CN112943921B - Two-gear power assembly system capable of adaptively shifting gears - Google Patents
Two-gear power assembly system capable of adaptively shifting gears Download PDFInfo
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- CN112943921B CN112943921B CN202110314762.9A CN202110314762A CN112943921B CN 112943921 B CN112943921 B CN 112943921B CN 202110314762 A CN202110314762 A CN 202110314762A CN 112943921 B CN112943921 B CN 112943921B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors actuators or related electrical control means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/22—Locking of the control input devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/32—Gear shift yokes, e.g. shift forks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0403—Synchronisation before shifting
- F16H2061/0418—Synchronisation before shifting by using different synchronisation devices simultaneously, e.g. for faster synchronisation
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear-Shifting Mechanisms (AREA)
Abstract
本发明公开了一种自适应换挡的两挡动力总成系统,属于动力总成技术领域;一种自适应换挡的两挡动力总成系统,其特征在于:包括有安装壳体,所述安装壳体内部安装有两挡变速器,所述两挡变速器包括有锥齿轮传动输入轴和输出轴,所述安装壳体的顶端固定连接有安装架,所述锥齿轮传动输入轴和输出轴均转动连接在安装架上,所述输出轴上安装有同步器,所述安装壳体一侧安装有自动换挡机构,所述自动换挡机构包括有自动换挡控制机构和自动换挡执行机构;本发明实现了两挡变速器的平稳换挡,最大化的减小了换挡时所带来的冲击,极大地提高了自动换挡机构的寿命,结构简单,可以通过改变螺距来实现换挡杆位移的精准控制。
The invention discloses a two-gear power assembly system for adaptive shifting, which belongs to the technical field of power assembly; a two-gear power assembly system for adaptive shifting is characterized in that: it includes an installation housing, the A two-speed transmission is installed inside the installation housing, the two-speed transmission includes a bevel gear transmission input shaft and an output shaft, the top of the installation housing is fixedly connected with a mounting frame, and the bevel gear transmission input shaft and output shaft They are all rotatably connected to the mounting frame, a synchronizer is installed on the output shaft, and an automatic shift mechanism is installed on one side of the installation housing, and the automatic shift mechanism includes an automatic shift control mechanism and an automatic shift execution mechanism. Mechanism; the present invention realizes the smooth shifting of the two-speed transmission, minimizes the impact caused by shifting, and greatly improves the life of the automatic shifting mechanism. The structure is simple, and the shifting can be realized by changing the pitch. Precise control of lever displacement.
Description
技术领域technical field
本发明涉及动力总成技术领域,具体为一种自适应换挡的两挡动力总成系统。The invention relates to the technical field of powertrain, in particular to a two-speed powertrain system for adaptive shifting.
背景技术Background technique
目前我们所见到的电机驱动系统的动力总成,要么采用的是减速器进行调速,要么使用电子的无级调速,并没有像燃油车那样广泛使用变速箱进行调速,长此以往就使人们认为电机驱动系统的动力总成不需要变速箱。一部分原因是现在的电机驱动的系统动力总成大部分用轻载工况,另一部分原因是没有和高速电动机匹配的变速箱,例如要求在高速切换挡位时,冲击要小。At present, the powertrain of the motor drive system we have seen either uses a reducer for speed regulation, or uses electronic stepless speed regulation, and does not use gearboxes for speed regulation as widely as fuel vehicles. It is believed that the powertrain of the electric motor drive system does not need a gearbox. Part of the reason is that most of the current motor-driven system powertrains use light-load conditions, and another part of the reason is that there is no gearbox that matches the high-speed motor. For example, it is required that the impact should be small when switching gears at high speed.
众所周知,电机驱动系统中的电机与燃油车的发动机相比,电动机的确有着更高的极限转度,当在非重载低速的情况下,电动机有着良好的工作性能,但是当在高速重载的情况下,电动机的性能明显下降,所以在电机驱动系统的动力总成中,引入变速器,可以大大增加电机驱动系统动力总成的应用范围,为此,我们提出了一种自适应换挡的两挡动力总成系统。As we all know, compared with the engine of a fuel vehicle, the motor in the motor drive system does have a higher limit speed. When it is not heavy-loaded and low-speed, the motor has good working performance, but when it is high-speed and heavy-loaded Under certain circumstances, the performance of the motor is obviously reduced, so the introduction of a transmission in the powertrain of the motor drive system can greatly increase the application range of the powertrain of the motor drive system. Therefore, we propose a two-way adaptive shifting block powertrain system.
发明内容Contents of the invention
1、本发明要解决的技术问题1, the technical problem to be solved in the present invention
本发明要解决的技术问题是为了克服现有技术中的缺陷,现提供一种自适应换挡的两挡动力总成系统,实现了两挡变速器的平稳换挡,最大化的减小了换挡时所带来的冲击,而且采用离心机构与行程开关之间的配合,实现了自动换挡,极大地提高了自动换挡机构的寿命,同时采用的螺纹丝杠具有良好的自锁作用,不需要再设计新的换挡自锁机构,结构简单,而且可以通过改变螺距来实现换挡杆位移的精准控制,并且采用的限位开关避免了过度换挡。The technical problem to be solved by the present invention is to overcome the defects in the prior art, and now provides a two-speed powertrain system with adaptive shifting, which realizes the smooth shifting of the two-speed transmission and minimizes the shifting time. The impact brought by the shift, and the cooperation between the centrifugal mechanism and the travel switch is used to realize automatic shifting, which greatly improves the life of the automatic shifting mechanism. At the same time, the threaded screw used has a good self-locking effect, There is no need to design a new shift self-locking mechanism, the structure is simple, and the precise control of the displacement of the shift lever can be realized by changing the pitch, and the limit switch used avoids excessive shifting.
2、技术方案2. Technical solution
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种自适应换挡的两挡动力总成系统,包括有安装壳体,所述安装壳体内部安装有两挡变速器,所述两挡变速器包括有锥齿轮传动输入轴和输出轴,所述安装壳体的顶端固定连接有安装架,所述锥齿轮传动输入轴和输出轴均转动连接在安装架上,所述输出轴上安装有同步器,所述安装壳体一侧安装有自动换挡机构,所述自动换挡机构包括有自动换挡控制机构和自动换挡执行机构,所述自动换挡控制机构与锥齿轮传动输入轴相连接,所述自动换挡执行机构与同步器相连接,所述自动换挡控制机构与自动换挡执行机构之间电性连接。A two-speed powertrain system for adaptive shifting, including an installation housing, a two-speed transmission is installed inside the installation housing, the two-speed transmission includes a bevel gear transmission input shaft and an output shaft, the The top of the installation shell is fixedly connected with a mounting frame, the input shaft and output shaft of the bevel gear transmission are both rotatably connected to the mounting frame, a synchronizer is installed on the output shaft, and an automatic changer is installed on one side of the mounting shell. The automatic shifting mechanism includes an automatic shifting control mechanism and an automatic shifting actuator, the automatic shifting control mechanism is connected with the input shaft of the bevel gear transmission, and the automatic shifting actuator is connected with the synchronizer connected, the automatic shift control mechanism is electrically connected with the automatic shift actuator.
优选地,所述同步器两侧设置分别有低速大齿轮和高速小齿轮,所述低速大齿轮和高速小齿轮均与输出轴固定连接;所述锥齿轮传动输入轴上固定连接有低速小齿轮和高速大齿轮,所述低速大齿轮与低速小齿轮啮合连接,所述高速小齿轮与高速大齿轮啮合连接。Preferably, a low-speed bull gear and a high-speed pinion are respectively arranged on both sides of the synchronizer, and both the low-speed bull gear and the high-speed pinion are fixedly connected to the output shaft; the input shaft of the bevel gear transmission is fixedly connected to a low-speed pinion and the high-speed bull gear, the low-speed bull gear is meshed with the low-speed pinion, and the high-speed pinion is meshed with the high-speed bull gear.
优选地,所述同步器包括有接合套、第一膜片弹簧、第二膜片弹簧、低速摩擦盘和高速摩擦盘,所述接合套套接在输出轴上,所述第一膜片弹簧和第二膜片弹簧分别套连在接合套的两侧。Preferably, the synchronizer includes an engaging sleeve, a first diaphragm spring, a second diaphragm spring, a low-speed friction disc and a high-speed friction disc, the engaging sleeve is sleeved on the output shaft, the first diaphragm spring and the The second diaphragm spring is sleeved on both sides of the adapter sleeve respectively.
优选地,所述低速摩擦盘固定连接在低速大齿轮一侧,所述高速摩擦盘固定连接在高速小齿轮一侧,所述接合套的两侧均固定连接有啮合齿盘,所述低速摩擦盘和高速摩擦盘的中间位置设置有啮合齿槽,所述啮合齿盘与啮合齿槽相匹配;所述接合套的啮合齿盘与低速摩擦盘的啮合齿槽相啮合时,所述两挡变速器实现低速换挡;所述接合套的啮合齿盘与高速摩擦盘的啮合齿槽相啮合时,所述两挡变速器实现高速换挡。Preferably, the low-speed friction disc is fixedly connected to the side of the low-speed large gear, the high-speed friction disc is fixedly connected to the side of the high-speed pinion, and both sides of the sleeve are fixedly connected to meshing toothed discs. The low-speed friction disc The middle position of the disc and the high-speed friction disc is provided with an engaging tooth groove, and the engaging tooth disc matches the engaging tooth groove; when the engaging tooth disc of the engaging sleeve meshes with the engaging tooth groove of the low-speed friction disc, the two gears The transmission realizes low-speed shifting; when the meshing teeth of the engaging sleeve mesh with the meshing tooth grooves of the high-speed friction discs, the two-speed transmission realizes high-speed shifting.
优选地,所述自动换挡控制机构包括主驱动电机、第一锥齿轮和第二锥齿轮,所述主驱动电机的输出转轴与锥齿轮传动输入轴固定连接,所述第二锥齿轮固定连接在锥齿轮传动输入轴远离低速小齿轮一端,所述第一锥齿轮与第二锥齿轮啮合连接,所述第一锥齿轮上固定连接有锥齿轮传动输出轴,所述锥齿轮传动输出轴上套连有移动套筒,所述移动套筒顶端转动连接有下连杆,所述下连杆远离移动套筒一端转动连接有上连杆,所述上连杆一端转动连接在锥齿轮传动输出轴顶端,所述上连杆远离锥齿轮传动输出轴一端固定连接有离心球,所述移动套筒上还连接有控制杆,所述控制杆远离移动套筒一端与行程开关相连接。Preferably, the automatic shift control mechanism includes a main drive motor, a first bevel gear and a second bevel gear, the output shaft of the main drive motor is fixedly connected to the input shaft of the bevel gear transmission, and the second bevel gear is fixedly connected At the end of the bevel gear transmission input shaft away from the low-speed pinion, the first bevel gear is engaged with the second bevel gear, and the first bevel gear is fixedly connected with the bevel gear transmission output shaft. The sleeve is connected with a moving sleeve, and the top end of the moving sleeve is rotatably connected with a lower connecting rod. The end of the lower connecting rod far away from the moving sleeve is rotatably connected with an upper connecting rod. At the top of the shaft, a centrifugal ball is fixedly connected to the end of the upper connecting rod far away from the output shaft of the bevel gear transmission, and a control rod is also connected to the moving sleeve, and the end of the control rod far away from the moving sleeve is connected to a travel switch.
优选地,所述自动换挡执行机构包括有换挡电机,所述换挡电机的输出转轴上固定连接有梯形螺纹丝杠,所述梯形螺纹丝杠上螺旋连接有螺纹套筒,所述螺纹套筒上固定连接有换挡杆,所述换挡杆远离螺纹套筒一端固定连接有换挡拨叉,所述换挡拨叉插接在接合套上的凹槽内,所述换挡拨叉上内嵌有圆滚珠。Preferably, the automatic shifting actuator includes a shifting motor, the output shaft of the shifting motor is fixedly connected with a trapezoidal threaded lead screw, and a threaded sleeve is screwed on the trapezoidal threaded lead screw, and the threaded A shift lever is fixedly connected to the sleeve, and a shift fork is fixedly connected to the end of the shift lever away from the threaded sleeve. The shift fork is inserted into the groove on the adapter sleeve, and the shift lever A round ball is embedded in the fork.
优选地,所述换挡杆一侧固定安装有第一限位开关和第二限位开关,所述第一限位开关和第二限位开关上固定连接有第一连接线,所述第一连接线远离第一限位开关和第二限位开关一端固定连接在换挡电机上,所述第一限位开关和第二限位开关通过与所述换挡杆的位置配合,从而达到换挡换到位时的换挡电机的智能启停。Preferably, a first limit switch and a second limit switch are fixedly installed on one side of the shift lever, and a first connecting line is fixedly connected to the first limit switch and the second limit switch, and the first limit switch and the second limit switch are fixedly connected to each other. One end of the connecting wire away from the first limit switch and the second limit switch is fixedly connected to the shift motor, and the first limit switch and the second limit switch cooperate with the position of the shift lever to achieve Intelligent start and stop of the shift motor when the shift is in place.
优选地,所述换挡电机用于驱动所述自动换挡执行机构,所述自动换挡控制机构用于控制所述换挡电机,所述自动换挡执行机构用于接触和推动所述接合套运动。Preferably, the shifting motor is used to drive the automatic shifting actuator, the automatic shifting control mechanism is used to control the shifting motor, and the automatic shifting actuator is used to contact and push the engaging Set of sports.
优选地,所述换挡电机上还固定连接有第二连接线,所述第二连接线远离换挡电机一端固定连接在行程开关上,所述锥齿轮传动输出轴的速度发生变化,所述控制杆与所述行程开关的位置发生变化,从而改变行程开关触点位置的变化,进而控制换挡电机的正反转。Preferably, the shift motor is also fixedly connected with a second connecting wire, and the end of the second connecting wire away from the shift motor is fixedly connected to the travel switch, and the speed of the output shaft of the bevel gear transmission changes, and the The positions of the control rod and the travel switch change, thereby changing the contact position of the travel switch, and then controlling the forward and reverse rotation of the shift motor.
3、有益效果3. Beneficial effects
(1)本发明提供的一种自适应换挡的两挡动力总成系统采用机械式的离心机构实现两挡之间的自动变速,减少了电控元件介入数量,使两挡变速更可靠。(1) The self-adaptive shifting two-speed powertrain system provided by the present invention adopts a mechanical centrifugal mechanism to realize automatic shifting between two gears, which reduces the number of electronic control components involved and makes the two-speed shifting more reliable.
(2)本发明提供的一种自适应换挡的两挡动力总成系统采用了一种全新的同步器进行换挡,通过接合套向膜片弹簧施加推动力。随着膜片弹簧的缓慢移动,膜片弹簧和齿轮上摩擦盘之间的摩擦力越来越大,进而使换挡齿轮转速与输出轴转速逐渐趋向一致,极大地减小换挡时带来的冲击。(2) A two-speed powertrain system with adaptive shifting provided by the present invention adopts a brand-new synchronizer for shifting, and applies a driving force to the diaphragm spring through the engaging sleeve. With the slow movement of the diaphragm spring, the friction between the diaphragm spring and the friction plate on the gear is getting bigger and bigger, so that the speed of the shift gear and the speed of the output shaft gradually tend to be consistent, which greatly reduces the friction caused by shifting. shock.
(3)本发明所设计的同步器相比之前的同步器所需的零件更少,结构更加紧凑,使用寿命更长。(3) Compared with the previous synchronizer, the synchronizer designed by the present invention needs fewer parts, has a more compact structure and has a longer service life.
(4)本发明在推动换挡杆时,采用的是梯形螺纹丝杠与螺纹套之间的运动去推动换挡杆,充分利用了梯形螺纹丝杠的自锁作用,防止换挡杆串动。(4) When the present invention pushes the shift lever, the movement between the trapezoidal screw and the threaded sleeve is used to push the shift lever, making full use of the self-locking effect of the trapezoidal screw to prevent the shift lever from moving .
(5)本发明还巧妙的利用了限位开关来限制换挡的正确位置,并且限位开关采用机械结构,充分增加了该动力总成的使用环境,尤其在恶劣环境下的使用。(5) The present invention cleverly utilizes the limit switch to limit the correct position of shifting, and the limit switch adopts a mechanical structure, which fully increases the use environment of the powertrain, especially in harsh environments.
(6)本发明还巧妙的利用了推力球轴承的原理,减小了换挡时换挡拨叉与同步器接合套的摩擦,增加了使用寿命。(6) The present invention also skillfully utilizes the principle of the thrust ball bearing, which reduces the friction between the shift fork and the synchronizer sleeve when shifting gears, and increases the service life.
附图说明Description of drawings
图1为本发明提出的一种自适应换挡的两挡动力总成系统的总体结构示意图;Fig. 1 is the general structure schematic diagram of a kind of self-adaptive shifting two-speed power assembly system that the present invention proposes;
图2为本发明提出的一种自适应换挡的两挡动力总成系统的主视图;Fig. 2 is a front view of a two-speed powertrain system for adaptive shifting proposed by the present invention;
图3为本发明提出的一种自适应换挡的两挡动力总成系统的同步器爆炸示意图;Fig. 3 is a schematic diagram of a synchronizer explosion of a two-speed powertrain system for adaptive shifting proposed by the present invention;
图4为本发明提出的一种自适应换挡的两挡动力总成系统的膜片弹簧结构示意图;Fig. 4 is a schematic structural diagram of a diaphragm spring of a two-speed powertrain system for adaptive shifting proposed by the present invention;
图5为本发明提出的一种自适应换挡的两挡动力总成系统的接合套结构示意图;Fig. 5 is a schematic structural diagram of the adapter sleeve of a two-speed powertrain system for adaptive shifting proposed by the present invention;
图6为本发明提出的一种自适应换挡的两挡动力总成系统的高速小齿轮和高速摩擦盘固联结构示意图;Fig. 6 is a schematic diagram of the solid connection structure of a high-speed pinion and a high-speed friction disc of a two-speed powertrain system for adaptive shifting proposed by the present invention;
图7为本发明提出的一种自适应换挡的两挡动力总成系统的低速大齿轮和低速摩擦盘固联结构示意图;Fig. 7 is a schematic diagram of the solid connection structure of the low-speed large gear and the low-speed friction disc of a two-speed powertrain system for adaptive shifting proposed by the present invention;
图8为本发明提出的一种自适应换挡的两挡动力总成系统的离心自动换挡控制机构示意图;Fig. 8 is a schematic diagram of a centrifugal automatic shifting control mechanism of a two-speed powertrain system with adaptive shifting proposed by the present invention;
图9为本发明提出的一种自适应换挡的两挡动力总成系统的自动换挡执行机构示意图;Fig. 9 is a schematic diagram of an automatic shift actuator of a two-speed powertrain system with adaptive shift proposed by the present invention;
图10为本发明提出的一种自适应换挡的两挡动力总成系统的换挡拨叉的局部示意图。FIG. 10 is a partial schematic diagram of a shift fork of a two-speed powertrain system for adaptive shifting proposed by the present invention.
图中标号说明:Explanation of symbols in the figure:
1、输出轴;2、低速大齿轮;3、第一膜片弹簧;4、接合套;5、第二膜片弹簧;6、高速小齿轮;7、第一限位开关;8、换挡杆;9、螺纹套筒;10、第二限位开关;11、梯形螺纹丝杠;12、第一连接线;13、换挡电机;14、第二连接线;15、主驱动电机;16、行程开关;17、第一锥齿轮;18、第二锥齿轮;19、高速大齿轮;20、安装壳体;21、低速小齿轮;22、输入轴;23、离心球;24、上连杆;25、下连杆;26、移动套筒;27、锥齿轮传动输出轴;28、控制杆;29、啮合齿盘;30、啮合齿槽;31、换挡拨叉;32、高速摩擦盘;33、低速摩擦盘;34、圆滚珠。1. Output shaft; 2. Low-speed large gear; 3. First diaphragm spring; 4. Engagement sleeve; 5. Second diaphragm spring; 6. High-speed pinion; 7. First limit switch; 8. Shift gear Rod; 9, threaded sleeve; 10, second limit switch; 11, trapezoidal screw; 12, first connection line; 13, shift motor; 14, second connection line; 15, main drive motor; 16 , travel switch; 17, first bevel gear; 18, second bevel gear; 19, high-speed gear; 20, installation shell; 21, low-speed pinion; 22, input shaft; 23, centrifugal ball; 24, upper connection Rod; 25, lower connecting rod; 26, moving sleeve; 27, output shaft of bevel gear transmission; 28, control rod; 29, meshing tooth plate; 30, meshing tooth groove; 31, shift fork; 32, high-speed friction Disc; 33, low-speed friction disc; 34, round ball.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
请参阅图1-10,一种自适应换挡的两挡动力总成系统,包括有安装壳体20,安装壳体20内部安装有两挡变速器,两挡变速器包括有锥齿轮传动输入轴22和输出轴1,安装壳体20的顶端固定连接有安装架,锥齿轮传动输入轴22和输出轴1均转动连接在安装架上,输出轴1上安装有同步器,安装壳体20一侧安装有自动换挡机构,自动换挡机构包括有自动换挡控制机构和自动换挡执行机构,自动换挡控制机构与锥齿轮传动输入轴22相连接,自动换挡执行机构与同步器相连接,自动换挡控制机构与自动换挡执行机构之间电性连接。Please refer to Fig. 1-10, a two-speed powertrain system with adaptive shifting, including an installation housing 20, a two-speed transmission is installed inside the installation housing 20, and the two-speed transmission includes a bevel gear transmission input shaft 22 and the output shaft 1, the top of the installation housing 20 is fixedly connected with a mounting frame, the input shaft 22 of the bevel gear transmission and the output shaft 1 are both rotatably connected on the mounting frame, and a synchronizer is installed on the output shaft 1, and one side of the mounting housing 20 An automatic shifting mechanism is installed, the automatic shifting mechanism includes an automatic shifting control mechanism and an automatic shifting actuator, the automatic shifting control mechanism is connected with the input shaft 22 of the bevel gear transmission, and the automatic shifting actuator is connected with the synchronizer , the electrical connection between the automatic shift control mechanism and the automatic shift actuator.
同步器两侧设置分别有低速大齿轮2和高速小齿轮6,低速大齿轮2和高速小齿轮6均与输出轴1固定连接;锥齿轮传动输入轴22上固定连接有低速小齿轮21和高速大齿轮19,低速大齿轮2与低速小齿轮21啮合连接,高速小齿轮6与高速大齿轮19啮合连接。There are low-speed
同步器包括有接合套4、第一膜片弹簧3、第二膜片弹簧5、低速摩擦盘33和高速摩擦盘32,接合套4套接在输出轴1上,第一膜片弹簧3和第二膜片弹簧5分别套连在接合套4的两侧。The synchronizer includes an adapter sleeve 4, a first diaphragm spring 3, a second diaphragm spring 5, a low-speed friction disc 33 and a high-speed friction disc 32. The adapter sleeve 4 is sleeved on the output shaft 1, and the first diaphragm spring 3 and The second diaphragm spring 5 is sheathed on both sides of the sleeve 4 respectively.
低速摩擦盘33固定连接在低速大齿轮2一侧,高速摩擦盘32固定连接在高速小齿轮6一侧,接合套4的两侧均固定连接有啮合齿盘29,低速摩擦盘33和高速摩擦盘32的中间位置设置有啮合齿槽30,啮合齿盘29与啮合齿槽30相匹配;接合套4的啮合齿盘29与低速摩擦盘33的啮合齿槽30相啮合时,两挡变速器实现低速换挡;接合套4的啮合齿盘29与高速摩擦盘32的啮合齿槽30相啮合时,两挡变速器实现高速换挡。The low-speed friction disc 33 is fixedly connected to one side of the low-speed
自动换挡控制机构包括主驱动电机15、第一锥齿轮17和第二锥齿轮18,主驱动电机15的输出转轴与锥齿轮传动输入轴22固定连接,第二锥齿轮18固定连接在锥齿轮传动输入轴22远离低速小齿轮21一端,第一锥齿轮17与第二锥齿轮18啮合连接,第一锥齿轮17上固定连接有锥齿轮传动输出轴27,锥齿轮传动输出轴27上套连有移动套筒26,移动套筒26顶端转动连接有下连杆25,下连杆25远离移动套筒26一端转动连接有上连杆24,上连杆24一端转动连接在锥齿轮传动输出轴27顶端,上连杆24远离锥齿轮传动输出轴27一端固定连接有离心球23,移动套筒26上还连接有控制杆28,控制杆28远离移动套筒26一端与行程开关16相连接。The automatic shift control mechanism comprises a
自动换挡执行机构包括有换挡电机13,换挡电机13的输出转轴上固定连接有梯形螺纹丝杠11,梯形螺纹丝杠11上螺旋连接有螺纹套筒9,螺纹套筒9上固定连接有换挡杆8,换挡杆8远离螺纹套筒9一端固定连接有换挡拨叉31,换挡拨叉31插接在接合套4上的凹槽内,换挡拨叉31上内嵌有圆滚珠34。The automatic shifting actuator includes a
换挡杆8一侧固定安装有第一限位开关7和第二限位开关10,第一限位开关7和第二限位开关10上固定连接有第一连接线12,第一连接线12远离第一限位开关7和第二限位开关10一端固定连接在换挡电机13上,第一限位开关7和第二限位开关10通过与换挡杆8的位置配合,从而达到换挡换到位时的换挡电机13的智能启停。A first limit switch 7 and a
换挡电机13用于驱动自动换挡执行机构,自动换挡控制机构用于控制换挡电机13,自动换挡执行机构用于接触和推动接合套4运动。The shifting
换挡电机13上还固定连接有第二连接线14,第二连接线14远离换挡电机13一端固定连接在行程开关16上,锥齿轮传动输出轴27的速度发生变化,控制杆28与行程开关16的位置发生变化,从而改变行程开关16触点位置的变化,进而控制换挡电机13的正反转。The
本发明提供的一种自适应换挡的两挡动力总成系统采用机械式的离心机构实现两挡之间的自动变速,减少了电控元件介入数量,使两挡变速更可靠;采用了一种全新的同步器进行换挡,通过接合套向膜片弹簧施加推动力;随着膜片弹簧的缓慢移动,膜片弹簧和齿轮上摩擦盘之间的摩擦力越来越大,进而使换挡齿轮转速与输出轴转速逐渐趋向一致,极大地减小换挡时带来的冲击;本发明所设计的同步器相比之前的同步器所需的零件更少,结构更加紧凑,使用寿命更长;在推动换挡杆时,采用的是梯形螺纹丝杠与螺纹套之间的运动去推动换挡杆,充分利用了梯形螺纹丝杠的自锁作用,防止换挡杆串动;同时还巧妙的利用了限位开关来限制换挡的正确位置,并且限位开关采用机械结构,充分增加了该动力总成的使用环境,尤其在恶劣环境下的使用;更进一步的,本发明还巧妙的利用了推力球轴承的原理,减小了换挡时换挡拨叉与同步器接合套的摩擦,增加了使用寿命。A two-speed powertrain system for adaptive shifting provided by the present invention adopts a mechanical centrifugal mechanism to realize automatic shifting between two gears, which reduces the number of electric control components involved and makes two-speed shifting more reliable; adopts a A brand-new synchronizer is used to shift gears, and a driving force is applied to the diaphragm spring through the coupling sleeve; as the diaphragm spring moves slowly, the friction force between the diaphragm spring and the friction plate on the gear becomes larger and larger, thereby making the shift The speed of the gear gear and the speed of the output shaft gradually tend to be consistent, which greatly reduces the impact caused by shifting gears; compared with the previous synchronizer, the synchronizer designed by the present invention requires fewer parts, has a more compact structure, and has a longer service life. Long; when pushing the shift lever, the movement between the trapezoidal threaded screw and the threaded sleeve is used to push the shifting lever, making full use of the self-locking effect of the trapezoidal threaded screw to prevent the shifting of the shifting lever; at the same time The limit switch is cleverly used to limit the correct position of shifting, and the limit switch adopts a mechanical structure, which fully increases the use environment of the powertrain, especially in harsh environments; furthermore, the present invention also cleverly The principle of thrust ball bearing is fully utilized, which reduces the friction between the shift fork and the synchronizer sleeve during shifting, and increases the service life.
实施例2:Example 2:
请参阅图1-10,结合实施例1的基础有所不同之处在于,Please refer to Figures 1-10, the difference in the basis of the combined embodiment 1 is that,
本发明在工作时,首先启动主驱动电机15,刚开始时,主驱动电机15处于低速状态,此时同步器的状态为接合套4的啮合齿盘29与低速摩擦盘33通过啮合齿槽30啮合,离心调速器机构转动,但是由于转速不高,行程开关16无触点接触,换挡电机13不工作,此时变速器输出轴1为低速状态。When the present invention is working, at first the
然后,随着主驱动电机15的转速增加,离心调速机构的离心力增大,进而带动行程开关16的控制杆28移动,当主驱动电机15的转速达到设定值时,此时行程开关16的控制杆28刚好与上接触点接触,此时换挡电机13正转,通过梯形螺纹丝杠11带动换挡杆8上的换挡拨叉31移动,换挡拨叉31推动同步器移动,从而使同步器的状态为接合套4的啮合齿盘29与高速摩擦盘32的啮合齿槽30啮合,进而带动高速小齿轮6的旋转,此时表明换挡已经到位,换挡杆8推动第二限位开关10,使第二限位开关10触点断开,换挡电机13停止转动,至此由低速向高速的换挡过程结束。Then, as the rotating speed of the
最后,当关闭主驱动电机15时,主驱动电机15的转速减小,此时离心调速机构产生的离心力减小,此时行程开关16的控制杆28下移,最后与下接触点接触,换挡电机13反转,通过梯形螺纹丝杠11带动换挡杆8上的换挡拨叉31移动,换挡拨叉31推动同步器移动,从而使同步器的状态为接合套4的啮合齿盘29与低速摩擦盘33的啮合齿槽30啮合,进而带动低速大齿轮2的旋转,此时表明换挡已经到位,换挡杆8推动第一限位开关7,使第一限位开关7的触点断开,换挡电机13停止转动,至此由高速向低速的换挡过程结束,两个电动机都停止转动,同时也保证自动变速器处于低速挡状态,为下一次运行做好了准备。Finally, when the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Equivalent replacements or changes thereof shall fall within the protection scope of the present invention.
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