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CN112984271A - Method for probing and cleaning foreign matters in pipe - Google Patents

Method for probing and cleaning foreign matters in pipe Download PDF

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Publication number
CN112984271A
CN112984271A CN201911281391.8A CN201911281391A CN112984271A CN 112984271 A CN112984271 A CN 112984271A CN 201911281391 A CN201911281391 A CN 201911281391A CN 112984271 A CN112984271 A CN 112984271A
Authority
CN
China
Prior art keywords
cleaning
robot
pipe
detecting
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911281391.8A
Other languages
Chinese (zh)
Inventor
彭欣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiangtan Hongyuan Electronic Technology Co ltd
Original Assignee
Xiangtan Hongyuan Electronic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangtan Hongyuan Electronic Technology Co ltd filed Critical Xiangtan Hongyuan Electronic Technology Co ltd
Priority to CN201911281391.8A priority Critical patent/CN112984271A/en
Publication of CN112984271A publication Critical patent/CN112984271A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28Constructional aspects
    • F16L55/30Constructional aspects of the propulsion means, e.g. towed by cables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28Constructional aspects
    • F16L55/30Constructional aspects of the propulsion means, e.g. towed by cables
    • F16L55/32Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/10Treating the inside of pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/10Treating the inside of pipes
    • F16L2101/12Cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/30Inspecting, measuring or testing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/60Stopping leaks

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a method for exploring and cleaning foreign matters in a pipe, which adopts a crawler-type pipeline robot to complete the work of exploring and cleaning the foreign matters in the pipe and comprises the following steps: after the detection step is finished, the pipeline robot selects any one of the cleaning step, the polishing step and/or the plugging step according to the condition in the pipeline, or directly exits the pipeline without performing any subsequent step. The invention adopts the method of probing and cleaning foreign matters in the pipe to avoid the generation of extra cuts, and performs the functions of cleaning, plugging, polishing, repairing and the like in the pipe through the robot, and simultaneously performs safety detection in the pipe. The method has the advantages of simple operation, flexible switching among the steps, adaptability to the working conditions of various conditions and good popularization and use values.

Description

Method for probing and cleaning foreign matters in pipe
Technical Field
The invention relates to a method for exploring and cleaning foreign matters in a pipe, and belongs to the field of exploring and cleaning foreign matters in pipes.
Background
Thermal power generation is the most important power generation mode in China at present, and the rapid development of the industrial boiler manufacturing industry along with the national economy of China also makes great progress in recent years, but a power station boiler as one of three main devices of a thermal power station of China is gradually challenged while being continuously improved. Boiler pipes are difficult to detect and maintain all the time because of small size, poor lighting and thick pipe diameter due to thick wall thickness. However, with the long-term use of the pipeline, the problems of detection and cleaning of foreign matters in the pipeline are particularly obvious, and the conventional method for detecting and cleaning the foreign matters in the pipeline is not a solution with small wound except for cutting the pipeline, so that a robot capable of automatically walking along the pipeline and treating various working conditions in the pipeline is very necessary to design.
Through long-term intensive research of the inventor, the robot for the crawler-type pipeline is found to be most suitable for meeting the requirement to execute the task, the robot for the crawler-type pipeline can freely crawl along the inner wall of the pipeline in the pipeline, can replace a conventional cutting mode to clean, plug, polish and repair the interior of the pipeline, and meanwhile, safety detection is carried out in the pipeline. According to the simulation test and the actual use of the crawler-type pipeline robot, a complete method for probing and cleaning foreign matters in the pipeline is gradually formed.
Disclosure of Invention
In view of the above problems of the prior art, the present invention aims to obtain a method for detecting and cleaning foreign bodies in pipes.
In order to realize the purpose, the technical scheme of the method for probing and cleaning the foreign matters in the pipe is as follows:
the method for exploring and cleaning foreign matters in the pipe adopts a crawler-type pipeline robot to complete the work of exploring and cleaning the foreign matters in the pipeline, and comprises the following steps: after the detection step is finished, the pipeline robot selects any one of the cleaning step, the polishing step and/or the plugging step according to the condition in the pipeline, or directly exits the pipeline without performing any subsequent step. That is, the detection step is a necessary step, and the cleaning step, the plugging step, and the polishing step are optional steps.
The crawler part of the crawler robot comprises a traveling wheel and an auxiliary wheel, a support is fixed on the crawler, and robot structures with different functions are fixed on the support and comprise a robot for collecting images, a cleaning robot, a plugging robot, a polishing robot and the like.
Preferably, the crawling speed of the crawler-type robot in the pipe is not lower than 0.4m/s, the temperature in the pipe is 5-60 ℃, the relative humidity is not more than 90%, and the continuous working time is not less than 1 h.
Preferably, the detection step is in-tube image acquisition detection, and the image acquisition robot finishes image acquisition.
More preferably, the pixel of the image acquisition robot is not lower than 720P, 20 times of optical zooming, the lowest illumination is better than 0.5Lux, and the rotatable range is pitching +/-45 degrees; horizontal 90 degrees.
Preferably, the cleaning step is performed by a cleaning robot, and comprises a rolling, grabbing or adsorbing step. The cleaning robot is also provided with a rolling sweeping type mechanical arm, accessories of the rolling sweeping function on the mechanical arm are detachable and comprise a hairbrush, a glue brush, a collecting frame and the like, the foreign matter cleaning width of the rolling sweeping type mechanical arm is 60mm, and the foreign matter suction quality is 2-100 g.
More preferably, the sweeping robot further comprises a foreign matter filtering device for capturing fine particles having a particle diameter of 100 μm or more.
Preferably, the cleaning robot is provided with a clamping type manipulator for cleaning debris and foreign matters, impurities with weight not more than 500g can be collected, and the manipulator is provided with a telescopic part and can extend out for 5cm towards any direction.
Preferably, the plugging robot is provided with a plugging manipulator which is generally used in a combined mode to complete welding work, the plugging manipulator comprises an electric welding manipulator and a welding wire manipulator, and the electric welding manipulator can ignite welding wires in an oxygen-deficient environment and accurately position the position needing plugging to perform electric welding plugging on the welding wires.
Preferably, the polishing robot is provided with a plurality of polishing gears, the roughness of the polishing gears is different, and the roughness of the gears is 200-100 meshes.
More preferably, the polishing robot further comprises a stripper storage chamber, and the stripper is an acidic solution. The polishing robot polishes oxide skin and impurity in the pipeline, can assist the acid solution to peel off and dissolve for efficiency of polishing improves the effect of polishing.
The crawler-type robot further comprises a temperature and humidity sensor, an illuminating system, a driving and braking system and the like. The centers of circles of wheels of the tracked robot are generally collinear sections, and when climbing or other obstacles are required to climb over, the circles of the three wheels form an equilateral triangle. The wheel is wrapped by a track.
Compared with the prior art, the method for detecting and cleaning foreign matters in the pipeline avoids the generation of extra cuts, and the robot has the functions of cleaning, plugging, polishing, repairing and the like in the pipeline and simultaneously performs safety detection on the interior of the pipeline. The method has the advantages of simple operation, flexible switching among the steps, adaptability to the working conditions of various conditions and good popularization and use values.
Detailed Description
The method for detecting and cleaning foreign bodies in pipes provided by the invention is further described in detail and completely by combining the following embodiments. The following examples are illustrative only and are not to be construed as limiting the invention.
The experimental procedures in the following examples are conventional unless otherwise specified. The experimental materials used in the following examples were all commercially available unless otherwise specified.
The method for detecting and cleaning foreign matters in the pipe adopts a crawler-type robot to perform pipe operation, the crawler portion comprises a traveling wheel and an auxiliary wheel, a support is fixed on the crawler, and robot structures with different functions are fixed on the support and comprise a robot for collecting images, a cleaning robot, a plugging robot, a polishing robot and the like.
According to the difference of the robot, the method for detecting and cleaning the foreign matters in the pipe comprises the following steps: a detection step, wherein the detection step mainly comprises an in-tube image acquisition step; a cleaning step, wherein the cleaning step is mainly to clean impurities such as impurities, oxide skin, water scale and the like in the pipe, and comprises suction, clamping, cleaning and the like; the plugging step mainly comprises the steps of welding and plugging cracks in the pipeline; the polishing step mainly comprises polishing and cleaning oxide skin and impurities in the pipeline, and comprises chemical dissolution besides physical polishing; wherein the detecting step is a necessary step and the cleaning step, the plugging step and the polishing step are optional steps.
The crawling speed of the crawler-type robot is not lower than 0.4m/s, the temperature in the pipe is 5-60 ℃, the relative humidity is not more than 90%, and the continuous working time is not less than 1 h. The pixel of the image acquisition robot is not lower than 720P, 20 times of optical zooming, the lowest illumination is better than 0.5Lux, and the rotatable range is pitching +/-45 degrees; horizontal 90 degrees.
The clearance robot is equipped with and presss from both sides formula manipulator for the clearance of piece foreign matter can collect the impurity that weight is not more than 500g, and the manipulator has the pars contractilis, can stretch out 5cm towards arbitrary direction. The cleaning robot is also provided with a rolling sweeping type mechanical arm, accessories of the mechanical arm for bearing the rolling sweeping function are detachable and comprise a brush, a glue brush, a collecting frame and the like, the foreign matter cleaning width of the rolling sweeping type mechanical arm is 60mm, the foreign matter absorption quality is 2-100 g, and the rolling sweeping type mechanical arm is provided with a foreign matter filtering device and can capture particles with the particle size of more than 100 mu m.
The polishing robot is provided with a plurality of polishing gears, the polishing gears are different in roughness and comprise 200-100 meshes, a stripping agent storage cavity is further arranged in each polishing gear, and the stripping agent is an acid solution and specifically is hydrochloric acid or phosphoric acid. The polishing robot polishes oxide skin and impurity in the pipeline, can assist the acid solution to peel off and dissolve for efficiency of polishing improves the effect of polishing.
The plugging robot is provided with a plugging mechanical arm which is generally used in a combined mode to complete welding work in a combined mode, the plugging mechanical arm comprises an electric welding mechanical arm and a welding wire mechanical arm, the electric welding mechanical arm can ignite a welding wire in an oxygen-deficient environment and accurately position the position needing plugging, and electric welding plugging is conducted on the position needing plugging.
The crawler-type robot further comprises a temperature and humidity sensor, an illuminating system, a driving and braking system and the like. The centers of circles of wheels of the tracked robot are generally collinear sections, and when climbing or other obstacles are required to climb over, the circles of the three wheels form an equilateral triangle. The wheel is wrapped by a track.
Finally, it must be said here that: the above embodiments are only used for further detailed description of the technical solutions of the present invention, and should not be understood as limiting the scope of the present invention, and the insubstantial modifications and adaptations made by those skilled in the art according to the above descriptions of the present invention are within the scope of the present invention.

Claims (10)

1. A method for exploring and cleaning foreign matters in a pipe is characterized in that the method for exploring and cleaning the foreign matters in the pipe adopts a crawler-type pipeline robot to complete the work of exploring and cleaning the foreign matters in the pipe, and comprises the following steps: after the detection step is finished, the pipeline robot selects any one of the cleaning step, the polishing step and/or the plugging step according to the condition in the pipeline, or directly exits the pipeline without performing any subsequent step.
2. The method for detecting and cleaning foreign matters in the pipe according to claim 1, wherein the crawling speed of the crawler-type robot in the pipe is not lower than 0.4m/s, the temperature in the pipe is 5-60 ℃, the relative humidity is not higher than 90%, and the continuous working time is not less than 1 h.
3. The method for detecting and cleaning foreign bodies in pipes according to claim 1, wherein the detecting step is an in-pipe image capturing detection, and the image capturing work is performed by an image capturing robot.
4. The method for detecting and cleaning foreign bodies in a tube according to claim 3, wherein the image acquisition robot has pixels not lower than 720P, 20 times optical zoom, the lowest illumination is better than 0.5Lux, and the rotatable range is pitching +/-45 degrees; horizontal 90 degrees.
5. The method for detecting and cleaning foreign bodies in pipes according to claim 1, wherein the cleaning step is performed by a cleaning robot, comprising a rolling, grabbing or adsorbing step.
6. The method for detecting and cleaning foreign matters in the pipe according to claim 5, wherein a sweeping and rolling manipulator of the cleaning robot is detachable, the foreign matter cleaning width of the sweeping and rolling manipulator is 60mm, and the foreign matter suction mass is 2-100 g.
7. The method for detecting and cleaning foreign matters in a pipe according to claim 5, wherein the sweeping robot is further provided with a foreign matter filtering device capable of capturing particles having a particle size of 100 μm or more.
8. The method for detecting and cleaning foreign bodies in a pipe according to claim 5, wherein the cleaning robot is provided with a gripper-type manipulator having a telescopic part with a telescopic range of 5 cm.
9. The method for detecting and cleaning foreign bodies in pipes according to claim 1, wherein the grinding robot is provided with a plurality of grinding gears, and the roughness of the gears is 200-100 meshes.
10. The method for detecting and cleaning foreign bodies in a pipe according to claim 9, wherein the polishing robot further comprises a stripper storage chamber, and the stripper is an acidic solution.
CN201911281391.8A 2019-12-13 2019-12-13 Method for probing and cleaning foreign matters in pipe Pending CN112984271A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911281391.8A CN112984271A (en) 2019-12-13 2019-12-13 Method for probing and cleaning foreign matters in pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911281391.8A CN112984271A (en) 2019-12-13 2019-12-13 Method for probing and cleaning foreign matters in pipe

Publications (1)

Publication Number Publication Date
CN112984271A true CN112984271A (en) 2021-06-18

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007303913A (en) * 2006-05-10 2007-11-22 Matsushita Electric Ind Co Ltd Foreign matter detecting device, robot device using the same, foreign matter detection method, and foreign matter detection program
CN101144557A (en) * 2007-09-28 2008-03-19 重庆燃气(集团)有限责任公司 Gas pipe under-pressure leakage-plugging method
CN103949446A (en) * 2014-04-22 2014-07-30 深圳市中航大记工程制品有限公司 Pipeline cleaning robot and control method
CN104033698A (en) * 2014-06-17 2014-09-10 无锡市崇安区科技创业服务中心 Method for pressure welding and leaking stoppage of pressure pipeline
CN104455908A (en) * 2014-10-24 2015-03-25 无锡乐华自动化科技有限公司 Method for stopping leakage under pressure
CN108895241A (en) * 2018-09-13 2018-11-27 浙江景迈环境工程有限公司 A kind of dotted in-situ immobilization technique of blow-off line
CN110185885A (en) * 2019-04-30 2019-08-30 上海航天设备制造总厂有限公司 A kind of pipeline polishing mobile robot
CN110206961A (en) * 2019-07-08 2019-09-06 中北大学 Plugging system in a kind of pipe robot
CN110293099A (en) * 2019-07-28 2019-10-01 南京驭逡通信科技有限公司 A kind of robot for cleaning inner-walls of duct

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007303913A (en) * 2006-05-10 2007-11-22 Matsushita Electric Ind Co Ltd Foreign matter detecting device, robot device using the same, foreign matter detection method, and foreign matter detection program
CN101144557A (en) * 2007-09-28 2008-03-19 重庆燃气(集团)有限责任公司 Gas pipe under-pressure leakage-plugging method
CN103949446A (en) * 2014-04-22 2014-07-30 深圳市中航大记工程制品有限公司 Pipeline cleaning robot and control method
CN104033698A (en) * 2014-06-17 2014-09-10 无锡市崇安区科技创业服务中心 Method for pressure welding and leaking stoppage of pressure pipeline
CN104455908A (en) * 2014-10-24 2015-03-25 无锡乐华自动化科技有限公司 Method for stopping leakage under pressure
CN108895241A (en) * 2018-09-13 2018-11-27 浙江景迈环境工程有限公司 A kind of dotted in-situ immobilization technique of blow-off line
CN110185885A (en) * 2019-04-30 2019-08-30 上海航天设备制造总厂有限公司 A kind of pipeline polishing mobile robot
CN110206961A (en) * 2019-07-08 2019-09-06 中北大学 Plugging system in a kind of pipe robot
CN110293099A (en) * 2019-07-28 2019-10-01 南京驭逡通信科技有限公司 A kind of robot for cleaning inner-walls of duct

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Application publication date: 20210618

RJ01 Rejection of invention patent application after publication