Disclosure of Invention
The invention aims to provide an automatic cleaning device of a coal car capable of performing anti-freezing control, which can effectively prevent water in a water storage tank from freezing and a water supply pipeline from frost cracking when wheels and a car body of the coal car are cleaned in winter, and has a simple and feasible scheme and cost saving.
In order to achieve the above purpose, the invention provides the following technical scheme:
the automatic cleaning device for the coal transporting vehicle capable of being controlled to prevent freezing comprises a reservoir, a solar heat collecting plate, a circulating water pipe and a wheel cleaning device, wherein the solar heat collecting plate covers the reservoir, the circulating water pipe comprises a left section, an upper section and a right section, the left section, the upper section and the right section are sequentially communicated, the lower end of the left section and the lower end of the right section are both arranged in the reservoir, the upper section is integrated below the solar heat collecting plate, heat energy collected by the solar heat collecting plate heats media in the circulating water pipe, and the media in the circulating water pipe can heat water in the reservoir; the wheel belt cleaning device is including spraying the pipeline, be provided with the nozzle on spraying the pipeline, hydroenergy in the cistern can get into spray in the pipeline and pass through the nozzle blowout, by nozzle spun water is used for wasing the fortune coal car.
Further, in the automatic washing device, the wheel washing device further includes an on-site control box and a water pump which delivers water in the reservoir to the spray pipe; the water pump is electrically connected with the local control box.
Further, in the automatic cleaning device, the pressure of the water pump is 0.4MPa-1.3 MPa.
Further, in the automatic cleaning device, the wheel cleaning device further comprises an outer side frame and a vehicle body supporting frame, and the spraying pipelines are arranged on the outer side frame and the vehicle body supporting frame and used for cleaning the wheels of the coal car and the bottom of the coal car.
Furthermore, in the automatic cleaning device, a spraying pipeline is arranged on the outer side frame corresponding to the wheel position of the coal car; one spraying pipeline is arranged at intervals of 80mm-120mm in the vertical direction of the outer side frame, and more preferably 100 mm.
Further, in the automatic cleaning device, the distance between two adjacent spraying pipelines arranged on the vehicle body supporting frame is 80-120 mm, and more preferably 100 mm.
Further, in the automatic cleaning device, a spraying opening of the spraying pipeline arranged on the vehicle body supporting frame corresponds to a gap of the vehicle body supporting frame.
Further, in the automatic cleaning device, the distance between two adjacent spraying openings is 90mm-110mm, and more preferably 100 mm.
Further, in the automatic cleaning device, the water pressure sprayed from the spraying opening is 0.2 MPA.
Further, in the automatic cleaning device, a drain valve is installed at the bottom of the spraying pipeline, and the drain valve is electrically connected with the local control box.
Further, in the automatic washing device, the wheel washing device further includes a main pipe, the main pipe communicates the reservoir with the spraying pipe, and the water pump is installed on the main pipe.
Further, in the automatic washing apparatus, a gate valve and a flow sensor are mounted on the main pipe.
Further, in the automatic cleaning apparatus, the gate valve and the flow sensor are electrically connected to an in-situ control box, respectively.
Further, in the automatic washing apparatus, the gate valve and the flow sensor are installed on the main pipe between the reservoir and the water pump.
Further, in the automatic washing apparatus, the flow sensor, the gate valve and the water pump are installed in sequence on the main pipe from the outlet of the reservoir to the spraying pipe.
Furthermore, in the automatic cleaning device, the wheel cleaning device further comprises a gravity sensor, and the gravity sensor is arranged at a position before the coal car enters the car body support frame and a position after the coal car exits the car body support frame; the gravity sensor is electrically connected with the local control box.
Further, in the automatic cleaning apparatus, at least two gravity sensors are provided at the entry position and the exit position, respectively.
Further, in the automatic cleaning device, two gravity sensors are arranged 2 meters in front of the vehicle body support frame.
Further, in the automatic cleaning device, two gravity sensors are arranged 2 meters behind the vehicle body support frame.
Furthermore, in the automatic cleaning device, distance measuring alarm devices are arranged on the outer side frames on two sides of the vehicle body, and the distance measuring alarm devices are electrically connected with the local control box.
Furthermore, in the automatic cleaning device, water collecting channels are arranged below the outer side frames on two sides of the wheels, a sewage well is arranged below the vehicle body supporting frame, and sewage collected through the water collecting channels can be discharged into the sewage well.
Further, in the automatic cleaning device, the solar heat collecting plate is sealed with the edge of the water reservoir.
Further, in the automatic cleaning device, the seal is flexible, and the material used for the seal is carbon fiber composite material.
The technical scheme of the invention has the following beneficial effects:
the flat plate type solar heat collecting plate is additionally arranged at the outer top of the reservoir, the peripheral edge of the reservoir is flexibly sealed, and the water temperature in the reservoir is maintained at a higher temperature by collecting the heat energy collected by the solar heat collecting plate so as to avoid freezing. Meanwhile, a drain valve is arranged at the bottom of the spraying pipeline; when the wheel belt cleaning device stop work, the trap is opened automatically and is discharged the water to depositing in the spray line, because spray line itself has certain expansion coefficient, consequently, as long as guarantee that the water storage volume in the spray line is not many, even can also effectively avoid the frost crack problem of spray line, the water pump body in cold areas, the simple and easy feasible cost of practicing thrift simultaneously of scheme.
Detailed Description
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings. The various examples are provided by way of explanation of the invention, and not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment, can be used with another embodiment to yield a still further embodiment. It is therefore intended that the present invention encompass such modifications and variations as fall within the scope of the appended claims and equivalents thereof.
In the description of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are for convenience of description of the present invention only and do not require that the present invention must be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. The terms "connected," "connected," and "disposed" as used herein are intended to be broadly construed, and may include, for example, fixed and removable connections; can be directly connected or indirectly connected through intermediate components; the connection may be a wired electrical connection, a wireless electrical connection, or a wireless communication signal connection, and a person skilled in the art can understand the specific meaning of the above terms according to specific situations.
One or more examples of the invention are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms "first," "second," and "third," etc. may be used interchangeably to distinguish one component from another, and are not intended to denote the position or importance of the individual components.
As shown in fig. 1-3, according to an embodiment of the present invention, an automatic cleaning device for a coal car capable of performing anti-freezing control is provided, which includes a reservoir 1, a solar heat collecting plate 2, a circulating water pipe 3 and a wheel cleaning device, wherein the solar heat collecting plate 2 covers the reservoir 1, the circulating water pipe 3 includes a left section, an upper section and a right section, the left section, the upper section and the right section are sequentially communicated, a lower end of the left section and a lower end of the right section are both disposed in the reservoir, two ends of the upper section are respectively communicated with an upper end of the left section and an upper end of the right section, the upper section is integrated below the solar heat collecting plate 2, heat energy collected by the solar heat collecting plate 2 heats a medium in the circulating water pipe 3, and the medium in the circulating water pipe 3 can heat water in the reservoir 1. Draw water from circulating pipe 3's left side section to the upper segment through circulating water pump, water flows into the water heating with the cistern 1 in the cistern 1 from circulating pipe 3's right side section after the heating in the upper segment, above-mentioned structural design abundant utilization current structure, practiced thrift the cost.
The water storage tank 1 is a concrete pouring water storage facility, water used by the wheel cleaning device is rainwater or reclaimed water subjected to precipitation and purification treatment, the rainwater or the reclaimed water is stored in the water storage tank 1, the temperature of the water in the water storage tank 1 is kept at a high temperature by collecting heat energy collected by the solar heat collecting plates to avoid freezing, the solar heat collecting plates can absorb solar heat radiation and heat water media in circulating water pipes 3 connected with the solar heat collecting plates, the water media in the circulating water pipes 3 come from the water storage tank 1, water is pumped from the left section (or the right section) of the circulating water pipes 3 to the upper section integrated in the solar heat collecting plates 2 through circulating water pumps, the water is heated in the upper section of the circulating water pipes 3 through the solar heat collecting plates 2, then the water is injected into the water storage tank 1 from the right section of the circulating water pipes 3, and the water heated by the circulating water pipes 3 returns to the water, the effect of heat transfer of the working medium is realized, and the water temperature of the reservoir 1 can be maintained above 0 ℃ in winter.
The wheel cleaning device comprises spraying pipelines 9, the spraying pipelines 9 are all made of steel pipes, spraying openings 10 are formed in the spraying pipelines 9, water in the water storage tank 1 can enter the spraying pipelines 9 and is sprayed out through the spraying openings 10, and the water sprayed out through the spraying openings 10 is used for cleaning wheels and a vehicle body of the coal car; the distance between two adjacent spraying openings 10 is 90mm-110mm, and the water pressure in the spraying openings 10 is 0.2MPa, so that the coal slime blocks at the wheels and the bottom of the coal car can be washed clean.
A solar heat collecting plate 2 covers the upper part of a reservoir 1, the solar heat collecting plate 2 is a flat plate type, the main components of the solar heat collecting plate 2 comprise an absorption layer, a heat absorbing plate core, a shell, a transparent cover plate and heat insulation materials, sunlight irradiates the heat absorbing plate core coated with the absorption layer on the surface through the transparent cover plate of the solar heat collecting plate 2, most of solar radiation energy is absorbed by the heat absorbing plate core, thereby working media in the heat absorbing plate core are heated to be heat energy, a circulating water pipe 3 is additionally connected to the solar heat collecting plate 2 and transmits the heat energy to water in the circulating water pipe 3, cold working media transmitted from an inlet at the bottom of the solar heat collecting plate are heated in the heat absorbing plate core by solar energy, the temperature of the cold working media is gradually increased to become heated hot working media, the heat energy is transmitted from the solar heat collecting plate to media in the circulating water pipe 3 through the circulating water pipe 3, and the heated media (water) enter the reservoir 1 from the right section of the circulating water pipe Heating, novel structure and easy realization.
Further, the solar heat collecting plate 2 is sealed with the edge of the water reservoir 1; the sealing is flexible sealing 11, the material used for sealing is made of carbon fiber synthetic material, the heat energy collected by the solar heat collecting plates is collected to maintain the water temperature in the reservoir 1 in a water temperature state of avoiding freezing, and the flexible sealing 11 further enhances the heat preservation effect of the solar heat collecting plates 2 on the water in the reservoir 1.
Furthermore, the wheel cleaning device also comprises an on-site control box and a water pump 6, the water pump 6 conveys water in the reservoir 1 to the spraying pipelines 9, the water pump 6 is electrically connected with the on-site control box, and the pressure of the water pump 6 is 0.4MPa-1.3MPa, so that the spraying pipelines 9 are ensured to be filled with water and the spraying water column is maintained to have a certain pressure (0.2MPa), and a better washing effect can be achieved.
Further, wheel belt cleaning device still includes outside frame 12 and automobile body support frame 13, and outside frame 12 and automobile body support frame 13 all adopt steel structural framework to guarantee that it has certain intensity, for reduce cost, the main part need not the capping. Spraying pipelines 9 are arranged on the outer side frame 12 and the vehicle body support frame 13 and are used for cleaning the wheels and the bottom of the coal car; spraying pipelines 9 are arranged at intervals of 80mm-120mm in the vertical direction of the outer side frame 12 corresponding to the positions of the front wheels of the coal car, the front wheels can be uniformly cleaned and used for cleaning the outer sides of the front wheels of the coal car, and the spraying pipelines 9 are horizontally arranged at intervals of 80mm-120mm in the vertical direction of the outer side frame 12 corresponding to the positions of the rear wheels of the coal car, so that the rear wheels can be uniformly cleaned; the spraying pipeline arranged at the highest position on the outer side frame corresponds to the height of a mudguard above the wheels.
The length direction of the spraying pipelines 9 arranged on the vehicle body support frame 13 is consistent with or vertical to the length direction of the vehicle body of the coal car, and the distance between two adjacent spraying pipelines 9 arranged on the vehicle body support frame 13 is 80-120 mm; the spraying opening 10 of the spraying pipeline 9 arranged on the vehicle body support frame 13 corresponds to the gap on the vehicle body support frame 13; the spraying pipeline 9 in the vehicle body support frame 13 is used for cleaning the bottom of a wheel and the bottom of a coal car, and the distance between two adjacent spraying ports 10 is 90mm-110 mm; the water pressure from the spray opening 10 is 0.2 MPA. In order to avoid polluting municipal roads outside the coal plant, the wheels of the coal car (including the bottom of the wheels) and the bottom of the coal car must be thoroughly washed, each spraying pipeline 9 is filled with water, and the spraying water column sprayed by the spraying opening 10 is maintained to have a certain pressure, so that a better washing effect can be achieved.
Furthermore, a drain valve is arranged at the bottom of the spraying pipeline 9 and is electrically connected with the local control box. When the wheel cleaning device carries out automatic cleaning work, the drain valve is set to be in a closed state; when the wheel cleaning device stops automatic cleaning work, the drain valve is set to be in an open state, and the drain valve drains water from the stored water in the pipeline; because the pipeline has certain expansion coefficient, so long as guarantee that the water yield is not many in the pipeline, also can effectively avoid the frost crack problem of pipeline or water pump 6 even in cold areas.
Further, the wheel washing device also comprises a main pipeline 14, the main pipeline 14 is used for communicating the water reservoir 1 with the spraying pipeline 9, the water pump 6 is installed on the main pipeline 14, and the main pipeline 14 is provided with the gate valve 5 and the flow sensor 4; a flow sensor 4, a gate valve 5 and a water pump 6 are sequentially arranged on a main pipeline 14 from an outlet of the reservoir 1 to the spraying pipeline 9, and the gate valve 5 and the flow sensor 4 are respectively and electrically connected with a local control box. The gate valve 5 is a switch for controlling the water flow of the pipeline main water pipeline, the flow sensor 4 measures the state of the water flow, the flow data is transmitted to the local control box, and whether the cleaning device is in the working state or not is judged according to the flow data. Flow sensor 4 is used for judging the discharge of water in the trunk line 14, if discharge is zero, then says that gate valve 5 has closed trunk line 14, and the drain valve is opened to the control box on the spot and the pipeline 9 that sprays is discharged water, can avoid water pump 6 and pipeline 9 frost crack after the water in the pipeline 9 that sprays is emptied.
Furthermore, the wheel cleaning device also comprises a gravity sensor 7, and the gravity sensor 7 is respectively arranged at the position before the coal car enters the car body support frame and the position after the coal car exits the car body support frame; the gravity sensor 7 is electrically connected with the local control box, and two gravity sensors 7 are respectively arranged at the front 2 meters position and the rear 2 meters position of the vehicle body supporting frame 13, so that one gravity sensor can be used for standby when the other gravity sensor is damaged. The gravity sensor 7 is used for judging whether a vehicle is driven in, the set threshold value of the gravity sensor 7 can be set according to the model of the vehicle needing to be washed, because the coal car is basically a heavy-duty truck, the gravity sensor 7 can be set above 8t, namely, the wheel washing device is started, the wheel washing device is closed below 8t, and the drain valve is opened when the flow sensor 4 is close to 0.
When the coal car is driven onto the car body supporting frame 13, the gravity sensor 7 sends a gravity signal at an inlet at the rear of the car to the local control box, and when the threshold value of the gravity sensor 7 is more than 8t, the local control box synchronously starts the water pump 6, the flow sensor 4 and the gate valve 5 and simultaneously closes the drain valve, so as to clean and spray the wheels and the car body; when the automobile leaves the automobile body support frame 13 and the threshold value of the gravity sensor 7 is smaller than 8t, the gravity sensor 7 at the front outlet of the automobile transmits back data to the local control box, the local control box closes the water pump 6, the flow sensor 4 and the gate valve 5 and simultaneously opens the drain valve, and the cleaning and spraying operation of the wheels and the automobile body is stopped.
And the outer side frames 12 on the two sides of the vehicle body are respectively provided with a distance measuring alarm device 8, and the distance measuring alarm devices 8 are electrically connected with the local control box.
The width of the car body support frame 13 and the outer side frame 12 of the automatic cleaning device of the coal car is only slightly larger than that of the coal car, and the tonnage of the coal car is large, so that the frame structure of the cleaning device is easily damaged by collision, the distance measuring alarm devices 8 are arranged on the outer side frames 12 on the two sides of the car body, when the distance between the coal car and the outer side frames 12 is smaller than 30cm, the distance measuring alarm devices 8 can give out an alarm to assist a driver to remind the driver to keep the coal car at a proper distance from the outer side frames 12, and the coal car is prevented from colliding the outer side frames 12. The coal car starts to enter the upper part of the car body supporting frame 13, after the gravity sensors 7 arranged in front of and behind the car body supporting frame 13 reach a set threshold value, data are transmitted to the local control box, the local control box starts the gate valve 5 and the water pump 6 on the main pipeline 14, the cleaning starting state of the wheels is read through the flow sensor 4, water in the reservoir 1 is conveyed to each spraying opening 10 of the spraying pipeline 9, and the cleaning operation of the coal car is started.
When the cleaning operation of the coal car is finished, the coal car is slowly driven away from the car body support frame 13, when the gravity sensor 7 at the bottom of the car body support frame 13 reaches a set threshold value, the gravity sensor 7 transmits data back to the local control box, the local control box automatically closes the water pump 6 and the gate valve 5, the flow sensor 4 reads that the wheels are cleaned to be in a closed state, and then the cleaning operation of the coal car is finished; the trap of the bottom of spray pipe 9 is opened to the while local control box, the trap will be to the surplus water in the spray pipe 9 drainage, guarantee that the water yield is not too much in the spray pipe 9, utilize gravity sensor 7 data transfer to local control box automatic control washing, the trap that the bottom of spray pipe 9 set up simultaneously, let the water in the water pipe in winter keep the mobility always, be difficult for freezing, because the pipeline itself has certain expansion coefficient, consequently as long as guarantee that the pipeline has a little water yield, even in cold areas also can effectively avoid pipeline or water pump 6's frost crack problem.
The lower parts of the outer side frames 12 on the two sides of the wheels are provided with water collecting channels, the lower parts of the vehicle body supporting frames 13 are provided with sewage wells, and sewage collected through the water collecting channels can be discharged into the sewage wells.
From the above description, it can be seen that the present invention achieves the following technical effects:
1. cover solar panel 2 above 1 cistern, and carry out flexible sealing 11 between 1 edge of cistern and the solar panel 2, heat energy through collecting the gathering of solar panel keeps 1 middle water temperature in the cistern to be in higher temperature and avoids freezing, solar panel can absorb solar thermal radiation and heat rather than this body coupling's circulating pipe 3, realize the effect to the working medium heat transfer, the temperature of cistern 1 can be maintained at a certain temperature, spring, summer, when the autumn temperature can not arouse freezing, can cover or remove solar panel 2, simultaneously select for use carbon fiber synthetic material to carry out flexible sealing 11 at the edge all around of cistern 1, flexible sealing 11 further strengthens the heat preservation effect of cistern 1.
2. A gate valve 5 and a flow sensor 4 are additionally arranged in front of a water pump 6 of the automobile cleaning device, and a drain valve is arranged at the bottom of a spraying pipeline 9; after the automobile is cleaned, reading the current state of the wheel cleaning device through flow data, and when the wheel cleaning device works, the drain valve is in a closed state; when the wheel cleaning device stops working, the trap is automatically opened to drain the stored water in the pipeline, and the pipeline has a certain expansion coefficient, so that the frost crack problem of the pipeline and the pump body can be effectively avoided even in cold regions as long as the stored water in the pipeline is not much.
3. The gravity sensors 7 are respectively installed at the driving-in position and the driving-out position of the automobile cleaning device, when an automobile passes through, the gravity sensors 7 send inlet gravity signals to the local control box, the control box synchronously starts the water pump 6 to spray when the automobile exceeds a set threshold value, and after the automobile passes through, the spraying operation of the wheel cleaning device is stopped through the returned data of the outlet gravity sensors 7.
The above is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.