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CN113000752A - High-pressure water descaling device and method for forge piece - Google Patents

High-pressure water descaling device and method for forge piece Download PDF

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Publication number
CN113000752A
CN113000752A CN202110377276.1A CN202110377276A CN113000752A CN 113000752 A CN113000752 A CN 113000752A CN 202110377276 A CN202110377276 A CN 202110377276A CN 113000752 A CN113000752 A CN 113000752A
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China
Prior art keywords
water
springs
forgings
pressure water
forging
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Application number
CN202110377276.1A
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Chinese (zh)
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CN113000752B (en
Inventor
周杰
公冶凡娇
罗恒军
张海成
孟斌
谢静
徐智
杨平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Erzhong Group Deyang Wanhang Die Forging Co ltd
Chongqing Dajiang Jiexin Forging Co ltd
Chongqing Hengrui Jinding Induction Technology Co ltd
Chongqing Jiepin Technology Co ltd
Chongqing University
Original Assignee
China National Erzhong Group Deyang Wanhang Die Forging Co ltd
Chongqing Dajiang Jiexin Forging Co ltd
Chongqing Hengrui Jinding Induction Technology Co ltd
Chongqing Jiepin Technology Co ltd
Chongqing University
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Application filed by China National Erzhong Group Deyang Wanhang Die Forging Co ltd, Chongqing Dajiang Jiexin Forging Co ltd, Chongqing Hengrui Jinding Induction Technology Co ltd, Chongqing Jiepin Technology Co ltd, Chongqing University filed Critical China National Erzhong Group Deyang Wanhang Die Forging Co ltd
Priority to CN202110377276.1A priority Critical patent/CN113000752B/en
Publication of CN113000752A publication Critical patent/CN113000752A/en
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Publication of CN113000752B publication Critical patent/CN113000752B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J1/00Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a high-pressure water descaling device for a forged piece, which comprises a spraying assembly and a flexible detection assembly, wherein the spraying assembly comprises a spraying box with openings at the front side and the bottom, the spraying box is used for carrying out high-pressure spraying operation on the forged piece entering the spraying box to remove scale, the flexible detection assembly is arranged at the front side of the spraying box and comprises two rigid pieces which are opposite to each other and vertically arranged, springs are sleeved on the two rigid pieces, the upper parts of the springs protrude out of the top ends of the rigid pieces for a certain length to form free parts, an area for the forged piece to pass through is arranged between the free parts of the two springs, and the forged piece passes through the free parts of the two springs and then enters the spraying box to carry. The invention also discloses a descaling method. The method solves the problem of removing the oxide skin on the surface of the forging, has the advantages of stability and high efficiency, and fills the blank of equipment of the high-pressure water descaling device in the forging field.

Description

High-pressure water descaling device and method for forge piece
Technical Field
The invention belongs to the technical field of forging production, and particularly relates to a high-pressure water descaling device and method for a forging.
Background
When a metal material is subjected to thermoplastic forming such as forging and the like, heating and heat preservation are usually carried out at 1100-1300 ℃, a layer of compact oxide skin (scale) is formed on the surface of a forging piece under the heating condition, and if the scale skin is not completely removed during die forging and is pressed into the forging piece, pits and pits appear after the surface of the forging piece is cleaned, so that the final forging piece cannot meet the requirements in the aspects of precision, roughness and the like, and the difficulty of subsequent machining is increased; if the oxide skin is pressed into the parts in the forged piece, the forged piece becomes a waste product; in addition, the oxide skin has higher hardness, so that the deformation energy consumption is increased during forging, the abrasion of the forging die is accelerated, and the service life of the forging die is shortened. At present, the requirement of the forging field on the surface quality of a forging piece is increasingly improved, so that the problem of oxide skin during die forging needs to be solved.
The high-pressure water descaling technology is a widely applied scale removing technology, has a good descaling effect on common carbon steel materials with relatively regular shapes (round rods and plates), is usually used for fixing the round rods or the plates on a conveying belt during descaling, and conveys the materials to a descaling room by using the conveying belt for automatic descaling, can be carried out in batches, has high automation degree, mainly aims at the stage of mass production after forging forming, but does not have a high-pressure water descaling device for the forgings in the test stage after the forgings are heated and before the forgings are formed, if the traditional conveying belt mode is adopted for high-pressure water descaling, firstly, because the conveying belt is too large if the size of the forgings is larger, the large forgings cannot be produced in mass production generally, mass production is not required for automatic conveying belt, and thirdly, the shapes of some special forgings are complex, and fourthly, the forge piece is not fixed well by using a conveyor belt, because the forge piece needs to be descaled as soon as possible after being taken out by a manipulator in a hot boiler, and then is directly forged, the transfer time cannot be too long, if the conveyor belt is used, the forge piece needs to be placed on the conveyor belt by using clamping equipment such as the manipulator and the like, and then the forge piece is clamped for removing the forge piece after the descaling, and the process time is too long, so that the device and the method for removing the scale on the surface of the forge piece before forging the forge piece are required to be designed, and the problem of removing the scale on the surface of the forge piece after heating and before forming is solved.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problems to be solved by the invention are as follows: how to provide a forging high pressure water descaling device, solve the problem of getting rid of surface cinder before the forging die forging of forging, have stable, efficient advantage, fill the equipment blank of high pressure water descaling device in the forging and pressing field.
In order to solve the technical problems, the invention adopts the following technical scheme:
a high-pressure water descaling device for a forged piece comprises a spraying assembly and a flexible detection assembly, wherein the spraying assembly comprises a spraying box with openings at the front side and the bottom, the spraying box is used for carrying out high-pressure spraying operation on the forged piece entering the spraying box to descale, the flexible detection assembly is arranged at the front side of the spraying box and comprises two rigid pieces which are right opposite and vertically arranged, springs are sleeved on the two rigid pieces, the upper parts of the springs protrude out of the top ends of the rigid pieces for a certain length to form free parts, a region for the forged piece to pass through is arranged between the free parts of the two springs, and the forged piece enters the spraying box for spraying operation after passing through the free parts of the two springs;
the forging spraying device comprises a water return tank arranged below an opening at the bottom of a spraying box, wherein the water return tank is connected with a water inlet end of a pressurizing device through a pipeline, and a water outlet end of the pressurizing device is connected with a high-pressure water pipe so as to pressurize liquid in the water return tank and push the liquid into the spraying box for spraying a forging;
the device comprises a filtering device, wherein the filtering device is arranged on a liquid flowing path between a water return tank and a water inlet end of a pressurizing device and is used for filtering oxide skin and preventing the oxide skin from entering the pressurizing device.
The spraying box is characterized in that two vertical spraying pipes are arranged in the spraying box, a plurality of nozzles are arranged on the spraying pipes at intervals along the length direction of the spraying pipes, the positions of the nozzles on the two spraying pipes correspond to one another, a spraying operation space is formed between the two spraying pipes, the spraying pipes are connected with high-pressure water pipes, a cross rod is horizontally arranged in the spraying box, a first sliding groove is formed in the cross rod along the length direction of the cross rod, and the upper portions of the spraying pipes are clamped in the first sliding groove and can move in the first sliding groove so as to adjust the distance between the two spraying pipes.
Preferably, the upper part of the spray pipe is sleeved with a limiting plate, the bottom surface of the limiting plate is connected with the top surface of the cross rod, and the limiting plate is locked with the cross rod through a locking structure.
Preferably, the locking structure comprises an annular groove formed in the limiting plate, a second sliding groove formed in the cross rod and parallel to the first sliding groove, and a bolt fastener, the groove width of the annular groove is matched with the groove width of the second sliding groove, and the bolt fastener penetrates through the annular groove and the second sliding groove and is locked through a nut so as to lock the limiting plate and the cross rod.
Preferably, the pressurizing device comprises a hydraulic station and an oil-water cylinder, the oil-water cylinder is provided with a water inlet and a water outlet, the water inlet is connected with the water return tank through a pipeline, the water outlet is connected with the high-pressure water pipe, and an oil passage is arranged between the hydraulic station and the oil-water cylinder, so that the pressure in the oil-water cylinder is controlled in a manner of introducing hydraulic oil, and the liquid in the water return tank is pressurized and then sent into the high-pressure water pipe for spraying operation.
Preferably, the free parts of the two springs are areas through which forgings pass, the distance between the two springs is smaller than or equal to the distance between any two corresponding nozzles, and the central symmetry planes of the two springs and the central symmetry planes of the two spray pipes are coplanar.
Preferably, the front side of the spraying box is provided with a long plate parallel to the cross rod, and the two rigid parts are slidably arranged on the long plate.
Preferably, the filtering device comprises a sieve plate arranged in the water return tank, a plurality of sieve holes for filtering oxide skin are formed in the sieve plate, the periphery of the sieve plate is tightly connected with the wall of the water return tank, so that the sieve plate divides the water return tank into two parts, one part forms a liquid storage cavity, the other part forms an oxide skin storage cavity, and the liquid storage cavity is connected with the water inlet end of the pressurizing device through a pipeline.
The secondary filtering device comprises a transition water tank, a water inlet and a water outlet are respectively arranged on two sides of the transition water tank, the transition water tank is positioned outside the water return tank, the water inlet and the water outlet of the transition water tank are respectively connected with the liquid storage cavity and the water inlet end of the pressurizing device through pipelines, a vertical partition plate is further arranged between the water inlet and the water outlet in the transition water tank, the side wall and the bottom end of the partition plate are respectively connected with the side wall and the bottom surface of the transition water tank in a sealing mode, and an overflow seam is arranged between the top end of the partition plate and the inner top surface of the transition.
The invention also provides a high-pressure water descaling method for the forge piece, which adopts the high-pressure water descaling device for the forge piece to descale and comprises the following specific steps:
step a, before descaling, adjusting the angle and the distance between the two spray pipes and the distance between the two springs according to the shape characteristics of the forge piece, so that the forge piece can theoretically pass between the two springs under the condition of not contacting with the springs;
and b, during descaling, the clamping equipment clamps the forge piece to pass through the space between the two springs and then enter the spraying box along a straight line to perform spraying operation, if the forge piece is contacted with the springs, the springs deform, namely the forge piece withdraws, and the clamping action of the clamping equipment is readjusted until the forge piece is not connected with the springs when passing through the space between the two springs.
Compared with the prior art, the invention has the following beneficial effects: through setting up the spray box, carry out the high pressure to the hot forging that is located the spray box and spray in order to detach the scale, the liquid and the scale that drop then get into the return water tank, through filtering the back, liquid gets into pressure device to liquid to in the return water tank pressurizes, lets in high pressure water pipe after the pressurization, thereby forms a spray circuit, and the circulation operation reaches the technological effect of stable, high-efficient removal scale, and energy-conserving effectual, fills the equipment blank of forging high pressure water descaling device in the forging and pressing field. And most forgings have large volume and complicated shape, the traditional conveyor belt type automatic operation cannot be adopted, the clamping equipment needs to be manually operated to clamp the forgings to enter the spraying box from the front side of the spraying box for high-pressure spraying descaling operation, deviation may occur when clamping is sent inwards every time, the forgings may collide with the spraying assembly, the positions of the forgings at each time are different, uniform descaling operation cannot be achieved on the surfaces of the forgings, the consistency of descaling results is reduced, a flexible detection assembly needs to be arranged on the front side of the spraying box, whether the clamping forgings are in the same position when being sent every time is detected, when the clamping forgings pass through the free parts of two springs, if the clamping forgings do not pass through the free parts of the two springs, if the clamping type of the forgings is contacted with the springs, the situation that the forgings are sent according to the clamping mode is possible to collide with the spraying assembly after entering the spraying box, therefore, the clamping mode needs to be withdrawn and readjusted until the clamping mode is free from contact with the spring when the clamping device passes through the clamping device, the upper portion of the spring is a free portion, the lower portion of the spring is sleeved on the rigid piece and restrained, and the clamping device can be quickly reset by utilizing elasticity of the spring to prepare for passing next time.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a flexible test assembly in an embodiment of the invention;
FIG. 3 is a schematic structural view of a spray assembly in an embodiment of the present invention;
fig. 4 is a partial structural schematic diagram of a spray assembly in an embodiment of the invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the specific implementation: referring to fig. 1 to 4, a high-pressure water descaling device for a forged piece comprises a spraying assembly and a flexible detection assembly, wherein the spraying assembly comprises a spraying box 1 with an opening at the front side and the bottom, the spraying box is used for carrying out high-pressure spraying operation on the forged piece entering the spraying box to remove scale, the flexible detection assembly is arranged at the front side of the spraying box and comprises two rigid pieces 11 which are opposite and vertically arranged, springs 12 are sleeved on the two rigid pieces, the upper parts of the springs protrude out of the top ends of the rigid pieces to form free parts, an area for the forged piece to pass through is arranged between the free parts of the two springs, and the forged piece passes through the free parts of the two springs 12 and then enters the spraying box 1 to carry out spraying operation;
the forging spraying device comprises a water return tank 4 arranged below an opening at the bottom of a spraying box, wherein the water return tank 4 is connected with a water inlet end of a pressurizing device through a pipeline, and a water outlet end of the pressurizing device is connected with a high-pressure water pipe so as to pressurize liquid in the water return tank and push the liquid into the spraying box for spraying a forging;
the device comprises a filtering device, wherein the filtering device is arranged on a liquid flowing path between a water return tank and a water inlet end of a pressurizing device and is used for filtering oxide skin and preventing the oxide skin from entering the pressurizing device.
Therefore, through the arrangement of the spraying box, the hot forging in the spraying box is subjected to high-pressure spraying to remove oxide skins, the falling liquid and the oxide skins enter the water return tank, the liquid enters the pressurizing device after being filtered, so that the liquid in the water return tank is pressurized, and the high-pressure water pipe is introduced after the pressurization, so that a spraying loop is formed, the circulation operation is performed, the technical effect of stably and efficiently removing the oxide skins is achieved, the energy-saving effect is good, and the blank of the forging high-pressure water descaling device in the forging and pressing field is filled. And most forgings have large volume and complicated shape, the traditional conveyor belt type automatic operation cannot be adopted, the clamping equipment needs to be manually operated to clamp the forgings to enter the spraying box from the front side of the spraying box for high-pressure spraying descaling operation, deviation may occur when clamping is sent inwards every time, the forgings may collide with the spraying assembly, the positions of the forgings at each time are different, uniform descaling operation cannot be achieved on the surfaces of the forgings, the consistency of descaling results is reduced, a flexible detection assembly needs to be arranged on the front side of the spraying box, whether the clamping forgings are in the same position when being sent every time is detected, when the clamping forgings pass through the free parts of two springs, if the clamping forgings do not pass through the free parts of the two springs, if the clamping type of the forgings is contacted with the springs, the situation that the forgings are sent according to the clamping mode is possible to collide with the spraying assembly after entering the spraying box, therefore, the clamping mode needs to be withdrawn and readjusted until the clamping mode is free from contact with the spring when the clamping device passes through the clamping device, the upper portion of the spring is a free portion, the lower portion of the spring is sleeved on the rigid piece and restrained, and the clamping device can be quickly reset by utilizing elasticity of the spring to prepare for passing next time.
During implementation, two vertical spray pipes 2 are arranged in the spray box 1, a plurality of nozzles 3 are arranged on the spray pipes along the length direction at intervals, the positions of the nozzles on the two spray pipes correspond to one another, a spray operation space is arranged between the two spray pipes, the spray pipes 2 are connected with high-pressure water pipes, a cross rod 5 is horizontally arranged in the spray box, a first sliding groove 6 is formed in the cross rod along the length direction of the cross rod, and the upper portion of each spray pipe 2 is clamped in the first sliding groove 6 and can move in the first sliding groove to adjust the distance between the two spray pipes.
It is such, spray the case through setting up, at the incasement spray tube and nozzle of spraying, when spraying, the water under high pressure that the water under high pressure pipe came carries out the high pressure through the nozzle blowout to being located the steel that sprays the operation space and sprays in order to get rid of the oxide scale, and two spray tubes are vertical just to setting up, be convenient for carry out high-pressure injection to the side about the forging, get rid of the cinder of forging side, two spray tubes carry out the regulation of position through first spout, can be applicable to the forging of different grade type, have stably when getting rid of the forging cinder, efficient beneficial effect.
During implementation, the upper portion of the spray pipe 2 is sleeved with a limiting plate 7, the bottom surface of the limiting plate is connected with the top surface of the cross rod, and the limiting plate is locked with the cross rod through a locking structure.
Therefore, the spray pipe can be used for arranging the position of the spray pipe through the limiting plate, and the spray pipe is locked through the locking structure after the spray pipe is rotated and adjusted to a certain angle, so that the spray pipe is fixed firmly, and a good descaling effect is achieved.
During implementation, the locking structure includes ring channel 8, second spout 9 and the bolt fastener of seting up on limiting plate 7 and being parallel with first spout on the horizontal pole, and the groove width of ring channel and the groove width phase-match of second spout, bolt fastener pass ring channel and second spout and lock through the nut to locking limiting plate 7 and horizontal pole 5.
Therefore, through setting up the ring channel, after rotatory along with the spray tube, can have the place of coincidence with the second spout, the bolt fastener of being convenient for passes both and is connected with the nut to fixed rotatory spray tube after adjusting, the central angle that the ring channel corresponds represents the angular range that the spray tube can rotate promptly, in this application, selects the central angle that the ring channel corresponds to be 60 degrees.
When in implementation, the pressurizing device comprises a hydraulic station and an oil-water cylinder 10, the oil-water cylinder is provided with a water inlet and a water outlet, the water inlet is connected with the water return tank 4 through a pipeline, the water outlet is connected with a high-pressure water pipe, and an oil passage is arranged between the hydraulic station and the oil-water cylinder, so that the pressure in the oil-water cylinder is controlled in a manner of introducing hydraulic oil, and the liquid in the water return tank 4 is pressurized and then sent into the high-pressure water pipe for spraying operation.
The pressurizing device comprises a hydraulic station and an oil-water cylinder, a piston is arranged in the oil-water cylinder, an oil cavity and a water cavity are respectively arranged on two sides of the piston, the oil cavity is connected with the hydraulic station through an oil passage, the water cavity is provided with a water inlet and a water outlet and is respectively connected with a water return tank and a high-pressure water pipe, and a one-way valve can be respectively arranged on the two sides of the piston; when the spray gun works again, water is sucked firstly, and the piston is pulled back to the initial position to prepare for the next spray.
In implementation, the free parts of the two springs are areas through which forgings pass, the distance between the two springs is smaller than or equal to the distance between any two corresponding nozzles, and the central symmetry planes of the two springs 12 and the central symmetry planes of the two spray pipes 2 are coplanar.
Therefore, by setting the distance between the two springs and the position relation between the two springs and the nozzle, the clamping forge piece can be ensured not to collide with the nozzle when passing through the two springs in a contactless manner and then entering the spraying box, meanwhile, the forge piece can be centered and detected at every time, the forge piece is ensured not to deviate when entering at every time, and the descaling consistency is better.
In implementation, the front side of the spraying box 1 is provided with a long plate 13 parallel to the cross bar, and the two rigid parts are slidably arranged on the long plate.
Thus, by arranging the long plate, the rigid parts can slide, so that the distance between the two rigid parts can be adjusted, and the long plate is suitable for forgings with different sizes.
When the device is implemented, the filtering device comprises a sieve plate arranged in the water return tank 4, a plurality of sieve holes for filtering oxide skin are formed in the sieve plate, the periphery of the sieve plate is tightly connected with the wall of the water return tank, so that the sieve plate divides the water return tank into two parts, one part forms a liquid storage cavity, the other part forms an oxide skin storage cavity, and the liquid storage cavity is connected with the water inlet end of the pressurizing device through a pipeline.
It is so, through setting up the sieve, be divided into two with the return water tank, carry out preliminary cinder and filter, during the implementation, the sieve can incline to set up, and the sieve below is liquid storage chamber, and the top is cinder storage chamber, and the slope sets up and also can make the cinder fall the bottom easily and pile up, makes things convenient for the later stage to take out.
When the device is implemented, the device further comprises a secondary filtering device, the secondary filtering device comprises a transition water tank 14, a water inlet and a water outlet are respectively arranged on two sides of the transition water tank, the transition water tank is located outside the water return tank, the water inlet and the water outlet of the transition water tank are respectively connected with the liquid storage cavity and the water inlet end of the pressurizing device through pipelines, a vertical partition plate is further arranged between the water inlet and the water outlet in the transition water tank, the side wall and the bottom end of the partition plate are respectively connected with the side wall and the bottom surface of the transition water tank in a sealing mode, and an overflow seam is arranged between.
Therefore, the secondary filtering device is arranged, the filtering effect can be improved, no oxide skin enters the pressurizing device, the mode that the partition plate is arranged in the transition water tank is adopted for filtering, the effect that the oxide skin can be precipitated firstly when entering the transition water tank is utilized for filtering, and the overflow seam arranged at the top of the secondary filtering device is used for enabling liquid to pass through to the water outlet.
When the spray box is implemented, the front side of the spray box is open, the rear side of the spray box is closed, and the splash-proof frame 15 can be arranged at the front side opening of the spray box to prevent liquid from flying out of the spray box when the spray nozzles spray.
The invention also provides a high-pressure water descaling method for the forge piece, which adopts the high-pressure water descaling device for the forge piece to descale and comprises the following specific steps:
step a, before descaling, adjusting the angle and the distance between the corresponding nozzles and the distance between the two springs according to the shape characteristics of the forged piece, so that the forged piece can theoretically pass between the two springs under the condition of not contacting with the springs;
and b, during descaling, the clamping equipment clamps the forge piece to pass through the space between the two springs and then enter the spraying box along a straight line to perform spraying operation, if the forge piece is contacted with the springs, the springs deform, namely the forge piece withdraws, and the clamping action of the clamping equipment is readjusted until the forge piece is not connected with the springs when passing through the space between the two springs.
By the descaling method, the clamping position of the forge piece can be guided by the two springs before the forge piece is clamped by the clamping equipment and enters the spraying box, so that the damage to the nozzle caused by the forge piece entering the spraying box due to the clamping failure is prevented. In the embodiment, the forged piece is I-shaped steel, the parts needing to be emphatically removed with scale are two sides of the forged piece, the top and the bottom are not key parts to be removed, the top surface and the bottom surface of the forged piece are clamped during clamping, a cylindrical nozzle and a fan-shaped nozzle are selected to be matched for use in selection of the nozzles, water sprayed by the fan-shaped nozzle is in a fan shape, the striking surface is large and small, the unit striking force is small, the water sprayed by the cylindrical nozzle is cylindrical, the striking surface is a point and small in striking area, but large in unit striking force, the concave round corner part of the forged piece is sprayed by the cylindrical nozzle, the scale is most difficult to remove, larger unit striking force is needed, the other parts are sprayed by the fan-shaped nozzle, two spraying assemblies can be arranged side by side during actual operation, the number of the nozzles on one group of the spraying assemblies is increased, the water quantity is increased, so that the, the spray pipes on the group of spray assemblies reduce the number of the nozzles, improve the hitting power of a single nozzle, scour oxide skin, and better descale under the cooperation of the nozzles and the oxide skin.
Although embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents, and thus the embodiments of the present invention are intended only as illustrative examples of the invention and are not to be construed as limiting the invention in any way.

Claims (10)

1.一种锻件高压水除鳞装置,其特征在于:包括喷淋组件和柔性检测组件,所述喷淋组件包括前侧和底部开口的喷淋箱,喷淋箱用于对进入其内的锻件进行高压喷淋作业以除鳞,柔性检测组件设置于喷淋箱前侧,包括正对且竖向设置的两刚性件,两刚性件上均套设有弹簧,弹簧上部冒出刚性件顶端一定长度以形成自由部,两弹簧的自由部之间为锻件通过的区域,锻件从两弹簧的自由部之间通过后再进入喷淋箱内进行喷淋作业;1. a high-pressure water descaling device for forgings, is characterized in that: comprise spray assembly and flexible detection assembly, and described spray assembly comprises the spray box of front side and bottom opening, and the spray box is used for entering into it. The forgings are subjected to high-pressure spraying operation to remove scales. The flexible detection component is arranged on the front side of the spray box, including two rigid parts that face each other and are arranged vertically. Both rigid parts are sleeved with springs, and the top of the rigid parts emerges from the upper part of the springs. A certain length is used to form a free part, and between the free parts of the two springs is the area where the forgings pass, and the forgings pass between the free parts of the two springs and then enter the spray box for spraying operation; 包括设置在喷淋箱底部开口下方的回水槽,回水槽通过管道与加压装置的进水端连接,加压装置的出水端与高压水管连接,以将回水槽中的液体加压后推入喷淋箱内用于喷淋锻件;It includes a water return tank arranged under the bottom opening of the spray box, the return water tank is connected with the water inlet end of the pressurizing device through a pipeline, and the water outlet end of the pressurizing device is connected with the high-pressure water pipe, so as to pressurize the liquid in the water return tank and push it into The spray box is used to spray forgings; 包括过滤装置,设置在回水槽至加压装置的进水端间的液体流经路径上,用于过滤氧化皮,防止氧化皮进入加压装置中。It includes a filtering device, which is arranged on the liquid flow path between the return tank and the water inlet end of the pressurizing device, and is used to filter the oxide scale and prevent the oxide scale from entering the pressurizing device. 2.根据权利要求1所述的一种锻件高压水除鳞装置,其特征在于:喷淋箱内正对设有两竖向的喷管,喷管上沿其长度方向间隔设有若干喷嘴,两喷管上的喷嘴位置一一对应,两喷管之间为喷淋作业空间,喷管连接高压水管,所述喷淋箱内水平设置有横杆,所述横杆上沿其长度方向开设有第一滑槽,喷管的上部卡设在第一滑槽中并能够在第一滑槽中移动以调整两喷管间的距离。2. A kind of high-pressure water descaling device for forgings according to claim 1 is characterized in that: two vertical nozzles are oppositely arranged in the spray box, and the nozzles are provided with several nozzles at intervals along its length direction, The positions of the nozzles on the two nozzles are in one-to-one correspondence, the space between the two nozzles is the spraying operation space, and the nozzles are connected to the high-pressure water pipes. A horizontal bar is arranged in the spray box, and the horizontal bar is provided along its length direction. There is a first chute, and the upper part of the nozzle is clamped in the first chute and can move in the first chute to adjust the distance between the two nozzles. 3.根据权利要求2所述的一种锻件高压水除鳞装置,其特征在于:所述喷管上部套设有限位板,所述限位板底面与横杆顶面相接,并通过锁紧结构与横杆锁定。3. A high-pressure water descaling device for forgings according to claim 2, characterized in that: a limit plate is sleeved on the upper part of the nozzle, the bottom surface of the limit plate is connected with the top surface of the cross bar, and is locked by a lock Tight construction with crossbar locking. 4.根据权利要求3所述的一种锻件高压水除鳞装置,其特征在于:所述锁紧结构包括开设在限位板上的环形槽、开设在横杆上的与第一滑槽平行的第二滑槽以及螺栓紧固件,环形槽的槽宽与第二滑槽的槽宽相匹配,螺栓紧固件穿过环形槽与第二滑槽并通过螺母锁定,以锁紧限位板与横杆。4. A high-pressure water descaling device for forgings according to claim 3, characterized in that: the locking structure comprises an annular groove provided on the limit plate, and a groove provided on the cross bar parallel to the first chute The second chute and bolt fastener, the groove width of the annular groove matches the groove width of the second chute, the bolt fastener passes through the annular groove and the second chute and is locked by a nut to lock the limit Plates and bars. 5.根据权利要求1所述的一种锻件高压水除鳞装置,其特征在于:所述加压装置包括液压站和油水缸,油水缸设有进水口和出水口,进水口与回水槽通过管道连接,出水口与高压水管连接,液压站和油水缸之间设有油路通道,从而通过通入液压油的方式控制油水缸内的压力,以将回水槽内的液体加压后送入高压水管内供喷淋作业。5. A high-pressure water descaling device for forgings according to claim 1, characterized in that: the pressurizing device comprises a hydraulic station and an oil-water cylinder, the oil-water cylinder is provided with a water inlet and a water outlet, and the water inlet and the return tank pass through The pipeline is connected, the water outlet is connected with the high-pressure water pipe, and there is an oil channel between the hydraulic station and the oil-water cylinder, so as to control the pressure in the oil-water cylinder by feeding the hydraulic oil, so as to pressurize the liquid in the return tank and send it into the water tank. The high-pressure water pipe is for spraying operation. 6.根据权利要求1所述的一种锻件高压水除鳞装置,其特征在于:所述的两弹簧间的距离小于等于任意对应的两喷嘴之间的距离,两弹簧的中心对称面和两喷管的中心对称面共面。6. A kind of high-pressure water descaling device for forgings according to claim 1 is characterized in that: the distance between the two springs is less than or equal to the distance between any corresponding two nozzles, the center symmetry plane of the two springs and the two The central symmetry planes of the nozzles are coplanar. 7.根据权利要求6所述的一种锻件高压水除鳞装置,其特征在于:所述喷淋箱的前侧设有与横杆平行的长板,两刚性件可滑动的安装在长板上。7. A high-pressure water descaling device for forgings according to claim 6, characterized in that: the front side of the spray box is provided with a long plate parallel to the cross bar, and the two rigid parts are slidably installed on the long plate superior. 8.根据权利要求1所述的一种锻件高压水除鳞装置,其特征在于:所述过滤装置包括设置在回水槽内的筛板,筛板上开设有若干过滤氧化皮的筛孔,筛板四周与回水槽槽壁密接,以使得筛板将回水槽分为两部分,一部分形成液体存储腔,另一部分形成氧化皮存储腔,液体存储腔通过管道与加压装置的进水端连接。8. A high-pressure water descaling device for forgings according to claim 1, characterized in that: the filter device comprises a sieve plate arranged in the return tank, and the sieve plate is provided with a number of sieve holes for filtering oxide scale, and the sieve plate The surrounding of the plate is closely connected with the wall of the return tank, so that the sieve plate divides the return tank into two parts, one part forms a liquid storage cavity, the other part forms an oxide skin storage cavity, and the liquid storage cavity is connected with the water inlet end of the pressurizing device through a pipeline. 9.根据权利要求8所述的一种锻件高压水除鳞装置,其特征在于:还包括二次过滤装置,所述二次过滤装置包括过渡水箱,过渡水箱的两侧分别设有进水口和出水口,过渡水箱位于回水槽外,过渡水箱的进水口和出水口均通过管道分别与液体存储腔和加压装置的进水端连接,在过渡水箱内位于进水口和出水口之间还设有竖向的隔板,隔板侧壁及底端分别与过渡水箱侧壁和底面密接,隔板顶端与过渡水箱内顶面间设有溢流缝。9. A high-pressure water descaling device for forgings according to claim 8, characterized in that: it also comprises a secondary filtering device, the secondary filtering device comprises a transition water tank, and both sides of the transition water tank are respectively provided with water inlets and The water outlet, the transition water tank is located outside the return tank, the water inlet and outlet of the transition water tank are connected to the liquid storage chamber and the water inlet end of the pressurizing device through pipes, respectively. There is a vertical partition, the side wall and bottom end of the partition are respectively closely connected with the side wall and bottom surface of the transition water tank, and an overflow joint is arranged between the top of the partition plate and the inner top surface of the transition water tank. 10.一种锻件高压水除鳞方法,其特征在于,采用如权利要求6所述的锻件模锻前高压水除鳞装置进行除鳞,具体步骤如下:10. A high-pressure water descaling method for forgings, characterized in that, the high-pressure water descaling device before die forging of forgings as claimed in claim 6 is used for descaling, and the concrete steps are as follows: 步骤a、除鳞前,根据锻件的形状特点调节两喷管之间的角度和距离以及两弹簧间的距离,使得锻件理论上能够在不与弹簧接触的情况下而通过两弹簧间;Step a, before descaling, adjust the angle and distance between the two nozzles and the distance between the two springs according to the shape characteristics of the forging, so that the forging can theoretically pass between the two springs without being in contact with the spring; 步骤b、除鳞时,夹持设备夹持锻件先通过两弹簧间再沿直线进入喷淋箱内进行喷淋作业,若锻件与弹簧发生接触导致弹簧产生形变,即撤回锻件,重新调整夹持设备的夹持动作,直至锻件通过两弹簧间时不与弹簧相接。Step b. During descaling, the forging equipment will first pass between the two springs and then enter the spray box along a straight line for spraying operation. If the forging is in contact with the spring, the spring will be deformed, that is, withdraw the forging and adjust the clamping again. The clamping action of the equipment, until the forging is not in contact with the spring when it passes between the two springs.
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