CN112993062B - Flexible CIGS thin film battery with embedded grid line electrode - Google Patents
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- 239000010409 thin film Substances 0.000 title claims abstract description 39
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- WUPHOULIZUERAE-UHFFFAOYSA-N 3-(oxolan-2-yl)propanoic acid Chemical compound OC(=O)CCC1CCCO1 WUPHOULIZUERAE-UHFFFAOYSA-N 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
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- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 claims description 2
- HRHKULZDDYWVBE-UHFFFAOYSA-N indium;oxozinc;tin Chemical compound [In].[Sn].[Zn]=O HRHKULZDDYWVBE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
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- JAONJTDQXUSBGG-UHFFFAOYSA-N dialuminum;dizinc;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Al+3].[Zn+2].[Zn+2] JAONJTDQXUSBGG-UHFFFAOYSA-N 0.000 claims 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/20—Electrodes
- H10F77/206—Electrodes for devices having potential barriers
- H10F77/211—Electrodes for devices having potential barriers for photovoltaic cells
- H10F77/215—Geometries of grid contacts
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F10/00—Individual photovoltaic cells, e.g. solar cells
- H10F10/10—Individual photovoltaic cells, e.g. solar cells having potential barriers
- H10F10/16—Photovoltaic cells having only PN heterojunction potential barriers
- H10F10/167—Photovoltaic cells having only PN heterojunction potential barriers comprising Group I-III-VI materials, e.g. CdS/CuInSe2 [CIS] heterojunction photovoltaic cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/30—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules comprising thin-film photovoltaic cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/60—Arrangements for cooling, heating, ventilating or compensating for temperature fluctuations
- H10F77/63—Arrangements for cooling directly associated or integrated with photovoltaic cells, e.g. heat sinks directly associated with the photovoltaic cells or integrated Peltier elements for active cooling
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/70—Surface textures, e.g. pyramid structures
- H10F77/703—Surface textures, e.g. pyramid structures of the semiconductor bodies, e.g. textured active layers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/541—CuInSe2 material PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及一种具有嵌入式栅线电极的柔性CIGS薄膜电池。The invention relates to a flexible CIGS thin film battery with embedded grid line electrodes.
背景技术Background technique
太阳能电池能够将光转换成电能,每个独立的电池单元串联成整体对外输出电能。评价一款电池性能好坏最直接的指标就是光电转换效率的高低,影响光伏电池光电转换效率高低的因素有许多,例如不同种类光伏材料自身的差异、制备工艺、有效受光面积以及电池自身功率损耗等。而增加电池有效受光面积或减少电池自身功率损耗被认为是比较容易实现电池光电转换效率提升的方法。目前绝大部分光伏电池都是采用顶层印刷电极的方法制备电池输出电极,顶层电极起到收集电荷,将电池转换的电能传导出去的作用,其自身电阻越低,消耗的电池功率就越小,因此要求电极栅线越粗越宽越好,但又因为电极栅线位于电池顶层,越宽的栅线会遮挡越多的光线,影响电池有效受光面积,反过来就要求电极栅线越细越好。针对这个问题,现有技术采用调整栅线高宽比(即栅线变窄但高度增加)或采用无主栅穿孔式背接触电池(多见于晶硅电池)或采用超密无主栅结构来解决栅线电阻与遮光面积相互制约的关系。背接触电池舍去主栅,虽然大幅度降低了遮光面积,但由于电池被激光开孔隧穿,增大了隐裂风险;调整栅线高宽比,即在现有印刷图案上增加高宽比,使栅线变窄但高度增加,由于标准电池效率检测时光源都是正对电池,遮光主要受栅线宽度影响而与高度无关,但实际光伏产品安装在户外应用时,太阳光从早到晚角度一直变化着,此时栅线高度也会影响到光线,尤其增高后的主栅再加上焊带厚度,将会遮挡更多的斜射光线。Solar cells can convert light into electrical energy, and each independent battery unit is connected in series to output electrical energy as a whole. The most direct indicator to evaluate the performance of a battery is the photoelectric conversion efficiency. There are many factors that affect the photoelectric conversion efficiency of photovoltaic cells, such as the differences between different types of photovoltaic materials, preparation processes, effective light-receiving area, and the power loss of the battery itself. Increasing the effective light-receiving area of the battery or reducing the power loss of the battery itself is considered to be an easier way to improve the photoelectric conversion efficiency of the battery. At present, the vast majority of photovoltaic cells use the method of printing electrodes on the top layer to prepare the battery output electrodes. The top electrode collects the charge and conducts the electric energy converted by the battery. The lower its own resistance, the smaller the power consumption of the battery. Therefore, the thicker and wider the electrode grid is required, the better. However, because the electrode grid is located on the top layer of the battery, the wider the grid will block more light, affecting the effective light-receiving area of the battery. Conversely, the thinner the electrode grid, the better. In order to solve this problem, the existing technology solves the mutual restriction between grid line resistance and shading area by adjusting the aspect ratio of the grid line (that is, the gate line is narrowed but the height is increased) or by using a busbar-free perforated back contact cell (commonly seen in crystalline silicon cells) or by using an ultra-dense busbar-free structure. The main grid is removed from the back contact cell, although the shading area is greatly reduced, but because the cell is tunneled by the laser hole, the risk of cracks is increased; adjust the grid line aspect ratio, that is, increase the aspect ratio on the existing printed pattern, so that the grid line becomes narrower but the height is increased. Since the light source is facing the battery in the standard battery efficiency test, the shading is mainly affected by the width of the grid line and has nothing to do with the height. The grid plus the thickness of the ribbon will block more oblique rays.
发明内容Contents of the invention
发明目的:本发明针对现有技术在解决栅线电极电阻与电池遮光面积之间相互制约问题时存在的具有隐裂风险或对斜光光照仍有遮光的问题,提供一种具有嵌入式栅线电极的柔性CIGS薄膜电池,该薄膜电池通过增大栅线电极与透明表面电极层的接触面积,实现了电池上表面栅线电极尺寸很小的情况下仍具有低的电阻和良好的导电性能。Purpose of the invention: The present invention aims at solving the problem of hidden crack risk or shading of oblique light in the prior art when solving the mutual restriction between grid electrode resistance and battery shading area, and provides a flexible CIGS thin-film battery with embedded grid electrodes. By increasing the contact area between the grid electrodes and the transparent surface electrode layer, the thin-film battery achieves low resistance and good electrical conductivity even when the size of the grid electrodes on the upper surface of the battery is small.
技术方案:本发明所述的具有嵌入式栅线电极的柔性CIGS薄膜电池,所述薄膜电池包括CIGS光吸收层和透明表面电极层,所述薄膜电池的CIGS光吸收层在丝印导电栅线的位置刻蚀有线槽结构,所述透明表面电极层在与线槽结构对应的位置处设有向下凸的线状凹槽,向下凸的线状凹槽嵌入CIGS光吸收层的线槽结构中,导电栅线的下端部嵌入线状凹槽中,导电栅线的上端部向上延伸至线状凹槽外。Technical solution: The flexible CIGS thin-film battery with embedded grid line electrodes according to the present invention, the thin-film battery includes a CIGS light-absorbing layer and a transparent surface electrode layer, the CIGS light-absorbing layer of the thin-film battery is etched with a wire groove structure at the position of the silk screen conductive grid line, and the transparent surface electrode layer is provided with a downwardly convex linear groove at a position corresponding to the wire groove structure, the downwardly convex linear groove is embedded in the wire groove structure of the CIGS light-absorbing layer, the lower end of the conductive grid line is embedded in the linear groove, and the upper end of the conductive grid line extends upward to Outside the linear groove.
其中,所述薄膜电池沿纵向由下至上依次包括基板、背电极层、反射层、CIGS光吸收层、缓冲层以及透明表面电极层;所述透明表面电极层依次包括透明表面电极高阻抗层和透明表面电极低阻抗层,所述导电栅线包括位于线状凹槽内的下端部和伸出线状凹槽的上端部,所述导电栅线上端部与低阻抗层连接,导电栅线下端部与高阻抗层连接。Wherein, the thin-film battery sequentially includes a substrate, a back electrode layer, a reflective layer, a CIGS light-absorbing layer, a buffer layer, and a transparent surface electrode layer from bottom to top in the longitudinal direction; the transparent surface electrode layer includes a transparent surface electrode high impedance layer and a transparent surface electrode low impedance layer, and the conductive grid line includes a lower end located in a linear groove and an upper end extending out of the linear groove. The upper end of the conductive grid line is connected to the low-impedance layer, and the lower end of the conductive grid line is connected to the high-impedance layer.
其中,导电栅线上端部的横截面呈半圆形或矩形,所述导电栅线下端部的横截面呈矩形。Wherein, the cross section of the upper end of the conductive grid line is semicircular or rectangular, and the cross section of the lower end of the conductive grid line is rectangular.
其中,所述导电栅线上端部为银栅线;所述导电栅线下端部为银栅线或为掺杂有钠的银栅线,当为掺杂有钠的银栅线时,钠掺杂在银栅线的下端。Wherein, the upper end of the conductive grid line is a silver grid line; the lower end of the conductive grid line is a silver grid line or a silver grid line doped with sodium, and when it is a silver grid line doped with sodium, sodium is doped at the lower end of the silver grid line.
其中,所述导电栅线丝印在电池上,形成栅线电极;栅线电极为含至少一个主栅线的栅线电极或栅线电极为无主栅栅线电极。Wherein, the conductive grid line is screen-printed on the battery to form a grid line electrode; the grid line electrode is a grid line electrode containing at least one main grid line or a grid line electrode without a main grid line.
其中,栅线电极中的细栅线对应的线状凹槽的内径为49~79um,深度为1.75~2.25um;栅线电极中的主栅线对应的线状凹槽的内径为999~1499um,深度为1.75~2.25um。Wherein, the inner diameter of the linear groove corresponding to the thin grid line in the grid electrode is 49-79um, and the depth is 1.75-2.25um; the inner diameter of the linear groove corresponding to the main grid line in the grid electrode is 999-1499um, and the depth is 1.75-2.25um.
其中,所述CIGS光吸收层上表面还刻蚀有多个凹齿结构,多个凹齿结构呈矩阵式排布,呈矩阵式排布的多个凹齿结构介于相邻的线槽结构之间;高阻抗层具有多个与凹齿结构相对应的凸起结构,凸起结构顶部开口且向下凸起,高阻抗层的凸起结构嵌入CIGS光吸收层上表面的凹齿结构中,低阻抗层的下表面形成有多个与凸起结构相对应的凸起块,凸起块嵌入顶部开口的凸起结构中,低阻抗层上表面呈连续平整结构。Wherein, the upper surface of the CIGS light-absorbing layer is also etched with a plurality of concave tooth structures, the plurality of concave tooth structures are arranged in a matrix, and the plurality of concave tooth structures arranged in a matrix are interposed between adjacent slot structures; the high-impedance layer has a plurality of convex structures corresponding to the concave tooth structures, the top of the convex structures is open and protrudes downward, and the convex structures of the high-impedance layer are embedded in the concave tooth structures on the upper surface of the CIGS light-absorbing layer. In the raised structure, the upper surface of the low-impedance layer is a continuous flat structure.
其中,凹齿结构的横截面为矩形或锥型。Wherein, the cross section of the concave tooth structure is rectangular or conical.
其中,在距离电池外边缘0.1~1mm处设置隔离带,隔离带和与其对应的电池边缘相互平行,隔离带在电池外围围合成环型;隔离带的宽度为0.02~0.05mm,隔离带的深度为从电池上表面直达基板上表面。Wherein, an isolation strip is set at a distance of 0.1 to 1 mm from the outer edge of the battery, and the isolation strip and the corresponding battery edge are parallel to each other, and the isolation strip forms a ring around the periphery of the battery; the width of the isolation strip is 0.02 to 0.05 mm, and the depth of the isolation strip is from the upper surface of the battery to the upper surface of the substrate.
其中,所述隔离带内填充有绝缘胶。Wherein, the isolation zone is filled with insulating glue.
有益效果:本发明薄膜电池将栅线电极嵌入透明表面电极层及电池(CIGS吸收层)内部,有效增大了栅线电极与透明表面电极层的接触面积,更利于栅线电极从透明电极层深处收集电子,通过这样的方式降低了电池内部电阻,即降低了电池功率的损耗,从而提升了电池输出功率,提升光电转换效率;另外,基于嵌入电池内部后栅线电极的导电性能增强,因此栅线电极主栅线和细栅线的尺寸在变得更小的情况下也不会造成电阻增加,并且电池表面栅线厚度也可以降低,从而能够有效降低电池表面栅线对垂直光照和斜射光照的遮光影响,进而提高电池的有效受光面积;因此采用嵌入式栅线电极制作的无主栅电池或多主栅电池,均能在显著增加受光面积的同时保障电极的导电性能,从而增大电池的光电转换效率;最后,本发明的栅线电极结构能够增强电池的散热性能,由于银栅线自身具有良好的导电导热性能,嵌入电池膜层内部的栅线电极能将电池工作时产生的热量从内部快速传导至电池表面散发出去,从而能有效降低电池温度,保障电池发电性能的稳定。Beneficial effects: the thin-film battery of the present invention embeds the grid electrode inside the transparent surface electrode layer and the battery (CIGS absorbing layer), which effectively increases the contact area between the grid electrode and the transparent surface electrode layer, and is more conducive to the collection of electrons from the depth of the transparent electrode layer by the grid electrode. In this way, the internal resistance of the battery is reduced, that is, the loss of battery power is reduced, thereby increasing the output power of the battery and improving the photoelectric conversion efficiency; Cause resistance to increase, and the thickness of the grid lines on the battery surface can also be reduced, thereby effectively reducing the shading effect of the grid lines on the battery surface on vertical and oblique illumination, thereby increasing the effective light-receiving area of the battery; The electrodes can quickly conduct the heat generated by the battery from the inside to the surface of the battery and dissipate it, thereby effectively reducing the temperature of the battery and ensuring the stability of the battery's power generation performance.
附图说明Description of drawings
图1为本发明实施例1薄膜电池的结构示意图;FIG. 1 is a schematic structural view of a thin-film battery according to Embodiment 1 of the present invention;
图2为图1a-a剖视图;Fig. 2 is a sectional view of Fig. 1a-a;
图3为图2b-b剖视图;Fig. 3 is a sectional view of Fig. 2b-b;
图4为本发明实施例2薄膜电池的结构示意图;4 is a schematic structural view of a thin-film battery according to Embodiment 2 of the present invention;
图5为图4c-c剖视图;Fig. 5 is a sectional view of Fig. 4c-c;
图6为图5d-d剖视图;Fig. 6 is a sectional view of Fig. 5d-d;
图7为本发明实施例3薄膜电池的结构示意图;7 is a schematic structural view of a thin film battery according to Embodiment 3 of the present invention;
图8为图7e-e剖视图;Figure 8 is a sectional view of Figure 7e-e;
图9为图8f-f剖视图;Figure 9 is a sectional view of Figure 8f-f;
图10为嵌入式栅线电极上对光照的遮光情况;Fig. 10 is the shading situation of the embedded grid line electrode to the light;
图11为常规栅线与本发明栅线电极对斜射光照的遮光情况对比;Figure 11 is a comparison of the shading conditions of the conventional grid line and the grid line electrode of the present invention for oblique illumination;
图12为光在陷光结构中多次反射后进入光吸收层的原理图;Fig. 12 is a schematic diagram of light entering the light absorbing layer after multiple reflections in the light trapping structure;
图13为陷光结构有效增大透明表面电极层与光吸收层之间PN结界面面积的原理图;Fig. 13 is a principle diagram of effectively increasing the area of the PN junction interface between the transparent surface electrode layer and the light absorbing layer by the light trapping structure;
图14是本发明薄膜电池俯视图;Fig. 14 is a top view of the thin film battery of the present invention;
图15为图14G-G剖视图;Figure 15 is a sectional view of Figure 14G-G;
图16是掺钠银栅线的钠扩散原理图。Fig. 16 is a schematic diagram of sodium diffusion of sodium-doped silver grid lines.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明技术方案作进一步说明。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1~3所示,本发明具有嵌入式栅线电极的柔性CIGS薄膜电池100,薄膜电池100沿纵向由下至上依次包括基板1、背电极层2、反射层3、CIGS光吸收层4、缓冲层5以及透明表面电极层;其中,透明表面电极层包括透明表面电极高阻抗层6和透明表面电极低阻抗层7;CIGS光吸收层4在丝印导电栅线10的位置刻蚀有线槽结构4-1,在线槽结构4-1的内侧壁和底部依次沉积有缓冲层5和透明表面电极层后,因此透明表面电极层在与线槽结构4-1对应的位置处形成了向下凸的线状凹槽62,向下凸的线状凹槽62位于CIGS光吸收层的线槽结构4-1中,将导电栅线10丝印入线状凹槽62中。导电栅线10包括伸出线状凹槽62的部分-上端部10-2和位于线状凹槽62内的部分-下端部10-1,导电栅线10的下端部10-1嵌入线状凹槽62中,导电栅线10的上端部10-2向上延伸至线状凹槽62外(导电栅线10的上端部10-2位于薄膜电池上表面)。导电栅线10上端部10-2与低阻抗层7连接,导电栅线10下端部10-1与高阻抗层6连接。As shown in Figures 1 to 3, the present invention has a flexible CIGS thin-film battery 100 with embedded grid electrodes. The thin-film battery 100 includes a substrate 1, a back electrode layer 2, a reflective layer 3, a CIGS light-absorbing layer 4, a buffer layer 5, and a transparent surface electrode layer from bottom to top in the longitudinal direction; wherein, the transparent surface electrode layer includes a transparent surface electrode high-impedance layer 6 and a transparent surface electrode low-impedance layer 7; the CIGS light-absorbing layer 4 is etched with a wire groove structure 4-1 at the position of the silk screen conductive grid line 10, and the inner side of the wire groove structure 4-1. After the buffer layer 5 and the transparent surface electrode layer are deposited sequentially on the bottom, the transparent surface electrode layer forms a downwardly convex linear groove 62 at a position corresponding to the wire groove structure 4-1. The downwardly convex linear groove 62 is located in the wire groove structure 4-1 of the CIGS light absorbing layer, and the conductive grid lines 10 are silk-printed into the linear groove 62. The conductive grid line 10 includes a part extending from the linear groove 62 - an upper end 10-2 and a part located in the linear groove 62 - a lower end 10-1. The lower end 10-1 of the conductive grid line 10 is embedded in the linear groove 62, and the upper end 10-2 of the conductive grid line 10 extends upwards to outside the linear groove 62 (the upper end 10-2 of the conductive grid line 10 is located on the upper surface of the thin film battery). The upper end 10 - 2 of the conductive grid line 10 is connected to the low impedance layer 7 , and the lower end 10 - 1 of the conductive grid line 10 is connected to the high impedance layer 6 .
CIGS光吸收层4上表面还刻蚀有多个凹齿结构4-2,多个凹齿结构4-2呈矩阵式排布,呈矩阵式排布的多个凹齿结构4-2介于相邻的线槽结构4-1之间(相邻的线槽结构4-1相互平行设置);高阻抗层6具有多个与凹齿结构4-2相对应的凸起结构61,凸起结构61顶部开口且向下凸起,高阻抗层6的凸起结构61嵌入CIGS光吸收层4上表面的凹齿结构4-2中,低阻抗层7的下表面形成有多个与凸起结构61相对应的凸起块71,凸起块71嵌入顶部开口的凸起结构61中,低阻抗层7的上表面在CIGS光吸收层4设有多个凹齿结构4-2的区域4-3呈平整连续结构,凹齿结构4-2内在沉积一层缓冲层后,再用透明表面导电层将凹齿结构4-2填充满。The upper surface of the CIGS light-absorbing layer 4 is also etched with a plurality of concave tooth structures 4-2, the plurality of concave tooth structures 4-2 are arranged in a matrix, and the multiple concave tooth structures 4-2 arranged in a matrix are interposed between adjacent line groove structures 4-1 (adjacent line groove structures 4-1 are arranged parallel to each other); the high impedance layer 6 has a plurality of convex structures 61 corresponding to the concave tooth structures 4-2, the top of the convex structure 61 is open and protrudes downward, and the convex structure 61 of the high impedance layer 6 is embedded in the CIGS light absorbing layer 4 In the concave tooth structure 4-2 on the upper surface, the lower surface of the low-impedance layer 7 is formed with a plurality of raised blocks 71 corresponding to the raised structures 61, and the raised blocks 71 are embedded in the raised structure 61 with the top opening. The upper surface of the low-impedance layer 7 is in a flat and continuous structure in the region 4-3 where the CIGS light absorbing layer 4 is provided with a plurality of concave tooth structures 4-2. After a buffer layer is deposited inside the concave tooth structure 4-2, the concave tooth structure 4-2 is filled with a transparent surface conductive layer.
如图12~13所示,本发明薄膜电池通过凹齿结构4-2形成多个陷光结构,即透明表面电极层与光吸收层不再是平面接触,而是互相插入的齿合接触结构,即透明表面电极层具有许多向下凹陷的凸起结构深入光吸收层,同样光吸收层也有许多向上突出的结构插入透明表面电极层上相邻的凸起结构中,两种微结构的齿深度相同(凸起结构与突出的结构深度相同),其中透明表面电极层的低阻抗层也具有凸起块结构向下插入高阻抗层上向下凹陷的凸起结构中。这种齿合结构在薄膜电池内部形成了微观陷光结构,光线入射进来时经过齿合界面的多次反射,能增加光吸收;穿过光吸收层未被完全吸收的光线经光吸收层底部的反射层反射重新进入光吸收层会被再次吸收一部分,此后若仍有未吸收的光线在逃出光吸收层而再次经过齿合界面时,仍旧是多次反射增加光吸收。这种陷光结构位于电池内部,而电池表面仅有轻微凹坑结构,故增加了陷光作用同时又不降低表面电极层的导电性能。同时电池内部的膜层齿合结构大大增加了PN结界面面积,除了每个齿结构的上下面形成PN结界面,齿结构的侧面也能形成PN结界面,使得位于光吸收层上部齿结构中的激子或载流子有更多的机会扩散到PN结界面形成光伏电流。其次,又由于透明表面电极层向下的齿结构深入光吸收层下部(即齿结构底部形成的PN结深入光吸收层下部),使得以往光吸收层里下部那些很难远距离迁移的激子或载流子也有机会靠近PN结产生电流。最终更多的载流子有更多的机会参与发电,大幅提高载流子利用率,同时意味着电流密度的增大,电池短路电流增大。深入光吸收层的透明电极高阻抗层齿结构,以及深入高阻抗层齿结构中的低阻抗层齿结构,对从光吸收层内部收集到的电子有更好的输运作用,即又再次降低了薄膜电池内阻,增加了电池输出功率,提高了填充因子。凹凸结构还能减少透明电极层的用料,节省靶材成本,更薄的表面透明电极层还能进一步增加入射光。本发明薄膜电池具有高载流子利用率的特性。As shown in Figures 12 to 13, the thin film battery of the present invention forms multiple light-trapping structures through the concave tooth structure 4-2, that is, the transparent surface electrode layer and the light-absorbing layer are no longer in planar contact, but intersected with each other. The block structure is inserted downward into the convex structure depressed downward on the high resistance layer. This interlocking structure forms a microscopic light-trapping structure inside the thin-film battery. When light enters, it undergoes multiple reflections at the interlocking interface, which can increase light absorption; light that passes through the light-absorbing layer and is not completely absorbed is reflected by the reflective layer at the bottom of the light-absorbing layer and reenters the light-absorbing layer. Part of it will be absorbed again. Afterwards, if there are still unabsorbed light that escapes from the light-absorbing layer and passes through the interlocking interface again, it will still be reflected multiple times to increase light absorption. This light-trapping structure is located inside the battery, and the surface of the battery has only a slight pit structure, so the light-trapping effect is increased without reducing the conductivity of the surface electrode layer. At the same time, the tooth structure of the film layer inside the battery greatly increases the area of the PN junction interface. In addition to forming the PN junction interface on the upper and lower sides of each tooth structure, the side of the tooth structure can also form a PN junction interface, so that the excitons or carriers located in the tooth structure on the upper part of the light absorbing layer have more opportunities to diffuse to the PN junction interface to form photovoltaic currents. Secondly, because the tooth structure of the transparent surface electrode layer goes deep into the lower part of the light-absorbing layer (that is, the PN junction formed at the bottom of the tooth structure goes deep into the lower part of the light-absorbing layer), the excitons or carriers that were difficult to migrate long-distance in the lower part of the light-absorbing layer in the past also have the opportunity to generate current near the PN junction. In the end, more carriers have more opportunities to participate in power generation, which greatly improves the utilization rate of carriers, which means that the current density increases and the short-circuit current of the battery increases. The tooth structure of the high-impedance layer of the transparent electrode that penetrates into the light-absorbing layer, and the tooth structure of the low-impedance layer that penetrates into the tooth structure of the high-impedance layer have a better transport effect on the electrons collected from the inside of the light-absorbing layer, which reduces the internal resistance of the thin-film battery again, increases the output power of the battery, and improves the fill factor. The concave-convex structure can also reduce the material used for the transparent electrode layer and save the cost of the target material, and the thinner surface transparent electrode layer can further increase the incident light. The thin film battery of the invention has the characteristic of high carrier utilization rate.
图2中,导电栅线10上端部10-2的横截面呈半圆形,导电栅线10下端部10-1的横截面呈矩形。导电栅线10为银栅线,或者导电栅线10上端部10-2为银栅线,导电栅线10下端部10-1为掺杂有钠的银栅线。如图16所示,钠掺杂在导电栅线10下端部10-1的末端,该钠源处于CIGS光吸收层4的凹齿4-2内,钠能直接向CIGS光吸收层4的内部深度扩散,除了向下扩散还能从凹齿4-2侧面向四周扩散(在CIGS光吸收层4内扩散),最终在CIGS光吸收层4形成深度更深、范围更广的钠掺杂,从而降低CIGS光吸收层4缺陷密度,提高载流子浓度,进一步提升电池效率。掺杂的钠集中在银栅线末端,上端银栅线不含钠,避免了钠在电池表面透明电极层的横向扩散而影响到透明电极层的结构稳定性。In FIG. 2 , the cross section of the upper end 10 - 2 of the conductive grid line 10 is semicircular, and the cross section of the lower end 10 - 1 of the conductive grid line 10 is rectangular. The conductive grid line 10 is a silver grid line, or the upper end 10-2 of the conductive grid line 10 is a silver grid line, and the lower end 10-1 of the conductive grid line 10 is a silver grid line doped with sodium. As shown in Figure 16, sodium is doped at the end of the lower end 10-1 of the conductive grid line 10. The sodium source is located in the concave teeth 4-2 of the CIGS light absorption layer 4. Sodium can directly diffuse deep into the CIGS light absorption layer 4. In addition to downward diffusion, it can also diffuse from the sides of the concave teeth 4-2 to the surroundings (diffusion in the CIGS light absorption layer 4), and finally form sodium doping with a deeper depth and wider range in the CIGS light absorption layer 4, thereby reducing the defect density of the CIGS light absorption layer 4, increasing the carrier concentration, and further improving the battery. efficiency. The doped sodium is concentrated at the end of the silver grid line, and the upper silver grid line does not contain sodium, which avoids the lateral diffusion of sodium on the transparent electrode layer on the battery surface and affects the structural stability of the transparent electrode layer.
导电栅线10丝印在电池上,形成栅线电极80;实施例为含有主栅11的栅线电极80,栅线电极80中的细栅线12对应的线槽结构的内径为49~79um,深度为1.75~2.25um;栅线电极80中的主栅线11对应的线槽结构的内径为999~1499um,深度为1.75~2.25um。Conductive grid lines 10 are silk-printed on the battery to form a grid line electrode 80; the embodiment is a grid line electrode 80 containing a main grid 11, the inner diameter of the line groove structure corresponding to the thin grid line 12 in the grid line electrode 80 is 49-79um, and the depth is 1.75-2.25um; the inner diameter of the line groove structure corresponding to the main grid line 11 in the grid line electrode 80 is 999-1499um, and the depth is 1.75-2.25um.
本发明柔性CIGS薄膜电池采用如下方法制备而成,具体步骤为:The flexible CIGS thin film battery of the present invention is prepared by the following method, and the specific steps are:
(1)选用厚度为0.05~0.2mm,优选0.1~0.15mm厚的不锈钢基板,使用丙酮对其擦洗清洁,方便镀膜;(1) Choose a stainless steel substrate with a thickness of 0.05-0.2mm, preferably 0.1-0.15mm, and use acetone to scrub and clean it to facilitate coating;
(2)采用磁控溅射法在不锈钢基板上沉积0.5~1.5um,优选0.8~1um厚的金属钼(Mo)作为背电极层,并接着在其上沉积一层0.1um厚的导电反射层;(2) Deposit 0.5-1.5um, preferably 0.8-1um thick metal molybdenum (Mo) on the stainless steel substrate by magnetron sputtering as the back electrode layer, and then deposit a 0.1um thick conductive reflective layer thereon;
(3)采用低温真空磁控溅射法,CIGS多元合金作为靶材,在导电反射层上沉积一层1.5~2.5um,优选2um厚的CIGS光吸收层;(3) Using the low-temperature vacuum magnetron sputtering method, CIGS multi-component alloy is used as the target material, and a layer of 1.5-2.5um, preferably 2um thick CIGS light-absorbing layer is deposited on the conductive reflective layer;
(4)在真空环境中,采用脉冲激光刻蚀工艺,按设计的刻蚀图案在CIGS光吸收层上表面均匀刻蚀出多个凹齿结构,每个凹齿结构为独立结构,凹齿内径为10um,相邻凹齿间距为10um,凹齿深度为0.75~1.25um;同时在导电栅线正下方区域的CIGS光吸收层上表面刻蚀出深度为0.75~1.25um,宽度为50~80um的线槽,其中主栅下方线槽宽度为1000~1500um,最终形成的线槽图案和顶层导电栅线图案一一对应且垂直投影相重合;(4) In a vacuum environment, using a pulsed laser etching process, a plurality of concave tooth structures are evenly etched on the upper surface of the CIGS light-absorbing layer according to the designed etching pattern. Each concave tooth structure is an independent structure. , where the width of the line groove under the busbar is 1000-1500um, and the finally formed line groove pattern and the top-layer conductive grid line pattern correspond one-to-one and the vertical projection coincides;
(5)在具有凹齿结构及线槽结构的CIGS光吸收层上磁控溅射沉积一层50~100nm厚的缓冲层,其材料为硫化镉或其他无镉材料,采用脉冲激光刻蚀掉凹齿及线槽内的部分缓冲层材料仅留下50~100nm厚的缓冲层,此时凹齿内径变为9.8um~9.9um,相应的线槽宽度也变窄了一点,最终形成凹齿及线槽上表面均匀包覆有缓冲层;(5) The CIGS light absorption layer with a concave teeth structure and the groove structure is a 50-100nm thick buffer layer on the magnetic sputtering layer. The material is cadmium sulfide or other cadmium -free materials. The pulse laser etching off the concave teeth and some buffer layer in the wire groove is only 50 to 100Nm thick buffer layer. At this time, The diameter becomes 9.8um ~ 9.9um, and the corresponding wire groove width has also narrowed a little, and finally forms a buffer layer evenly on the surface of the concave teeth and the surface of the wire groove;
(6)在缓冲层上利用真空磁控溅射沉积一层约0.5um厚的透明表面电极子层-高阻抗层,材料可选本征氧化锌ZnO或氧化铟锡ITO,采用脉冲激光刻蚀掉凹齿内的部分高阻材料仅留下约0.5um厚的高阻抗层,凹齿直径进一步缩小为8.8um~8.9um,此步线槽内的高阻材料无需刻蚀;(6) Use vacuum magnetron sputtering to deposit a layer of about 0.5um thick transparent surface electrode sublayer-high impedance layer on the buffer layer. The material can be intrinsic zinc oxide ZnO or indium tin oxide ITO. Use pulse laser to etch away part of the high resistance material in the concave teeth, leaving only about 0.5um thick high impedance layer, and the diameter of the concave teeth is further reduced to 8.8um ~ 8.9um. In this step, the high resistance material in the line groove does not need to be etched;
(7)在高阻抗层上采用真空磁控溅射法沉积一层约1um厚的透明表面电极子层-低阻抗层,其将填满凹齿,并在电池上表面留下轻微凹坑,材料可选掺铝氧化锌ZAO或氧化铟锌锡IZTO。之后经过真空高温退火处理,使电池内部各膜层材料重构结晶,吸收层则具有了黄铜矿结构,自此溅射镀膜工艺完成。(7) On the high-impedance layer, a layer of transparent surface electrode sublayer-low-impedance layer about 1um thick is deposited by vacuum magnetron sputtering method, which will fill the concave teeth and leave slight pits on the upper surface of the battery. The material can be selected from aluminum-doped zinc oxide ZAO or indium zinc tin oxide IZTO. Afterwards, after vacuum high-temperature annealing treatment, the material of each film layer inside the battery is restructured and crystallized, and the absorbing layer has a chalcopyrite structure. Since then, the sputtering coating process has been completed.
(8)在透明表面电极低阻抗层上的栅线电极区域,再次通过脉冲激光刻蚀工艺,从低阻抗层向高阻抗层开槽,深度直达高阻抗层线槽底部但两侧和底部均不触及缓冲层,最终形成49~79um宽,1.75~2.25um深的小线槽和999um~1499um宽,1.75~2.25um深的大线槽。(8) In the grid line electrode area on the low-impedance layer of the transparent surface electrode, through the pulse laser etching process again, grooves are made from the low-impedance layer to the high-impedance layer, and the depth reaches the bottom of the high-impedance layer line groove, but both sides and bottom do not touch the buffer layer, and finally form a small wire groove with a width of 49-79um and a depth of 1.75-2.25um and a large wire groove with a width of 999um-1499um and a depth of 1.75-2.25um.
(9)选用低温导电银浆料作为栅线电极材料,采用和电池表面线槽图案一致的印刷网板(网板线宽比线槽稍窄)进行第一次丝网印刷,经短暂烘干后采用比线槽稍宽的印刷网版进行第二次丝网印刷,完成电池表面的电极印刷,使银浆完全填满线槽,形成类T型结构的栅线电极,两次印刷均利用低频超声波设备对印刷后的电池片处理,有助于银浆充分嵌入线槽中。(9) Select low-temperature conductive silver paste as the grid wire electrode material, and use a printing screen that is consistent with the wire groove pattern on the battery surface (the width of the screen is slightly narrower than the wire groove) for the first screen printing. After a short drying, use a printing screen that is slightly wider than the wire groove for the second screen printing to complete the electrode printing on the battery surface so that the silver paste completely fills the wire groove to form a grid wire electrode with a T-shaped structure. Both printings use low-frequency ultrasonic equipment to process the printed cells, which helps the silver paste to be fully embedded in the wire groove.
(10)将印刷后的电池片进行低温烧结,约200摄氏度,使银浆干燥固化成型并与薄膜电池透明导电层形成欧姆接触。(10) Sinter the printed battery sheet at a low temperature at about 200 degrees Celsius to dry and solidify the silver paste to form an ohmic contact with the transparent conductive layer of the thin film battery.
(11)最后使用全自动图形化划线机,利用高精度针头,在距离电池边缘0.1mm-1mm处(优选0.2-0.5mm,最优选0.3mm)沿其四周进行划线处理,刻画出宽度为0.02-0.05mm,深度直达不锈钢基板上表面的隔离带90(如图14~15所示),自此电池制备完成。(11) Finally, use a fully automatic graphic scribing machine, use a high-precision needle, and perform scribing processing along its periphery at a distance of 0.1mm-1mm (preferably 0.2-0.5mm, most preferably 0.3mm) from the edge of the battery, and describe the isolation zone 90 with a width of 0.02-0.05mm and a depth reaching the upper surface of the stainless steel substrate (as shown in Figures 14-15), and the battery has been prepared since then.
边缘缺陷造成的漏电流大部分是由于膜层太薄导致电阻过低或各层膜垂直面上缺陷错位引起上层透明导电层与背电极层或不锈钢基板导通,而只要把距离电池边缘0.1mm~1mm处的镀膜,沿着平行于电池边缘的路径从基板上移除,就能得到一种具有一圈隔离带90(隔离带90宽度为0.02~0.05mm、深度为2~4um或隔离带深度视镀层总厚度而定)的电池,隔离带90深度直达基板1上表面,电池在后续组件封装阶段,胶膜融化填入隔离带90,因此隔离带90内将填充有胶膜层,电池的绝缘隔离效果将进一步加强,边缘缺陷不再影响电池中间正常区域,彻底消除了漏电影响。因此隔离带结构可以有效避免边缘缺陷对电池中心正常区域的影响,有效降低了整片电池漏电流,提高了电池并联电阻,进而协同提高了电池的光电转换效率,同时降低了因边缘漏电导致的热斑,提高了电池使用寿命。经过大量试验证明,具有隔离带结构的电池转换效率能进一步提升0.2%以上,边缘漏电热斑现象也得到显著改善。Most of the leakage current caused by edge defects is due to the low resistance caused by the thin film layer or the dislocation of defects on the vertical surface of each layer of the film, which causes the upper transparent conductive layer to be connected to the back electrode layer or the stainless steel substrate. As long as the coating film at a distance of 0.1 mm to 1 mm from the edge of the battery is removed from the substrate along a path parallel to the edge of the battery, a battery with a circle of isolation band 90 (the width of the isolation band 90 is 0.02 to 0.05 mm and the depth is 2 to 4 um, or the depth of the isolation band depends on the total thickness of the coating) can be obtained. The isolation strip 90 is deep enough to reach the upper surface of the substrate 1. During the subsequent component packaging stage of the battery, the adhesive film is melted and filled into the isolation strip 90. Therefore, the isolation strip 90 will be filled with an adhesive film layer, and the insulation and isolation effect of the battery will be further strengthened. Edge defects no longer affect the normal area in the middle of the battery, completely eliminating the impact of leakage. Therefore, the isolation strip structure can effectively avoid the impact of edge defects on the normal area of the battery center, effectively reduce the leakage current of the entire battery, increase the parallel resistance of the battery, and then synergistically improve the photoelectric conversion efficiency of the battery, while reducing hot spots caused by edge leakage and improving battery life. A large number of tests have proved that the conversion efficiency of the battery with the isolation strip structure can be further increased by more than 0.2%, and the edge leakage hot spot phenomenon has also been significantly improved.
以上步骤中的脉冲激光刻蚀还可以换成图形化掩膜板化学刻蚀工艺,同样可以制得所需要的凹齿及线槽结构;还可用激光划线机代替高精度针头划线,也能形成边缘隔离带。The pulse laser etching in the above steps can also be replaced by a patterned mask chemical etching process, which can also produce the required concave tooth and line groove structure; a laser scribing machine can also be used instead of high-precision needle scribing, and edge isolation zones can also be formed.
实施例2Example 2
如图4~6所示,实施例2和实施例1薄膜电池的唯一区别为:实施例2的栅线电极80没有主栅线11。当栅线电极80不含主栅线11后,电池受光面积将进一步增大,由于采用嵌入式栅线电极,因此在没有主栅线后,也不会对栅线电极的导电性能产生太大影响,相比于现有含主栅线的栅线电极,导电性能相差不大,但是远远大于现有的无主栅电池的导电性能。As shown in FIGS. 4 to 6 , the only difference between the thin-film battery of Embodiment 2 and Embodiment 1 is that the gate electrode 80 of Embodiment 2 does not have the busbar 11 . When the grid electrode 80 does not contain the busbar 11, the light-receiving area of the battery will further increase. Since the embedded grid electrode is used, the conductivity of the grid electrode will not be greatly affected without the busbar. Compared with the existing grid electrode containing the busbar, the electrical conductivity is not much different, but it is far greater than the electrical conductivity of the existing battery without the busbar.
实施例3Example 3
如图7~9所示,实施例3与实施例1薄膜电池的唯一区别为:实施例1中CIGS光吸收层上凹齿结构的横截面呈矩形(俯视图3中,凹齿结构4-2为圆形),实施例3中CIGS光吸收层上凹齿结构的横截面呈锥型(俯视图9中,凹齿结构4-2为方形)。As shown in Figures 7 to 9, the only difference between Example 3 and Example 1 thin-film battery is that the cross-section of the concave tooth structure on the CIGS light-absorbing layer in Example 1 is rectangular (in the top view 3, the concave tooth structure 4-2 is circular), and the cross-section of the concave tooth structure on the CIGS light-absorbing layer in Example 3 is conical (in the top view 9, the concave tooth structure 4-2 is square).
如图10所示,嵌入式栅线电极的下端部(即栅线电极增大面积的部分)嵌入电池内部,该区域本来就属于光线很难照射的区域,因此栅线电极扩大的面积对电池吸收光线并无额外影响。As shown in Figure 10, the lower end of the embedded grid electrode (that is, the enlarged area of the grid electrode) is embedded inside the battery. This area is originally an area where light is difficult to illuminate, so the enlarged area of the grid electrode has no additional impact on the light absorption of the battery.
如图11所示,常规栅线与本发明栅线的剖面对比,本发明栅线结构的垂直遮光面积S3和斜射遮光面积S4均小于常规栅线的垂直遮光面积S1和斜射遮光面积S2。As shown in Figure 11, comparing the cross-sections of the conventional grid lines and the grid lines of the present invention, the vertical shading area S3 and oblique shading area S4 of the grid line structure of the present invention are both smaller than the vertical shading area S1 and oblique shading area S2 of the conventional grid lines.
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