Disclosure of Invention
The invention aims to provide a nesting device and a nesting method.
In order to solve the technical problems, the invention adopts the following technical scheme:
according to one aspect of the invention, the invention provides a nesting device for nesting an inner container into an outer container; the nesting device comprises: a guide rail detachably mountable in the outer cylinder; the moving vehicle comprises a supporting plate, two frames connected to the bottom of the supporting plate and arranged on two sides of the supporting plate in a row, and rollers rotatably arranged on the frames; the supporting plate is in an arc shape which is downwards concaved from two sides to the center so as to be capable of adaptively supporting the cylinder of the inner container; the idler wheel is provided with a clamping groove in an annular mode, the clamping groove is connected with the guide rail in a matched mode, and the idler wheel can move along the guide rail.
Optionally, one end of the roller is convexly provided with a wheel rim along the periphery thereof, and the diameter of the wheel rim is larger than that of the roller; the wheel edge is adjacent to the clamping groove and is positioned at one end of the roller wheel close to the center line of the supporting plate.
Optionally, the frame comprises two flat plates, the two flat plates are opposite to each other at intervals along the width direction of the support plate and are vertically connected to the bottom of the support plate; the roller is rotatably connected with the two flat plates.
Optionally, the roller is connected with the flat plate through a rotating shaft; the rotating shaft is connected with the two flat plates in a penetrating way, and the roller is rotatably arranged on the rotating shaft through a bearing; and one end of the roller, which is far away from the central line of the supporting plate, is fixedly provided with a sealing cover which is blocked on the bearing.
Optionally, a reinforcing rib is further arranged between the frames on the two sides, two ends of the reinforcing rib are connected with the adjacent flat plates of the two frames, and the top end of the reinforcing rib is connected with the supporting plate.
Optionally, the reinforcing ribs are arranged in a plurality, and the plurality of reinforcing ribs are arranged at intervals along the length direction of the frame and are parallel to each other.
Optionally, a plurality of rollers are arranged on each frame at intervals along the length direction of the frame; the idler wheels on the two frames are correspondingly arranged along the width direction of the supporting plate.
According to another aspect of the present invention, there is provided a method of fitting an inner container into an outer container using the above fitting apparatus, the method comprising: installing the guide rail in the outer cylinder body along the length direction of the outer cylinder body; placing the mobile cart on the guide rail; lifting the inner container by a crane, placing one end of the inner container on the mobile vehicle, and enabling the cylinder body of the inner container to be supported by a support plate of the mobile vehicle; and the moving vehicle moves towards the inside of the outer cylinder along the guide rail and is matched with the travelling crane to hoist the other end of the inner container, so that the inner container is sleeved in the outer cylinder.
Optionally, the inner wall of the outer cylinder body is annularly provided with reinforcing rings at intervals; the nesting method further comprises the following steps before the guide rail is installed in the outer cylinder body: the bottom of the plurality of reinforcing rings at the end part of the outer cylinder body close to one end of the outer cylinder body is provided with avoidance holes, and the avoidance holes of the reinforcing rings are opposite; when the guide rail is arranged in the outer cylinder body, the guide rail is arranged at the avoiding hole and is fixedly clamped with the reinforcing ring.
Optionally, after the inner container is sleeved in the outer cylinder, the method further comprises the following steps: and hoisting the two ends of the inner container by using the travelling crane, and removing the guide rail and the movable trolley.
According to the technical scheme, the embodiment of the invention at least has the following advantages and positive effects:
in an embodiment of the invention, the sleeve device is used for sleeving the inner container into the outer cylinder, the outer cylinder keeps a static state, and the inner container is sleeved into the outer cylinder under the driving of the sleeve device. The guide rail can be detachably arranged in the outer cylinder body, the roller of the moving vehicle is movably connected with the guide rail, the supporting plate can support the cylinder body of the inner container, the inner container is lifted and transported in a driving mode to match with a head of the inner container, the distance between the supported parts in the inner container is shortened, the nesting stroke of the inner container and the moving stroke of the moving vehicle are shortened, the length of the guide rail is reduced, the rigidity of the guide rail is improved, the guide rail is arranged in the outer cylinder body, the rigidity and the load capacity are improved under the support of the outer cylinder body, the nesting device can bear a tank body with a large specification, the universality and the simplicity of the nesting device are high, and.
In addition, the supporting plate is in an arc shape which is downwards concaved from two sides to the center, the roller is movably connected with the guide rail when in use and can be separated when not in use, so the nesting device can be separated from the outer cylinder body after the inner container is nested in the outer cylinder body, for the inner container which is attached with the composite paper for heat insulation, the working procedure of winding the inner container on the heat insulation composite paper is that before the nesting working procedure, the moving vehicle and the inner container are in a relative static state during the use, therefore, the moving vehicle can not cause the damage of the heat insulation composite paper, and the outer layer protection of the inner container is realized.
For the inner container adopting the pearlife for heat insulation, the filling of the pearlife is carried out after the nesting process, because the inner container is separated from the nesting device in the filling process of the pearlife, the nesting device does not influence the filling of the pearlife in the inner container, and the nesting device is not limited by the heat insulation of the pearlife filled in the inner container and the winding of heat insulation composite paper.
The gyro wheel is fitted with a contraceptive ring and is equipped with the draw-in groove, and this draw-in groove joint guide rail ground adaptation to prevent that the gyro wheel from breaking away from the guide rail in the motion process.
Detailed Description
Exemplary embodiments that embody features and advantages of the invention are described in detail below in the specification. It is to be understood that the invention is capable of other embodiments and that various changes in form and details may be made therein without departing from the scope of the invention and the description and drawings are to be regarded as illustrative in nature and not as restrictive.
Referring to fig. 1 to 3, the present invention provides a sleeve device 300 for a sleeve process of a cryogenic tank 100. The fitting device 300 can be operated together with a conventional crane 200 in a factory to fit the inner vessel 101 of the cryogenic tank 100 into the outer cylinder 102.
The cryogenic tank 100 is generally a double-layered tank structure including an inner vessel 101 and an outer vessel 102, the inner vessel 101 and the outer vessel 102 being spaced apart from each other and forming a sandwich space, which is evacuated to prevent heat transfer by convection of air. The specification of the cryogenic tank 100 is specifically a small and large cryogenic tank 100, and the gravity and the external dimensions of the inner vessel 101 and the outer cylinder 102 of the large cryogenic tank 100 are both larger than those of the small cryogenic tank 100.
Lifting lugs 1011 are arranged on the end socket and the middle part of the inner container 101, the lifting lugs 1011 are optionally circular and can be used for lifting the travelling crane 200, and the travelling crane 200 suspends the lifting lugs 1011 of the inner container 101 and drives the inner container 101 to move.
The traveling crane 200 is generally a conventional supporting device of a factory, and is commonly known as a crane such as a crane and a crown block, and the traveling crane 200 is driven by an internal driving motor and has the capability of linear movement.
The outer cylinder 102 has a cavity 1021, and the cavity 1021 can accommodate the inner container 101 and can be fitted outside the inner container 101.
A reinforcing ring 1022 is annularly arranged on the inner wall of the outer cylinder 102, and the reinforcing ring 1022 is optionally used for improving the rigidity of the outer cylinder 102. Optionally, the reinforcing ring 1022 is provided in plurality, and the plurality of reinforcing rings 1022 are arranged at intervals along the length direction of the outer cylinder 102.
A relief hole 1023 is provided in the reinforcement ring 1022, and the relief hole 1023 is optionally an opening for receiving other components and spaced apart from the components.
In addition, a support 400 is provided at the bottom of the outer cylinder 102, and the support 400 is used to support the outer circumferential wall of the outer cylinder 102 so that the outer cylinder 102 is spaced from the ground. Alternatively, the support base 400 has two, and the two support bases 400 symmetrically support the outer cylinder 102.
The sleeve device 300 is used for sleeve the inner container 101 in the outer cylinder 102, wherein the outer cylinder 102 keeps a static state, and the inner container 101 is sleeved in the outer cylinder 102 under the driving of the sleeve device 300.
The nesting device 300 mainly comprises a guide rail 1 and a moving vehicle 2, wherein the moving vehicle 2 is movably connected with the guide rail 1 and is accommodated in the outer cylinder 102 together with the guide rail 1, so that the inner space of the outer cylinder 102 is fully utilized, and the universality of the nesting device 300 is improved.
The guide rail 1 is a means of supporting and guiding other parts and reducing friction. The guide rail 1 is detachably received in the escape hole 1023 of the outer cylinder 102 and is spaced apart from the inner wall of the outer cylinder 102. In the use state of the sleeve device 300, the guide rail 1 is accommodated in the avoiding hole 1023 of the outer cylinder 102, whereas the guide rail 1 is separated from the outer cylinder 102.
The guide rail 1 is optionally arranged in the outer cylinder 102, the guide rail 1 is provided with two symmetrically arranged rails 11, the cross section of the rails 11 is optionally in an inverted V shape, and the top ends of the rails 11 are rounded.
Alternatively, the guide rail 1 may be formed by opening the reinforcing ring 1022, or may be formed by welding to the inner wall of the outer cylinder 102, and thus, the guide rail 1 mounted on the outer cylinder 102 may have various forms, which is not limited herein.
Because the supporting plate 21 can support the cylinder of the inner container 101 and cooperate with the travelling crane 200 for lifting the end socket of the inner container 101 to shorten the distance between the supported parts in the inner container 101, thereby shortening the nesting stroke of the inner container 101 and the moving stroke of the moving vehicle 2, the length of the guide rail 1 is reduced and the rigidity is improved, wherein, the guide rail 1 is arranged in the outer cylinder 102 and the rigidity and the load capacity are improved under the support of the outer cylinder 102, thereby the nesting device 300 can bear the tank body with larger specification, and the nesting device 300 has higher universality and simplicity and lower manufacturing cost.
Specifically, the rail 11 extends beyond the middle of the outer cylinder 102 along the length direction of the outer cylinder 102 and does not penetrate through the outer cylinder 102, so the length of the guide rail 1 may be smaller than the length of the outer cylinder 102, and optionally, the length of the guide rail 1 is greater than half of the length of the outer cylinder 102.
The vehicle 2 is movably connected to the guide rail 1 to move linearly along the guide rail 1, wherein the vehicle 2 is detachably connected to the guide rail 1.
The movable vehicle 2 supports one end of the inner container 101, and is matched with the travelling crane 200 for lifting the other end of the inner container 101, so that the inner container 101 is horizontally sleeved in the outer cylinder 102, and the movable vehicle 2 and the guide rail 1 are both positioned in the outer cylinder 102 in a use state, and the inner space of the outer cylinder 102 is fully utilized, so that the universality of the sleeving device 300 is improved.
In addition, the movable vehicle 2 and the traveling vehicle 200 support both ends of the inner container 101, respectively, so that the inner container 101 can be kept in a horizontal state, and the inner container 101 is stationary with respect to the movable vehicle 2 and the traveling vehicle 200 during movement, so that the outer peripheral walls of the inner container 101 and the outer cylinder 102 are protected.
The traveling crane 200 has a strong bearing capacity, and the movable vehicle 2 is good at utilizing the external traveling crane 200 to jointly act on the inner container 101, so that the bearing capacity of the registration device 300 is improved, and the universality of the registration device 300 is further improved.
Referring to fig. 4, the moving vehicle 2 includes a support plate 21, two frames 22 and a roller assembly 23, wherein the frames 22 are located below the support plate 21 and connected to the roller assembly 23.
The support plate 21 serves to support the cylinder of the inner container 101 and is adapted to the cylinder of the inner container 101. Alternatively, the support plate 21 may have an arc shape that is depressed from both sides toward the center to support the cylinder of the inner container 101, increase the contact area with the inner container 101, and prevent the inner container 101 from being displaced.
The support plate 21 can support the cylinder of the inner container 101 in a fitting manner and is matched with the travelling crane 200 for lifting the end socket of the inner container 101, so that the inner container 101 can be horizontally sleeved in the outer cylinder 102, the length of the guide rail 1 is effectively reduced, the height of the guide rail 1 can be better adjusted by the outer cylinder 102, the limitation of the external dimension and the weight of the low-temperature storage tank 100 on the sleeving device 300 is reduced, the specification of the low-temperature storage tank 100 acted by the sleeving device 300 is increased, and the universality and the simplicity of the sleeving device 300 are further improved.
In the process of winding the heat-insulating composite paper around the inner container 101 in which the composite paper is laminated and heat-insulating, the support plate 21 of the carriage 2 is in a state of being stationary relative to the inner container 101 during use before the fitting process, so that the carriage 2 does not damage the heat-insulating composite paper and the outer layer of the inner container 101 is protected.
Both the frames 22 are connected to the bottom of the support plate 21 and are arranged at both sides of the support plate 21, thereby improving the stability of the support plate 21. Alternatively, the two frames 22 are symmetrically arranged.
The frame 22 includes two flat plates 221, and the two flat plates 221 are opposed to each other at a spacing in the width direction of the support plate 21 and are connected to the bottom of the support plate 21 upright.
The roller assembly 23 includes a rotation shaft 231 and a roller 232, and the roller 232 is rotatably mounted on the rotation shaft 231.
The rotating shaft 231 penetrates and is fixedly arranged on the frame 22, two nuts 233 are screwed at two ends of the rotating shaft 231, and each nut 233 moves along the length direction of the rotating shaft 231 to abut against the flat plate 221 of the frame 22, so that the rotating shaft 231 and the two flat plates 221 are fixedly connected.
The roller 232 is rotatably mounted on the rotating shaft 231 to rotatably connect the roller 232 and the two plates 221, so that the roller 232 is movably connected with the guide rail 1, wherein the roller 232 is detachably connected with the guide rail 1, so that the roller assembly 23 can be connected with or disconnected from the guide rail 1. Specifically, the outer periphery of the roller 232 is matched to the top end of the rail 11.
The roller 232 is movably connected with the guide rail 1 when in use and can be separated when not in use, so the nesting device 300 can be separated from the outer cylinder 102 after the inner container 101 is nested in the outer cylinder 102, the pearl-like sand filling and heat insulation of the inner container 101 is carried out after the nesting process, because the inner container 101 is separated from the nesting device 300 in the pearl-like sand filling and heat insulation process, the nesting device 300 does not influence the pearl-like sand filling and heat insulation process of the inner container 101 and is not limited by the pearl-like sand filling and heat insulation of the inner container 101, and the support plate 21 can be ensured to be relatively static with the inner container 101 during the moving process, thereby realizing the outer layer protection of the support plate 21 on the inner container 101.
A clamping groove 2321 is annularly arranged on the roller 232, the clamping groove 2321 is fittingly clamped with the guide rail 1, and the roller 232 is prevented from being separated from the guide rail 1 in the movement process through the clamping groove 2321. Optionally, the inner contour of the slot 2321 substantially conforms to the outer contour of the top end of the rail 11.
Furthermore, one end of the roller 232 is convexly provided with a wheel edge 2322 along the outer periphery thereof, the diameter of the wheel edge 2322 is larger than that of the roller 232, the clamping area of the roller 232 and the guide rail 1 is increased through the wheel edge 2322, the direction of the moving vehicle 2 in the moving process is effectively ensured to be unchanged, and the moving vehicle 2 is prevented from being separated from the guide rail 1 in the moving process.
The wheel edge 2322 is adjacent to the slot 2321 and is located at one end of the roller 232 near the line of central symmetry of the support plate 21.
Wherein, a plurality of rollers 232 are arranged on each frame 22 at intervals along the length direction thereof, wherein the rollers 232 on the two frames 22 are correspondingly arranged along the width direction of the supporting plate 21, and optionally, the corresponding rollers 232 are located in the width direction of the frame 22.
When the two roller assemblies 23 are opposite to each other in the width direction of the frame 22, the two rollers 2322 are opposite at intervals to form clamping of the guide rail 1, and the stability of the moving vehicle 2 is further improved.
In addition, the roller assembly 23 further includes a bearing 234 and a sealing cover 235.
The bearing 234 is disposed between the roller 232 and the shaft 231, the inner wall of the bearing 234 is connected to the shaft 231, and the outer wall of the bearing 234 is rotatably connected to the roller 232, so as to improve the smoothness of the rotation of the roller 232. Alternatively, the bearing 234 may have a plurality of bearings 234, and the plurality of bearings 234 may be disposed along the length direction of the rotating shaft 231.
The sealing cover 235 is fixedly disposed at an end of the roller 232 away from the center line of the supporting plate 21 to close the bearing 234, so that the sealing cover 235 prevents the bearing 234 from contacting with the external environment, thereby preventing external impurities from mixing on the bearing 234. Optionally, one end of the sealing cap 235 abuts against a sidewall of the bearing 234.
As shown in fig. 5, the mobile vehicle 2 further includes a reinforcing rib 24, the reinforcing rib 24 is disposed between the two side frames 22, and optionally, the reinforcing rib 24 is disposed between two adjacent roller assemblies 23 on the two side frames 22
The two ends of the reinforcing rib 24 are connected to the two frames 22, and specifically, the two ends of the reinforcing rib 24 are connected to the adjacent flat plates 221 of the two frames 22, and the top end of the reinforcing rib 24 is connected to the bottom of the support plate 21, so that the reinforcing rib 24 connects the two frames 22 and the support plate 21, the connection strength between the two frames 22 and the support plate 21 is enhanced, the load and stability of the mobile vehicle 2 are improved, and the stress concentration of the mobile vehicle 2 is avoided. Specifically, the reinforcing rib 24 is made of concave steel, and is not limited herein.
The reinforcing ribs 24 are provided in plurality, and the plurality of reinforcing ribs 24 are arranged at intervals along the length direction of the vehicle frame 22 and are parallel to each other, thereby further enhancing the connection strength between the two vehicle frames 22 and the support plate 21.
The method of nesting of the present embodiment utilizes the nesting device 300 as described above in conjunction with the traveling crane 200 to nest the inner container 101 within the outer cylinder 102, and the method of nesting is as follows:
installing the guide rail 1 in the outer cylinder 102 along the length direction of the outer cylinder 102;
placing the moving vehicle 2 on the guide rail 1;
the inner container 101 is lifted by the crane 200, one end of the inner container 101 is placed on the moving vehicle 2, and the cylinder of the inner container 101 is supported by the support plate 21 of the moving vehicle 2;
the moving vehicle 2 moves towards the inner part of the outer cylinder 102 along the guide rail 1, and the inner container 101 is sleeved in the outer cylinder 102 by lifting the other end of the inner container 101 in cooperation with the travelling crane 200.
Further, reinforcing rings 1022 are annularly arranged on the inner wall of the outer cylinder 102 at intervals;
the registration method further includes, before installing the guide rail 1 in the outer cylinder 102:
the bottom of the plurality of reinforcing rings 1022 close to one end of the outer cylinder 102 is provided with an avoidance hole 1023, and the avoidance holes 1023 of the reinforcing rings 1022 are opposite;
when the guide rail 1 is mounted in the outer cylinder 102, the guide rail 1 is mounted in the escape hole 1023 and engaged and fixed with the reinforcing ring 1022.
Further, after the inner container 101 is nested in the outer cylinder 102, the method further comprises the following steps:
the inner container 101 is lifted up at both ends by the crane 200, and the guide rail 1 and the traveling vehicle 2 are removed.
According to the technical scheme, the embodiment of the invention at least has the following advantages and positive effects:
in the embodiment of the present invention, as can be seen from the above technical solutions, the embodiment of the present invention has the following advantages and positive effects:
in the registration device 300 of the embodiment of the invention, the registration device 300 is used for nesting the inner container 101 into the outer cylinder 102, the outer cylinder 102 is kept in a static state, and the inner container 101 is nested into the outer cylinder 102 under the driving of the registration device 300. The guide rail 1 can be detachably arranged in the outer cylinder 102, the roller 232 of the moving vehicle 2 is movably connected with the guide rail 1, the supporting plate 21 can support the cylinder of the inner container 101 and is matched with the travelling crane 200 for lifting the end socket of the inner container 101, the distance between the supported parts in the inner container 101 is shortened, and therefore the nesting stroke of the inner container 101 and the moving stroke of the moving vehicle 2 are shortened, the length of the guide rail 1 is reduced, the rigidity is improved, the guide rail 1 is arranged in the outer cylinder 102, the rigidity and the load capacity are improved under the support of the outer cylinder 102, the nesting device 300 can bear a tank body with a large specification, the universality and the simplicity of the nesting device 300 are high, and the manufacturing cost is low.
In addition, the support plate 21 is in an arc shape which is downwards concaved from two sides to the center, and the roller 232 is movably connected with the guide rail when in use and can be separated when not in use, so the nesting device 300 can be separated from the outer cylinder 102 after the inner container 101 is nested in the outer cylinder 102, for the inner container 101 which is adhered with the composite paper for heat insulation, the winding process of the inner container 101 for the heat insulation composite paper is that before the nesting process, the moving vehicle 2 and the inner container 101 are in a relative static state during the use, therefore, the moving vehicle 2 can not cause the damage of the heat insulation composite paper, and the outer layer protection of the inner container 101 is realized.
In the internal container 101 insulated by the pearlite sand, the filling of the pearlite sand is performed after the nesting step, and the internal container 101 is separated from the nesting device 300 in the pearlite sand filling step, and the nesting device 300 does not affect the filling of the pearlite sand in the internal container 101, so the nesting device 300 is not limited by the filling of the pearlite sand in the internal container 101 and the winding of the heat insulation composite paper.
The roller 232 is provided with a clamping groove 2321, and the clamping groove 2321 is fittingly clamped with the guide rail 1, so that the roller 232 is prevented from being separated from the guide rail 1 during the movement process.
While the present invention has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.