CN113007172B - An integrated plunger motor type dual power hydraulic cylinder - Google Patents
An integrated plunger motor type dual power hydraulic cylinder Download PDFInfo
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- CN113007172B CN113007172B CN202110267616.5A CN202110267616A CN113007172B CN 113007172 B CN113007172 B CN 113007172B CN 202110267616 A CN202110267616 A CN 202110267616A CN 113007172 B CN113007172 B CN 113007172B
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- 230000009977 dual effect Effects 0.000 title claims description 16
- 238000007789 sealing Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 4
- 239000003921 oil Substances 0.000 abstract description 81
- 239000010720 hydraulic oil Substances 0.000 abstract description 21
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1447—Pistons; Piston to piston rod assemblies
- F15B15/1452—Piston sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1428—Cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1438—Cylinder to end cap assemblies
- F15B15/1442—End cap sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1447—Pistons; Piston to piston rod assemblies
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Hydraulic Motors (AREA)
- Actuator (AREA)
Abstract
Description
技术领域technical field
本发明涉及液压设备技术领域,特别是涉及一种集成柱塞马达式双动力液压缸。The invention relates to the technical field of hydraulic equipment, in particular to an integrated plunger motor type dual power hydraulic cylinder.
背景技术Background technique
传统液压缸包括缸体、活塞和活塞杆,缸体上有进出油口,通过油液在油口连接的密闭空间内的流动,实现活塞和活塞杆的往复运动,液压缸的推力与有效面积成正比。在某些工程条件下,由于输出力要求和实际使用空间位置的限制,一味地提高工作面积而满足输出力要求的传统液压缸已经不满足使用要求。如,常见的采用多级油缸来增加作用面积从而提高液压缸输出力,但多级液压缸并未缩小尺寸,不满足使用空间要求。此外,尺寸小、超高压的薄壁液压缸也较为常用,此种小型高压油缸可以满足高输出力、尺寸小的使用要求,但其缸体壁薄,容易造成缸体变形,甚至缸体破裂,从而引发危害。The traditional hydraulic cylinder includes a cylinder body, a piston and a piston rod. There are oil inlet and outlet ports on the cylinder body. The reciprocating motion of the piston and the piston rod is realized by the flow of oil in the closed space connected by the oil port, and the thrust and effective area of the hydraulic cylinder are realized. proportional. Under certain engineering conditions, due to the limitation of output force requirements and actual use space position, the traditional hydraulic cylinders that blindly increase the working area and meet the output force requirements no longer meet the use requirements. For example, it is common to use a multi-stage oil cylinder to increase the action area to increase the output force of the hydraulic cylinder, but the multi-stage hydraulic cylinder has not been reduced in size and does not meet the space requirements. In addition, thin-walled hydraulic cylinders with small size and ultra-high pressure are also commonly used. This kind of small high-pressure hydraulic cylinder can meet the requirements of high output force and small size, but the wall of the cylinder body is thin, which is easy to cause deformation of the cylinder body, or even rupture of the cylinder body. , causing harm.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种集成柱塞马达式双动力液压缸,以解决上述现有技术存在的问题,通过油压和柱塞马达提供双动力,从而满足输出力要求和实际使用空间位置的要求。The purpose of the present invention is to provide an integrated plunger motor type dual-power hydraulic cylinder to solve the above-mentioned problems in the prior art, and provide dual power through oil pressure and plunger motor, so as to meet the output force requirements and the actual use of the space position. Require.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供了一种集成柱塞马达式双动力液压缸,包括缸头,所述缸头内设置有支撑轴,所述支撑轴上套设有柱塞马达,所述柱塞马达能够沿所述支撑轴的轴向滑动,所述柱塞马达将所述缸头分为第一油腔和第二油腔,所述第一油腔和所述第二油腔均与所述柱塞马达连通,所述柱塞马达包括相对设置的柱塞结构和斜盘,所述柱塞结构和所述斜盘相互作用产生切向转矩。The invention provides an integrated plunger motor type dual-power hydraulic cylinder, which includes a cylinder head, a support shaft is arranged in the cylinder head, a plunger motor is sleeved on the support shaft, and the plunger motor can move along all directions. The axial sliding of the support shaft, the plunger motor divides the cylinder head into a first oil cavity and a second oil cavity, and the first oil cavity and the second oil cavity are both connected to the plunger motor. In communication, the plunger motor includes a plunger structure and a swash plate oppositely arranged, and the plunger structure and the swash plate interact to generate a tangential torque.
优选的,所述支撑轴的外侧套设有滚珠丝杠,所述滚珠丝杠能够沿所述支撑轴的轴向滑动,所述柱塞马达套设在所述滚珠丝杠的外侧,所述柱塞结构与所述滚珠丝杠之间设置有滚珠。Preferably, a ball screw is sleeved on the outer side of the support shaft, the ball screw can slide along the axial direction of the support shaft, the piston motor is sleeved on the outer side of the ball screw, and the ball screw is sleeved on the outer side of the ball screw. Balls are arranged between the plunger structure and the ball screw.
优选的,所述滚珠丝杠的内壁与所述支撑轴的外壁之间存在间隙,所述滚珠丝杠的内壁与所述支撑轴的外壁之间设置有第一密封圈和第一导向环。Preferably, there is a gap between the inner wall of the ball screw and the outer wall of the support shaft, and a first sealing ring and a first guide ring are provided between the inner wall of the ball screw and the outer wall of the support shaft.
优选的,所述滚珠丝杠的外侧套设有滑道套筒,所述滚珠丝杠的前端和所述支撑轴的前端均伸入所述滑道套筒中,所述支撑轴与所述滑道套筒滑动连接,所述支撑轴的后端与所述缸头后端的缸底固定连接,所述滑道套筒的后端伸入所述斜盘与所述滚珠丝杠之间,所述滑道套筒的外侧设置有挡板,所述挡板用于限制所述斜盘的位置,所述滑道套筒的前端与所述缸头前端的缸盖滑动连接。Preferably, the outer side of the ball screw is sleeved with a slideway sleeve, the front end of the ball screw and the front end of the support shaft both extend into the slideway sleeve, the support shaft and the The slideway sleeve is slidably connected, the rear end of the support shaft is fixedly connected to the cylinder bottom at the rear end of the cylinder head, and the rear end of the slideway sleeve extends between the swash plate and the ball screw, A baffle plate is provided on the outer side of the slideway sleeve, the baffle plate is used to limit the position of the swash plate, and the front end of the slideway sleeve is slidably connected with the cylinder head at the front end of the cylinder head.
优选的,所述柱塞结构包括配油盘,所述配油盘上开设有若干第一通孔,所述配油盘的前侧设置有缸体,所述滚珠位于所述缸体与所述滚珠丝杠之间,所述缸体上沿所述缸体的周向设置有若干柱塞,所述柱塞的前端嵌入所述斜盘内。Preferably, the plunger structure includes an oil distribution plate, a plurality of first through holes are opened on the oil distribution plate, a cylinder body is disposed on the front side of the oil distribution plate, and the ball is located between the cylinder body and the Between the ball screws, a plurality of plungers are arranged on the cylinder body along the circumferential direction of the cylinder body, and the front ends of the plungers are embedded in the swash plate.
优选的,所述缸体与所述斜盘之间设置有第二密封圈、推力轴承和若干弹簧,所述第二密封圈位于若干所述柱塞的内侧,所述推力轴承和若干所述弹簧均位于若干所述柱塞的外侧,若干所述弹簧沿所述斜盘的周向设置,所述弹簧的一端与所述斜盘相抵,所述弹簧的另一端与所述推力轴承的一端相抵,所述推力轴承的另一端与所述缸体相抵。Preferably, a second sealing ring, a thrust bearing and a plurality of springs are arranged between the cylinder block and the swash plate, the second sealing ring is located on the inner side of a plurality of the plungers, the thrust bearing and a plurality of the The springs are all located on the outside of the plungers, and the springs are arranged along the circumference of the swash plate. One end of the spring is in contact with the swash plate, and the other end of the spring is in contact with one end of the thrust bearing. The other end of the thrust bearing is abutted against the cylinder body.
优选的,所述斜盘包括上配流滑道、下配流滑道和滑道外圈,所述上配流滑道均套设在所述滑道套筒的外侧,所述下配流滑道与所述滑道套筒的后端固定连接,所述滑道外圈位于所述下配流滑道的外侧,所述滑道外圈的一端与所述所述上配流滑道外圈接触,所述上配流滑道的一侧、所述下配流滑道的一侧和所述滑道外圈的一侧均为波浪面,所述下配流滑道的波浪面和所述滑道外圈的波浪面均与所述上配流滑道的波浪面相对设置,所述上配流滑道、所述下配流滑道和滑道外圈形成滑道槽,所述柱塞的前端位于所述滑道槽中,所述上配流滑道上开设有若干第二通孔,所述第二通孔与所述第二油腔连通。Preferably, the swash plate includes an upper flow distribution slide, a lower flow distribution slide and an outer ring of the slideway, the upper flow distribution slides are all sleeved on the outer side of the slideway sleeve, and the lower flow distribution slideway is connected to the outer ring of the slideway. The rear end of the slideway sleeve is fixedly connected, the slideway outer ring is located outside the lower flow distribution slideway, one end of the slideway outer ring is in contact with the upper flow distribution slideway outer ring, and the upper flow distribution slideway is in contact with the outer ring of the upper flow distribution slideway. One side of the lower distribution slide, one side of the lower distribution slide and one side of the outer ring of the slide are all wavy surfaces, and the wavy surface of the lower distribution slide and the wavy surface of the outer ring of the slide are the same as the upper The corrugated surfaces of the distributing slides are oppositely arranged, the upper distributing slide, the lower distributing slide and the outer ring of the slide form a slide groove, the front end of the plunger is located in the slide groove, and the upper distributing slide A plurality of second through holes are opened on the channel, and the second through holes communicate with the second oil cavity.
优选的,所述柱塞包括柱塞本体,所述柱塞本体的一端设置有柱塞头,所述柱塞头包括两个对称的圆柱形的轮子,两个所述轮子围绕与所述柱塞头轴向垂直的安装轴转动,所述柱塞本体位于所述缸体中,所述柱塞头位于所述滑道槽中。Preferably, the plunger includes a plunger body, and one end of the plunger body is provided with a plunger head, the plunger head includes two symmetrical cylindrical wheels, and the two wheels surround the plunger The plug head is axially rotated on a vertical installation axis, the plunger body is located in the cylinder block, and the plunger head is located in the chute groove.
优选的,所述柱塞结构和所述斜盘的外侧设置有液压缸套筒,所述液压缸套筒与所述斜盘通过安装销固定连接,所述液压缸套筒与所述缸头之间设置有第三密封圈和第二导向环。Preferably, a hydraulic cylinder sleeve is provided on the outer side of the plunger structure and the swash plate, the hydraulic cylinder sleeve is fixedly connected to the swash plate through a mounting pin, and the hydraulic cylinder sleeve is connected to the cylinder head A third sealing ring and a second guide ring are arranged therebetween.
优选的,所述缸头的侧壁开设有第一油口和第二油口,所述第一油口与所述第一油腔连通,所述第二油口与所述第二油腔连通。Preferably, the side wall of the cylinder head is provided with a first oil port and a second oil port, the first oil port is communicated with the first oil chamber, and the second oil port is connected with the second oil chamber Connected.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
本发明通过向第一油腔或第二油腔内通入液压油,作为第一动力源,柱塞马达作为第二动力源,形成双动力,柱塞马达不仅作为动力源,还作为活塞,向第一油腔或第二油腔内通入液压油使柱塞马达滑动,同时液压油进入柱塞马达,柱塞马达内部结构旋转产生扭矩使柱塞马达滑动,通过柱塞马达的巧妙设计,在液压缸推程和回程时,均能够提供一定扭矩。本发明旨在满足某些工程条件下,由于输出力要求和使用空间的限制,需要使用体积小,输出力高的液压缸。In the present invention, hydraulic oil is introduced into the first oil chamber or the second oil chamber as the first power source, and the plunger motor is used as the second power source to form dual power. The plunger motor not only acts as a power source, but also acts as a piston, The hydraulic oil is introduced into the first oil cavity or the second oil cavity to make the plunger motor slide, and the hydraulic oil enters the plunger motor at the same time, and the internal structure of the plunger motor rotates to generate torque to make the plunger motor slide. Through the ingenious design of the plunger motor , can provide a certain torque when the hydraulic cylinder pushes and returns. The present invention aims to meet certain engineering conditions, due to the requirement of output force and the limitation of use space, it is necessary to use a hydraulic cylinder with small volume and high output force.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明的集成柱塞马达式双动力液压缸示意图;Fig. 1 is the schematic diagram of the integrated plunger motor type dual power hydraulic cylinder of the present invention;
图2为图1局部放大图;Fig. 2 is a partial enlarged view of Fig. 1;
图3为图1的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 1;
图4为本发明的柱塞结构的爆炸图;Fig. 4 is the exploded view of the plunger structure of the present invention;
图5为本发明的斜盘及滑道套筒示意图Fig. 5 is the schematic diagram of the swash plate and the slideway sleeve of the present invention
图6为本发明的斜盘示意图;6 is a schematic diagram of a swash plate of the present invention;
图7为图6的B-B剖视图;Fig. 7 is the B-B sectional view of Fig. 6;
图8为本发明的上配流滑道示意图;Fig. 8 is the schematic diagram of the upper distribution slide of the present invention;
图9为本发明的柱塞示意图;Fig. 9 is the plunger schematic diagram of the present invention;
图10为本发明的配油盘示意图;10 is a schematic diagram of the oil distribution pan of the present invention;
其中:100-集成柱塞马达式双动力液压缸,1-缸体,2-柱塞,3-配油盘,4-斜盘,5-滚珠丝杠,6-第一油口,7-第二油口,8-第一油腔,9-第二油腔,10-弹簧,11-缸底,12-缸头,13-缸盖,14-液压缸套筒,15-第三密封圈,16-滚珠,17-滑道套筒,18-下配流滑道,19-上配流滑道,20-滑道外圈,21-螺栓,22-推力轴承,23-安装销,24-支撑轴,25-第二密封圈,26-第一密封圈,27-第二导向环,28-第一导向环,29-柱塞马达,30-柱塞结构,31-挡板,32-柱塞本体,33-柱塞头,34-轮子,35-滑道槽,36-第一通孔,37-第二通孔,38-凹槽。Among them: 100-integrated plunger motor type dual power hydraulic cylinder, 1-cylinder block, 2-plunger, 3-oil distribution plate, 4-swash plate, 5-ball screw, 6-first oil port, 7- Second oil port, 8-first oil chamber, 9-second oil chamber, 10-spring, 11-cylinder bottom, 12-cylinder head, 13-cylinder head, 14-hydraulic cylinder sleeve, 15-third seal Ring, 16-ball, 17-slideway sleeve, 18-lower distribution slideway, 19-upper distribution slideway, 20-slideway outer ring, 21-bolt, 22-thrust bearing, 23-installation pin, 24-support Shaft, 25-Second sealing ring, 26-First sealing ring, 27-Second guide ring, 28-First guide ring, 29-Plunger motor, 30-Plunger structure, 31-Baffle plate, 32-Column Plug body, 33-plunger head, 34-wheel, 35-slide groove, 36-first through hole, 37-second through hole, 38-groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种集成柱塞马达式双动力液压缸,以解决上述现有技术存在的问题,通过油压和柱塞马达提供双动力,从而满足输出力要求和实际使用空间位置的要求。The purpose of the present invention is to provide an integrated plunger motor type dual-power hydraulic cylinder to solve the above-mentioned problems in the prior art, and provide dual power through oil pressure and plunger motor, so as to meet the output force requirements and the actual use of the space position. Require.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1-图10所示:本实施例提供了一种集成柱塞马达式双动力液压缸100,包括缸头12,缸头12内设置有支撑轴24,支撑轴24上套设有柱塞马达29,柱塞马达29能够沿支撑轴24的轴向滑动,柱塞马达29承担活塞作用,柱塞马达29将缸头12分为第一油腔8和第二油腔9,第一油腔8和第二油腔9均与柱塞马达29连通,柱塞马达29包括相对设置的柱塞结构30和斜盘4,柱塞结构30和斜盘4相互作用产生切向转矩。本实施例通过向第一油腔8或第二油腔9内通入液压油,作为第一动力源,柱塞马达29作为第二动力源,形成双动力,柱塞马达29不仅作为动力源,还作为活塞,向第一油腔8或第二油腔9内通入液压油使柱塞马达29滑动,同时液压油进入柱塞马达29,柱塞马达29内部结构旋转产生扭矩使柱塞马达29滑动,通过柱塞马达29的巧妙设计,在液压缸推程和回程时,均能够提供一定扭矩。本实施例旨在满足某些工程条件下,由于输出力要求和使用空间的限制,需要使用体积小,输出力高的液压缸。As shown in FIGS. 1-10 : this embodiment provides an integrated plunger motor type dual power
具体地,本实施例中,支撑轴24的外侧套设有滚珠丝杠5,滚珠丝杠5能够沿支撑轴24的轴向滑动,柱塞马达29套设在滚珠丝杠5的外侧,柱塞结构30与滚珠丝杠5之间设置有滚珠16,具体为钢珠。Specifically, in this embodiment, a
本实施例中,支撑轴24上设置有长键,长键位于滚珠丝杠5的长槽中,确保滚珠丝杠5与支撑轴24不发生转动,滚珠丝杠5的内壁与支撑轴24的外壁之间存在间隙,滚珠丝杠5可以沿支撑轴24的轴向滑动,滚珠丝杠5的内壁与支撑轴24的外壁之间设置有两个第一密封圈26和两个第一导向环28,两个第一密封圈26分别位于距离滚珠丝杠5两端10mm处,第一导向环28位于第一密封圈26的内侧。In this embodiment, the
本实施例中,滚珠丝杠5的外侧套设有滑道套筒17,滚珠丝杠5的前端和支撑轴24的前端均伸入滑道套筒17中,支撑轴24的前端通过长键与滑道套筒17滑动连接,支撑轴24的后端与缸头12后端的缸底11通过焊接固定连接,防止转动,滑道套筒17的后端伸入斜盘4与滚珠丝杠5之间,滑道套筒17的外侧设置有挡板31,挡板31用于限制斜盘4的位置,滑道套筒17的前端嵌套在缸头12前端的缸盖13内并与缸盖13滑动连接,滑道套筒17的前端为实心杆。In this embodiment, the outer side of the
本实施例中,柱塞结构30包括配油盘3,配油盘3上开设有若干第一通孔36和若干凹槽38,凹槽38设置在配油盘3的内侧,凹槽38与第一通孔36交替设置,本实施例包括4个第一通孔36和凹槽38,配油盘3的前侧设置有缸体1,凹槽38与缸体1和液压缸套筒14之间的间隙相同,进而在液压缸套筒14内部形成连通的油路,滚珠16位于缸体1与滚珠丝杠5之间,滚珠16在滚珠丝杠5与缸体1中构成内循环,缸体1在滚珠丝杠5上可自由旋转,缸体1上沿缸体1的周向设置有若干柱塞2,本实施例共9个柱塞2,各柱塞2位于缸体1的柱塞腔中,柱塞2的前端嵌入斜盘4内,第一油腔8、第一通孔36、柱塞腔、斜盘4及第二油腔9均连通。In the present embodiment, the
本实施例中,缸体1与斜盘4之间设置有第二密封圈25、推力轴承22和若干弹簧10,本实施例共9个弹簧10,第二密封圈25位于缸体1与下配流滑道18之间且第二密封圈25位于若干柱塞2的内侧,下配流滑道18上有挡块支撑第二密封圈25,推力轴承22和若干弹簧10均位于若干柱塞2的外侧,若干弹簧10沿斜盘4的周向设置,弹簧10的一端与斜盘4相抵,弹簧10的另一端与推力轴承22的一端相抵,推力轴承22的另一端与缸体1相抵。推力轴承22与斜盘4之间由弹簧10施加预紧力,缸体1与配油盘3在推力轴承22作用下紧密配合在一起。In this embodiment, a
本实施例中,斜盘4为滑道设计,斜盘4包括上配流滑道19、下配流滑道18和滑道外圈20,上配流滑道19均套设在滑道套筒17的外侧,下配流滑道18与滑道套筒17的后端通过螺栓21固定连接,滑道外圈20位于下配流滑道18的外侧,滑道外圈20的一端与上配流滑道19外圈接触,上配流滑道19的一侧、下配流滑道18的一侧和滑道外圈20的一侧均为波浪面,下配流滑道18的波浪面和滑道外圈20的波浪面均与上配流滑道19的波浪面相对设置,上配流滑道19、下配流滑道18和滑道外圈20形成滑道槽35,柱塞2的前端位于滑道槽35中,上配流滑道19上开设有若干第二通孔37,本实施例包括6个第二通孔37,第二通孔37与第二油腔9连通。In this embodiment, the swash plate 4 is designed as a slideway. The swash plate 4 includes an upper
本实施例中,柱塞2包括柱塞本体32,柱塞本体32的一端设置有柱塞头33,柱塞头33包括两个对称的圆柱形的轮子34,两个轮子34围绕与柱塞头33轴向垂直的安装轴转动,柱塞本体32位于缸体1中,柱塞头33位于滑道槽35中。In this embodiment, the
本实施例中,柱塞结构30和斜盘4的外侧设置有液压缸套筒14,液压缸套筒14与缸体1之间存在间隙,液压缸套筒14与斜盘4通过安装销23固定连接,液压缸套筒14与缸头12之间设置有第三密封圈15和第二导向环27。In this embodiment, a
本实施例中,缸头12的侧壁开设有第一油口6和第二油口7,第一油口6设置在缸底11,第二油口7设置在缸盖13,第一油口6与第一油腔8连通,第二油口7与第二油腔9连通。In this embodiment, the side wall of the
本实施例的工作过程如下:当柱塞马达29作为活塞工作时,当第一油口6通入液压油时,第一油腔8充满高压液压油,可以轴向自由移动的柱塞马达29受到液压油压力被推动,同时高压液压油经过配油盘3的第一通孔36进入缸体1的高压区柱塞腔内,给柱塞2施加轴向作用力,柱塞的轮子34与上配流滑道19波浪面接触,由于波浪面与柱塞轮子34接触面始终倾斜,对倾斜角度小于90度的轮子34进行受力分析,即可表明,每个轮子34与斜盘4接触面产生的周向力的方向是一致的,使得柱塞马达29产生切向转矩,理想状态下,轮子34的侧圆面法向与斜盘4切向是垂直的,柱塞马达29的低压液压油通过由配油盘3的内侧凹槽38、缸体1与液压缸套筒14间隙以及斜盘4的第二通孔37构成的油路与第二油腔9相通,具体地,第一油腔8充高压油时,第一通孔36处通高压油,推动柱塞2到达斜盘4波浪面最低位置,此时,该柱塞2周向转动至凹槽38部位,柱塞的轮子34在波浪面上相对上坡,柱塞2回程,柱塞腔内的高压油与凹槽38接通;低压油路为:配油盘3凹槽38与缸体1构成的通路、缸体1与液压缸套筒14构成的间隙、缸体1与滑道外圈20的间隙、滑道外圈20和下配流滑道18构成的圆形滑道最终与上配流滑道19的第二通孔37相通,缸体1在滚珠丝杠5上的转动进而推动斜盘4运动;当第二油口7进液压油时,首先推动斜盘4使柱塞马达29作活塞运动,同时液压油通过上述低压液压油的油路返向流动,柱塞马达29便产生方向相反的转动,缸体1在滚珠丝杠5上的转动推动液压缸套筒14从而带动柱塞马达29作活塞运动。The working process of this embodiment is as follows: when the
本实施例结构紧凑、小巧,设计巧妙,本实施例的双动力来源于液压油和柱塞马达29提供的纯旋转运动转化为轴向平动而产生的推力,双动力增大输出力,从而满足输出力要求和实际使用空间位置的要求。本实施例通过配油盘3等使柱塞马达29腔内液压油按高低压油路分配,使液压马达中高压液压油作用时输出扭矩,低压液压油回油时把停止输出扭矩的柱塞腔中的高压油排出,使得每个柱塞2的轮子34产生相同的周向力。The structure of this embodiment is compact and small, and the design is ingenious. The dual power of this embodiment comes from the thrust generated by the conversion of the pure rotational motion provided by the hydraulic oil and the
本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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