Sand and stone powder removal and classification construction process
Technical Field
The invention relates to a powder-removing and grading construction process for sand stones, belonging to the technical field of sand stone production.
Background
When the material source is mine mined dolomite stones, a sandstone production system with 300 ten thousand tons of annual output is required to be used, the system adopts dry production, a closed factory building and a dust remover are integrally adopted to meet the requirements of safety and environmental protection, a JND-VI powder concentrator is adopted in a powder separation workshop to separate powder of raw sand with the particle size of less than 3mm, a 15kw spiral elevator, a QPB (II) -4.0 bin pump and a matched DN120 pipeline are adopted to convey stone powder with the particle size of less than 0.075mm, and the conveying capacity is 15 t/h; the following data were obtained by field testing: b19 belt conveyor finished sand (0.075mm-3mm, design conveying capacity 75t/h) has water content of 1.2% -2.38%, and integrally meets the powder selection condition;
in grit production system, the powder removal machine (also called selection powder machine) that adopts at present can not accomplish the quick grading to the grit after accomplishing the powder removal, has increased subsequent grit and has graded work load, has reduced production efficiency.
Disclosure of Invention
In order to solve the technical problem, the invention provides a sand and stone powder removal grading construction process.
The invention is realized by the following technical scheme.
The invention provides a sand and stone powder removing and grading construction process, which uses a machine-made sand pneumatic powder removing machine and comprises the following steps:
the method comprises the following steps: the first cavity cover and the hood are fixed through the support legs, so that the whole equipment is stable, the rotor is connected with the motor and electrified to rotate, and clean air is sent into the first cavity cover from the air inlet;
step two: the sand and stone raw materials enter from the feeding hole in a discontinuous and one-burst mode, the sand and stone are driven to rotate by the motor to break up and remove powder at the position of the rotor, dust is sucked away from the air outlet and discharged for subsequent treatment, the broken up and powder removed sand and stone are discharged from the screening holes in the first diversion grading plate under the action of centrifugal thrust of the rotation of the rotor, the largest sand and stone are screened by the screening holes in the first diversion grading plate, the arc-shaped diversion grading plate inner wall of the sand and stone is discharged from the screening holes in the bottom plate of the hood after making one-time rotary motion, and then the smaller sand and stone are screened by the screening holes in the next diversion grading plate until the sand and stone in the next grade are screened by the screening holes in the diversion grading plate which are.
In the first step, the horizontal plane of the first cavity cover and the bottom surface of the hood interior has an inclination angle of between degrees and degrees, so that the inner surface of the first cavity cover and the hood after installation is in an inclined state.
A machine-made sand pneumatic powder remover comprises: the first cavity cover is provided with a rotor which can rotate to break up and remove powder from the gravels, and the first cavity cover is provided with a feed inlet, an air outlet, an air inlet and a discharge outlet for the gravel to enter;
the discharge port is communicated with a grading screening unit for grading and screening the sand.
The feed inlet is obliquely arranged at one end of the first cavity cover.
The air outlet comprises the pipeline that communicates the inside of first cavity cover, and the pipeline connector is located above the air outlet, and the rotor is broken up the dust of taking off behind the powder to the grit, all sucks out from the air outlet in the exit.
The air inlet is a pipeline communicated with the inside of the first cavity cover, the air inlet is oppositely arranged on the opposite side of the axis of the rotor, and when the rotor rotates, clean wind energy introduced into the air inlet is uniformly mixed with dust and then quickly discharged.
The classifying screen unit comprises a hood, a plurality of diversion classifying plates are installed on a bottom plate of the hood at intervals, screening holes with the width reduced in sequence are formed in the diversion classifying plates close to the hood bottom plate from the position close to a rotor to the position far away from the rotor, and each screening hole penetrates through the hood bottom plate from the diversion classifying plates.
The diversion classification plate is arc-shaped, and the bottom of the arc-shaped rotor and the top of the screening hole are at the same height and on the same horizontal line.
And a material receiving cover is arranged on the hood bottom plate corresponding to the lower part of the screening hole.
And support legs for stably supporting the upper part are fixedly arranged at the bottoms of the first cavity cover and the hood.
The invention has the beneficial effects that: the grit after scattering and removing the powder is under the effect of the rotatory centrifugal thrust of rotor, the screening hole on the first water conservancy diversion gradation board is with the biggest grit screening, behind the arcuate water conservancy diversion gradation inboard wall of grit doing once rotary motion, discharge from the screening hole on the cover bottom plate again, then less grit is screened the grit of next grade by the screening hole on the next water conservancy diversion gradation board again, until being accomplished by the screening hole screening on the water conservancy diversion gradation board that sets up according to needs in grades, realize the quick grading to the grit, subsequent grit grading work load has been reduced, and the production efficiency is improved.
Drawings
FIG. 1 is an external structural view of the present invention;
FIG. 2 is a schematic cross-sectional front view of the present invention;
FIG. 3 is a state diagram of the rotor and classifying screen assembly position of the present invention;
in the figure: 1-a first cavity cover; 11-a feed inlet; 12-an air outlet; 13-air inlet; 14-a discharge outlet; 2-a rotor; 3-grading screening machine set; 31-a hood; 32-a flow guiding grading plate; 33-a screening well; 34-a material receiving cover; 4-support leg.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
See fig. 1-3.
The invention relates to a machine-made sand pneumatic powder remover, which comprises: the sand-gravel-free powder-removing device comprises a first cavity cover 1 for containing gravel, wherein a rotor 2 capable of rotating to break up and remove powder from the gravel is arranged on the first cavity cover 1, the rotor 2 is fixed on a breaking piece through a rotating shaft and intervals, which is not stated in the prior art, and a feed port 11 for feeding the gravel into the first cavity cover 1, an air outlet 12, an air inlet 13 and a discharge port 14 are arranged on the first cavity cover 1;
the discharge port 14 is communicated with a grading screening unit 3 for grading and screening sand.
Inside feed inlet 11 got into first cavity cover 1 from the material, inside first cavity cover 1 was sent into from air intake 13 to clear wind, rotor 2 was driven rotatoryly by the motor to the grit and is broken up and take off the powder, and the dust is siphoned off from air exit 12 and is discharged and carry out subsequent processing, and the grit after taking off the powder is carried out the classified screening by classified screening unit 3, accomplishes the quick hierarchical to the grit, has reduced subsequent grit grading work load, has improved production efficiency.
The feed inlet 11 is obliquely arranged at one end of the first cavity cover 1, so that sand can enter the inclined feed inlet 11 quickly.
Exhaust outlet 12 comprises the inside pipeline of first cavity cover 1 of intercommunication, and the pipeline connector is located exhaust outlet 12 above, and rotor 2 breaks up the dust of taking off after the powder to the grit, and all the suction from exhaust outlet 12 in the exit avoids rotor 2's rotatory impact to strike the dust to the classified screening unit 3 in with the grit mix.
The air inlet 13 is a pipeline communicated with the inside of the first cavity cover 1, the air inlet 13 is oppositely arranged on the opposite side of the axis of the rotor 2, and when the rotor 2 rotates, clean wind energy introduced into the air inlet 13 is uniformly mixed with dust and then quickly discharged.
The classifying and screening unit 3 comprises a hood 31, a plurality of guide classifying plates 32 are mounted on a bottom plate of the hood 31 at intervals, screening holes 33 with the width gradually reduced are formed in the guide classifying plates 32 close to the bottom plate of the hood 31 from the position close to the rotor 2 to the position far away from the rotor, and each screening hole 33 penetrates through the bottom plate of the hood 31 from the guide classifying plates 32.
The diversion classification plate 32 is arc-shaped, and the bottom of the arc-shaped part close to the rotor 2 and the top of the screening hole 33 are at the same height and on the same horizontal line; because the sand raw material entering from the feed inlet 11 is discontinuously arrayed in a row, the sand which is scattered and powdered by the rotating rotor 2 is screened from the largest sand in the screening holes 33 on the first diversion classification plate 32, the sand is firstly impacted on the inner wall of the arc diversion classification plate 32 to do a rotary motion during screening, and then is discharged from the screening holes 33 on the bottom plate of the hood 31, and then the smaller sand is screened from the next grade of sand by the screening holes 33 on the next diversion classification plate 32 until the screening is finished by the screening holes 33 on the diversion classification plate 32 which are arranged according to the grading requirements.
The bottom plate of the hood 31 corresponding to the lower part of the screening hole 33 is provided with a material receiving cover 34, so that classified sand and stones can be conveniently accumulated.
The bottom of the first cavity cover 1 and the hood 31 is fixedly provided with a support leg 4 for stably supporting the upper part.
The invention relates to a sand and stone powder removing and grading construction process, which uses the machine-made sand pneumatic powder removing machine and comprises the following steps:
the method comprises the following steps: the first cavity cover 1 and the hood 31 are fixed through the support legs 4, so that the whole equipment is stable, the rotor 2 is connected with the motor and electrified to rotate, and clean air is sent into the first cavity cover 1 from the air inlet 13;
step two: the sand and stone raw materials enter from the feeding hole 11 intermittently in a rush, the rotor 2 is driven by the motor to rotate to break up and remove powder from sand and stone, dust is sucked away from the air outlet 12 and discharged for subsequent treatment, the broken up and powder removed sand and stone are discharged from the screening holes 33 on the first diversion grading plate 32 under the action of the centrifugal thrust of the rotation of the rotor 2, the largest sand and stone are screened by the screening holes 33 on the first diversion grading plate 32, the inner wall of the arc diversion grading plate 32 of sand and stone does a rotary motion, and then the sand and stone are discharged from the screening holes 33 on the bottom plate of the hood 31, and then the smaller sand and stone are screened by the screening holes 33 on the next diversion grading plate 32 until the sand and stone are screened by the screening holes 33 on the diversion grading plate 32 which are arranged according to the grade, so that the sand and stone can be graded quickly, the subsequent sand and stone grading workload.
In the first step, the horizontal surfaces of the first cavity cover 1 and the inner bottom surface of the hood 31 have an inclination angle of 5 ° to 8 °, and the inner surfaces of the first cavity cover 1 and the hood 31 are inclined after being mounted.