[go: up one dir, main page]

CN112973577A - Synthesis method of cubic boron nitride - Google Patents

Synthesis method of cubic boron nitride Download PDF

Info

Publication number
CN112973577A
CN112973577A CN202110270726.7A CN202110270726A CN112973577A CN 112973577 A CN112973577 A CN 112973577A CN 202110270726 A CN202110270726 A CN 202110270726A CN 112973577 A CN112973577 A CN 112973577A
Authority
CN
China
Prior art keywords
mgh
libh
hbn
synthesis
boron nitride
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110270726.7A
Other languages
Chinese (zh)
Inventor
张相法
位星
王大鹏
王永凯
刘红伟
张嘉琛
薛磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Zhongnan Jete Superabrasives Co ltd
Original Assignee
Zhengzhou Zhongnan Jete Superabrasives Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Zhongnan Jete Superabrasives Co ltd filed Critical Zhengzhou Zhongnan Jete Superabrasives Co ltd
Priority to CN202110270726.7A priority Critical patent/CN112973577A/en
Publication of CN112973577A publication Critical patent/CN112973577A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/06Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/0005Catalytic processes under superatmospheric pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/0605Composition of the material to be processed
    • B01J2203/0645Boronitrides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/065Composition of the material produced
    • B01J2203/066Boronitrides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/0675Structural or physico-chemical features of the materials processed

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)
  • Ceramic Products (AREA)

Abstract

The invention discloses a method for synthesizing cubic boron nitride, which comprises the following steps: (1) selecting hBN as raw material and Li3N、LiBH4、MgH2As a composite catalyst, and the hBN and the composite catalyst are mixed according to the hBN: Li3N:(LiBH4+MgH2) Taking materials respectively in a mass ratio of (2-8): 3-15 of =100, and taking LiBH4And MgH2The mass ratio is (2-3) to 1, and the raw materials and the composite catalyst are fully mixed for 5-10 hours; (2) after mixing, pressing the mixture on a hydraulic press into a cylinder shape, filling the cylinder shape into a graphite heating body, and then filling the cylinder shape into a pyrophyllite assembly block; (3) putting the assembled pyrophyllite block into a high-pressure cavity of a cubic press for synthesis, wherein the synthesis pressure is 4.0-6.5 GPa, the temperature is 1200-1800 ℃, and the temperature is kept for 5-15 min; (4) after the synthesis is finished, the cBN single crystal is obtained through acid-base purification treatment.

Description

Synthesis method of cubic boron nitride
Technical Field
The invention belongs to the technical field of superhard material synthesis, and particularly relates to a method for synthesizing cubic boron nitride.
Background
Cubic boron nitride (cBN) has second-order high hardness to diamond and better thermal stability and chemical inertness than diamond, is used as super abrasive to make various grinding wheels and cutters, is used for processing ferrous metal materials, has the advantages of high efficiency, precision, energy conservation, automation and the like, and is widely applied to the field of modern processing, particularly high-precision processing.
For industrial large-scale synthesis of cBN, an ultrahigh pressure and high temperature catalyst method is mainly adopted at the present stage, namely hexagonal boron nitride (hBN) is taken as a raw material under the ultrahigh pressure and high temperature synthesis condition, and the hBN is converted into the cBN under the action of a catalyst.
In the synthesis process of cBN, the type and quality of the catalyst material can have important influence on the conversion rate, crystal form, impact strength and particle size distribution of the CBN. At present, the commonly used catalyst materials mainly comprise alkali metals, alkaline earth metals and nitrides, borides and boronitrides thereof, and the catalyst materials have active properties and are easy to react with oxygen and water vapor in the air to cause performance deterioration and influence the conversion rate and quality of cBN. Chinese patent CN2004800033086 "cubic boron nitride, cubic boron nitride synthesis catalyst and method for producing cubic boron nitride", in order to reduce oxidation of the catalyst, organic matter is added to the catalyst to cover the surface of the catalyst particles and isolate contact with oxygen or water, but this is liable to introduce other residual impurities. Although the Chinese patents CN100496696C, CN101323438B and CN100391586C adopt the mixture of alloy, alkali metal, alkaline earth metal nitrogen and fluoride as the catalyst, the stability of the catalyst is improved, the synthesis pressure temperature range is wide, but the conversion rate is lower, only 30-50%, and the fluctuation of the synthesis conversion rate is large.
Since the catalyst has a crucial influence on the synthesis of cBN, there is an urgent need to find new catalyst materials to improve the stability of the catalyst and the quality and conversion rate of the synthesized cBN.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a method for synthesizing cubic boron nitride. The invention mixes binary nitride Li by specific proportion3N and LiBH4+MgH2The mixture of (A) is a novel composite catalyst, refined high-purity hBN is used as a raw material, and synthesis of CBN is carried out by the high-temperature high-pressure synthesis process curve of the invention.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a method for synthesizing cubic boron nitride comprises the following steps:
(1) selecting refined high-purity hBN with the granularity of less than or equal to 100 meshes and the purity of more than or equal to 96 percent as a raw material, and selecting Li with the granularity of less than or equal to 100 meshes3N、LiBH4、MgH2As a composite catalyst, and mixing the hBN and the composite catalyst according to the molar ratio of hBN: li3N:(LiBH4+ MgH2) Taking materials respectively in a mass ratio of (2-8): (3-20) =100, and taking LiBH4And MgH2The molar ratio is (2-3): 1, and the raw materials and the composite catalyst are fully mixed for 5-10 hours on a three-dimensional mixer;
(2) after mixing, pressing the mixture on a hydraulic press into a cylinder shape, filling the cylinder shape into a graphite heating body, and then filling the cylinder shape into a pyrophyllite assembly block;
(3) putting the assembled pyrophyllite block into a high-pressure cavity of a cubic press for synthesis, wherein the synthesis pressure is 4.0-6.5 GPa, the temperature is 1200-1800 ℃, and the heat preservation time is 5-15 min as shown in figure 5;
(4) after the synthesis is finished, the acid and alkali are purified to obtain the cBN single crystal, the color of the cBN single crystal is light brown to black, most of the cBN single crystal are in an equal volume type, the granularity of the cBN single crystal is screened to be 40/50-325/400, and the impact toughness Ti determination is carried out on the peak granularity.
Preferably, the mass ratio of the hBN to the composite catalyst is hBN to Li3N:(LiBH4+ MgH2)=100:(2~7):(9~20)。
Preferably, LiBH4And MgH2The molar (amount of substance) ratio of (c) is 2: 1.
According to the inventionThe beneficial effects are as follows: LiBH4And MgH2According to the mass ratio of 2:1, a novel hydrogen storage system (Li-Mg-B-H) with high hydrogen capacity (theoretical value is up to 11.8%) and relatively moderate thermodynamic stability can be formed; in the article "Complex Hydrogen storage Compounds LiAlH4And the research on the hydrogen release performance of the complex system, the research on the hydrogen storage performance and mechanism of the magnesium-aluminum-based alloy with high magnesium content and the like mention the hydrogen storage and release principle, and release hydrogen elements in the process, and the hydrogen elements can absorb a large amount of oxygen in the cavity in the synthesis process, thereby effectively increasing the catalyst activity; lithium nitride (Li)3N) is a known cBN synthesis catalyst material having more stable performance. The binary nitride Li mixed by the specific ratio of the invention3N and LiBH4+MgH2The mixture of (A) is a novel catalyst, refined high-purity hBN is used as a raw material, and synthesis of CBN is carried out by the high-temperature high-pressure synthesis process curve of the invention. Has the advantages of low synthesis pressure and temperature condition, stable synthesis effect, excellent synthesized cBN quality, high conversion rate and the like, and is suitable for industrial production.
Drawings
FIG. 1 is a photograph (100X) of 80/100 grit cubic boron nitride obtained in example 1;
FIG. 2 is a photograph (100X) of 100/120 grit cubic boron nitride produced in example 2;
FIG. 3 is a photograph (200X) of 120/140 grit cubic boron nitride produced in example 3;
FIG. 4 is a photograph (200X) of 140/170 grit cubic boron nitride produced in example 4;
FIG. 5 is a graph of the synthesis process of the present invention.
Detailed Description
The technical solutions of the present invention are described below with specific examples, but the scope of the present invention is not limited thereto.
Example 1
A method for synthesizing cubic boron nitride comprises the following steps:
in the embodiment, refined high-purity hBN with the granularity of less than or equal to 100 meshes and the purity of more than or equal to 96 percent is selected as a raw material, and Li with the granularity of less than or equal to 100 meshes is selected3N、LiBH4、MgH2As a novel composite catalyst material, wherein LiBH is added4With MgH2Uniformly mixing the components in a mass ratio of 2:1, and then mixing the components in a mass ratio of hBN: (LiBH)4+MgH2):Li3N =100:9:5, fully mixing for 5h on a three-dimensional mixer at the rotating speed of 24 r/min; after mixing, pressing the mixture on a hydraulic press, increasing the pressure to 15MPa, maintaining the pressure for 1s, relieving the pressure, repeating the steps for 3 times, pressing the mixture into a cylinder with the diameter of 35mm and the height of 13mm, and forming the cylinder with the forming density of 1.82g/cm3Then the graphite heating body is put into a pyrophyllite assembly block; putting the assembled pyrophyllite block into a cubic press, and heating and synthesizing for 12min under the conditions of 5.5GPa and 1600 ℃; after the synthesis is finished, the cBN single crystal is obtained through acid-base purification treatment, the color of the cBN single crystal is amber, the conversion rate of the cBN single crystal is 55 percent, most of the crystals are of equal volume type, and the mass ratio of the crystals is 81 percent; the particle size range is 40/50-325/400, the peak particle size is 80/100 and 100/120 which respectively account for 29 percent and 26 percent of the whole particle size; 80/100 and 100/120 peak particle size impact toughness Ti values are 56 and 57 respectively, wherein, the picture of the prepared 80/100 particle size cubic boron nitride with magnification of 100 times is shown in figure 1, the crystal is amber, transparent and complete in crystal form.
Example 2
A method for synthesizing cubic boron nitride comprises the following steps:
in the embodiment, refined high-purity hBN with the granularity of less than or equal to 100 meshes and the purity of more than or equal to 96 percent is selected as a raw material, and Li with the granularity of less than or equal to 100 meshes is selected3N、LiBH4、MgH2As a novel composite catalyst material, wherein LiBH is added4With MgH2Uniformly mixing the materials according to the mass ratio of 2:1, and then mixing the materials according to the mass ratio of hBN: (LiBH)4+MgH2):Li3N =100:12:7, fully mixing for 9h on a three-dimensional mixer at the rotating speed of 24 r/min; after mixing, pressing the mixture on a hydraulic press, increasing the pressure to 15MPa, maintaining the pressure for 1s, relieving the pressure, repeating the steps for 3 times, pressing the mixture into a cylinder with the diameter of 35mm and the height of 13mm, and the forming density of 1.75g/cm3Then the graphite heating body is put into a pyrophyllite assembly block; leaves to be assembledPutting the wax stone into a cubic apparatus press, and heating and synthesizing for 10min under the conditions of 4.5GPa and 1500 ℃; after the synthesis is finished, the acid and alkali are purified to obtain cBN single crystal, the color of the cBN single crystal is black, the conversion rate of the cBN single crystal is 56 percent, most of the cBN single crystal are of equal volume type, and the cBN single crystal accounts for 79 percent (mass ratio); the particle size range is 40/50-325/400, the peak particle sizes are 100/120 and 120/140 which respectively account for 30 percent and 26 percent of the mass of the whole particle size; 100/120 and 120/140 peak particle size impact toughness Ti values are 59 and 61 respectively, wherein, the obtained photograph of the 100/120 particle size cubic boron nitride with 100 times magnification is shown in figure 2, the color is black, and the crystal form is relatively complete.
Example 3
A method for synthesizing cubic boron nitride comprises the following steps:
in the embodiment, refined high-purity hBN with the granularity of less than or equal to 100 meshes and the purity of more than or equal to 96 percent is selected as a raw material, and Li with the granularity of less than or equal to 100 meshes is selected3N、LiBH4、MgH2As a novel composite catalyst material, wherein LiBH is added4With MgH2Uniformly mixing the components in a mass ratio of 2:1, and then mixing the components in a mass ratio of hBN: (LiBH)4+MgH2):Li3N =100:15:2, fully mixing for 10h on a three-dimensional mixer at the rotating speed of 20 r/min; after mixing, pressing the mixture on a hydraulic press, increasing the pressure to 15MPa, maintaining the pressure for 1s, relieving the pressure, repeating the steps for 3 times, pressing the mixture into a cylinder with the diameter of 35mm and the height of 13mm, and the forming density of 1.78g/cm3Then the graphite heating body is put into a pyrophyllite assembly block; putting the assembled pyrophyllite block into a cubic press, and heating and synthesizing for 15min under the conditions of pressure of 5GPa and temperature of 1550 ℃; after the synthesis is finished, the acid and alkali are purified to obtain cBN single crystal, the color of the cBN single crystal is dark brown, the conversion rate of the cBN single crystal is 58 percent, most of the cBN single crystal are of equal volume type, and the cBN single crystal accounts for 84 percent (mass ratio); the particle size range is 40/50-325/400, the peak particle sizes are 120/140 and 140/170 which respectively account for 27 percent and 24 percent of the mass of the whole particle size; 120/140 and 140/170 peak particle size impact toughness Ti values are 57 and 60 respectively, wherein, the picture of the prepared 120/140 particle size cubic boron nitride with magnification of 200 times is shown in figure 3, the color is dark brown, transparent and the crystal form is complete.
Example 4
A method for synthesizing cubic boron nitride comprises the following steps:
in the embodiment, refined high-purity hBN with the granularity of less than or equal to 100 meshes and the purity of more than or equal to 96 percent is selected as a raw material, and Li with the granularity of less than or equal to 100 meshes is selected3N、LiBH4、MgH2As a novel composite catalyst material, wherein LiBH is added4With MgH2Uniformly mixing the components in a mass ratio of 2:1, and then mixing the components in a mass ratio of hBN: (LiBH)4+MgH2):Li3N =100:20:3, fully mixing for 10h on a three-dimensional mixer at the rotating speed of 20 r/min; after mixing, pressing the mixture on a hydraulic press, increasing the pressure to 15MPa, maintaining the pressure for 1s, relieving the pressure, repeating the steps for 3 times, pressing the mixture into a cylinder with the diameter of 35mm and the height of 13mm, and the forming density of 1.74g/cm3Then the graphite heating body is put into a pyrophyllite assembly block; putting the assembled pyrophyllite block into a cubic press, and heating and synthesizing for 10min under the conditions of pressure of 5GPa and temperature of 1550 ℃; after the synthesis is finished, the acid and alkali are purified to obtain the cBN single crystal, the color of the cBN single crystal is dark brown, the conversion rate of the cBN single crystal is 58 percent, most of the cBN single crystal are of an equal volume type, and the cBN single crystal accounts for 81 percent (mass ratio); the particle size range is 40/50-325/400, the peak particle size is 140/170 and 170/230, and the peak particle size accounts for 34% and 29% of the whole particle size by mass; 140/170 and 170/230 peak particle size impact toughness Ti values are 57 and 61 respectively, wherein, the picture of the prepared 140/170 particle size cubic boron nitride with magnification of 200 times is shown in figure 4, the color is dark brown, transparent and the crystal form is complete.
While the present invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (4)

1. A method for synthesizing cubic boron nitride is characterized by comprising the following steps:
(1) selecting hBN as raw material and Li3N、LiBH4、MgH2As a composite catalyst, and the hBN and the composite catalyst are mixed according to the hBN: Li3N:(LiBH4+ MgH2) Taking materials respectively in a mass ratio of (2-8): (3-20) =100, and taking LiBH4And MgH2Mixing the raw materials and the composite catalyst for 5-10 hours, wherein the molar ratio is (2-3): 1;
(2) after mixing, pressing the mixture on a hydraulic press into a cylinder shape, filling the cylinder shape into a graphite heating body, and then filling the cylinder shape into a pyrophyllite assembly block;
(3) putting the assembled pyrophyllite block into a high-pressure cavity of a cubic press for synthesis, wherein the synthesis pressure is 4.0-6.5 GPa, the temperature is 1200-1800 ℃, and the heat preservation time is 5-15 min;
(4) after the synthesis is finished, the cBN single crystal is obtained through acid-base purification treatment.
2. The method for synthesizing cubic boron nitride according to claim 1, wherein hBN has a particle size of 100 mesh or less and a purity of 96% or more, and Li3N、LiBH4、MgH2The granularity is less than or equal to 100 meshes.
3. A method for synthesizing cubic boron nitride according to claim 1, wherein the mass ratio of hBN to the composite catalyst is hBN to Li3N:(LiBH4+ MgH2)=100:(2~7):(9~20)。
4. The method of synthesizing cubic boron nitride as recited in claim 3 in which the LiBH is present4And MgH2In a molar ratio of 2: 1.
CN202110270726.7A 2021-03-12 2021-03-12 Synthesis method of cubic boron nitride Pending CN112973577A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110270726.7A CN112973577A (en) 2021-03-12 2021-03-12 Synthesis method of cubic boron nitride

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110270726.7A CN112973577A (en) 2021-03-12 2021-03-12 Synthesis method of cubic boron nitride

Publications (1)

Publication Number Publication Date
CN112973577A true CN112973577A (en) 2021-06-18

Family

ID=76335077

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110270726.7A Pending CN112973577A (en) 2021-03-12 2021-03-12 Synthesis method of cubic boron nitride

Country Status (1)

Country Link
CN (1) CN112973577A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993008139A1 (en) * 1991-10-18 1993-04-29 Centre National De La Recherche Scientifique (Cnrs) Cubic boron nitride crystal particulate compositions with improved surface properties and process for their preparation
CN110670136A (en) * 2019-09-02 2020-01-10 郑州中南杰特超硬材料有限公司 Synthesis method of cubic boron nitride

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993008139A1 (en) * 1991-10-18 1993-04-29 Centre National De La Recherche Scientifique (Cnrs) Cubic boron nitride crystal particulate compositions with improved surface properties and process for their preparation
CN110670136A (en) * 2019-09-02 2020-01-10 郑州中南杰特超硬材料有限公司 Synthesis method of cubic boron nitride

Similar Documents

Publication Publication Date Title
CN100542949C (en) Synthesis method of coarse-grained cubic boron nitride
CN112981534A (en) Synthesis method of high-grade cubic boron nitride
CN103521132A (en) Synthesis technique of high-grade self-sharpening polycrystalline diamond
CN110670136B (en) Synthesis method of cubic boron nitride
CN103521133B (en) High-impact-toughness cubic boron nitride, synthetic method and application thereof
CN116589280B (en) Preparation method of graphite sagger
CN109663543B (en) Preparation method for synthesizing polycrystalline diamond with boron-skin-nitrogen core through direct conversion
CN105541339B (en) A kind of preparation method of no bonding agent glomerocryst boron nitride complex
CN108176329B (en) Synthesis method of cubic boron nitride
CN112973577A (en) Synthesis method of cubic boron nitride
CN106044774B (en) A kind of preparation method of low temperature low cost high-purity silicon carbide ultrafine dust
CN109457163B (en) Rare earth element-free ultrafine grain hard alloy material and preparation method thereof
CN110670137B (en) Synthesis method of micro-powder grade cubic boron nitride single crystal
CN109534385B (en) Nano-pore-rich silver sulfide and rapid preparation method thereof
CN103877914B (en) High-intensity fine particle cubic boron nitride monocrystal and synthetic method thereof and application
CN115318204B (en) Method for artificially synthesizing diamond
CN103924288B (en) Use the cubic boron nitride monocrystal micropowder preparation method and application of magnesio composite catalyst
CN1314488C (en) Catalyst contg. Fe-Ni-B-C used for synthesizing single-crystal of boron-contained diamond and its prepn. method
JPS61117107A (en) Amorphous boron niride powder and its preparation
CN110467469B (en) Preparation method of precursor for synthesizing polycrystalline cubic boron nitride
JPH0478335B2 (en)
CN111304731A (en) Diamond single crystal with special-shaped surface appearance and manufacturing method thereof
CN113604884B (en) Composite catalyst for producing high impact toughness cubic boron nitride single crystal and production process
CN116041063B (en) Preparation method of diamond boron carbide composite ceramic
CN112479201B (en) Artificial diamond purification method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20210618

RJ01 Rejection of invention patent application after publication