CN112945261B - Portable intelligent measurement dolly that possesses engineering data survey function - Google Patents
Portable intelligent measurement dolly that possesses engineering data survey function Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C22/00—Measuring distance traversed on the ground by vehicles, persons, animals or other moving solid bodies, e.g. using odometers, using pedometers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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Abstract
Description
技术领域Technical field
本发明属于工业智能领域,涉及一种具备工程数据定测功能的便携式智能测量小车。The invention belongs to the field of industrial intelligence and relates to a portable intelligent measuring car with the function of determining engineering data.
背景技术Background technique
铁路基建一直是国家的重点建设工程,铁路的建设推动各个产业发展。而在加快推进5G建设的同时,将会进一步推进铁路信息化、智能化和数字化进程。因此,铁路智能化成为热点课题,其中在铁路建设中加强数字化信息化建设不但可以实现后期的综合管控和优化调度,而且可以提高作业效率以及设备安全性稳定性;并且用智能机器代替人工作业可增强设备的自动化程度,让铁路信息化数字化建设的人工投入成本降低,数据精确度提高,进一步提升作业效率,这对高速铁路的快速发展具有重要意义。Railway infrastructure has always been a key construction project of the country, and the construction of railways promotes the development of various industries. While accelerating the construction of 5G, the process of railway informatization, intelligence and digitalization will be further promoted. Therefore, railway intelligence has become a hot topic. Strengthening digital information construction in railway construction can not only achieve comprehensive management and optimal scheduling in the later period, but also improve operating efficiency and equipment safety and stability; and use intelligent machines to replace manual operations. It can enhance the automation of equipment, reduce labor investment costs in railway information and digital construction, improve data accuracy, and further improve operating efficiency, which is of great significance to the rapid development of high-speed railways.
发明内容Contents of the invention
本发明为了克服现有技术的不足,提供一种具备工程数据定测功能的便携式智能测量小车。In order to overcome the shortcomings of the prior art, the present invention provides a portable intelligent measuring car with an engineering data determination function.
为了实现上述目的,本发明采用以下技术方案:一种具备工程数据定测功能的便携式智能测量小车,其特征在于:包括控制模块、行进模块、喷码模块和里程模块,控制模块包括主控制器、装置本体触控屏、电机控制器以及远程遥控手柄,控制模块控制命令下达和信息处理,行进模块包括承载框架和行进机构,行进模块控制小车运行,喷码模块对枕木进行喷码,里程模块记录里程数据。In order to achieve the above object, the present invention adopts the following technical solution: a portable intelligent measuring car with engineering data determination function, which is characterized in that: it includes a control module, a traveling module, an inkjet module and a mileage module, and the control module includes a main controller , the device body touch screen, motor controller and remote control handle, the control module controls command issuance and information processing, the traveling module includes a load-bearing frame and a traveling mechanism, the traveling module controls the operation of the trolley, the coding module injects coding on sleepers, and the mileage module Record mileage data.
进一步的;所述控制模块包括主控制器、装置本体触控屏、电机控制器以及远程遥控手柄,装置本体触控屏与主控制器采用有线连接进行信号传输,用于操作人员在初始化装置进行相应工作时对相关参数和指标进行调整和选择,并在装置发生故障时对装置主控数据进行调取和检查;远程遥控手柄与主控制器采用无线连接进行信号传输,用于操作人员远程接管装置动作应对特殊情况和特殊需求;电机控制器与主控制器采用有线连接进行信号传输,用于在主控制器对行进模块下达转弯指令时控制两侧车轮电机的不同转速。Further; the control module includes a main controller, a touch screen of the device body, a motor controller and a remote control handle. The touch screen of the device body and the main controller adopt a wired connection for signal transmission, which is used by the operator to perform operations on the initialization device. Adjust and select relevant parameters and indicators during corresponding work, and retrieve and check the main control data of the device when the device fails; the remote control handle and the main controller use wireless connections for signal transmission for operators to take over remotely The device actions respond to special situations and needs; the motor controller and the main controller use a wired connection for signal transmission, which is used to control the different speeds of the wheel motors on both sides when the main controller issues a turning command to the traveling module.
进一步的;所述行进模块包括承载框架和行进机构,行进机构包括主动驱动组件和从动驱动组件,主动驱动组件通过行进电机驱动,行进电机与电机控制器采用电路连接,电机控制器对行进电机转速进行控制,行进电机上设置有光电编码器,光电编码器与行进电机采用电路连接,将行进电机转动的机械几何位移量转换成数字量。Further; the traveling module includes a load-bearing frame and a traveling mechanism. The traveling mechanism includes an active driving component and a driven driving component. The active driving component is driven by a traveling motor. The traveling motor and the motor controller are connected by a circuit. The motor controller controls the traveling motor. The rotating speed is controlled, and the traveling motor is equipped with a photoelectric encoder. The photoelectric encoder is connected to the traveling motor using a circuit to convert the mechanical geometric displacement of the traveling motor into a digital quantity.
进一步的;所述主动驱动组件包括主动支架结构和主动车轮结构,主动支架结构包括第一支架固定板、第一连接部、第二连接部、第一车轮连接部和第二车轮连接部,第一支架固定板固定于承载框架的下端面,第一连接部上固定设置有第一悬挂部,用于备用轮胎的悬挂放置;主动驱动组件还包括用于缓冲的第一弹簧液压机构,第一连接部、第二连接部、第一车轮连接部和第一弹簧液压机构通过螺栓两两首尾连接形成类三角机构。Further; the active driving assembly includes an active bracket structure and an active wheel structure. The active bracket structure includes a first bracket fixed plate, a first connecting part, a second connecting part, a first wheel connecting part and a second wheel connecting part. The third A bracket fixing plate is fixed on the lower end surface of the load-bearing frame, and a first suspension part is fixed on the first connection part for hanging and placing the spare tire; the active drive assembly also includes a first spring hydraulic mechanism for buffering, the first The connecting part, the second connecting part, the first wheel connecting part and the first spring hydraulic mechanism are connected end to end through bolts to form a delta-like mechanism.
进一步的;所述喷码模块包括字符喷码装置、墨盒、防尘外壳、舵机、基机构、吹尘机构和运动机构,墨盒插入字符喷码装置,便于更换,字符喷码装置与主控制器建立数据连接;字符喷码装置的底部固设有喷口,由喷口进行喷码,定基机构位于字符喷码装置的底部,防尘外壳将字符喷码装置喷口底部和定基机构包裹,防尘外壳连接有固定板,通过固定板与运动机构连接,防尘外壳与字符喷码装置连接;防尘外壳侧面固设有底部门帘,舵机位于底部门帘的内侧,通过传动机构与底部门帘联动,并与主控制器建立数据连接,用于启闭底部门帘并完成启闭的确认操作;防尘外壳底部设置有限位板,限位板上固设有限位槽,字符喷码装置的喷口穿过限位槽,限位板两侧分别延展出两组连接部,每组连接部上设置有穿透孔,定基机构穿过穿透孔并与连接部转动连接。Further; the inkjet coding module includes a character inkjet coding device, an ink cartridge, a dust-proof shell, a steering gear, a base mechanism, a dust blowing mechanism and a movement mechanism. The inkjet cartridge is inserted into the character inkjet coding device for easy replacement. The character inkjet coding device is connected to the main control The device establishes a data connection; there is a nozzle fixed at the bottom of the character inkjet coding device, and the nozzle performs coding. The base mechanism is located at the bottom of the character inkjet coding device. The dust-proof casing wraps the bottom of the nozzle of the character inkjet coding device and the base mechanism. The dust-proof casing There is a fixed plate connected to the movement mechanism through the fixed plate, and the dustproof shell is connected to the character inkjet device; a bottom door curtain is fixed on the side of the dustproof shell, and the servo is located inside the bottom door curtain, and is linked to the bottom door curtain through the transmission mechanism, and Establish a data connection with the main controller to open and close the bottom door curtain and complete the opening and closing confirmation operation; a limit plate is set at the bottom of the dust-proof casing, a limit slot is fixed on the limit plate, and the nozzle of the character inkjet device passes through the limit Two sets of connecting parts respectively extend from both sides of the position slot and the limiting plate. Each set of connecting parts is provided with a through hole, and the base mechanism passes through the through hole and is rotationally connected with the connecting part.
进一步的;所述吹尘机构包括压缩气泵、输气管和气吹喷嘴,压缩气泵通过输气管与气吹喷嘴连接,将压缩气体从气吹喷嘴中喷出,清理字符喷码装置喷口处的粉尘,压缩气泵与主控制器建立数据连接,运动机构包括平移运动机构和升降运动机构,平移运动机构包括平移丝杆行架和平移驱动电机,平移驱动电机驱动平移滑块平移运动;升降运动机构包括升降丝杆行架和升降驱动电机,升降驱动电机驱动升降滑轨升降运动,平移驱动电机和升降驱动电机分别与主控制器建立数据连接。Further; the dust blowing mechanism includes a compressed air pump, an air pipe and an air blowing nozzle. The compressed air pump is connected to the air blowing nozzle through the air pipe, and the compressed gas is ejected from the air blowing nozzle to clean the dust at the nozzle of the character inkjet coding device. The compressed air pump establishes a data connection with the main controller. The motion mechanism includes a translation motion mechanism and a lifting motion mechanism. The translation motion mechanism includes a translation screw rack and a translation drive motor. The translation drive motor drives the translation slider for translation motion. The lift motion mechanism includes a lifting motion. The screw carriage and lifting drive motor drive the lifting slide rail to move up and down. The translation drive motor and the lifting drive motor establish data connections with the main controller respectively.
进一步的;还包括调节机构,调节机构调节喷口的平面自由度,使喷口平面和枕木表面保持平行,调节机构包括两组调节弹簧,两组调节弹簧的一端对称固设在限位板的两侧,两组调节弹簧的另一端与防尘外壳连接,字符喷码装置与限位板连接,并随限位板的移动同步移动,通过两组调节弹簧的受力不同,影响两组调节弹簧收缩程度,控制限位板倾斜度,带动字符喷码装置贴合倾斜枕木的表面。Further; it also includes an adjustment mechanism, which adjusts the plane degree of freedom of the nozzle to keep the plane of the nozzle and the surface of the sleeper parallel. The adjustment mechanism includes two sets of adjustment springs, one end of the two sets of adjustment springs is symmetrically fixed on both sides of the limit plate. , the other ends of the two sets of adjustment springs are connected to the dust-proof casing, the character inkjet device is connected to the limit plate, and moves synchronously with the movement of the limit plate. The different forces on the two sets of adjustment springs affect the contraction of the two sets of adjustment springs. degree, control the inclination of the limit plate, and drive the character inkjet device to fit the surface of the inclined sleeper.
进一步的;所述里程模块包括里程计、RTK卫星定位装置一和RTK卫星定位装置二,里程计、RTK卫星定位装置一和RTK卫星定位装置二分别固设在承载框架上,里程计和RTK卫星定位装置一建立数据连接后与主控制器共同建立数据连接,里程计与光电编码器建立数据连接。Further; the mileage module includes an odometer, RTK satellite positioning device one and RTK satellite positioning device two. The odometer, RTK satellite positioning device one and RTK satellite positioning device two are respectively fixed on the load-bearing frame. The odometer and RTK satellite Once the positioning device establishes a data connection, it jointly establishes a data connection with the main controller, and the odometer establishes a data connection with the photoelectric encoder.
进一步的;所述里程计或/和RTK定位系统测量里程数据,里程计记录行进距离数据和行进路线数据,并对数据进行计算和存储,RTK定位系统包括RTK卫星定位装置一、RTK卫星定位装置二以及基准站,基准站通过数据链将其观测值和测站坐标信息传送给小车,RTK定位系统对里程计记录的数据进行校准。Further; the odometer or/and RTK positioning system measures mileage data. The odometer records travel distance data and travel route data, and calculates and stores the data. The RTK positioning system includes an RTK satellite positioning device and an RTK satellite positioning device. Second, the base station transmits its observation values and station coordinate information to the car through the data link, and the RTK positioning system calibrates the data recorded by the odometer.
进一步的;所述主动车轮结构包括有轨铁轮和无轨胶轮,有轨铁轮和无轨胶轮同轴连接,轨铁轮通过与轨道的相对运动控制小车的行进,无轨胶轮通过与地面的相对运动小车的行进。Further; the driving wheel structure includes a tracked iron wheel and a trackless rubber wheel. The tracked iron wheel and the trackless rubber wheel are coaxially connected. The tracked iron wheel controls the movement of the car through relative movement with the track, and the trackless rubber wheel passes through the ground. The relative motion of the car.
综上所述,本发明的有益之处在于:To sum up, the benefits of the present invention are:
1、本发明采用控制模块对相关模块进行控制,保证同步控制以及控制的精准性。1. The present invention uses a control module to control related modules to ensure synchronization control and control accuracy.
2、本发明设计第一弹簧液压机构进行缓冲,保证电子器件的稳定运行,第一连接部、第二连接部、第一车轮连接部和第一弹簧液压机构通过螺栓两两首尾连接形成类三角机构,有效提高主动驱动组件的运行稳定性;并根据使用场合采用有轨铁轮或无轨胶轮,保证小车在不同场合均可使用。2. The present invention designs a first spring hydraulic mechanism for buffering to ensure the stable operation of electronic devices. The first connection part, the second connection part, the first wheel connection part and the first spring hydraulic mechanism are connected end to end through bolts to form a triangle-like mechanism, which effectively improves the operational stability of the active drive components; and uses railed iron wheels or trackless rubber wheels according to the use occasion to ensure that the trolley can be used in different occasions.
3、本发明采用喷码模块实现枕木进行喷码,通过动机构将平移运动和升降运动结合,从而将字符喷码装置移动至指定的喷码位置。3. The present invention uses an inkjet coding module to realize inkjet coding on sleepers, and combines translational motion and lifting motion through a dynamic mechanism, thereby moving the character inkjet coding device to a designated inkjet coding position.
4、本发明采用喷码模块中设计有调节机构,调节机构调节喷口的平面自由度,使喷口平面和枕木表面保持平行,保证喷码的效果。4. The present invention adopts an adjustment mechanism designed in the inkjet coding module. The adjustment mechanism adjusts the plane degree of freedom of the nozzle to keep the plane of the nozzle and the surface of the sleeper parallel to ensure the effect of inkjet coding.
5、本发明采用调节机构采用弹簧或伸缩杆进行调节,结构简单,操作简便。5. The adjustment mechanism of the present invention adopts a spring or a telescopic rod for adjustment, and has a simple structure and easy operation.
6、本发明的防尘外壳侧面设计有底部门帘,舵机通过传动机构与底部门帘联动,用于启闭底部门帘并完成启闭的确认操作,底部门帘起到防护作用。6. The dustproof shell of the present invention is designed with a bottom door curtain on the side. The steering gear is linked with the bottom door curtain through a transmission mechanism to open and close the bottom door curtain and complete the opening and closing confirmation operation. The bottom door curtain plays a protective role.
7、本发明采用里程模块对里程进行测量,从而将小车运行过程中记录装置的行进距离和行进路线同时间接测量轨道铺设距离和铺设路线。7. The present invention uses a mileage module to measure mileage, thereby recording the distance and route of the device while the car is running and indirectly measuring the track laying distance and route.
8、本发明采用RTK定位系统对里程计测量的里程数据进行校准,保证里程数据的精准度。8. The present invention uses the RTK positioning system to calibrate the mileage data measured by the odometer to ensure the accuracy of the mileage data.
附图说明Description of drawings
图1为本发明的装置示意图。Figure 1 is a schematic diagram of the device of the present invention.
图2为图1中A方向的示意图。Figure 2 is a schematic diagram of the direction A in Figure 1.
图3为图1中B方向的示意图。Figure 3 is a schematic view of direction B in Figure 1.
图4为图1中C方向的示意图。Figure 4 is a schematic diagram of the C direction in Figure 1.
图5为本发明的主动驱动组件示意图。Figure 5 is a schematic diagram of the active driving assembly of the present invention.
图6为本发明的从动驱动组件示意图。Figure 6 is a schematic diagram of the driven drive assembly of the present invention.
图7为本发明的下连接部示意图。Figure 7 is a schematic diagram of the lower connection part of the present invention.
图8为本发明的喷码模块示意图。Figure 8 is a schematic diagram of the inkjet coding module of the present invention.
图9为本发明的喷码模块仰视图。Figure 9 is a bottom view of the inkjet coding module of the present invention.
图10为本发明的实施例二调节机构的示意图。Figure 10 is a schematic diagram of the adjustment mechanism according to the second embodiment of the present invention.
图11为本发明的吹尘机构示意图。Figure 11 is a schematic diagram of the dust blowing mechanism of the present invention.
图12为本发明的运动机构示意图。Figure 12 is a schematic diagram of the motion mechanism of the present invention.
图13为本发明的测量模块示意图。Figure 13 is a schematic diagram of the measurement module of the present invention.
图14为本发明的实施例二调节机构示意图。Figure 14 is a schematic diagram of the adjustment mechanism according to the second embodiment of the present invention.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the embodiments of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, as long as there is no conflict, the following embodiments and the features in the embodiments can be combined with each other.
需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the drawings only show the components related to the present invention and do not follow the number, shape and number of components during actual implementation. Dimension drawing, in actual implementation, the type, quantity and proportion of each component can be arbitrarily changed, and the component layout type may also be more complex.
本发明实施例中所有方向性指示(诸如上、下、左、右、前、后、横向、纵向……)仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。All directional indications (such as up, down, left, right, front, back, transverse, longitudinal...) in the embodiment of the present invention are only used to explain the relative positional relationship and movement between the components in a specific posture. Etc., if the specific posture changes, the directional indication also changes accordingly.
实施例一:Example 1:
如图1-13所示,一种具备工程数据定测功能的便携式智能测量小车,包括控制模块、行进模块、喷码模块和里程模块,控制模块包括主控制器11、装置本体触控屏12、电机控制器13以及远程遥控手柄,控制模块控制命令下达和信息处理,行进模块包括承载框架21和行进机构22,行进模块控制小车运行,喷码模块对枕木进行喷码,里程模块包括里程计51,里程计51记录里程数据。As shown in Figure 1-13, a portable intelligent measuring car with engineering data determination function includes a control module, a traveling module, an inkjet module and a mileage module. The control module includes a main controller 11 and a touch screen 12 of the device body. , motor controller 13 and remote control handle. The control module controls command issuance and information processing. The traveling module includes a load-bearing frame 21 and a traveling mechanism 22. The traveling module controls the operation of the trolley. The inkjet coding module injects codes on the sleepers. The mileage module includes an odometer. 51. The odometer 51 records mileage data.
控制模块包括主控制器11、装置本体触控屏12、电机控制器13以及远程遥控手柄(图未显示),装置本体触控屏12与主控制器11采用有线连接进行信号传输,用于操作人员在初始化装置进行相应工作时对相关参数和指标进行调整和选择,并在装置发生故障时对装置主控数据进行调取和检查;远程遥控手柄与主控制器11采用无线连接进行信号传输,具体可采用RF射频通信进行信号传输,用于操作人员远程接管装置动作应对特殊情况和特殊需求;电机控制器13与主控制器11采用有线连接进行信号传输,用于在主控制器11对行进模块下达转弯指令时控制两侧车轮电机的不同转速实现差速转弯。The control module includes a main controller 11, a device body touch screen 12, a motor controller 13 and a remote control handle (not shown in the figure). The device body touch screen 12 and the main controller 11 are wired for signal transmission for operation. The personnel adjust and select relevant parameters and indicators when initializing the device to perform corresponding work, and retrieve and check the device's main control data when the device fails; the remote control handle and the main controller 11 use wireless connections for signal transmission. Specifically, RF radio frequency communication can be used for signal transmission, which is used by the operator to remotely take over the action of the device to deal with special situations and special needs; the motor controller 13 and the main controller 11 are connected by wired connection for signal transmission, which is used for the main controller 11 to travel When the module issues a turning command, it controls the different speeds of the wheel motors on both sides to achieve differential turning.
如图5-7所示,行进模块包括承载框架21和行进机构22,承载框架21作为承载部件,用于承载其他模块,行进机构22设置有两组,且对称连接在承载框架21的两侧,行进机构22包括主动驱动组件221和从动驱动组件222,主动驱动组件221通过行进电机23驱动,行进电机23与电机控制器13采用电路连接,通过电机控制器13实现对行进电机23转速的控制进而实现对车轮转速的控制,行进电机23上设置有光电编码器24,光电编码器24与行进电机23采用电路连接,将行进电机23转动的机械几何位移量转换成数字量;主动驱动组件221和从动驱动组件222可采用相同结构也可采用不同结构,只要实现行进功能即可,本实施例中,主动驱动组件221和从动驱动组件222采用不同的结构。As shown in Figures 5-7, the traveling module includes a carrying frame 21 and a traveling mechanism 22. The carrying frame 21 is used as a carrying component to carry other modules. The traveling mechanism 22 is provided with two groups and is symmetrically connected to both sides of the carrying frame 21. , the traveling mechanism 22 includes an active driving component 221 and a driven driving component 222. The active driving component 221 is driven by the traveling motor 23. The traveling motor 23 is connected to the motor controller 13 through a circuit. The rotation speed of the traveling motor 23 is controlled through the motor controller 13. The control further realizes the control of the wheel speed. The traveling motor 23 is provided with a photoelectric encoder 24. The photoelectric encoder 24 is connected to the traveling motor 23 using a circuit to convert the mechanical geometric displacement of the traveling motor 23 into a digital quantity; active drive component 221 and the driven driving component 222 can adopt the same structure or different structures, as long as the traveling function is realized. In this embodiment, the active driving component 221 and the driven driving component 222 adopt different structures.
如图5所示,主动驱动组件221包括主动支架结构和主动车轮结构,主动支架结构包括第一支架固定板2211、第一连接部2212、第二连接部2213、第一车轮连接部2214和第二车轮连接部2215,第一支架固定板2211固定于承载框架21的下端面,第一连接部2212上固定设置有第一悬挂部2217,用于备用轮胎的悬挂放置;为在行进过程进行缓冲,保证电子器件的稳定运行,主动驱动组件221还包括用于缓冲的第一弹簧液压机构2216,第一连接部2212、第二连接部2213、第一车轮连接部2214和第一弹簧液压机构2216通过螺栓两两首尾连接形成类三角机构,有效提高主动驱动组件221的运行稳定性。As shown in Figure 5, the active driving assembly 221 includes an active bracket structure and an active wheel structure. The active bracket structure includes a first bracket fixing plate 2211, a first connecting part 2212, a second connecting part 2213, a first wheel connecting part 2214 and a third The second wheel connecting part 2215 and the first bracket fixing plate 2211 are fixed on the lower end surface of the load-bearing frame 21. The first connecting part 2212 is fixed with a first suspension part 2217 for hanging the spare tire; for buffering during travel. , to ensure the stable operation of electronic devices, the active drive assembly 221 also includes a first spring hydraulic mechanism 2216 for buffering, a first connection part 2212, a second connection part 2213, a first wheel connection part 2214 and a first spring hydraulic mechanism 2216 The bolts are connected end to end to form a triangular mechanism, which effectively improves the operational stability of the active drive assembly 221.
主动车轮结构包括有轨铁轮2221和无轨胶轮2222,有轨铁轮2221和无轨胶轮2222同轴连接,具体来说,无轨胶轮2222内部为刚性框架结构,刚性框架结构中心固设有胶轮转杆22221,有轨铁轮2221上固设有环形凸起22212,环形凸起22212与轨道贴合,起到限位作用,有轨铁轮2221中心贯穿有铁轮转杆22211,胶轮转杆22221与铁轮转杆22211共轴设置,两者通过螺栓固设连接从而将有轨铁轮2221和无轨胶轮2222连接,实现轨铁轮2221和无轨胶轮2222的同步运动;当然,也可采用其他方式实现连接,如无轨胶轮2222的刚性框架结构与有轨铁轮2221采用一体拉伸成型的工艺,使有轨铁轮2221和无轨胶轮2222形成一体式结构,其刚度硬度极佳且不会产生连接部位的松动开裂老化等情况;有轨铁轮2221和无轨胶轮2222根据使用场合择一使用,具体来说,当小车在有轨路段行进时,通过有轨铁轮2221与轨道的相对运动实现小车的行进;当小车在无轨路段行进时,通过无轨胶轮2222与地面的相对运动实现小车的行进。The driving wheel structure includes a tracked iron wheel 2221 and a trackless rubber wheel 2222. The tracked iron wheel 2221 and the trackless rubber wheel 2222 are coaxially connected. Specifically, the trackless rubber wheel 2222 has a rigid frame structure inside, and a fixed frame is installed in the center of the rigid frame structure. The rubber wheel rotating rod 22221 is fixed with an annular protrusion 22212 on the rail iron wheel 2221. The annular protrusion 22212 fits the track and plays a limiting role. The iron wheel rotating rod 22211 runs through the center of the rail iron wheel 2221. The rubber wheel rotating rod 22221 and the iron wheel rotating rod 22211 are coaxially arranged, and the two are fixedly connected by bolts to connect the rail iron wheel 2221 and the trackless rubber wheel 2222 to realize the synchronous movement of the rail iron wheel 2221 and the trackless rubber wheel 2222; of course, it can also be used Other methods are used to realize the connection. For example, the rigid frame structure of the trackless rubber wheel 2222 and the tracked iron wheel 2221 adopt an integrated stretch forming process, so that the tracked iron wheel 2221 and the trackless rubber wheel 2222 form an integrated structure with excellent rigidity and hardness. There will be no loosening, cracking and aging of the connection parts; the railed iron wheel 2221 and the trackless rubber wheel 2222 can be used according to the use occasion. Specifically, when the car travels on the railed section, the railed iron wheel 2221 and the track The relative movement of the trolley realizes the movement of the trolley; when the trolley travels on the trackless section, the trolley's movement is realized by the relative movement of the trackless rubber tires 2222 and the ground.
如图7所示,第一车轮连接部2214由上连接部22141和下连接部22142组成,两者通过第一紧固件固设连接,上连接部22141连接第一弹簧液压机构2216以及第二连接部2213,下连接部22142包括中空的贯穿孔22144,贯穿孔22144内部固设有贯穿孔固定件22145,行进电机23的输出轴与铁轮转杆22211连接,并通过第二紧固件与贯穿孔固定件22145固设连接。As shown in Figure 7, the first wheel connection part 2214 is composed of an upper connection part 22141 and a lower connection part 22142, which are fixedly connected through a first fastener. The upper connection part 22141 connects the first spring hydraulic mechanism 2216 and the second The connecting part 2213 and the lower connecting part 22142 include a hollow through hole 22144. A through hole fixing piece 22145 is fixed inside the through hole 22144. The output shaft of the traveling motor 23 is connected to the iron wheel rotating rod 22211 and is connected to the through hole through a second fastener. Hole fixing piece 22145 fixed connection.
如图6所示,从动驱动组件223包括从动支架结构和从动车轮结构,从动支架结构包括第二支架固定板2231、第三连接部2232、第四连接部2233、第二车轮连接部2234和第四车轮连接部2235,第二支架固定板2231固定于第二支架固定板2231的下端面,第三连接部2232上固定设置有第二悬挂部2237,用于备用轮胎的悬挂放置;为在行进过程进行缓冲,保证电子器件的稳定运行,从动驱动组件223还包括用于缓冲的第二弹簧液压机构2236,第二支架固定板2231、第三连接部2232、第四连接部2233以及第二弹簧液压机构2236分别通过螺栓连接,第二车轮连接部2234设置为Z型结构,一端连接第四连接部2233以及第二弹簧液压机构2236,另一端连接第四车轮连接部2235,第四车轮连接部2235采用门型结构,第四车轮连接部2235与车轮连接部2235的上端固设连接,车轮连接部2235的两组侧板与从动车轮结构连接,本实施例中,从动车轮结构与主动车轮结构采用相同的连接方式,车轮连接部2235的两组侧板组成的区域将有轨铁轮2221限制在内部,且侧板与铁轮转杆22211连接。As shown in Figure 6, the driven drive assembly 223 includes a driven bracket structure and a driven wheel structure. The driven bracket structure includes a second bracket fixing plate 2231, a third connection part 2232, a fourth connection part 2233, a second wheel connection 2234 and the fourth wheel connecting part 2235, the second bracket fixing plate 2231 is fixed on the lower end surface of the second bracket fixing plate 2231, and the third connecting part 2232 is fixed with a second suspension part 2237 for hanging and placing the spare tire. ; In order to buffer during travel and ensure the stable operation of electronic devices, the driven drive assembly 223 also includes a second spring hydraulic mechanism 2236 for buffering, a second bracket fixing plate 2231, a third connecting part 2232, and a fourth connecting part. 2233 and the second spring hydraulic mechanism 2236 are respectively connected by bolts. The second wheel connecting part 2234 is set in a Z-shaped structure, with one end connected to the fourth connecting part 2233 and the second spring hydraulic mechanism 2236, and the other end connected to the fourth wheel connecting part 2235. The fourth wheel connection part 2235 adopts a portal structure. The fourth wheel connection part 2235 is fixedly connected to the upper end of the wheel connection part 2235. The two sets of side plates of the wheel connection part 2235 are connected to the driven wheel structure. In this embodiment, from The moving wheel structure and the driving wheel structure adopt the same connection method. The area composed of two sets of side plates of the wheel connection part 2235 limits the rail iron wheel 2221 inside, and the side plates are connected to the iron wheel rotating rod 22211.
小车还包括基础运行模块、里程模块、视觉模块和测量模块,基础运行模小车防撞并对异常情况进行报警,里程模块记录里程数据,视觉模块在无GPS信号时进行定位以及记录行进距离,测量模块检测轨道上电参数。The car also includes a basic operation module, a mileage module, a vision module and a measurement module. The basic operation module prevents collisions and alarms for abnormal situations. The mileage module records mileage data. The vision module locates and records travel distance when there is no GPS signal, and measures The module detects track power-on parameters.
基础运行模块包括锂离子电池31、电源转换器32、防撞机构33、安保机构34;电源转换器32与主控制器11建立数据连接并与锂离子电池31采用电路连接实现锂离子电池31随主控制器11的指令进行输出电流与输出电压的转换目的,防撞机构33包括防撞雷达331、防撞梁332和限位开关333,防撞雷达331固定在承载框架21两侧,且位于小车行进方向的两侧,防撞雷达331与主控制器11建立数据连接,用于感应小车在行进方向的前后位置是否有障碍并完成避障或停止动作,防撞雷达331可采用现有的设备,如毫米波雷达,防撞梁332固定在承载框架21两侧,且位于小车行进方向的两侧,防止出现防撞雷达331未能阻止高速运动物体发生碰撞的情况时采取的紧急机械防撞,其中限位开关333固设在防撞梁332的两侧,并与主控制器11建立数据连接,用于在感受到防撞梁332所受到的冲击力后反馈给主控制器11并下达指令控制行进模块紧急停止;安保机构34包括报警装置341和急停装置342,报警装置341和急停装置342分别与主控制器11建立数据连接,在检测内部数据返回异常信号时触发报警装置341,急停装置342位于小车本体的外部,用于在正在运行的小车发生故障且信号接收异常时或紧急情况发生时操作人员手动关闭装置。The basic operation module includes a lithium ion battery 31, a power converter 32, an anti-collision mechanism 33, and a security mechanism 34; the power converter 32 establishes a data connection with the main controller 11 and uses a circuit connection with the lithium ion battery 31 to realize that the lithium ion battery 31 The instructions of the main controller 11 are used to convert the output current and output voltage. The anti-collision mechanism 33 includes an anti-collision radar 331, an anti-collision beam 332 and a limit switch 333. The anti-collision radar 331 is fixed on both sides of the load-bearing frame 21 and is located at On both sides of the car's direction of travel, the anti-collision radar 331 establishes a data connection with the main controller 11 to sense whether there are obstacles in the front and rear positions of the car in the direction of travel and complete obstacle avoidance or stopping actions. The anti-collision radar 331 can use the existing Equipment, such as millimeter wave radar, anti-collision beams 332 are fixed on both sides of the load-bearing frame 21 and are located on both sides of the traveling direction of the car to prevent emergency mechanical protection when the anti-collision radar 331 fails to prevent the collision of high-speed moving objects. The limit switch 333 is fixed on both sides of the anti-collision beam 332 and establishes a data connection with the main controller 11 for feedback to the main controller 11 after feeling the impact force of the anti-collision beam 332. Issue an instruction to control the emergency stop of the traveling module; the security mechanism 34 includes an alarm device 341 and an emergency stop device 342. The alarm device 341 and the emergency stop device 342 establish data connections with the main controller 11 respectively, and trigger the alarm device when detecting an abnormal signal returned by the internal data. 341. The emergency stop device 342 is located outside the car body and is used for the operator to manually shut down the device when the running car breaks down and the signal reception is abnormal or when an emergency occurs.
喷码模块包括字符喷码装置41、墨盒42、防尘外壳43、舵机44、吹尘机构45、定基机构46、运动机构47;墨盒42插入字符喷码装置41,且字符喷码装置41的插入口位于侧边,便于更换,字符喷码装置41与主控制器11建立数据连接;字符喷码装置41的底部固设有喷口411,由喷口411进行喷码,定基机构46位于字符喷码装置41的底部,防尘外壳43将字符喷码装置41喷口411底部和定基机构46包裹,防尘外壳43连接有固定板48,通过固定板48与运动机构47连接,防尘外壳43与字符喷码装置41连接,即运动机构47通过控制防尘外壳43的移动进而控制字符喷码装置41的移动,从而将字符喷码装置41移动至指定的喷码位置;防尘外壳43侧面固设有底部门帘431,舵机44位于底部门帘431的内侧,通过传动机构与底部门帘431联动,并与主控制器11建立数据连接,用于启闭底部门帘431并完成启闭的确认操作;防尘外壳43底部设置有限位板432,限位板432上固设有限位槽4321,字符喷码装置41的喷口411穿过限位槽4321,限位板432两侧分别延展出两组连接部433,每组连接部433上设置有穿透孔434,定基机构46穿过穿透孔434并与连接部433转动连接。The inkjet coding module includes a character inkjet coding device 41, an ink cartridge 42, a dust-proof casing 43, a steering gear 44, a dust blowing mechanism 45, a fixed base mechanism 46, and a movement mechanism 47; the ink cartridge 42 is inserted into the character inkjet coding device 41, and the character inkjet coding device 41 The insertion port is located on the side for easy replacement. The character inkjet coding device 41 establishes a data connection with the main controller 11; a nozzle 411 is fixed at the bottom of the character inkjet coding device 41, and the nozzle 411 performs inkjet printing. The base mechanism 46 is located at the character inkjet printer. At the bottom of the coding device 41, the dustproof shell 43 wraps the bottom of the nozzle 411 of the character inkjet coding device 41 and the base mechanism 46. The dustproof shell 43 is connected to a fixed plate 48, and is connected to the movement mechanism 47 through the fixed plate 48. The dustproof shell 43 is connected to the movement mechanism 47 through the fixed plate 48. The character printing device 41 is connected, that is, the movement mechanism 47 controls the movement of the character printing device 41 by controlling the movement of the dust-proof housing 43, thereby moving the character printing device 41 to the designated printing position; the side of the dust-proof housing 43 is fixed There is a bottom door curtain 431. The steering gear 44 is located inside the bottom door curtain 431. It is linked with the bottom door curtain 431 through the transmission mechanism and establishes a data connection with the main controller 11 to open and close the bottom door curtain 431 and complete the opening and closing confirmation operation; A limit plate 432 is provided at the bottom of the dustproof housing 43. A limit slot 4321 is fixed on the limit plate 432. The nozzle 411 of the character inkjet device 41 passes through the limit slot 4321. Two sets of connections are extended on both sides of the limit plate 432. Each set of connecting portions 433 is provided with a through hole 434, and the base mechanism 46 passes through the through hole 434 and is rotationally connected to the connecting portion 433.
定基机构46包括平面滚轮461、压力传感器和计数器,平面滚轮461的两组端面沿中轴线方向设置有凸起并穿过穿透孔434实现平面滚轮461的绕轴转动,压力传感器和计数器位于平面滚轮461的内部与主控制器11建立数据连接,用于确定平面滚轮461在枕木平面上贴面稳定动作进而保证字符喷码装置41的喷口411的喷涂基准面。The base mechanism 46 includes a flat roller 461, a pressure sensor and a counter. Two sets of end surfaces of the flat roller 461 are provided with protrusions along the central axis direction and pass through the through holes 434 to realize the rotation of the flat roller 461 around the axis. The pressure sensor and counter are located on the flat surface. The inside of the roller 461 establishes a data connection with the main controller 11, which is used to determine the stable movement of the flat roller 461 on the sleeper plane to ensure the spraying reference plane of the nozzle 411 of the character inkjet coding device 41.
吹尘机构45包括压缩气泵451、输气管452和气吹喷嘴453,压缩气泵451通过输气管452与气吹喷嘴453连接,将压缩气体从气吹喷嘴453中喷出,清理字符喷码装置41喷口411处的粉尘,压缩气泵451与主控制器11建立数据连接。The dust blowing mechanism 45 includes a compressed air pump 451, an air pipe 452 and an air blowing nozzle 453. The compressed air pump 451 is connected to the air blowing nozzle 453 through the air pipe 452, and sprays the compressed gas from the air blowing nozzle 453 to clean the nozzle of the character inkjet device 41 Dust at 411, the compressed air pump 451 establishes a data connection with the main controller 11.
运动机构47包括平移运动机构471和升降运动机构472,平移运动机构471包括平移丝杆行架4711和平移驱动电机4713,平移丝杆行架4711的两端固设有平移基块4715,平移丝杆行架4711底面固设有两组对称设置的平移滑轨4712,平移滑轨4712的长度方向与平移丝杆行架4711的长度方向一致,平移驱动电机4713固设在平移基块4715,平移驱动电机4713的输出轴与丝杆4716固设,平移丝杆4716的另一端与平移基块4715转动连接,丝杆4716上螺旋连接有与平移滑轨4712滑动连接的平移滑块4714,平移驱动电机4713驱动平移滑块4714沿平移滑轨4712平移运动。The motion mechanism 47 includes a translation motion mechanism 471 and a lifting motion mechanism 472. The translation motion mechanism 471 includes a translation screw rack 4711 and a translation drive motor 4713. Translation base blocks 4715 are fixed at both ends of the translation screw rack 4711. The translation wire Two sets of symmetrically arranged translation slide rails 4712 are fixed on the bottom surface of the rod rack 4711. The length direction of the translation slide rails 4712 is consistent with the length direction of the translation screw rack 4711. The translation drive motor 4713 is fixed on the translation base block 4715. The output shaft of the drive motor 4713 is fixed to the screw rod 4716. The other end of the translation screw rod 4716 is rotationally connected to the translation base block 4715. The screw rod 4716 is spirally connected to a translation slide block 4714 that is slidingly connected to the translation slide rail 4712. The translation drive The motor 4713 drives the translation slide block 4714 to translate along the translation slide rail 4712.
升降运动机构471包括升降丝杆行架4721和升降驱动电机4723,升降丝杆行架4721的两端固设有升降基块4725,升降丝杆行架4721底面固设有两组对称设置的升降滑轨4722,升降滑轨4722的长度方向与升降丝杆行架4721的长度方向一致,升降驱动电机4723固设在升降基块4725,升降驱动电机4723的输出轴与丝杆4726固设,升降丝杆4726的另一端与升降基块4725转动连接,丝杆4726上螺旋连接有与升降滑轨4722滑动连接的升降滑块4724,升降驱动电机4723驱动升降滑块4724沿升降滑轨4722升降运动,本实施例中,升降基块4725与平移滑块4714固设连接,防尘外壳43通过固定板48与升降滑块4724固设连接,从而将平移运动和升降运动结合,将字符喷码装置41移动至指定的位置进行喷码操作;平移驱动电机4713和升降驱动电机4723分别与主控制器11建立数据连接。The lifting movement mechanism 471 includes a lifting screw frame 4721 and a lifting drive motor 4723. Lifting base blocks 4725 are fixed at both ends of the lifting screw frame 4721, and two sets of symmetrically arranged lifts are fixed on the bottom of the lifting screw frame 4721. Slide rail 4722. The length direction of the lifting slide rail 4722 is consistent with the length direction of the lifting screw rack 4721. The lifting drive motor 4723 is fixed on the lifting base block 4725. The output shaft of the lifting drive motor 4723 is fixed on the screw rod 4726. The other end of the screw rod 4726 is rotationally connected to the lifting base block 4725. The screw rod 4726 is spirally connected to a lifting slide block 4724 that is slidingly connected to the lifting slide rail 4722. The lifting drive motor 4723 drives the lifting slide block 4724 to move up and down along the lifting slide rail 4722. , in this embodiment, the lifting base block 4725 is fixedly connected to the translation slider 4714, and the dust-proof housing 43 is fixedly connected to the lifting slider 4724 through the fixed plate 48, thereby combining the translation movement and the lifting movement, and the character inkjet printing device 41 moves to a designated position to perform the coding operation; the translation drive motor 4713 and the lifting drive motor 4723 establish data connections with the main controller 11 respectively.
如图10所示,进一步的,为避免因枕木倾斜导致字符喷码装置41喷码产生畸变,喷码模块还包括调节机构49,调节机构49调节喷口411的平面自由度,使喷口411平面和枕木表面保持平行,保证喷码的效果。As shown in Figure 10, further, in order to avoid the distortion of the character inkjet coding device 41 caused by the inclination of the sleepers, the inkjet coding module also includes an adjustment mechanism 49. The adjustment mechanism 49 adjusts the plane degree of freedom of the nozzle 411, so that the plane of the nozzle 411 and Keep the sleeper surfaces parallel to ensure the printing effect.
调节机构49包括两组调节弹簧491,两组调节弹簧491的一端对称固设在限位板432的两侧,两组调节弹簧491的另一端与防尘外壳43连接,且两者的连接方式,使调节弹簧491的移动不会带动防尘外壳43的移动,字符喷码装置41与限位板432连接,并随限位板432的移动同步移动,使喷口411与限位板432平面保持在同一平面,使喷口411平面和枕木表面保持平行,通过上述结构,使防尘外壳43与字符喷码装置41的单独运动,两者运动不会发生干涉。The adjustment mechanism 49 includes two sets of adjustment springs 491. One end of the two sets of adjustment springs 491 is symmetrically fixed on both sides of the limiting plate 432. The other end of the two sets of adjustment springs 491 is connected to the dustproof housing 43, and the connection method of the two sets of springs 491 is , so that the movement of the adjustment spring 491 will not drive the movement of the dust-proof housing 43. The character inkjet coding device 41 is connected to the limit plate 432, and moves synchronously with the movement of the limit plate 432, so that the nozzle 411 and the limit plate 432 remain flat. On the same plane, the plane of the nozzle 411 and the surface of the sleeper are kept parallel. Through the above structure, the dust-proof housing 43 and the character inkjet device 41 can move independently without interference between the two movements.
平面滚轮461与枕木平面产生接触,在倾斜的枕木上,导致两组调节弹簧491的受力不同,进而影响两组调节弹簧491收缩程度,不同收缩程度的调节弹簧491给与限位板432不同的压力,进而控制限位板432倾斜,从而带动字符喷码装置41贴合倾斜枕木的表面,保证喷码的效果。The flat roller 461 comes into contact with the plane of the sleeper. On the inclined sleeper, the forces of the two sets of adjustment springs 491 are different, which in turn affects the contraction degree of the two sets of adjustment springs 491. The adjustment springs 491 with different degrees of contraction give different effects to the limit plate 432. pressure, thereby controlling the inclination of the limit plate 432, thereby driving the character inkjet device 41 to fit the surface of the inclined sleeper to ensure the effect of inkjet printing.
里程模块包括里程计51、RTK卫星定位装置一52和RTK卫星定位装置二53,里程计51、RTK卫星定位装置一52和RTK卫星定位装置二53分别固设在承载框架21上,同时里程计51和RTK卫星定位装置一52建立数据连接后与主控制器11共同建立数据连接,其中里程计51与光电编码器24建立数据连接。The mileage module includes an odometer 51, an RTK satellite positioning device 52 and a RTK satellite positioning device 2 53. The odometer 51, RTK satellite positioning device 1 52 and RTK satellite positioning device 2 53 are respectively fixed on the load-bearing frame 21. At the same time, the odometer 51 establishes a data connection with the RTK satellite positioning device 1 52 and then jointly establishes a data connection with the main controller 11 , in which the odometer 51 establishes a data connection with the photoelectric encoder 24 .
里程测量采用里程计51或/和RTK定位系统,里程计51记录行进距离数据和行进路线数据(里程测量),并对数据进行计算和存储,RTK定位系统包括RTK卫星定位装置一52、RTK卫星定位装置二53以及基准站,基准站通过数据链将其观测值和测站坐标信息传送给小车,RTK定位系统对里程计51记录的数据进行校准,保证数据的准确度。Mileage measurement uses an odometer 51 or/and an RTK positioning system. The odometer 51 records travel distance data and travel route data (mileage measurement), and calculates and stores the data. The RTK positioning system includes an RTK satellite positioning device 52 and an RTK satellite. Positioning device 2 53 and the base station. The base station transmits its observation values and measuring station coordinate information to the car through the data link. The RTK positioning system calibrates the data recorded by the odometer 51 to ensure the accuracy of the data.
视觉模块包括云台61、二维摄像头一62、二维摄像头二63、二维摄像头三64、二维摄像头四65和三维扫描仪66,云台61安装在小车的前端,且通过安装架固定设置在承载框架21上,三维扫描仪66固定于云台61上,二维摄像头一62位于小车的前端且位于云台61下方,二维摄像头二63以及二维摄像头三64位于小车的左右两端且固设在承载框架21,二维摄像头四65固设于防尘外壳43上且与喷码机喷口411位置相对,便于确认喷码机喷口411是否位于指定的喷码位置,三维扫描仪61、二维摄像头一62、二维摄像头二63、二维摄像头三64、二维摄像头四65分别与主控制器11建立数据连接,三维扫描仪66与RTK卫星定位装置二53建立数据连接后与主控制器11共同建立数据连接;其中,在隧道内采用三维扫描仪66和RTK卫星定位装置二53进行里程测量,在隧道外采用里程计51和RTK卫星定位装置一52进行里程测量;当然在光线暗、信号弱的隧道内,优选采用三维扫描仪66对里程计51测量的里程进行优化和校准。The vision module includes a pan/tilt 61, a two-dimensional camera one 62, a two-dimensional camera two 63, a two-dimensional camera three 64, a two-dimensional camera four 65 and a three-dimensional scanner 66. The pan/tilt 61 is installed on the front end of the car and is fixed by a mounting bracket. Set on the carrying frame 21, the three-dimensional scanner 66 is fixed on the pan/tilt 61, the two-dimensional camera 62 is located at the front end of the car and below the pan/tilt 61, the two-dimensional camera two 63 and the three-dimensional camera 64 are located on the left and right sides of the car. The two-dimensional camera 465 is fixed on the dust-proof housing 43 and is opposite to the nozzle 411 of the inkjet printer, so as to facilitate confirming whether the nozzle 411 of the inkjet printer is located at the designated inkjet position. The three-dimensional scanner 61. Two-dimensional camera one 62, two-dimensional camera two 63, two-dimensional camera three 64, and two-dimensional camera four 65 establish data connections with the main controller 11 respectively. After the three-dimensional scanner 66 establishes a data connection with the RTK satellite positioning device two 53 Establish a data connection with the main controller 11; wherein, the three-dimensional scanner 66 and the RTK satellite positioning device 2 53 are used for mileage measurement inside the tunnel, and the odometer 51 and the RTK satellite positioning device 1 52 are used outside the tunnel for mileage measurement; of course In a tunnel with dark light and weak signals, the three-dimensional scanner 66 is preferably used to optimize and calibrate the mileage measured by the odometer 51 .
测量模块自动测量轨道的电参数,电参数包括电路电压、电流、载频和补偿电容,测量模块包括车载移频测试装置71、第一连接导线72、第二连接导线73、第一自动顶压机构74、第一自动顶压机构75、第一检测探头76和第二检测探头77,本实施例中,第一自动顶压机构74和第一自动顶压机构75采用相同结构,第一检测探头76和第二检测探头77采用相同结构,第一自动顶压机构74和第一检测探头76固定连接,第一自动顶压机构75和第二检测探头77固定连接,第一自动顶压机构74和第一自动顶压机构75对称固设在承载框架21的左右两侧,以第一自动顶压机构75和第二检测探头77为例进行说明,第一自动顶压机构75包括L型连接框架751、安装平台752、顶压电机753和伸缩连杆754,L型连接框架751固定设置在承载框架21上,安装平台752固定在L型连接框架751的底端,顶压电机753和伸缩连杆754安装于安装平台752,顶压电机753的驱动杆与伸缩连杆754连接实现伸缩连杆754的上下运动;第二检测探头77包括连接平台771、连接螺栓772和检测探针773,连接平台771固定于伸缩连杆754的底端,连接平台771与伸缩连杆754采用绝缘方式连接或连接平台771本身为绝缘材料,检测探针773与连接螺栓772采用端面非绝缘连接方式实现导电一体式连接,检测探针773通过连接螺栓772与连接平台771固定连接,实现可靠接触以及稳定数据的采集,顶压电机753控制检测探针773上移至指定测量位置实现对参数的测量,指定测量位置具体为:在检测探针773刺破铁轨的表面氧化层与实际材料部位充分接触的位置。The measurement module automatically measures the electrical parameters of the track. The electrical parameters include circuit voltage, current, carrier frequency and compensation capacitance. The measurement module includes a vehicle-mounted frequency shift test device 71, a first connecting wire 72, a second connecting wire 73, and a first automatic top pressure. mechanism 74, the first automatic pressing mechanism 75, the first detection probe 76 and the second detection probe 77. In this embodiment, the first automatic pressing mechanism 74 and the first automatic pressing mechanism 75 adopt the same structure. The probe 76 and the second detection probe 77 adopt the same structure. The first automatic pressing mechanism 74 and the first detection probe 76 are fixedly connected. The first automatic pressing mechanism 75 and the second detection probe 77 are fixedly connected. The first automatic pressing mechanism 74 and the first automatic pressing mechanism 75 are symmetrically fixed on the left and right sides of the load-bearing frame 21. Taking the first automatic pressing mechanism 75 and the second detection probe 77 as an example, the first automatic pressing mechanism 75 includes an L-shaped The connecting frame 751, the mounting platform 752, the pressing motor 753 and the telescopic link 754, the L-shaped connecting frame 751 is fixed on the load-bearing frame 21, the mounting platform 752 is fixed on the bottom of the L-shaped connecting frame 751, and the pressing motor 753 and the telescopic link 754 are installed on the installation platform 752, and the driving rod of the pressing motor 753 is connected with the telescopic link 754 to realize the up and down movement of the telescopic link 754; the second detection probe 77 includes a connecting platform 771, a connecting bolt 772 and a detecting The probe 773 and the connecting platform 771 are fixed on the bottom end of the telescopic connecting rod 754. The connecting platform 771 and the telescopic connecting rod 754 are connected in an insulating manner or the connecting platform 771 itself is made of insulating material. The detection probe 773 and the connecting bolt 772 adopt non-insulated end faces. The connection method realizes a conductive integrated connection. The detection probe 773 is fixedly connected to the connection platform 771 through the connection bolt 772 to achieve reliable contact and stable data collection. The top pressure motor 753 controls the detection probe 773 to move up to the designated measurement position to achieve alignment. For parameter measurement, the designated measurement position is specifically: the position where the detection probe 773 pierces the surface oxide layer of the rail and is in full contact with the actual material part.
本实施例中,检测探针773设置有多组,确保探针与轨道可靠接触并实现电气信号测量;车载移频测试装置71通过第一连接导线72与第一检测探头76电路连接,通过第二连接导线73与第二检测探头77电路连接,具体为第一连接导线72的一端连接车载移频测试装置71的电压接入端,第一连接导线72的另一端连接第一检测探头76的连接螺栓,通过连接螺栓压紧第一连接导线72的触点连接处,第二连接导线73的一端连接车载移频测试装置71的电压接入端,第二连接导线73的另一端连接第二检测探头77的连接螺栓772,通过连接螺栓772压紧第二连接导线73的触点连接处,通过上述结构实现开路电压的测量,车载移频测试装置71还设置有钳形表78,钳形表78与车载移频测试装置71的电流接入端相连实现短路电流的测量,其中,车载移频测试装置71与主控制器11建立数据连接,可采用蓝牙通信连接,第一自动顶压机构74、第一自动顶压机构75内的顶压电机与主控制器11建立数据连接,其中在检测探头上设置多个检测探针773是为了确保探针与轨道可靠接触并实现电气信号测量。In this embodiment, multiple groups of detection probes 773 are provided to ensure reliable contact between the probes and the track and achieve electrical signal measurement; the vehicle-mounted frequency shift test device 71 is electrically connected to the first detection probe 76 through the first connecting wire 72, and is connected to the first detection probe 76 through the first connecting wire 72. The two connecting wires 73 are electrically connected to the second detection probe 77. Specifically, one end of the first connecting wire 72 is connected to the voltage access terminal of the vehicle-mounted frequency shift test device 71, and the other end of the first connecting wire 72 is connected to the first detection probe 76. The connecting bolt is used to press the contact point of the first connecting wire 72, one end of the second connecting wire 73 is connected to the voltage access terminal of the vehicle-mounted frequency shift test device 71, and the other end of the second connecting wire 73 is connected to the second connecting wire 73. The connecting bolt 772 of the detection probe 77 presses the contact connection of the second connecting wire 73 through the connecting bolt 772, and the open circuit voltage is measured through the above structure. The vehicle frequency shift test device 71 is also provided with a clamp meter 78, a clamp meter Table 78 is connected to the current access end of the vehicle-mounted frequency shift test device 71 to measure the short-circuit current. The vehicle-mounted frequency shift test device 71 establishes a data connection with the main controller 11, and a Bluetooth communication connection can be used. The first automatic pressing mechanism 74. The pressing motor in the first automatic pressing mechanism 75 establishes a data connection with the main controller 11. Multiple detection probes 773 are provided on the detection probe to ensure reliable contact between the probes and the track and to achieve electrical signal measurement. .
为防止小车在行进过程中遇到不平整路面或不平整轨道时导致三维扫描仪66扫描画面模糊或整体扫描画面抖动出现数据偏差以及小车本体抖动对电子设备稳定运行的影响,小车上设置减震机构(图未显示)用以抵消装置行进过程中的抖动,减震机构可采用弹簧减震器,将弹簧减震器安装在承载框架21,或在承载框架21上设置上下两根支撑横梁,并在两根支撑横梁之间垫上具有一定弹性和软度的硬橡胶垫片,优选采用硬橡胶垫片进行减震,硬橡胶垫片能吸收震动能量且无回弹现象,进一步保证三维扫描仪66所获取的三维数据的精度以及后期系统中虚拟三维模型的构建。In order to prevent the 3D scanner 66 scan screen from being blurred or the overall scan screen shaking when the car encounters uneven roads or uneven tracks during travel, causing data deviation and the impact of the car body jitter on the stable operation of electronic equipment, a shock absorber is installed on the car. The mechanism (not shown in the figure) is used to offset the jitter during the movement of the device. The shock absorbing mechanism can use a spring shock absorber. The spring shock absorber is installed on the load-bearing frame 21, or two upper and lower support beams are provided on the load-bearing frame 21. A hard rubber gasket with a certain elasticity and softness is placed between the two support beams. Hard rubber gaskets are preferably used for shock absorption. The hard rubber gaskets can absorb vibration energy without rebound, further ensuring that the 3D scanner 66 The accuracy of the three-dimensional data acquired and the construction of the virtual three-dimensional model in the later system.
本实施例中,字符喷码装置41、三维扫描仪66以及车载移频测试装置71采用便于拆卸的模块化安装,以适应不同工作场景中所对应的测量任务和执行任务,小车的模块化安装实现对应功能模块的装卸达到尽可能降低重量的目的,此外,可调整基础运行模块中锂离子电池31的数量,并关闭部分模块的供电。In this embodiment, the character inkjet device 41, the three-dimensional scanner 66 and the vehicle-mounted frequency shift test device 71 adopt modular installation that is easy to disassemble to adapt to the corresponding measurement tasks and execution tasks in different work scenarios. The modular installation of the car The loading and unloading of corresponding functional modules is realized to reduce the weight as much as possible. In addition, the number of lithium-ion batteries 31 in the basic operation module can be adjusted and the power supply of some modules can be turned off.
本实施例中,三维扫描仪66对轨旁信号设备和接触线到轨道中心的距离进行测量。In this embodiment, the three-dimensional scanner 66 measures the distance from the trackside signaling equipment and the contact line to the center of the track.
本实施例中,二维摄像头一62、二维摄像头二63以及二维摄像头三64对设备进行识别和信息获取,实现对轨旁的信号设备进行识别,达到自动校核和更新设备位置信息的目的。In this embodiment, two-dimensional camera one 62, two-dimensional camera two 63 and two-dimensional camera three 64 identify the equipment and obtain information, realize the identification of the signal equipment beside the track, and achieve automatic verification and update of equipment location information. Purpose.
本实施例中,除防撞机构33和安保机构34提高安全性外,还可通过二维摄像头一62、二维摄像头二63以及二维摄像头三64对小车行进方向的1米范围内的障碍物和人进行检测,当在1米范围内存在障碍物和人自动停车并发出告警,防止施工人员无意在铁轨上行走而受伤;另外还可通过电机死锁和机械抱闸卡死的方式可靠停车,防止小车在倾斜度较高的铁轨上溜车而造成不必要的事故,进一步保证了运行安全性。In this embodiment, in addition to improving the safety of the anti-collision mechanism 33 and the security mechanism 34, the two-dimensional camera one 62, the two-dimensional camera two 63 and the three-dimensional camera 64 can also detect obstacles within 1 meter in the direction of the car's travel. Objects and people are detected, and when there are obstacles or people within 1 meter, the car will automatically stop and issue an alarm to prevent construction workers from being injured by unintentionally walking on the rails; in addition, it can also be reliable through motor deadlock and mechanical brake jamming. Stop the car to prevent the car from slipping on the rails with a high slope and cause unnecessary accidents, further ensuring operational safety.
本实施例中,可以根据测试项目自动切换线路的通断,实现开路测量电压和短路测量电流的功能。In this embodiment, the circuit can be automatically switched on and off according to the test items to realize the functions of measuring voltage in open circuit and measuring current in short circuit.
本实施例中,通过装置本体触控屏102上、远程遥控手柄、二维摄像头四65以及RTK定位系统实现小车在临时中断工作后继续工作的目的。In this embodiment, the purpose of the car continuing to work after a temporary interruption is achieved through the touch screen 102 of the device body, the remote control handle, the two-dimensional camera 465 and the RTK positioning system.
本实施例,在数据的导入和导出功能中,可以将Exce l格式的铁路信号工程数据导入装置,根据数据表格信息,实现小车自动定位、测量并标记的功能。也可以将数据从装置接口通过U盘导出,对接到智慧工地的数据平台上。In this embodiment, in the data import and export function, the railway signal engineering data in Excel format can be imported into the device, and the functions of automatic positioning, measurement and marking of the trolley can be realized based on the data table information. The data can also be exported from the device interface through a USB flash drive and connected to the data platform of the smart construction site.
实施例二Embodiment 2
如图14所示,本实施例与实施例一的区别在于,实施例一中,调节机构49通过弹簧的收缩调节喷口411的平面自由度,而本实施例中,As shown in Figure 14, the difference between this embodiment and Embodiment 1 is that in Embodiment 1, the adjustment mechanism 49 adjusts the plane degree of freedom of the nozzle 411 through the contraction of the spring, while in this embodiment,
调节机构49包括两组伸缩杆492,两组伸缩杆492的一端对称固设在限位板432的两侧,两组伸缩杆492的另一端与与机械电机或液压机相连,通过机械电机或液压机驱动进行伸缩,机械电机或液压机固定在防尘外壳43上,字符喷码装置41与限位板432连接,并随限位板432的移动同步移动,使喷口411与限位板432平面保持在同一平面,使喷口411平面和枕木表面保持平行。The adjustment mechanism 49 includes two sets of telescopic rods 492. One end of the two sets of telescopic rods 492 is symmetrically fixed on both sides of the limiting plate 432. The other end of the two sets of telescopic rods 492 is connected to a mechanical motor or hydraulic press. The drive is telescopic, and the mechanical motor or hydraulic press is fixed on the dust-proof casing 43. The character inkjet device 41 is connected to the limit plate 432, and moves synchronously with the movement of the limit plate 432, so that the nozzle 411 and the limit plate 432 are kept in plane. On the same plane, keep the plane of the nozzle 411 parallel to the surface of the sleeper.
平面滚轮461与枕木平面产生接触,在倾斜的枕木上,平面滚轮461内部的压力传感器462所测量的两侧压力值不同,通过机械电机或液压机调节伸缩杆492长度直至压力传感器所测量的两侧压力值相同,此时限位板432倾斜,带动字符喷码装置41贴合倾斜枕木的表面,保证喷码的效果。The flat roller 461 comes into contact with the plane of the sleeper. On the inclined sleeper, the pressure values on both sides measured by the pressure sensor 462 inside the flat roller 461 are different. The length of the telescopic rod 492 is adjusted by a mechanical motor or hydraulic press until the two sides measured by the pressure sensor When the pressure values are the same, the limit plate 432 tilts at this time, driving the character inkjet device 41 to fit the surface of the inclined sleeper to ensure the inkjet printing effect.
本发明还提供了一种具备工程数据定测功能的便携式智能测量小车的操作方法,该方法通过上述智能测量小车中的控制模块控制行进模块行移动至枕木的喷码位置,喷码模块对枕木进行二维码喷涂操作。The invention also provides an operating method of a portable intelligent measuring car with engineering data determination function. The method uses the control module in the intelligent measuring car to control the traveling module to move to the inkjet position of the sleeper, and the inkjet module injects the code onto the sleeper. Carry out QR code spraying operation.
根据本发明,具体的操作方法如下:According to the present invention, the specific operation method is as follows:
S1.控制模块控制行进模块带动小车直行或转动;S1. The control module controls the traveling module to drive the car to go straight or rotate;
S2.视觉模块确认小车的位置;S2. The vision module confirms the position of the car;
S3.喷码模块对枕木喷码;S3. The inkjet coding module injects code on the sleepers;
S4.里程计51记录小车里程数据;S4. The odometer 51 records the mileage data of the car;
S5.RTK定位系统/三维扫描仪66校准小车里程数据;S5.RTK positioning system/3D scanner 66 calibrate car mileage data;
S6.视觉模块记录轨旁数据;S6. The vision module records trackside data;
S7.测量模块测量轨道参数。S7. The measurement module measures track parameters.
其中S1步骤中中小车转动包括如下步骤:The car rotation in step S1 includes the following steps:
S11.主控制器101对电机控制器13下达相应的固定转速指令;S11. The main controller 101 issues the corresponding fixed speed command to the motor controller 13;
S12.电机控制器13将一侧主动车轮结构的行进电机23下达固定转速命令下达,将另一侧主动车轮结构的行进电机23下达固定转速命令下达。S12. The motor controller 13 issues a fixed speed command to the traveling motor 23 of the driving wheel structure on one side, and issues a fixed speed command to the traveling motor 23 of the driving wheel structure on the other side.
S2中确认小车的位置包括如下步骤:Confirming the position of the car in S2 includes the following steps:
S21.通过二维摄像头四605确定小车底部需要喷码的枕木位置;S21. Use the two-dimensional camera 4605 to determine the position of the sleepers that need to be coded at the bottom of the car;
S22.行进模块控制小车移动至二维摄像头四605确S21步骤中的枕木位置;S22. The traveling module controls the car to move to the two-dimensional camera to confirm the position of the sleeper in step S21;
S23.主控制器11控制行进电机23实现电气自锁,将小车停留在S22中的位置。S23. The main controller 11 controls the traveling motor 23 to realize electrical self-locking and keep the car in the position in S22.
其中S3中枕木喷涂包括如下步骤:The spraying of sleepers in S3 includes the following steps:
S31.舵机44开启门帘底部门帘431;S31. The steering gear 44 opens the door curtain 431 at the bottom of the door curtain;
S32.吹尘机构45清扫喷口411;S32. The dust blowing mechanism 45 cleans the nozzle 411;
S33.主控制器11启动控制升降驱动电机4723将字符喷码装置41移动至平面滚轮461与枕木接触并给与枕木对应的压力值位置后停止,调节机构49调平喷口411所在平面以及枕木所在平面;S33. The main controller 11 starts and controls the lifting drive motor 4723 to move the character inkjet coding device 41 to a position where the flat roller 461 contacts the sleeper and gives a pressure value corresponding to the sleeper, and then stops. The adjustment mechanism 49 levels the plane where the nozzle 411 is located and where the sleeper is. flat;
S34.主控制器11启动控制平移驱动电机4713带动平面滚轮461在枕木上滚动,设定计算公式确认喷口411所在平面与枕木所在平面平行;S34. The main controller 11 starts and controls the translation drive motor 4713 to drive the plane roller 461 to roll on the sleepers, and sets the calculation formula to confirm that the plane where the nozzle 411 is located is parallel to the plane where the sleepers are located;
S34.主控制器11控制字符喷码装置41从左右方向或前后方向完成二维码的喷涂。S34. The main controller 11 controls the character inkjet device 41 to complete the inkjet printing of the two-dimensional code from the left and right directions or the front and rear directions.
其中S32步骤中吹尘机构45清扫喷口411包括以下步骤:The cleaning nozzle 411 of the dust blowing mechanism 45 in step S32 includes the following steps:
S321.主控制器11启动压缩气泵451产生压缩气体;S321. The main controller 11 starts the compressed air pump 451 to generate compressed gas;
S322.输气管452将压缩气体传输至气吹喷嘴453,通过气吹喷嘴453完成喷口4011的清扫工作。S322. The gas transmission pipe 452 transmits the compressed gas to the air blowing nozzle 453, and the cleaning work of the nozzle 4011 is completed through the air blowing nozzle 453.
其中S33步骤中压力值的范围设置为5-50Pa,实施例一中,调节机构49的调平步骤包括:The range of the pressure value in step S33 is set to 5-50 Pa. In the first embodiment, the leveling steps of the adjustment mechanism 49 include:
S331.运动机构47控制平面滚轮461与枕木平面接触;S331. The motion mechanism 47 controls the plane roller 461 to contact the plane of the sleeper;
S332.两组调节弹簧491的受力收缩,调节弹簧491收缩量转化为限位板432的压力值,两组调节弹簧491调整收缩量直至收缩量保持一致则完成调平。S332. The two sets of adjustment springs 491 contract under force. The contraction amount of the adjustment spring 491 is converted into the pressure value of the limit plate 432. The two sets of adjustment springs 491 adjust the contraction amount until the contraction amount is consistent, then the leveling is completed.
实施例二中,调节机构49的调平步骤包括:In the second embodiment, the leveling steps of the adjustment mechanism 49 include:
S333.机械电机或液压机驱动伸缩杆492控制平面滚轮461与枕木平面接触;S333. The mechanical motor or hydraulic press drives the telescopic rod 492 to control the plane roller 461 to contact the sleeper plane;
S334.压力传感器测量不同方位的压力值,将压力值反馈至主控制器11,通过内置计算公式将压力差值转化为两个伸缩杆492的调整量,将调整量下达至所述的机械电机或液压机,驱动伸缩杆492进行调整;S334. The pressure sensor measures the pressure values in different directions, feeds the pressure value back to the main controller 11, converts the pressure difference into the adjustment amount of the two telescopic rods 492 through the built-in calculation formula, and sends the adjustment amount to the mechanical motor. Or a hydraulic press to drive the telescopic rod 492 for adjustment;
S335.通过压力传感器测量调整后的不同方位的压力值,反馈至主控制器11,若压力差值在压力值范围内则完成调平。S335. Use the pressure sensor to measure the adjusted pressure values in different directions and feed them back to the main controller 11. If the pressure difference is within the pressure value range, the leveling is completed.
其中S34步骤中并设定平移距离为l,平面滚轮461滚动圈数为R;计数器记录的旋转次数为n,并设定电机转矩传动损失系数μ,μ取值0.98;k设定为该系数的阈值,k取值0.05,计算公式设置为:In step S34, the translation distance is set to l, the number of rolling circles of the flat roller 461 is R; the number of rotations recorded by the counter is n, and the motor torque transmission loss coefficient μ is set, μ takes a value of 0.98; k is set to The threshold of the coefficient, k takes the value 0.05, and the calculation formula is set to:
因计数器安装在平面滚轮461内,故式中,n值与R值相等,通过计算公式比对平面滚轮461滚动圈数与平移距离是否对应,若相互对应则确认字符喷码装置41的喷口411与枕木距离合适并且喷口411所在平面与枕木所在平面平行,可实现二维码的稳定喷涂。Because the counter is installed in the flat roller 461, the n value and the R value in the formula are equal. Compare the number of rolling turns of the flat roller 461 with the translation distance through the calculation formula. If they correspond to each other, confirm the nozzle 411 of the character inkjet coding device 41. The distance from the sleeper is appropriate and the plane where the nozzle 411 is located is parallel to the plane where the sleeper is located, so that stable spraying of the QR code can be achieved.
其中S4步骤中记录小车里程数据包括以下步骤:The recording of car mileage data in step S4 includes the following steps:
S41.光电编码器24记录行进电机23的机械几何位移量并将其转换成数字量,即里程;S41. The photoelectric encoder 24 records the mechanical geometric displacement of the traveling motor 23 and converts it into a digital quantity, that is, mileage;
S42.通过数据通信将步骤S41中的数字量传输至里程计51,里程计51进行数据的收集、计算、存储。S42. Transmit the digital quantity in step S41 to the odometer 51 through data communication, and the odometer 51 collects, calculates, and stores the data.
S5步骤中在不同的使用场合采用不同方法校准小车里程数据,具体来说,在光线足、信号的场景中采用RTK定位系统进行校准,包括以下步骤:In step S5, different methods are used to calibrate the car's mileage data in different usage situations. Specifically, the RTK positioning system is used for calibration in scenes with sufficient light and signal, including the following steps:
S51.基准站将观测值和测站坐标信息传送给小车;S51. The base station transmits the observation values and station coordinate information to the car;
S52.小车通过采用RTK定位系统对组成差分观测值进行实时处理,给出厘米级定位结果。S52. The car uses the RTK positioning system to process the differential observation values in real time and gives centimeter-level positioning results.
在隧道此类光线暗、信号弱的场景中采用三维激光扫描仪建模定位的方法对里程计51测量进行优化和校准,具体为:In scenes with dark light and weak signals such as tunnels, the three-dimensional laser scanner modeling and positioning method is used to optimize and calibrate the odometer 51 measurement, specifically as follows:
S53.三维扫描仪66对隧道空间进行全断面非接触扫描测量,获取和存储点云数据,包括实体在同一空间坐标系或参考系下描述目标实体的空间分布和目标表面光谱特性的海量点云数据集合;S53. The three-dimensional scanner 66 performs full-section non-contact scanning measurement of the tunnel space, acquires and stores point cloud data, including massive point clouds describing the spatial distribution of the target entity and the spectral characteristics of the target surface under the same spatial coordinate system or reference system. data collection;
S54.通过点云拼接和滤波分析等数字信息化处理,得到空间的三维实体模型,实现对于任意两点距离的测量,推算出相对位移。S54. Through digital information processing such as point cloud splicing and filtering analysis, a three-dimensional solid model of the space is obtained to measure the distance between any two points and calculate the relative displacement.
其中S6步骤中记录的轨旁数据包括以下步骤:The trackside data recorded in step S6 includes the following steps:
S61.测量轨旁信号设备和接触线到轨道中心的距离;S61. Measure the distance from trackside signaling equipment and contact wires to the track center;
S62.识别轨旁信号设备。S62. Identify trackside signaling equipment.
S61步骤采用限界测量方法进行测量,包括以下步骤:Step S61 uses the limit measurement method for measurement, including the following steps:
S611.当小车到达设备安装位置时,经人工或自动方式停止后,小车启动信号设备限界数据的测量;S611. When the car reaches the equipment installation position, after stopping manually or automatically, the car starts measuring the limit data of the signaling equipment;
S612.三维扫描仪66向不同的方向发射测量激光束,通过反射回的激光束进行数据分析计算,得到轨旁信号设备的限界测量数据;S612. The three-dimensional scanner 66 emits measuring laser beams in different directions, performs data analysis and calculation on the reflected laser beam, and obtains the limit measurement data of the trackside signaling equipment;
S613.小车自动记录高于轨面设备的限界信息,包括设备与轨道中心的距离和设备离轨道轨面的高度。S613. The trolley automatically records the limit information of the equipment above the track surface, including the distance between the equipment and the track center and the height of the equipment from the track surface.
S62步骤中采用人工方式或自动方式进行识别:In step S62, identification is performed manually or automatically:
人工方式具体包括以下步骤:The manual method specifically includes the following steps:
S621小车行进至所要复测/校核的信号设备;The S621 car travels to the signaling equipment to be retested/checked;
S922远程遥控手柄人工遥控停车并发指令至主控制器11操作更新信号设备的实际位置信息;The S922 remote control handle manually controls parking and sends instructions to the main controller 11 to operate and update the actual position information of the signaling device;
自动方式具体包括以下步骤:The automatic method specifically includes the following steps:
S623小车行进至轨旁信号设备进入二维摄像头二63摄像范围The S623 car travels to the trackside signaling equipment and enters the camera range of the two-dimensional camera 263
S624二维摄像头二63识别轨旁信号设备,自动更新设备位置信息。S624 two-dimensional camera 263 identifies trackside signaling equipment and automatically updates equipment location information.
S62步骤中的位置信息包含RTK定位数据和里程数据,通过对实现对轨旁信号设备进行识别,达到自动校核和更新设备位置信息的目的。The location information in step S62 includes RTK positioning data and mileage data. By identifying the trackside signaling equipment, the purpose of automatically checking and updating the equipment location information is achieved.
S7步骤中测量轨道参数包括以下步骤:Measuring orbit parameters in step S7 includes the following steps:
S71.行进电机23将小车停止在轨道上,通过两侧的第一自动顶压机构74、第一自动顶压机构75将第一检测探头76和第二检测探头77下降至指定的测量位置;S71. The traveling motor 23 stops the car on the track, and lowers the first detection probe 76 and the second detection probe 77 to the designated measurement position through the first automatic pressing mechanism 74 and the first automatic pressing mechanism 75 on both sides;
S72.第一检测探头76和第二检测探头77获取电气信号数据,第一连接导线72和第二连接导线73将信号传导至车载移频测试装置71中;S72. The first detection probe 76 and the second detection probe 77 acquire electrical signal data, and the first connection wire 72 and the second connection wire 73 conduct the signal to the vehicle frequency shift test device 71;
S73.车载移频测试装置71测量轨道中的电压信号并通过蓝牙传输至主控制器11,设置的正常电压信号进行比对判断轨道电气信号是否有异常。S73. The vehicle-mounted frequency shift test device 71 measures the voltage signal in the track and transmits it to the main controller 11 via Bluetooth. The set normal voltage signal is compared to determine whether there is any abnormality in the track electrical signal.
为实现小车在临时中断工作后继续工作,还包括S8重启工作步骤,具体包括以下步骤:In order to allow the car to continue working after a temporary interruption, the S8 restart work steps are also included, specifically including the following steps:
S81在小车被搬离轨道前,人工在装置本体触控屏102上或远程遥控手柄1上点选暂停工作操作;S81 Before the car is moved off the track, manually click on the touch screen 102 of the device body or the remote control handle 1 to pause the work operation;
S82.通过RTK定位系统和里程计51记录当前的RTK经纬度坐标信息和里程值,并通过字符喷码装置41在枕木喷涂暂停标记点;S82. Record the current RTK longitude and latitude coordinate information and mileage value through the RTK positioning system and the odometer 51, and spray the pause mark point on the sleepers through the character inkjet device 41;
S83.当需要继续工作时,人工将小车搬到S82步骤中喷涂的标记点附近,经人工触发后,小车通过二维摄像头四65识别到上一次喷涂的暂停标记点或通过比对上一次中断的RTK经纬度坐标或里程值,自动行驶到上次工作的暂停位置后恢复工作。S83. When it is necessary to continue working, manually move the car to the mark point sprayed in step S82. After manual triggering, the car recognizes the pause mark point of the last spraying through the two-dimensional camera 465 or compares the last interruption. RTK latitude and longitude coordinates or mileage value, automatically travel to the pause position of the last work and then resume work.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of the present invention.
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