CN112968190B - Processing method of zinc-bromine flow battery diaphragm, diaphragm and application - Google Patents
Processing method of zinc-bromine flow battery diaphragm, diaphragm and application Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
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Abstract
Description
技术领域technical field
本发明属于液流电池领域,具体涉及一种锌溴液流电池隔膜的处理方 法与应用。The invention belongs to the field of liquid flow batteries, and in particular relates to a treatment method and application of a zinc-bromine liquid flow battery diaphragm.
背景技术Background technique
随着化石能源的日益枯竭,风能、太阳能等可再生能源的开发利用成 为各国关注的焦点。由于风能、太阳能受天气等因素影响具有不连续、不 稳定性,这会在可再生能源发电并网过程中电网造成冲击,影响供电质量 及电网稳定。储能技术则可解决这一问题,保证可再生能源发电并网的高 效稳定运行。储能技术主要分为物理储能和化学储能两大类。其中以全钒 液流电池和锌溴液流电池为代表的化学储能由于具有功率和容量相互独 立、响应迅速、结构简单、易于设计、循环寿命长、环境友好等诸多优点 在规模化储能上最具优势。锌溴液流电池电解液由于价格便宜、资源丰富、 来源广泛相比于全钒液流电池电解液更具优势。With the increasing depletion of fossil energy, the development and utilization of renewable energy such as wind energy and solar energy have become the focus of attention of all countries. Due to the discontinuity and instability of wind energy and solar energy due to the influence of weather and other factors, this will cause an impact on the grid during the integration of renewable energy power generation into the grid, affecting the quality of power supply and the stability of the grid. Energy storage technology can solve this problem and ensure the efficient and stable operation of renewable energy generation and grid connection. Energy storage technology is mainly divided into two categories: physical energy storage and chemical energy storage. Among them, chemical energy storage represented by all-vanadium flow battery and zinc-bromine flow battery has many advantages such as independence of power and capacity, rapid response, simple structure, easy design, long cycle life, and environmental friendliness. the most advantageous. Zinc-bromine flow battery electrolyte has advantages over all-vanadium redox flow battery electrolyte due to its cheap price, abundant resources and wide range of sources.
对于锌溴体系液流电池,电池自放电一直制约该类电池发展的重要因 素。在电池充电过程中以及充电后的搁置过程中,正极中生成的溴分子会 通过隔膜微孔扩散至负极,进而与负极生成的锌单质发生氧化还原反应, 导致电池容量降低,库伦效率降低。For zinc-bromine system flow batteries, battery self-discharge has always been an important factor restricting the development of such batteries. During the charging process of the battery and the shelving process after charging, the bromine molecules generated in the positive electrode will diffuse to the negative electrode through the micropores of the separator, and then undergo a redox reaction with the zinc element generated by the negative electrode, resulting in a decrease in battery capacity and a decrease in Coulombic efficiency.
现有商业化PE多孔膜,膜内部微孔过大,即使是最成熟的制作工艺制 作出的PE多孔膜,膜内部微孔直径也超过0.1um,这对于锌溴液流电池来 说,膜孔径还是偏大。Existing commercial PE porous membranes have too large internal micropores. Even the PE porous membrane produced by the most mature production process has a micropore diameter of more than 0.1um. The aperture is still too large.
发明内容SUMMARY OF THE INVENTION
基于以上背景技术,本发明提供一种锌溴液流电池隔膜的处理方法, 利用热压的办法,将PE多孔膜加热至一定温度后,通过再压缩的办法,将 其内部微孔缩小。被缩小膜孔后的隔膜具有更高的阻挡溴分子的能力,抑 制了溴分子的扩散,提高了电池容量,提高了电池库伦效率,从而缓解了 电池自放电。Based on the above background technology, the present invention provides a method for treating the separator of a zinc-bromine flow battery, which uses a hot pressing method to heat the PE porous membrane to a certain temperature, and then reduces its internal micropores by recompressing. The separator with the narrowed membrane pores has a higher ability to block bromine molecules, inhibits the diffusion of bromine molecules, improves battery capacity, improves battery coulombic efficiency, and relieves battery self-discharge.
本发明结合锌溴液流电池隔膜的结构特点,采用高温热压的方法,缩 小隔膜内部微孔来阻挡正极溴分子向负极扩散,减少电池自放电,提高了 电池容量。Combining the structural characteristics of the zinc-bromine flow battery separator, the invention adopts the method of high temperature hot pressing to reduce the micropores in the separator to block the diffusion of positive bromine molecules to the negative electrode, reduce the self-discharge of the battery, and improve the battery capacity.
为实现上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:
一种锌溴液流电池隔膜的处理方法,使用热压的方法,将市面上现有 的商业化PE多孔膜裁剪为适当的面积(面积为36cm2~1000cm2、膜厚度为 (200um~900um)后,进行热压;热压处理时的温度范围为160℃~190℃, 热压时的压强为2MPa~10MPa,热压时间范围为5mins~20mins。热压完毕后, 让隔膜自然冷却至室温即可。A method for treating a separator of a zinc-bromine flow battery, using a hot-pressing method to cut an existing commercial PE porous membrane into an appropriate area (the area is 36cm 2 to 1000cm 2 , and the film thickness is (200um to 900um). The temperature range during hot pressing is 160℃~190℃, the pressure during hot pressing is 2MPa~10MPa, and the time range of hot pressing is 5mins~20mins. After the hot pressing, let the diaphragm naturally cool to room temperature.
热压装置为100T平板机,将PE多孔膜放置于已经预先加热到热压温 度的纯平金属热压模具上进行热压处理。The hot-pressing device is a 100T flatbed machine, and the PE porous film is placed on a flat metal hot-pressing mold that has been preheated to the hot-pressing temperature for hot-pressing treatment.
基于以上技术方案,优选的,使用的隔膜为商业化PE多孔膜;所述PE 多孔膜的厚度为200um~900um。热压后的隔膜厚度占PE多孔膜厚度的 50-65%。Based on the above technical solutions, preferably, the separator used is a commercial PE porous membrane; the thickness of the PE porous membrane is 200um-900um. The thickness of the separator after hot pressing accounts for 50-65% of the thickness of the PE porous membrane.
基于以上技术方案,优选的,PE多孔膜的孔径为平均孔径0.1~0.15um, 孔隙率58%~65%。Based on the above technical solutions, preferably, the pore size of the PE porous membrane is an average pore size of 0.1-0.15um, and a porosity of 58%-65%.
本发明还提供一种上述处理方法得到的隔膜,热压后的隔膜(PE多孔 膜的)孔径0.05~0.07um,孔隙率为65%~75%。The present invention also provides a diaphragm obtained by the above-mentioned treatment method. The diaphragm (of the PE porous membrane) after hot pressing has a pore diameter of 0.05-0.07um and a porosity of 65%-75%.
本发明还提供一种上述隔膜在锌溴液流电池中的应用。The present invention also provides an application of the above-mentioned separator in a zinc-bromine liquid flow battery.
基于以上技术方案,优选的,所述锌溴液流电池能量密度110Wh/L-200 Wh/L。Based on the above technical solutions, preferably, the energy density of the zinc-bromine flow battery is 110Wh/L-200Wh/L.
基于以上技术方案,优选的,所述锌溴液流电池使用温度为-30℃- 60℃。Based on the above technical solutions, preferably, the operating temperature of the zinc-bromine flow battery is -30°C to 60°C.
有益效果beneficial effect
(1)本发明利用热压的方法,将隔膜放置于已经预先加热完毕的纯平 金属模热压具上,通过热压的办法,将其整体微孔缩小。被缩小膜孔后的 隔膜具有更高的阻挡溴分子的能力,抑制了溴分子向负极的扩散,提高了 电池容量,提高了电池库伦效率,从而缓解了电池自放电。通过在热压实 验中得到热压后孔径大小和热压压强或热压时间成负相关。(1) The present invention utilizes the method of hot pressing, placing the diaphragm on the hot pressing tool of the flat metal mold that has been heated in advance, and reducing the overall micropores by the method of hot pressing. The separator with the narrowed membrane pores has a higher ability to block bromine molecules, inhibits the diffusion of bromine molecules to the negative electrode, improves the battery capacity, improves the battery coulombic efficiency, and relieves the battery self-discharge. Through the hot-pressing experiment, the pore size after hot-pressing is negatively correlated with the hot-pressing pressure or hot-pressing time.
(2)使用本发明方法制作的隔膜运行锌溴液流电池,电池库伦效率相 比于使用没有经过处理的PE多孔膜高2%~3%,相比于使用带有Nafion树脂 涂覆的商业化PE多孔膜高2%~3%,相比于使用化学方法缩孔的商业化PE多 孔膜高1%~2%。使用热压后的电池隔膜,孔径减小,应用于锌溴液流电池中 明显抑制了溴分子的扩散,抑制电池自放电,显著提高了电池的库仑效率, 大幅度提高了电池容量。(2) Using the separator made by the method of the present invention to operate the zinc-bromine flow battery, the battery coulombic efficiency is 2% to 3% higher than that of using the untreated PE porous membrane, and compared with the use of the commercial membrane coated with Nafion resin The chemical PE porous membrane is 2% to 3% higher, which is 1% to 2% higher than the commercial PE porous membrane using chemical shrinkage. Using the hot-pressed battery separator, the pore size is reduced, and the application in the zinc-bromine flow battery obviously inhibits the diffusion of bromine molecules, inhibits the self-discharge of the battery, significantly improves the coulombic efficiency of the battery, and greatly improves the battery capacity.
(3)本发明方法成本低,见效快,操作简单。短时高效的解决了锌溴 液流电池自放电问题,推动了锌溴体系液流电池的发展。(3) The method of the present invention has low cost, quick effect and simple operation. The self-discharge problem of zinc-bromine flow batteries is solved in a short time and high efficiency, which promotes the development of zinc-bromine system flow batteries.
(4)本发明的处理方法得到的隔膜运行锌溴液流电池,电池在充电完 毕后的搁置过程中,也显示出了较好的阻溴性能,电池容量保持率较高。(4) the diaphragm that the treatment method of the present invention obtains operates the zinc-bromine liquid flow battery, and the battery also shows better bromine resistance performance in the shelving process after charging, and the battery capacity retention rate is higher.
附图说明Description of drawings
图1为实施例1的电池的充放电循环稳定性图。FIG. 1 is a charge-discharge cycle stability diagram of the battery of Example 1. FIG.
具体实施方式Detailed ways
以下具体实施方式中均采用商业化PE多孔膜孔径为0.1-0.15um孔隙 率50-65%,厚度200-900um。In the following specific embodiments, commercial PE porous membranes are used with a pore size of 0.1-0.15um, a porosity of 50-65%, and a thickness of 200-900um.
实施例1Example 1
使用单电池测试热压后的隔膜,实施方案如下。The separator after hot pressing was tested using a single cell, and the embodiment is as follows.
单电池结构:单电池包括从下到上依次叠合的正极端板、正极集流体、 置于正极电极框内的正极、电池隔膜、置于负极电极框中的负极、负极集 流体、负极端板,负极电解液储罐中的负极电解液经泵流经负极,正极电 解液不流动且被密封在正极集流体、正极电极框、正极、电池隔膜所围绕 成的密闭腔室中;其中正极为碳毡;负极亦为沉积型碳毡电极,正负电解 液均为锌溴常规电解液。负极被封闭在由PVC材料所制作的电极框内,电 极框厚度3mm。正极被封闭在由PVC材料所制作的电极框内,电极框厚度 4mm。正负极有效面积6*6cm;正负极集流体材质为石墨。本实施例所用隔 膜为热压处理后的隔膜,热压条件为:170℃,2MPa,10mins。得到的隔膜 参数如表1。Single cell structure: The single cell includes the positive electrode plate, the positive electrode current collector, the positive electrode placed in the positive electrode frame, the battery separator, the negative electrode placed in the negative electrode frame, the negative electrode current collector, and the negative electrode. Plate, the negative electrolyte in the negative electrolyte storage tank flows through the negative electrode through the pump, and the positive electrolyte does not flow and is sealed in a closed chamber surrounded by the positive current collector, the positive electrode frame, the positive electrode, and the battery diaphragm; Extremely carbon felt; the negative electrode is also a deposited carbon felt electrode, and the positive and negative electrolytes are conventional zinc-bromine electrolytes. The negative electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 3 mm. The positive electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 4 mm. The effective area of the positive and negative electrodes is 6*6cm; the material of the positive and negative current collectors is graphite. The separator used in this example is the separator after hot pressing, and the hot pressing conditions are: 170°C, 2MPa, 10mins. The obtained diaphragm parameters are shown in Table 1.
对比例1Comparative Example 1
使用带有Nafion树脂涂覆的商业化PE多孔膜运行单电池。Single cells were run using a commercial PE porous membrane coated with Nafion resin.
隔膜制作的方法:使用质量浓度为5%的Nafion溶液在商业化PE多孔 膜表面进行如涂覆,涂覆厚度为30um~50um,将溶液烘干,留下纯Nafion 树脂在膜靠近正极一侧的表面。The method of making the separator: use the Nafion solution with a mass concentration of 5% to coat the surface of the commercial PE porous membrane with a coating thickness of 30um to 50um, dry the solution, and leave the pure Nafion resin on the side of the membrane near the positive electrode s surface.
使用上述方法制作的隔膜运行单电池。A single cell was run using the separator fabricated as described above.
单电池结构:单电池包括从下到上依次叠合的正极端板、正极集流体、 置于正极电极框内的正极、电池隔膜、置于负极电极框中的负极、负极集 流体、负极端板,负极电解液储罐中的负极电解液经泵流经负极,正极电 解液不流动且被密封在正极集流体、正极电极框、正极、电池隔膜所围绕 成的密闭腔室中;其中正极为碳毡;负极亦为沉积型碳毡电极,正负电解 液均为锌溴常规电解液。负极被封闭在由PVC材料所制作的电极框内,电 极框厚度3mm。正极被封闭在由PVC材料所制作的电极框内,电极框厚度 4mm。正负极有效面积6*6cm;正负极集流体材质为石墨。Single cell structure: The single cell includes the positive electrode plate, the positive electrode current collector, the positive electrode placed in the positive electrode frame, the battery separator, the negative electrode placed in the negative electrode frame, the negative electrode current collector, and the negative electrode. Plate, the negative electrolyte in the negative electrolyte storage tank flows through the negative electrode through the pump, and the positive electrolyte does not flow and is sealed in a closed chamber surrounded by the positive current collector, the positive electrode frame, the positive electrode, and the battery diaphragm; Extremely carbon felt; the negative electrode is also a deposited carbon felt electrode, and the positive and negative electrolytes are conventional zinc-bromine electrolytes. The negative electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 3 mm. The positive electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 4 mm. The effective area of the positive and negative electrodes is 6*6cm; the material of the positive and negative current collectors is graphite.
对比例2Comparative Example 2
使用经化学方法缩孔的商业化PE多孔膜运行单电池。Single cells were run using a chemically pored commercial PE porous membrane.
隔膜制作的方法:使用化学方法,将商业化PE多孔膜内部的二氧化硅 组分转化成硅酸镍,因硅酸镍的分子尺寸大于二氧化硅,使其在PE隔膜的 微孔中占有更大的体积,从而缩小了PE隔膜的微孔孔径,平均孔径 0.09-0.094um。The method of making the diaphragm: using chemical methods, the silicon dioxide component inside the commercial PE porous membrane is converted into nickel silicate. Because the molecular size of nickel silicate is larger than that of silicon dioxide, it occupies the micropores of the PE diaphragm. A larger volume, thereby reducing the micropore diameter of the PE separator, with an average diameter of 0.09-0.094um.
使用上述方法制作的隔膜运行单电池。A single cell was run using the separator fabricated as described above.
单电池结构:单电池包括从下到上依次叠合的正极端板、正极集流体、 置于正极电极框内的正极、电池隔膜、置于负极电极框中的负极、负极集 流体、负极端板,负极电解液储罐中的负极电解液经泵流经负极,正极电 解液不流动且被密封在正极集流体、正极电极框、正极、电池隔膜所围绕 成的密闭腔室中;其中正极为碳毡;负极亦为沉积型碳毡电极,正负电解 液均为锌溴常规电解液。负极被封闭在由PVC材料所制作的电极框内,电 极框厚度3mm。正极被封闭在由PVC材料所制作的电极框内,电极框厚度 4mm。正负极有效面积6*6cm;正负极集流体材质为石墨。Single cell structure: The single cell includes the positive electrode plate, the positive electrode current collector, the positive electrode placed in the positive electrode frame, the battery separator, the negative electrode placed in the negative electrode frame, the negative electrode current collector, and the negative electrode. Plate, the negative electrolyte in the negative electrolyte storage tank flows through the negative electrode through the pump, and the positive electrolyte does not flow and is sealed in a closed chamber surrounded by the positive current collector, the positive electrode frame, the positive electrode, and the battery diaphragm; Extremely carbon felt; the negative electrode is also a deposited carbon felt electrode, and the positive and negative electrolytes are conventional zinc-bromine electrolytes. The negative electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 3 mm. The positive electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 4 mm. The effective area of the positive and negative electrodes is 6*6cm; the material of the positive and negative current collectors is graphite.
对比例3Comparative Example 3
使用持续升温的方式对原始商业化PE多孔隔膜进行热压。The pristine commercial PE porous membrane was hot-pressed using a continuous temperature rise.
单电池结构:单电池包括从下到上依次叠合的正极端板、正极集流体、 置于正极电极框内的正极、电池隔膜、置于负极电极框中的负极、负极集 流体、负极端板,负极电解液储罐中的负极电解液经泵流经负极,正极电 解液不流动且被密封在正极集流体、正极电极框、正极、电池隔膜所围绕 成的密闭腔室中;其中正极为碳毡;负极亦为沉积型碳毡电极,正负电解 液均为锌溴常规电解液。负极被封闭在由PVC材料所制作的电极框内,电 极框厚度3mm。正极被封闭在由PVC材料所制作的电极框内,电极框厚度 4mm。正负极有效面积6*6cm;正负极集流体材质为石墨。本实施例所用隔 膜为热压处理后的隔膜,热压方法为:先将隔膜放置于纯平热压金属模具 中,上下金属板的压合压强为4MPa,在此条件对上下金属模具进行持续升 温,上下金属模具初始温度为25℃,使用5℃/min的升温速率对上下金属 模具进行升温,温度升至160℃停止。然后取出隔膜,使其自然冷却至室温。Single cell structure: The single cell includes the positive electrode plate, the positive electrode current collector, the positive electrode placed in the positive electrode frame, the battery separator, the negative electrode placed in the negative electrode frame, the negative electrode current collector, and the negative electrode. Plate, the negative electrolyte in the negative electrolyte storage tank flows through the negative electrode through the pump, and the positive electrolyte does not flow and is sealed in a closed chamber surrounded by the positive current collector, the positive electrode frame, the positive electrode, and the battery diaphragm; Extremely carbon felt; the negative electrode is also a deposited carbon felt electrode, and the positive and negative electrolytes are conventional zinc-bromine electrolytes. The negative electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 3 mm. The positive electrode is enclosed in an electrode frame made of PVC material, and the thickness of the electrode frame is 4 mm. The effective area of the positive and negative electrodes is 6*6cm; the material of the positive and negative current collectors is graphite. The diaphragm used in this embodiment is the diaphragm after hot pressing. The hot pressing method is as follows: first place the diaphragm in a flat hot pressing metal mold, and the pressing pressure of the upper and lower metal plates is 4MPa. Under this condition, the upper and lower metal molds are continuously To heat up, the initial temperature of the upper and lower metal molds is 25°C, and the upper and lower metal molds are heated at a heating rate of 5°C/min, and the temperature rises to 160°C to stop. The septum was then removed and allowed to cool naturally to room temperature.
表1为不同热压条件和不同热压条件制作的热压膜的技术参数。(表1 中实施例2-5改变热压处理温度、热压压强和热压时间,其他条件同实施 例1,对比例4-7改变热压处理温度、热压压强和热压时间,其他条件同对 比例1)Table 1 shows the technical parameters of the hot-pressed films made with different hot-pressing conditions and different hot-pressing conditions. (Example 2-5 in Table 1 changes the temperature of hot pressing, hot pressing pressure and hot pressing time, other conditions are the same as Example 1, and Comparative Example 4-7 changes hot pressing temperature, hot pressing pressure and hot pressing time, other The conditions are the same as the comparative example 1)
表1Table 1
表1中实施例热压前的商业化PE多孔膜,膜厚均为900um,孔径范围 0.1-0.12孔隙率58%。The commercialized PE porous membranes of the examples in Table 1 before hot pressing have a membrane thickness of 900um, a pore size range of 0.1-0.12, and a porosity of 58%.
表2为使用不同隔膜运行的单电池的性能对比。单电池的运行条件为: 充电60mins,电流密度40mA/cm2,放电电流密度40mA/cm2由表可知,使用 本发明经过热压处理后的PE多孔膜运行的锌溴单液流电池,电池库仑效率 明显提高(相比于使用其他方法制作电池),且电池在充电完毕后的搁置过 程中,也显示出了较好的阻溴性能,电池容量保持率较高。Table 2 compares the performance of single cells operating with different separators. The operating conditions of the single cell are: charging 60mins, current density 40mA/cm 2 , discharge current density 40mA/cm 2 As can be seen from the table, the zinc-bromine single-flow battery operated by the hot-pressed PE porous membrane of the present invention, the battery The Coulombic efficiency is significantly improved (compared to using other methods to make batteries), and the battery also shows better bromine resistance during the shelving process after charging, and the battery capacity retention rate is high.
表2Table 2
对比例4热压温度低于160℃时,由于温度过低,PE多孔膜不能达到 本发明所要求的熔融状态,此时对隔膜进行热压,不能达到缩孔的目的, 导致热压后的隔膜孔径过大,平均孔径仅为0.095um,该孔径不能满足阻溴 要求。Comparative Example 4 When the hot pressing temperature is lower than 160°C, the PE porous membrane cannot reach the molten state required by the present invention because the temperature is too low. The pore size of the diaphragm is too large, and the average pore size is only 0.095um, which cannot meet the requirements of bromine blocking.
对比例5热压压强超过10MPa时,由于压强过大,热压后的隔膜平均 孔径仅为0.021um,膜孔被压实,孔径太小不能保证隔膜的离子选择性正常, 导致电池无法正常运行。Comparative Example 5 When the hot pressing pressure exceeds 10MPa, due to the excessive pressure, the average pore size of the diaphragm after hot pressing is only 0.021um, the membrane pores are compacted, and the pore size is too small to ensure the normal ion selectivity of the diaphragm, resulting in the battery not operating normally. .
对比例6由于热压温度过高,PE膜在高温熔融状态下,内部膜孔已基 本坍塌,此时再进行热压会将膜孔缩小至接近封死状态,此时膜孔的孔径 只有0.012um,同对比例5的实验结果,导致电池不能正常运行。Comparative Example 6 Because the hot pressing temperature is too high, the inner membrane pores of the PE film have basically collapsed under the high temperature melting state. At this time, the hot pressing will reduce the membrane pores to a nearly closed state. At this time, the pore size of the membrane pores is only 0.012 um, the same as the experimental results of Comparative Example 5, resulting in the battery not operating normally.
对比例7热压时间过长,超过20mins,较长的加热时间会让隔膜由外 到内全部变成熔融状态,内部膜孔已经基本坍塌,同对比例6的实验结果, 此时膜孔的孔径只有0.010um,导致电池不能正常运行。In Comparative Example 7, the hot pressing time is too long, more than 20mins. The longer heating time will make the diaphragm completely melt from the outside to the inside, and the internal membrane pores have basically collapsed. The aperture is only 0.010um, which causes the battery to not operate normally.
从表1的热压条件和处理后的隔膜参数以及表2的电池性能数据可看 出,不同的热压温度和压强以及热压时间,对隔膜的性能影响较大。在本 发明所保护的热压条件下(实施例1~5),当热压温度与热压时间一定时, 膜孔的大小与热压压强成反比,隔膜厚度与热压压强成反比。当热压压强 一定时,热压温度越高,所制得的隔膜微孔越小,厚度越薄;热压时间越 长,所制得的隔膜微孔越小,厚度越薄。由表二可以看出,以上条件制作 的隔膜运行的锌溴液流电池,电池的库伦效率以及电池搁置24小时的容量 保持率相对较高,可以有效缓解锌溴液流电池的自放电问题。It can be seen from the hot-pressing conditions and the treated diaphragm parameters in Table 1 and the battery performance data in Table 2 that different hot-pressing temperatures and pressures and hot-pressing time have a greater impact on the performance of the diaphragm. Under the hot-pressing conditions protected by the present invention (Examples 1-5), when the hot-pressing temperature and hot-pressing time are constant, the size of the membrane pores is inversely proportional to the hot-pressing pressure, and the thickness of the diaphragm is inversely proportional to the hot-pressing pressure. When the hot-pressing pressure is constant, the higher the hot-pressing temperature, the smaller the micropores and the thinner the thickness of the prepared diaphragm; the longer the hot-pressing time, the smaller the micropores and the thinner the thickness of the prepared diaphragm. As can be seen from Table 2, the zinc-bromine flow battery operated by the diaphragm made by the above conditions, the coulombic efficiency of the battery and the capacity retention rate when the battery is put on hold for 24 hours are relatively high, which can effectively alleviate the self-discharge problem of the zinc-bromine flow battery.
在非本发明所保护的热压条件下(对比例4~7)所制作的隔膜,电池性 能相对较差,不能达到缓解锌溴液流电池的自放电的目的。当热压温度低 于本发明所保护的热压温度范围时,由于隔膜不能被加热到熔融状态,导 致隔膜膜孔周围的PE材料不能被压缩而膨胀,达不到缩孔的目的。当热压 压强高于本发明所保护的热压压强范围时,由于隔膜膜孔被压实,导致隔 膜失去原有的离子选择功能,致使电池不能正常运行,同理,若提热压高温度或者热压时间至本发明所保护范围以外,所热压的隔膜也都不能具有 正常的离子选择功能,导致电池不能正常运行。The separators made under the hot-pressing conditions not protected by the present invention (Comparative Examples 4-7) have relatively poor battery performance and cannot achieve the purpose of alleviating the self-discharge of the zinc-bromine flow battery. When the hot-pressing temperature is lower than the hot-pressing temperature range protected by the present invention, because the diaphragm cannot be heated to a molten state, the PE material around the diaphragm film hole cannot be compressed and expanded, and the purpose of shrinkage cannot be achieved. When the hot-pressing pressure is higher than the range of hot-pressing pressure protected by the present invention, the diaphragm membrane loses its original ion-selective function due to the compaction of the membrane pores, so that the battery cannot operate normally. Similarly, if the hot-pressing temperature is increased Or if the hot-pressing time is beyond the protection range of the present invention, the hot-pressed separator cannot have the normal ion selection function, so that the battery cannot operate normally.
另外,如果使用程序升温(对比例3所述实验条件),该方法相当于提 高了热压时间,最终亦会导致膜孔被压实,使得电池不能正常运行。In addition, if the temperature program is used (experimental conditions described in Comparative Example 3), this method is equivalent to increasing the hot pressing time, which will eventually lead to the compaction of the membrane pores, making the battery unable to operate normally.
表3不同厚度PE多孔膜经过不同热压条件处理后的隔膜性质 (热压温度均为160℃)Table 3 Diaphragm properties of PE porous membranes with different thicknesses after different hot pressing conditions (both hot pressing temperature is 160℃)
通过表3可得出优选的热压条件为热压压强为>4-6Mpa,热压时间 为>10-15min,该条件下制的的热压隔膜,膜孔径分布范围为: 0.064-0.075um,组装运行的电池在对其能量效率影响最小的情况下,隔膜 的阻溴能力最强。最优选的热压处理条件为:热压前:隔膜厚度范 围>600-900um,热压温度:160℃,热压压强范围>4-6Mpa,热压时间 为>10-15min,热压后的隔膜厚度范围440-580um,膜孔径范围 0.064-0.068um,膜孔隙率为66%。From Table 3, it can be concluded that the preferred hot-pressing conditions are that the hot-pressing pressure is >4-6Mpa, and the hot-pressing time is >10-15min. The hot-pressing diaphragm prepared under these conditions has a membrane pore size distribution range of: 0.064-0.075um , under the condition that the assembled battery has the least impact on its energy efficiency, the separator has the strongest bromine blocking ability. The most preferred hot-pressing conditions are: before hot-pressing: diaphragm thickness range >600-900um, hot-pressing temperature: 160°C, hot-pressing pressure range >4-6Mpa, hot-pressing time >10-15min, after hot-pressing The thickness of the diaphragm is in the range of 440-580um, the pore size of the membrane is in the range of 0.064-0.068um, and the membrane porosity is 66%.
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