new material stone paper production production line |
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