CN112939438B - Glass cutting breaks piece device off with fingers and thumb - Google Patents
Glass cutting breaks piece device off with fingers and thumb Download PDFInfo
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- CN112939438B CN112939438B CN202110375967.8A CN202110375967A CN112939438B CN 112939438 B CN112939438 B CN 112939438B CN 202110375967 A CN202110375967 A CN 202110375967A CN 112939438 B CN112939438 B CN 112939438B
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
技术领域technical field
本发明涉及玻璃切割技术领域,尤其涉及一种玻璃切割掰片装置。The invention relates to the technical field of glass cutting, in particular to a glass cutting and breaking device.
背景技术Background technique
玻璃是非晶无机非金属材料,一般是用多种无机矿物(如石英砂、硼砂、硼酸、重晶石、碳酸钡、石灰石、长石、纯碱等)为主要原料,另外加入少量辅助原料制成的。广泛用于建筑、日用、艺术、医疗、化学、电子、仪表、核工程等领域。Glass is an amorphous inorganic non-metallic material, generally made of various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash, etc.) of. Widely used in construction, daily use, art, medical treatment, chemistry, electronics, instrumentation, nuclear engineering and other fields.
玻璃在工业生产时的通常为面积较大的块状,在实际使用时还需要根据需要来切割所需要的宽度,传统的切割方式是将玻璃放置在平板上,然后使用切割刀进行切割,在切割后进行手动掰片。此种方式存在以下缺陷:人工使用切割刀,可能会使用到辅助工具,很容易造成切割偏斜;无法根据所需切割玻璃片的厚度来调整切割刀的力度;手工掰片依赖于经验,经常出现掰碎、碎裂的情况,降低良品率。Glass is usually in the form of large blocks in industrial production, and it needs to be cut to the required width in actual use. The traditional cutting method is to place the glass on a flat plate and then use a cutting knife to cut it. After cutting, manually break the pieces. This method has the following defects: manual use of the cutting knife may use auxiliary tools, which can easily cause cutting deflection; the strength of the cutting knife cannot be adjusted according to the thickness of the glass sheet to be cut; manual breaking of the sheet depends on experience, and often Breaking and cracking occurs, which reduces the yield rate.
为解决上述问题,我们提出了一种玻璃切割掰片装置。In order to solve the above problems, we propose a glass cutting and breaking device.
发明内容Contents of the invention
本发明的目的是为了解决背景技术中的问题,而提出的一种玻璃切割掰片装置。The object of the present invention is to propose a glass cutting and breaking device in order to solve the problems in the background technology.
为了实现上述目的,本发明采用了如下技术方案:一种玻璃切割掰片装置,包括两个第一立板,两个所述第一立板的上端对称固定连接有顶板,两个所述顶板相对一侧分别开设有第一滑槽与第二滑槽,所述第一滑槽与第二滑槽内分别滑动连接有第一滑块与第二滑块,所述第一滑块与第二滑块内分别插设有丝杆与导杆,所述第一滑块与丝杆螺纹连接,所述第一滑槽的内壁嵌设有用于驱动丝杆转动的第一电机,所述第二滑块与导杆滑动连接,且导杆固定在第二滑槽的两侧内壁上,所述第一滑块与第二滑块相对一侧共同固定连接有两端封闭的移动筒,所述移动筒内上下滑动连接有第一滑动板与第二滑动板,所述第一滑动板与第二滑动板之间相抵有第一弹簧,所述第二滑动板的下端固定连接有切割刀,所述切割刀的下端贯穿移动筒设置,所述第一滑动板的上端转动连接有螺纹杆,所述螺纹杆的上端贯穿移动筒并固定连接有扭杆;位于左侧的所述第一立板内嵌设有第二电机,所述第二电机的输出端固定连接有转动杆,所述转动杆的外表面对称设有两个第一外螺纹与两个第二外螺纹,且两个第二外螺纹位于两个第一外螺纹之间,两个所述第一外螺纹上对称螺纹连接有两个第一螺母块,两个所述第二外螺纹上对称螺纹连接有两个第二螺母块,位于同一侧的所述第一螺母块与第二螺母块均通过活动机构连接有支撑板,所述支撑板的上端嵌设有吸盘,两个所述支撑板上端共同吸附固定有玻璃片,所述吸盘连接有真空发生器,所述转动杆上对称固定连接有两个转板,两个所述转板相互靠近的一侧均开设有环绕转动杆的凹槽,所述凹槽内滑动连接有凸杆,两个所述凸杆均转动连接有第二连杆,两个所述第二连杆共同铰接有敲击杆,所述敲击杆的下端开设有杆槽,所述杆槽内滑动连接有第二立板,所述第二立板固定在地面上且与转动杆转动连接。In order to achieve the above object, the present invention adopts the following technical solution: a glass cutting and breaking device, including two first vertical plates, the upper ends of the two first vertical plates are symmetrically fixedly connected with a top plate, and the two top plates A first sliding slot and a second sliding slot are respectively opened on the opposite side, and a first sliding block and a second sliding block are slidably connected in the first sliding slot and the second sliding slot respectively, and the first sliding block and the second sliding block are respectively slidably connected. A screw and a guide rod are respectively inserted in the two sliders, the first slider is threadedly connected to the screw, the inner wall of the first chute is embedded with a first motor for driving the screw to rotate, the first The two sliders are slidably connected to the guide rod, and the guide rod is fixed on the inner walls of both sides of the second chute, and the opposite side of the first slider and the second slider is fixedly connected with a moving cylinder with both ends closed, so A first sliding plate and a second sliding plate are slidingly connected up and down inside the moving cylinder, a first spring is placed between the first sliding plate and the second sliding plate, and a cutting knife is fixedly connected to the lower end of the second sliding plate , the lower end of the cutting knife is set through the moving cylinder, the upper end of the first sliding plate is rotatably connected with a threaded rod, and the upper end of the threaded rod passes through the moving cylinder and is fixedly connected with a torsion bar; A second motor is embedded in the vertical plate, and the output end of the second motor is fixedly connected to a rotating rod. The outer surface of the rotating rod is symmetrically provided with two first external threads and two second external threads, and the two A second external thread is located between the two first external threads, two first nut blocks are symmetrically threaded on the two first external threads, and two symmetrical threaded connections are provided on the two second external threads. The second nut block, the first nut block and the second nut block on the same side are connected to a support plate through a movable mechanism, the upper end of the support plate is embedded with a suction cup, and the upper ends of the two support plates are jointly adsorbed and fixed There is a glass sheet, the suction cup is connected with a vacuum generator, two rotating plates are symmetrically and fixedly connected to the rotating rod, and the sides of the two rotating plates close to each other are provided with grooves surrounding the rotating rod. A protruding rod is slidably connected in the groove, and the two protruding rods are both rotatably connected to a second connecting rod, and the two second connecting rods are jointly hinged to a knocking rod, and a rod groove is opened at the lower end of the knocking rod , a second vertical plate is slidably connected in the rod groove, and the second vertical plate is fixed on the ground and is rotatably connected with the rotating rod.
在上述的玻璃切割掰片装置中,所述移动筒为方形筒。In the above glass cutting and breaking device, the moving cylinder is a square cylinder.
在上述的玻璃切割掰片装置中,所述移动筒的上端开设有与螺纹杆螺纹连接的螺纹孔,所述移动筒的下端开设有与切割刀间隙配合的开口。In the above-mentioned glass cutting and breaking device, the upper end of the moving cylinder is provided with a threaded hole that is threadedly connected with the threaded rod, and the lower end of the moving cylinder is provided with an opening for clearance fit with the cutting knife.
在上述的玻璃切割掰片装置中,所述活动机构包括固定在第一螺母块、第二螺母块上端的固定块,所述支撑板的下端开设有第四滑槽,所述第四滑槽内滑动连接有第四滑块,所述第四滑块在远离第一立板的一侧与第四滑槽的内壁共同固定连接有第二弹簧,所述第四滑块与固定块共同转动连接有第一连杆。In the above-mentioned glass cutting and breaking device, the movable mechanism includes a fixed block fixed on the upper ends of the first nut block and the second nut block, the lower end of the support plate is provided with a fourth chute, and the fourth chute A fourth slider is slidably connected inside, and the fourth slider is fixedly connected with a second spring on the side away from the first vertical plate and the inner wall of the fourth chute, and the fourth slider and the fixed block rotate together Connected with a first connecting rod.
在上述的玻璃切割掰片装置中,所述第一外螺纹的螺距小于第二外螺纹的螺距。In the above glass cutting and breaking device, the pitch of the first external thread is smaller than the pitch of the second external thread.
在上述的玻璃切割掰片装置中,两个所述第一螺母块相互靠近的一侧固定安装有接近开关,所述接近开关与真空发生器电性连接,所述转动杆在第一外螺纹与第二外螺纹之间固定套接有环板。In the above-mentioned glass cutting and breaking device, a proximity switch is fixedly installed on the sides where the two first nut blocks are close to each other, and the proximity switch is electrically connected to the vacuum generator. A ring plate is fixedly sleeved between the second external thread.
在上述的玻璃切割掰片装置中,所述第一滑动板的外侧壁固定连接有第三滑块,所述移动筒的外侧面开设有与第三滑块滑动连接的第三滑槽,所述第三滑块远离第一滑动板的一侧固定连接有双箭头,所述移动筒的外侧面且在第三滑槽的两侧分别设有深度刻度线与力度刻度线,所述深度刻度线与力度刻度线尺寸一一匹配。In the above-mentioned glass cutting and breaking device, the outer wall of the first sliding plate is fixedly connected with the third slider, and the outer surface of the moving cylinder is provided with a third chute slidingly connected with the third slider. The side of the third slider away from the first sliding plate is fixedly connected with a double arrow, and the outer surface of the moving cylinder and both sides of the third chute are respectively provided with a depth scale line and a strength scale line, and the depth scale The line matches the velocity scale line size one by one.
与现有的技术相比,本玻璃切割掰片装置的优点在于:Compared with the existing technology, the advantages of this glass cutting and breaking device are:
1、本发明通过平行设置的丝杆与导杆、第一滑槽与第二滑槽,带动与第一滑块、第二滑块连接的移动筒线性位移,避免人工切割偏斜的问题,保证了切片质量;1. The present invention drives the linear displacement of the moving cylinder connected with the first slider and the second slider through the screw rod and the guide rod, the first chute and the second chute arranged in parallel, so as to avoid the problem of manual cutting deflection, Guaranteed slice quality;
2、本发明可根据玻璃片的厚度来调整切割刀的力度,具体通过调节第一滑动板的上下位置,来改变第一弹簧的压缩量,继而调节切割刀所受到的反作用力(力度);2. The present invention can adjust the strength of the cutting knife according to the thickness of the glass sheet, specifically by adjusting the upper and lower positions of the first sliding plate to change the compression amount of the first spring, and then adjust the reaction force (strength) received by the cutting knife;
3、本发明通过设置转动杆、活动机构、吸盘、敲击杆等,在吸附固定的前提下,实现切割作业,另外先通过敲击杆对切割线进行敲击,后通过位移距离不同的第一螺母块与第二螺母块掰片,掰片质量高;3. The present invention realizes the cutting operation under the premise of adsorption and fixation by setting a rotating rod, a movable mechanism, a suction cup, and a knocking rod. In addition, the cutting line is first knocked by the knocking rod, and then passed through the first step with different displacement distances. The first nut block and the second nut block are broken, and the breaking quality is high;
4、本发明自动线性切割替代人工切割,可根据玻璃片的厚度来调整切割刀的力度,先敲击再掰片,切割效率高。4. The automatic linear cutting of the present invention replaces manual cutting. The strength of the cutting knife can be adjusted according to the thickness of the glass sheet, and the cutting efficiency is high.
附图说明Description of drawings
图1为本发明提出的一种玻璃切割掰片装置其中一个实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of a glass cutting and breaking device proposed by the present invention;
图2为图1中局部放大的结构示意图;Fig. 2 is a partially enlarged structural schematic diagram in Fig. 1;
图3为本发明提出的一种玻璃切割掰片装置其中一个实施例局部俯视的结构示意图;Fig. 3 is a structural schematic diagram of a partial top view of one embodiment of a glass cutting and breaking device proposed by the present invention;
图4为本发明提出的一种玻璃切割掰片装置其中一个实施例移动筒的结构示意图;Fig. 4 is a structural schematic diagram of a moving cylinder of one embodiment of a glass cutting and breaking device proposed by the present invention;
图5为本发明提出的一种玻璃切割掰片装置另一个实施例的结构示意图。Fig. 5 is a schematic structural view of another embodiment of a glass cutting and breaking device proposed by the present invention.
图中:1第一立板、2顶板、3第一滑槽、4第二滑槽、5第一滑块、6第二滑块、7丝杆、8导杆、9第一电机、10移动筒、11第一滑动板、12切割刀、13第一弹簧、14螺纹杆、15扭杆、16第三滑块、17双箭头、18第三滑槽、19深度刻度线、20力度刻度线、21玻璃片、22支撑板、23第一外螺纹、24第二外螺纹、25转动杆、26第一螺母块、27第二螺母块、28固定块、29第四滑槽、30第四滑块、31第一连杆、32第二弹簧、33第二立板、34转板、35第二连杆、36敲击杆、37杆槽、38吸盘、39接近开关、40环板、41第二电机、42第二滑动板。In the figure: 1 first vertical plate, 2 top plate, 3 first chute, 4 second chute, 5 first slider, 6 second slider, 7 screw rod, 8 guide rod, 9 first motor, 10 Moving barrel, 11 first sliding plate, 12 cutting knife, 13 first spring, 14 threaded rod, 15 torsion bar, 16 third slider, 17 double arrow, 18 third chute, 19 depth scale line, 20 strength scale Line, 21 glass sheet, 22 support plate, 23 first external thread, 24 second external thread, 25 rotating rod, 26 first nut block, 27 second nut block, 28 fixed block, 29 fourth chute, 30th Four sliders, 31 first connecting rod, 32 second spring, 33 second vertical plate, 34 rotating plate, 35 second connecting rod, 36 percussion rod, 37 rod groove, 38 suction cup, 39 proximity switch, 40 ring plate , 41 second motors, 42 second sliding plates.
具体实施方式detailed description
以下实施例仅处于说明性目的,而不是想要限制本发明的范围。The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
实施例1Example 1
参照图1-4,一种玻璃切割掰片装置,包括两个第一立板1,两个第一立板1的上端对称固定连接有顶板2,两个顶板2相对一侧分别开设有第一滑槽3与第二滑槽4,第一滑槽3与第二滑槽4内分别滑动连接有第一滑块5与第二滑块6,第一滑块5与第二滑块6内分别插设有丝杆7与导杆8,第一滑块5与丝杆7螺纹连接,第一滑槽3的内壁嵌设有用于驱动丝杆7转动的第一电机9,第二滑块6与导杆8滑动连接,且导杆8固定在第二滑槽4的两侧内壁上。通过丝杆7与导杆8、第一滑槽3与第二滑槽4的两线限制,使与第一滑块5、第二滑块6固定连接的移动筒10运动更为稳定。Referring to Figures 1-4, a glass cutting and breaking device includes two first vertical plates 1, the upper ends of the two first vertical plates 1 are symmetrically fixedly connected with a top plate 2, and the opposite sides of the two top plates 2 are respectively provided with a
第一滑块5与第二滑块6相对一侧共同固定连接有两端封闭的移动筒10,移动筒10内上下滑动连接有第一滑动板11与第二滑动板42,第一滑动板11与第二滑动板42之间相抵有第一弹簧13,第二滑动板42的下端固定连接有切割刀12,切割刀12采用金刚石材料制成,因为金刚石硬度较其他材料更高,切割刀12的下端贯穿移动筒10设置,第一滑动板11的上端转动连接有螺纹杆14,螺纹杆14的上端贯穿移动筒10并固定连接有扭杆15,通过扭杆15更方便转动螺纹杆14;The opposite sides of the
位于左侧的第一立板1内嵌设有第二电机41,第二电机41的输出端固定连接有转动杆25,转动杆25的外表面对称设有两个第一外螺纹23与两个第二外螺纹24,且两个第二外螺纹24位于两个第一外螺纹23之间,两个第一外螺纹23上对称螺纹连接有两个第一螺母块26,两个第二外螺纹24上对称螺纹连接有两个第二螺母块27,位于同一侧的第一螺母块26与第二螺母块27均通过活动机构连接有支撑板22,支撑板22的上端嵌设有吸盘38,两个支撑板22上端共同吸附固定有玻璃片21,吸盘38连接有真空发生器,真空发生器为现有技术,具有高效清洁、小型经济的优点,转动杆25上对称固定连接有两个转板34,两个转板34相互靠近的一侧均开设有环绕转动杆25的凹槽(图中未示出),第二连杆35随着转板34的转动,凹槽因其开槽轨迹带动第二连杆35、敲击杆36上下运动,从而对玻璃片21的切割线敲击,有利于掰片作业,凹槽内滑动连接有凸杆,两个凸杆均转动连接有第二连杆35,两个第二连杆35共同铰接有敲击杆36,敲击杆36的下端开设有杆槽37,杆槽37内滑动连接有第二立板33,第二立板33固定在地面上且与转动杆25转动连接。The first vertical plate 1 on the left side is embedded with a
移动筒10为方形筒,移动筒10对第一滑动板11、第二滑动板42进行限位,滑动稳定。The moving
移动筒10的上端开设有与螺纹杆14螺纹连接的螺纹孔,螺纹杆14在与螺纹孔的连接配合下随停随止,移动筒10的下端开设有与切割刀12间隙配合的开口,提供切割刀12上下活动的空间。The upper end of the moving
活动机构包括固定在第一螺母块26、第二螺母块27上端的固定块28,支撑板22的下端开设有第四滑槽29,第四滑槽29内滑动连接有第四滑块30,第四滑块30在远离第一立板1的一侧与第四滑槽29的内壁共同固定连接有第二弹簧32,第四滑块30与固定块28共同转动连接有第一连杆31,第四滑块30与第四滑槽29靠近第一立板1的内壁之间间距较小,而第四滑块30的另一侧又有第二弹簧32抵压,支撑板22的整体重心在两个第一连杆31之间,使支撑板22整体处于水平位置。The movable mechanism includes a
第一外螺纹23的螺距小于第二外螺纹24的螺距,单位时间内,第一螺母块26的位移距离小于第二螺母块27的位移距离。The pitch of the first
第一滑动板11的外侧壁固定连接有第三滑块16,移动筒10的外侧面开设有与第三滑块16滑动连接的第三滑槽18,第三滑块16远离第一滑动板11的一侧固定连接有双箭头17,移动筒10的外侧面且在第三滑槽18的两侧分别设有深度刻度线19与力度刻度线20,深度刻度线19与力度刻度线20尺寸一一匹配,工作人员可根据双箭头17与深度刻度线19、力度刻度线20的相对位置确定切片力度。The outer wall of the first
两个支撑板22上端在未放置玻璃片21之前,第二弹簧32为张弛状态,支撑板22整体重心在两个第一连杆31之间,由于两个固定块28分别相对于第一螺母块26、第二螺母块27位置是不变的,第四滑块30虽然与第四滑槽29滑动连接,但由于重心原因,支撑板22近乎处于水平状态。Before the
在将玻璃片21放置在两个支撑板22上端后,吸盘38通过真空发生器产生负压,从而稳定地吸附玻璃片21,工作人员根据玻璃片21的厚度调节切割刀12的力度,具体通过转动扭杆15,带动螺纹杆14随着旋转而上升或下降,进而对第一弹簧13产生不同程度的压缩,那么在使用切割刀12切割玻璃片21则会产生抗拒切割刀12和与之连接的第二滑动板42上升的反作用力,实现力度调节;After the
而后第一电机9带动丝杆7转动,第一滑块5随着丝杆7的转动带动移动筒10沿第一滑槽3线性滑移,另外带动第二滑块6在导杆8上线性滑移,增强移动筒10滑动的稳定性,与移动筒10连接的切割刀12便会对玻璃片21进行线性切割,避免人为切割造成偏斜的情况;Then the
在切割完成后,第二电机41驱动转动杆25,第一螺母块26与第二螺母块27分别在限位条件下朝向第二立板33方向位移,第一螺母块26与第二螺母块27会先通过第一连杆31带动第四滑块30在第四滑槽29内朝向第二立板33方向滑动,与此同时,转动杆25带动转板34转动,通过凸杆、第二连杆35带动敲击杆36对玻璃片21的切割线进行敲击,随着转动杆25的继续转动,由于第一外螺纹23的螺距小于第二外螺纹24的螺距,单位时间内,第一螺母块26的位移距离小于第二螺母块27的位移间距,从而使整个支撑板22的两端产生高度差,进而对玻璃片21向内掰折,掰片完整迅速,最后人工控制真空发生器停止工作,吸盘38停止吸附玻璃片21,使用便携式真空吸盘设备转移玻璃片21,最后第二电机41反向驱动,带动第一螺母块26、第二螺母块27等复位。After the cutting is completed, the
实施例2Example 2
参照图5,本实施例在实施例1的基础上作出以下改进:两个第一螺母块26相互靠近的一侧固定安装有接近开关39,接近开关39与真空发生器电性连接,转动杆25在第一外螺纹23与第二外螺纹24之间固定套接有环板40,环板40可防止第一螺母块26移动距离过长。Referring to Fig. 5, the present embodiment makes the following improvements on the basis of Embodiment 1: a
在第一螺母块26移动至接近开关39的感应距离时,则表明玻璃片21已完成掰片,真空发生器自动停止工作,无需人为控制,减少工作步骤,提高掰片效率。When the
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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