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CN112931669A - Device and method for extracting coffee from coffee grounds - Google Patents

Device and method for extracting coffee from coffee grounds Download PDF

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Publication number
CN112931669A
CN112931669A CN202110252501.9A CN202110252501A CN112931669A CN 112931669 A CN112931669 A CN 112931669A CN 202110252501 A CN202110252501 A CN 202110252501A CN 112931669 A CN112931669 A CN 112931669A
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China
Prior art keywords
tank
wall
coffee
grinding
slurry
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Inventor
郭泽镔
郑宝东
卢旭
邹少强
郭树松
王永和
刘思迪
林瑞榕
陈佳琪
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Fujian Agriculture and Forestry University
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Fujian Agriculture and Forestry University
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Priority to CN202110252501.9A priority Critical patent/CN112931669A/en
Publication of CN112931669A publication Critical patent/CN112931669A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F5/00Coffee; Coffee substitutes; Preparations thereof
    • A23F5/24Extraction of coffee; Coffee extracts; Making instant coffee
    • A23F5/26Extraction of water soluble constituents
    • A23F5/262Extraction of water soluble constituents the extraction liquid flowing through a stationary bed of solid substances, e.g. in percolation columns

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatus For Making Beverages (AREA)

Abstract

本发明涉及咖啡渣提技术领域,具体是一种咖啡渣提取咖啡的装置及方法,包括研磨罐、过滤罐及精馏罐,研磨罐底部外壁上焊接有支腿,且支腿一侧外壁上插接有延伸至研磨罐内部的输料管,输料管远离研磨罐的一端延伸至过滤罐内部,过滤罐底部外壁两侧均焊接有底座,过滤罐底部外壁一侧插接有延伸至过滤罐内部的出料管,且出料管远离过滤罐的一端延伸至精馏罐内部,精馏罐一侧外壁靠近底部处均插接有延伸至精馏罐内部的排料管。本发明的有益效果将咖啡渣倒入研磨罐中进行研磨,从而使得咖啡渣颗粒变小,使得咖啡渣变为浆液,以便于后续对咖啡渣进行处理;通过精馏罐精馏、研磨罐研磨、过滤罐过滤及后续的静置净化处理,提高咖啡渣的提取率。

Figure 202110252501

The invention relates to the technical field of coffee grounds extraction, in particular to a device and method for extracting coffee from coffee grounds. There is a feeding pipe extending to the inside of the grinding tank. The end of the feeding pipe that is far away from the grinding tank extends to the inside of the filter tank. Bases are welded on both sides of the outer wall of the bottom of the filter tank. The discharge pipe inside the tank, and the end of the discharge pipe away from the filter tank extends to the interior of the rectification tank, and a discharge pipe extending to the interior of the rectification tank is inserted into the outer wall of one side of the rectification tank near the bottom. ADVANTAGEOUS EFFECTS OF THE INVENTION The coffee grounds are poured into a grinding pot for grinding, so that the coffee grounds particles become smaller and the coffee grounds become slurry, so as to facilitate subsequent processing of the coffee grounds; , filter tank filtration and subsequent static purification treatment to improve the extraction rate of coffee grounds.

Figure 202110252501

Description

Device and method for extracting coffee from coffee grounds
Technical Field
The invention relates to the technical field of coffee grounds extraction, in particular to a device and a method for extracting coffee from coffee grounds.
Background
Coffee is perennial evergreen shrub or small arbor of the genus coffea of the family rubiaceae, is native to the central and northern part of africa, and is widely planted in tropical and subtropical areas such as asia, africa, latin america, oceania, etc., green coffee beans are endosperm parts of coffee fruits, and are prepared by dry processing (main process flow: fruit drying, peeling, removing peel, screening and grading) or wet processing (main process flow: cleaning, peeling, fermenting, washing, soaking, drying, peeling, polishing, grading and sorting) of ripe fresh coffee fruits as raw materials.
Chinese patent No. CN108208277A provides a method for extracting coffee extract from coffee grounds, which comprises the steps of performing dry distillation on the coffee grounds at 350-420 ℃ under anaerobic conditions to obtain coffee grounds fraction; carrying out reduced pressure rectification on the coffee residue fraction at 45-65 ℃ and 0.03-0.05MPa to obtain a coffee crude extract; standing and layering the coffee crude extract to obtain supernatant; purifying the upper oil phase to obtain coffee extract. According to the invention, through optimization of process flow and process conditions, coffee grounds generated in production of instant coffee are recycled, fractions are collected through high-temperature dry distillation, the fractions are rectified under reduced pressure, a crude coffee extract is collected, the crude coffee extract is subjected to standing and layering, a supernatant liquid is taken, and then the coffee extract is obtained through purification, wherein the coffee extract has strong baking aroma, is colorless or yellowish, clean and uniform.
Chinese patent No. CN211097633U provides a modular instant coffee grounds squeezes reflux unit, relates to coffee bean processing field, including the buffer tank body, coffee grounds squeezer and backward flow extraction element, the buffer tank is internal to be equipped with rotatory pull throughs, make full use of the kinetic energy of exhaust high pressure coffee grounds and steam in the extraction tank, promote the vapour movable vane, drive the spiral stirring leaf of below through the pivot, continuously stir the mediation discharging pipe, prevent the jam that wet coffee grounds overstock caused.
At present, the present coffee grounds extraction equipment generally adopts the squeezing method to extract the coffee grounds, so that the extraction rate of the coffee grounds is low, resources are wasted, meanwhile, the present coffee grounds extraction equipment generally directly extracts the coffee grounds when extracting, the particles of the coffee grounds are large, the subsequent extraction equipment is influenced to extract the coffee grounds, and therefore, the device and the method for extracting coffee from the coffee grounds need to be designed urgently to solve the problems.
Disclosure of Invention
In view of the above, an object of the present invention is to provide an apparatus and a method for extracting coffee from coffee grounds, which have a high extraction rate and can treat coffee grounds during extraction.
In order to achieve the purpose, the invention adopts the technical scheme that:
a device for extracting coffee from coffee grounds comprises a grinding tank, a filtering tank and a rectifying tank, wherein supporting legs are welded on the outer wall of the bottom of the grinding tank, a material conveying pipe extending into the grinding tank is inserted and connected onto the outer wall of one side of the supporting legs, one end, far away from the grinding tank, of the material conveying pipe extends into the filtering tank, bases are welded on two sides of the outer wall of the bottom of the filtering tank, a material discharging pipe extending into the filtering tank is inserted and connected onto one side of the outer wall of the bottom of the filtering tank, one end, far away from the filtering tank, of the material discharging pipe extends into the rectifying tank, a material discharging pipe extending into the rectifying tank is inserted and connected onto the outer wall of one side of the rectifying tank close to the bottom, a second air cylinder is installed on the outer wall of one side of the filtering tank through bolts, a base plate is installed on the output end of the second air cylinder through, the outer wall of the side face of the rubber ring is contacted with the inner wall of the side face of the filter tank, a mounting groove is formed in the inner wall of the side face of the filter tank, a filter screen frame is mounted in the mounting groove through bolts, a filter screen is mounted in the filter screen frame through bolts, a slag discharge pipe extending into the mounting groove is inserted into one side of the outer wall of the bottom of the filter tank, a groove is formed in one side of the outer wall of the top of the filter tank, a cylinder is mounted on one side of the inner wall of the bottom of the groove through bolts, a base plate positioned in the mounting groove is mounted at the output end of the cylinder through bolts, a sponge block is bonded on the outer wall of one side of the base plate, the outer wall of one side of the sponge block is contacted with the filter screen, a feeding pipe extending into the grinding tank is inserted into one side of the outer wall of the top, grinding pot bottom inner wall one side is rotated through the bearing and is connected with lower emery wheel, and leaves the gap between lower emery wheel and the last shell of grinding, driving motor is installed through the bolt in grinding pot bottom outer wall one side, and driving motor's output shaft is fixed connection through parallel key and lower emery wheel, it has the gas-supply pipe to peg graft on the outer wall of rectification tank top, and gas-supply pipe and rectification tank link up each other, the inside filter screen post of installing through the bolt of gas-supply pipe, install the filter that is equidistant structure and distributes on the inner wall of rectification tank side through the bolt, and set up the through-hole that the equidistance is the annular structure and distributes on the outer wall of filter top, the filter cloth is installed through the bolt to the through-hole inside, the inner wall of rectification tank both sides is close to bottom.
The key concept of the technical scheme is as follows: when the device is used for extracting coffee grounds, workers can pour the coffee grounds into the grinding tank for grinding, so that coffee grounds particles are reduced, the coffee grounds are changed into slurry, and subsequent devices can conveniently extract the coffee grounds; the method is simple to operate, and the extraction rate of the coffee grounds can be improved through rectification in the rectification tank, grinding in the grinding tank, filtering in the filtering tank and subsequent standing purification treatment.
Furthermore, a return pipe is inserted into one side of the outer wall of the top of the rectifying tank, the return pipe is communicated with the rectifying tank, and one end, far away from the rectifying tank, of the return pipe extends into the gas transmission pipe.
Furthermore, the inner wall of the side face of the rectifying tank is provided with mesh plates close to the top by bolts, and the outer wall of the bottom of each mesh plate is provided with pointed cones distributed in an annular structure at equal intervals.
Further, the inner wall of the side face of the rectifying tank is provided with a fan close to the top through a bolt, and the fan is positioned above the mesh plate.
Further, the filter screen includes coarse strainer layer, be provided with activated carbon layer on the outer wall of coarse strainer layer one side, and be provided with fine strainer layer on the outer wall of activated carbon layer one side.
A method for extracting coffee from coffee grounds comprises the following steps:
s1, grinding raw materials: weighing a proper amount of coffee beans, grinding the coffee beans by using a grinder, and then obtaining finished coffee powder;
s2, extraction and deslagging: pouring the ground coffee powder in the last step into extraction equipment, then starting the extraction equipment, extracting for-min, and then discharging slag to obtain wet coffee residues:
s3, wet slag grinding: pouring the coffee wet residue obtained in the last step into a grinding tank through a feeding pipe, and then starting a driving motor by a worker to enable a lower grinding wheel to rotate, so that the coffee wet residue is ground more finely under the cooperation of an upper grinding shell, and meanwhile, warm water can be added into the grinding tank through a water inlet pipe during grinding;
s4, slurry filtering: after the grinding in the previous step is finished, a worker can open a control valve on a material conveying pipe to enable slurry inside the grinding tank to flow into a filtering tank through the material conveying pipe, and then the worker can start a second air cylinder to enable a base plate to move inside the filtering tank to extrude the slurry, so that the slurry can quickly pass through a filter screen to be quickly filtered, and the slurry without more impurities is obtained;
s5, slurry rectification: during the last step of filtration, a worker can open a control valve on a discharge pipe to enable the filtered slurry to flow into the rectifying tank through the discharge pipe, then the worker starts a heating wire and a fan to enable the rectifying tank to operate, so that the slurry is rectified, and meanwhile the rectified slurry is discharged out of the rectifying tank through a discharge pipe;
s6, standing and collecting the slurry: after the rectification in the last step is finished, the staff can pour the rectified slurry into a vacuum standing tank, then the standing tank is kept standing for a period of time, the slurry is layered, then the staff collects the supernatant, and meanwhile, the supernatant is purified by purifying equipment to obtain clean slurry.
Further, the coffee beans in the S1 are one of roasted arabica, robusta and liberica coffee beans, and the coffee beans are ground to 5-50 meshes to be coffee powder.
Further, the extraction temperature of the coffee powder in the S2 is 120-250 ℃, and the extraction pressure is 0.5-2 MPa.
Further, in the S2, the moisture content of the coffee wet residue is 68%, the fat content is 3.7%, the protein content is 4.2%, and the ash content is 0.15%.
Further, the standing time in the S6 is 3-6h, and the purification equipment is an activated carbon column.
The invention has the beneficial effects that: (1) when the grinding tank designed by the invention is used for extracting coffee grounds, workers can pour the coffee grounds into the grinding tank for grinding, so that coffee grounds particles are reduced, the coffee grounds are changed into serous fluid, and the subsequent equipment can conveniently extract the coffee grounds; (2) the coffee grounds extraction method designed by the invention is simple to operate, and can improve the extraction rate of the coffee grounds through rectification of the rectification tank, grinding of the grinding tank, filtering of the filtering tank and subsequent standing purification treatment; (3) according to the first air cylinder designed by the invention, when the ground slurry is filtered by using the filtering tank, a worker can start the first air cylinder at regular time to enable the sponge block to move on the filter screen, so that the filter screen is prevented from being blocked by impurities in the slurry, and the filter screen is convenient to clean; (4) according to the fan, the mesh plate and the filter screen column designed by the invention, when the rectification tank is used for rectification, the fan can quickly discharge evaporated gas out of the rectification tank, so that the rectification effect of the rectification tank is improved, and the mesh plate and the filter screen column can flush and drip materials carried in water vapor so as to reduce the waste of resources.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a schematic diagram of the configuration of the grinding pot of the present invention;
FIG. 3 is a schematic view of the canister construction of the present invention;
FIG. 4 is a schematic diagram of a rectification tank structure of the present invention;
FIG. 5 is a schematic view of a screen construction of the present invention;
fig. 6 is a flow chart of the operation of the present invention.
Description of reference numerals:
1-grinding tank, 2-feeding pipe, 3-water inlet pipe, 4-conveying pipe, 5-filtering tank, 6-discharging pipe, 7-rectifying tank, 8-base, 9-slag discharging pipe, 10-supporting leg, 11-lower grinding wheel, 12-upper grinding shell, 13-driving motor, 14-mounting groove, 15-groove, 16-first cylinder, 17-filter screen frame, 18-filter screen, 19-base plate, 20-sponge block, 21-second cylinder, 22-base plate, 23-rubber ring, 24-discharging pipe, 25-heating wire, 26-filter plate, 27-mesh plate, 28-fan, 29-gas conveying pipe, 30-reflux pipe, 31-tip cone, 32-filter screen column, 33-through hole, 33-filter screen column, 34-activated carbon layer, 35-coarse filter screen layer and 36-fine filter screen layer.
Detailed Description
The invention is further described below with reference to the following figures and specific examples:
a device for extracting coffee from coffee grounds comprises a grinding tank 1, a filtering tank 5 and a rectifying tank 7, wherein supporting legs 10 are welded on the outer wall of the bottom of the grinding tank 1, a conveying pipe 4 extending into the grinding tank 1 is inserted and connected onto the outer wall of one side of each supporting leg 10, the conveying pipe 4 is convenient for conveying ground slurry into the filtering tank 5, one end, far away from the grinding tank 1, of the conveying pipe 4 extends into the filtering tank 5, bases 8 are welded on two sides of the outer wall of the bottom of the filtering tank 5, the filtering tank 5 is convenient to support by the bases 8, a discharging pipe 6 extending into the filtering tank 5 is inserted and connected onto one side of the outer wall of the bottom of the filtering tank 5, one end, far away from the filtering tank 5, of the discharging pipe 6 extends into the rectifying tank 7, a discharging pipe 24 extending into the rectifying tank 7 is inserted and connected onto the outer wall of one side of the rectifying tank 7, and close to the bottom, and the discharging pipe 24 is convenient, the outer wall of one side of the filtering tank 5 is provided with a second cylinder 21 through a bolt, the model of the second cylinder 21 is preferably CDA2B50-400Z and is used for providing power for the movement of a base disc 22, the output end of the second cylinder 21 is provided with the base disc 22 through a bolt, the base disc 22 is convenient for slurry to rapidly pass through the filter screen 18 under the action of the second cylinder 21, the base disc 22 is connected inside the filtering tank 5 in a sliding manner, the outer wall of the side surface of the base disc 22 is sleeved with a rubber ring 23, the base disc 22 is convenient for the base disc 22 to be in close contact with the inner wall of the filtering tank 5, the outer wall of the side surface of the rubber ring 23 is in mutual contact with the inner wall of the side surface of the filtering tank 5, the inner wall of the side surface of the filtering tank 5 is provided with a mounting groove 14, a filter screen frame 17 is installed inside the mounting groove 14 through a bolt, the filter screen 18 is convenient for installing the filter screen, a slag discharge pipe 9 extending into the mounting groove 14 is inserted into one side of the outer wall of the bottom of the filter tank 5, the slag discharge pipe 9 is convenient for filtered residues to flow out of the filter tank 5, a groove 15 is formed in one side of the outer wall of the top of the filter tank 5, a cylinder 16 is mounted on one side of the inner wall of the bottom of the groove 15 through a bolt, the model of the cylinder 16 is preferably CDA2B50-125Z, so that power is provided for lifting of a substrate 19, a base plate 19 positioned in the mounting groove 14 is mounted at the output end of the cylinder 16 through a bolt, a sponge block 20 is bonded on the outer wall of one side of the base plate 19, the sponge block 20 can clean the filter screen 18 under the action of the cylinder 16, the outer wall of one side of the sponge block 20 is in mutual contact with the filter screen 18, a feed pipe 2 extending into the grinding tank 1 is inserted into one side of the outer wall of the top of the grinding tank 1, meanwhile, the grinding tank 1 is convenient to clean, an upper grinding shell 12 with a conical structure is integrally formed on the inner wall of the side surface of the grinding tank 1, a lower grinding wheel 11 is rotatably connected to one side of the inner wall of the bottom of the grinding tank 1 through a bearing, the lower grinding wheel 11 is matched with the upper grinding shell 12 to grind the coffee wet residues conveniently, a gap is reserved between the lower grinding wheel 11 and the upper grinding shell 12, a driving motor 13 is installed on one side of the outer wall of the bottom of the grinding tank 1 through a bolt, the type of the driving motor 13 is preferably 86 BY35011840 and is convenient to provide power for the rotation of the lower grinding wheel 11, an output shaft of the driving motor 13 is fixedly connected with the lower grinding wheel 11 through a flat key, a gas pipe 29 is inserted and connected onto the outer wall of the top of the rectification tank 7, the gas pipe 29 is communicated with the rectification tank 7, a filter screen column 32 is installed inside the gas pipe 29 through a bolt, filter plates 26 distributed in a structure are installed on the inner, and set up on the outer wall of filter 26 top the equidistance and be the through-hole 33 that the loop configuration distributes, the filter cloth is installed through the bolt to the through-hole 33 inside, and the filter cloth is convenient for filter the thick liquid when the rectification, and the heater strip 25 is all installed through the bolt near bottom department to the inner wall in rectification tank 7 both sides, and heater strip 25 is convenient for heat the thick liquid that gets into rectification tank 7 inside and make rectification tank 7 normally work.
As apparent from the above description, the present invention has the following advantageous effects: when the device is used for extracting coffee grounds, workers can pour the coffee grounds into the grinding tank 1 for grinding, so that coffee grounds particles are reduced, the coffee grounds are changed into serous fluid, and subsequent devices can conveniently extract the coffee grounds; the method is simple to operate, and the extraction rate of the coffee grounds can be improved through rectification in the rectification tank, grinding in the grinding tank 1, filtering in the filtering tank 5 and subsequent standing purification treatment.
Furthermore, a return pipe 30 is inserted into one side of the outer wall of the top of the rectifying tank 7, the return pipe 30 facilitates the return of a part of condensed steam, the return pipe 30 is communicated with the rectifying tank 7, and one end of the return pipe 30, which is far away from the rectifying tank 7, extends into the gas pipe 29.
Further, the mesh plate 27 is all installed near top department to the inner wall of rectification jar 7 side through the bolt, and the mesh plate 27 can prevent that the inside steam of rectification jar 7 from carrying a large amount of material flows, and sets up the sharp awl 31 that the equidistance is the annular structure and distributes on the outer wall of mesh plate 27 bottom, and the steam on the mesh plate 27 of being convenient for of sharp awl 312 drips.
Further, the fan 28 is installed on the inner wall of the side face of the rectifying tank 7 close to the top through a bolt, the type of the fan 28 is preferably FZY-2E250, so that steam in the rectifying tank 7 can flow out quickly, and the fan 28 is located above the mesh plate 27.
Further, the filter screen 18 includes a coarse filter screen layer 35, the coarse filter screen layer 35 and the fine filter screen 36 can improve the filtering precision of the slurry, the activated carbon layer 34 is disposed on the outer wall of the coarse filter screen layer 35, the activated carbon layer 34 can improve the filtering effect of the filter screen 18, and the fine filter screen layer 36 is disposed on the outer wall of the activated carbon layer 34.
A method for extracting coffee from coffee grounds comprises the following steps:
s1, grinding raw materials: weighing a proper amount of coffee beans, grinding the coffee beans by using a grinder, and then obtaining finished coffee powder;
s2, extraction and deslagging: pouring the ground coffee powder in the last step into extraction equipment, then starting the extraction equipment, extracting for 10-60min, and then discharging slag to obtain wet coffee residues:
s3, wet slag grinding: pouring the coffee wet residue obtained in the last step into the grinding tank 1 through the feeding pipe 2, and then starting the driving motor 13 by a worker to rotate the lower grinding wheel 11, so that the coffee wet residue is ground more finely under the cooperation of the upper grinding shell 12, and simultaneously, warm water can be added into the grinding tank 1 through the water inlet pipe 2 during grinding;
s4, slurry filtering: after the grinding in the previous step is finished, a worker can open a control valve on the material conveying pipe 4 to enable the slurry inside the grinding tank 1 to flow into the filtering tank 5 through the material conveying pipe 4, and then the worker can start the second air cylinder 21 to enable the base disc 22 to move inside the filtering tank 5 to extrude the slurry, so that the slurry can quickly pass through the filter screen 18 to quickly filter the slurry, and the slurry without more impurities is obtained;
s5, slurry rectification: during the previous step of filtering, a worker can open a control valve on the discharge pipe 6, so that the filtered slurry can flow into the rectifying tank 7 through the discharge pipe 6, and then the worker starts the heating wire 25 and the fan 28 to enable the rectifying tank 7 to operate, so that the slurry is rectified, and meanwhile, the rectified slurry is discharged out of the rectifying tank through the discharge pipe 24;
s6, standing and collecting the slurry: after the rectification in the last step is finished, the staff can pour the rectified slurry into a vacuum standing tank, then the standing tank is kept standing for a period of time, the slurry is layered, then the staff collects the supernatant, and meanwhile, the supernatant is purified by purifying equipment to obtain clean slurry.
Further, the coffee beans in S1 are one of roasted arabica, robusta and liberica coffee beans, and the coffee beans are ground to 30 mesh to be coffee powder.
Further, the extraction temperature of the coffee powder in S2 is 180 ℃, and the extraction pressure is 1 MPa.
Further, in S2, the coffee wet grounds contain 68% of water, 3.7% of fat, 4.2% of protein and 0.15% of ash.
Further, the standing time in S6 is 5h, and the purification equipment is an activated carbon column.
By adopting the first air cylinder 16 designed above, when the filter tank 5 is used for filtering the ground slurry, a worker can start the first air cylinder 16 at regular time to enable the sponge block 20 to move on the filter screen 18, so that the filter screen 18 is prevented from being blocked by impurities in the slurry, and the filter screen 18 is convenient to clean; when rectifying tank 7 is used for rectification, fan 28 can make the gaseous discharge rectifying tank 7 of evaporation fast on, be favorable to improving the rectifying effect of rectifying tank 7, and mesh plate 27 and filter screen post 32 can make the material that carries wash in the steam and drip to be convenient for reduce the waste to the resource.
Some preferred embodiments or application examples are listed below to help those skilled in the art to better understand the technical content of the present invention and the technical contribution of the present invention with respect to the prior art:
example 1
A device for extracting coffee from coffee grounds comprises a grinding tank 1, a filtering tank 5 and a rectifying tank 7, wherein supporting legs 10 are welded on the outer wall of the bottom of the grinding tank 1, a conveying pipe 4 extending into the grinding tank 1 is inserted and connected onto the outer wall of one side of each supporting leg 10, the conveying pipe 4 is convenient for conveying ground slurry into the filtering tank 5, one end, far away from the grinding tank 1, of each conveying pipe 4 extends into the filtering tank 5, bases 8 are welded on two sides of the outer wall of the bottom of the filtering tank 5, the bases 8 are convenient for supporting the filtering tank 5, a discharging pipe 6 extending into the filtering tank 5 is inserted and connected onto one side of the outer wall of the bottom of the filtering tank 5, one end, far away from the filtering tank 5, of the discharging pipe 6 extends into the filtering tank 7, a discharging pipe 24 extending into the rectifying tank 7 is inserted and connected onto the outer wall of one side of the rectifying tank 7, the discharging pipe 24 is convenient for discharging filtered slurry into the rectifying tank 7, a second air cylinder, the model of the second cylinder 21 is preferably CDA2B50-400Z for providing power for the movement of the base disc 22, the base disc 22 is installed at the output end of the second cylinder 21 through a bolt, the base disc 22 is convenient for the slurry to rapidly pass through the filter screen 18 under the action of the second cylinder 21, the base disc 22 is connected inside the filter tank 5 in a sliding manner, the outer wall of the side surface of the base disc 22 is sleeved with a rubber ring 23, the rubber ring 23 is convenient for the base disc 22 to be in close contact with the inner wall of the filter tank 5, the outer wall of the side surface of the rubber ring 23 is in mutual contact with the inner wall of the side surface of the filter tank 5, the inner wall of the side surface of the filter tank 5 is provided with an installation groove 14, the inside of the installation groove 14 is provided with a filter screen frame 17 through a bolt, the filter screen frame 17 is convenient for the installation of the filter screen 18, the filter screen 18 is installed inside the filter screen frame 17 through a bolt, the filter screen 18 is, the slag discharge pipe 9 is convenient for filtered residues to flow out of the filter tank 5, one side of the outer wall of the top of the filter tank 5 is provided with a groove 15, one side of the inner wall of the bottom of the groove 15 is provided with a cylinder 16 through a bolt, the model of the cylinder 16 is preferably CDA2B50-125Z so as to provide power for the lifting of a substrate 19, the output end of the cylinder 16 is provided with a substrate 19 positioned in a mounting groove 14 through a bolt, the outer wall of one side of the substrate 19 is adhered with a sponge block 20, the sponge block 20 can clean the filter screen 18 under the action of the cylinder 16, the outer wall of one side of the sponge block 20 is contacted with the filter screen 18, one side of the outer wall of the top of the grinding tank 1 is inserted with a feed pipe 2 extending to the inside of the grinding tank 1, one side of the outer wall of the top of the grinding tank 1 is inserted with a water inlet pipe 3, the water inlet pipe 3 is convenient for injecting water into the grinding, one side of the inner wall of the bottom of the grinding tank 1 is rotatably connected with a lower grinding wheel 11 through a bearing, the lower grinding wheel 11 is matched with an upper grinding shell 12 to grind wet coffee residues conveniently, a gap is reserved between the lower grinding wheel 11 and the upper grinding shell 12, one side of the outer wall of the bottom of the grinding tank 1 is provided with a driving motor 13 through a bolt, the type of the driving motor 13 is preferably 86BYGH35011840 so as to provide power for the rotation of the lower grinding wheel 11, an output shaft of the driving motor 13 is fixedly connected with the lower grinding wheel 11 through a flat key, the outer wall of the top of the rectifying tank 7 is spliced with a gas pipe 29, the gas pipe 29 is communicated with the rectifying tank 7, a filter screen column 32 is arranged inside the gas pipe 29 through a bolt, the inner wall of the side surface of the rectifying tank 7 is provided with filter plates 26 which are distributed in an equidistant structure through bolts, the filter plates 26 are convenient for filtering slurry, and the outer wall of, the filter cloth is installed inside the through hole 33 through the bolt, the filter cloth is convenient for filter the slurry liquid when rectifying, the heating wires 25 are installed on the inner walls of the two sides of the rectifying tank 7 close to the bottom through the bolt, and the heating wires 25 are convenient for heating the slurry liquid entering the interior of the rectifying tank 7 to enable the rectifying tank 7 to normally work.
Wherein, a return pipe 30 is inserted into one side of the outer wall of the top of the rectifying tank 7, the return pipe 30 is convenient for a part of condensed steam to flow back, the return pipe 30 is communicated with the rectifying tank 7, and one end of the return pipe 30 far away from the rectifying tank 7 extends into the gas pipe 29; mesh plates 27 are mounted on the inner walls of the side surfaces of the rectifying tank 7 close to the top through bolts, the mesh plates 27 can prevent steam inside the rectifying tank 7 from carrying a large amount of materials to flow out, pointed cones 31 distributed in an annular structure at equal intervals are arranged on the outer walls of the bottom of the mesh plates 27, and the pointed cones 312 are convenient for steam on the mesh plates 27 to drip; a fan 28 is mounted on the inner wall of the side face of the rectifying tank 7 close to the top through a bolt, the type of the fan 28 is preferably FZY-2E250, so that steam in the rectifying tank 7 can flow out quickly, and the fan 28 is located above the mesh plate 27; the filter screen 18 comprises a coarse filter screen layer 35, the coarse filter screen layer 35 and a fine filter screen 36 can improve the filtering precision of the slurry, an activated carbon layer 34 is arranged on the outer wall of one side of the coarse filter screen layer 35, the activated carbon layer 34 can improve the filtering effect of the filter screen 18, and the fine filter screen layer 36 is arranged on the outer wall of one side of the activated carbon layer 34
Example 2
A method for extracting coffee from coffee grounds comprises the following steps:
s1, grinding raw materials: weighing a proper amount of coffee beans, grinding the coffee beans by using a grinder, and then obtaining finished coffee powder;
s2, extraction and deslagging: pouring the ground coffee powder in the last step into extraction equipment, then starting the extraction equipment, extracting for 10-60min, and then discharging slag to obtain wet coffee residues:
s3, wet slag grinding: pouring the coffee wet residue obtained in the last step into the grinding tank 1 through the feeding pipe 2, and then starting the driving motor 13 by a worker to rotate the lower grinding wheel 11, so that the coffee wet residue is ground more finely under the cooperation of the upper grinding shell 12, and simultaneously, warm water can be added into the grinding tank 1 through the water inlet pipe 2 during grinding;
s4, slurry filtering: after the grinding in the previous step is finished, a worker can open a control valve on the material conveying pipe 4 to enable the slurry inside the grinding tank 1 to flow into the filtering tank 5 through the material conveying pipe 4, and then the worker can start the second air cylinder 21 to enable the base disc 22 to move inside the filtering tank 5 to extrude the slurry, so that the slurry can quickly pass through the filter screen 18 to quickly filter the slurry, and the slurry without more impurities is obtained;
s5, slurry rectification: during the previous step of filtering, a worker can open a control valve on the discharge pipe 6, so that the filtered slurry can flow into the rectifying tank 7 through the discharge pipe 6, and then the worker starts the heating wire 25 and the fan 28 to enable the rectifying tank 7 to operate, so that the slurry is rectified, and meanwhile, the rectified slurry is discharged out of the rectifying tank through the discharge pipe 24;
s6, standing and collecting the slurry: after the rectification in the previous step is finished, workers can pour the rectified slurry into a vacuum standing tank, then stand for a period of time to enable the slurry to be layered, then the workers collect supernatant liquid, and then purify the supernatant liquid by using purification equipment to obtain clean slurry; the coffee beans in the S1 are one of roasted Arabica, Apocynum venetum and Libilika coffee beans, and the coffee beans are ground to 30 meshes to form coffee powder; in the S2, the extraction temperature of the coffee powder is 180 ℃, and the extraction pressure is 1 MPa; in the S2, the moisture content of the coffee wet residue is 68%, the fat content is 3.7%, the protein content is 4.2%, and the ash content is 0.15%; and standing for 5 hours in S6, wherein the purification equipment is an activated carbon column.
In summary, in use, s1. raw material grinding: weighing a proper amount of coffee beans, grinding the coffee beans by using a grinder, and then obtaining finished coffee powder; s2, extraction and deslagging: pouring the ground coffee powder in the last step into extraction equipment, then starting the extraction equipment, extracting for 10-60min, and then discharging slag to obtain wet coffee residues; s3, wet slag grinding: pouring the coffee wet residue obtained in the last step into the grinding tank 1 through the feeding pipe 2, and then starting the driving motor 13 by a worker to rotate the lower grinding wheel 11, so that the coffee wet residue is ground more finely under the cooperation of the upper grinding shell 12, and simultaneously, warm water can be added into the grinding tank 1 through the water inlet pipe 2 during grinding; s4, slurry filtering: after the grinding in the previous step is finished, a worker can open a control valve on the material conveying pipe 4 to enable the slurry inside the grinding tank 1 to flow into the filtering tank 5 through the material conveying pipe 4, and then the worker can start the second air cylinder 21 to enable the base disc 22 to move inside the filtering tank 5 to extrude the slurry, so that the slurry can quickly pass through the filter screen 18 to quickly filter the slurry, and the slurry without more impurities is obtained; s5, slurry rectification: during the previous step of filtering, a worker can open a control valve on the discharge pipe 6, so that the filtered slurry can flow into the rectifying tank 7 through the discharge pipe 6, and then the worker starts the heating wire 25 and the fan 28 to enable the rectifying tank 7 to operate, so that the slurry is rectified, and meanwhile, the rectified slurry is discharged out of the rectifying tank through the discharge pipe 24; s6, standing and collecting the slurry: after the rectification in the last step is finished, the staff can pour the rectified slurry into a vacuum standing tank, then the standing tank is kept standing for a period of time, the slurry is layered, then the staff collects the supernatant, and meanwhile, the supernatant is purified by purifying equipment to obtain clean slurry.
The present invention has been described with reference to the above embodiments and the accompanying drawings, however, the above embodiments are only examples for carrying out the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, modifications and equivalent arrangements included within the spirit and scope of the claims are included within the scope of the invention.

Claims (10)

1.一种咖啡渣提取咖啡的装置,其特征在于:包括研磨罐、过滤罐及精馏罐,所述研磨罐底部外壁上焊接有支腿,且支腿一侧外壁上插接有延伸至研磨罐内部的输料管,所述输料管远离研磨罐的一端延伸至过滤罐内部,所述过滤罐底部外壁两侧均焊接有底座,所述过滤罐底部外壁一侧插接有延伸至过滤罐内部的出料管,且出料管远离过滤罐的一端延伸至精馏罐内部,所述精馏罐一侧外壁靠近底部处均插接有延伸至精馏罐内部的排料管,所述过滤罐一侧外壁上通过螺栓安装有二号气缸,且二号气缸的输出端通过螺栓安装有基盘,所述基盘滑动连接在过滤罐内部,所述基盘侧面外壁上套接有橡胶环,且橡胶环侧面外壁与过滤罐侧面内壁相互接触,所述过滤罐侧面内壁上开设有安装槽,且安装槽内部通过螺栓安装有滤网框,所述滤网框内部通过螺栓安装有滤网,所述过滤罐底部外壁一侧插接有延伸至安装槽内部的排渣管,所述过滤罐顶部外壁一侧开设有凹槽,且凹槽底部内壁一侧通过螺栓安装有一号气缸,所述一号气缸的输出端通过螺栓安装有位于安装槽内部的基板,且基板一侧外壁上粘接有海绵块,所述海绵块一侧外壁与滤网相互接触,所述研磨罐顶部外壁一侧插接有延伸至研磨罐内部的进料管,所述研磨罐顶部外壁一侧插接有进水管,所述研磨罐侧面内壁上一体成型有呈锥形结构的上磨壳,所述研磨罐底部内壁一侧通过轴承转动连接有下磨轮,且下磨轮与上磨壳之间留有缝隙,所述研磨罐底部外壁一侧通过螺栓安装有驱动电机,且驱动电机的输出轴通过平键与下磨轮呈固定连接,所述精馏罐顶部外壁上插接有输气管,且输气管与精馏罐相互贯通的,所述输气管内部通过螺栓安装有滤网柱,所述精馏罐侧面内壁上通过螺栓安装有呈等距离结构分布的过滤板,且过滤板顶部外壁上开设有等距离呈环形结构分布的通孔,所述通孔内部通过螺栓安装有滤布,所述精馏罐两侧内壁靠近底部处均通过螺栓安装有加热丝。1. A device for extracting coffee from coffee grounds, characterized in that: it comprises a grinding tank, a filter tank and a rectifying tank, the outer wall of the bottom of the grinding tank is welded with legs, and the outer wall of one side of the legs is plugged with extending to The material conveying pipe inside the grinding tank, the end of the material conveying pipe away from the grinding tank extends to the inside of the filter tank, the bases are welded on both sides of the outer wall of the bottom of the filter tank, and one side of the outer wall of the bottom of the filter tank is inserted and extends to the inside of the filter tank. The discharge pipe inside the filter tank, and the end of the discharge pipe away from the filter tank extends to the interior of the rectification tank, and the outer wall of one side of the rectification tank near the bottom is plugged with a discharge pipe extending to the interior of the rectification tank, The No. 2 cylinder is installed on the outer wall of one side of the filter tank through bolts, and the output end of the No. 2 cylinder is installed with a base plate through bolts, the base plate is slidably connected inside the filter tank, and the outer wall of the base plate side is sleeved There is a rubber ring, and the outer wall of the side of the rubber ring and the inner wall of the side of the filter tank are in contact with each other, the inner wall of the side of the filter tank is provided with a mounting groove, and the inside of the mounting groove is installed with a screen frame through bolts, and the inside of the screen frame is installed by bolts There is a filter screen, one side of the outer wall of the bottom of the filter tank is plugged with a slag discharge pipe extending to the inside of the installation groove, one side of the outer wall of the top of the filter tank is provided with a groove, and one side of the inner wall of the bottom of the groove is installed by bolts. Cylinder, the output end of the No. 1 cylinder is mounted with a base plate located inside the installation groove through bolts, and a sponge block is adhered to the outer wall of one side of the base plate, and the outer wall of one side of the sponge block is in contact with the filter screen, and the grinding tank A feed pipe extending to the inside of the grinding tank is inserted on one side of the outer wall of the top, and a water inlet pipe is inserted into one side of the outer wall of the top of the grinding tank. A lower grinding wheel is rotatably connected to one side of the inner wall of the bottom of the grinding tank through a bearing, and a gap is left between the lower grinding wheel and the upper grinding shell. A driving motor is installed on one side of the outer wall of the bottom of the grinding tank through bolts, and the output shaft of the driving motor It is fixedly connected with the lower grinding wheel through a flat key, a gas transmission pipe is inserted into the outer wall of the top of the rectification tank, and the gas transmission pipe and the rectification tank are connected to each other. Filter plates distributed in an equidistant structure are installed on the inner wall of the side of the rectification tank through bolts, and through holes distributed in an equidistant annular structure are opened on the outer wall of the top of the filter plate, and filter cloths are installed inside the through holes through bolts, so Heating wires are installed on both inner walls of the rectifying tank near the bottom through bolts. 2.根据权利要求所述的一种咖啡渣提取咖啡的装置,其特征在于:所述精馏罐顶部外壁一侧插接有回流管,且回流管与精馏罐相互贯通,所述回流管远离精馏罐的一端延伸至输气管内部。2 . The device for extracting coffee from coffee grounds according to claim 2 , wherein a return pipe is inserted into one side of the outer wall of the top of the rectification tank, and the return pipe and the rectification tank communicate with each other, and the return pipe The end away from the distillation tank extends to the inside of the gas pipeline. 3.根据权利要求所述的一种咖啡渣提取咖啡的装置,其特征在于:所述精馏罐侧面内壁靠近顶部处均通过螺栓安装有网孔板,且网孔板底部外壁上开设有等距离呈环形结构分布的尖锥。3. A device for extracting coffee from coffee grounds according to claim, characterized in that: the inner wall of the side of the rectifying tank is installed with a mesh plate near the top by bolts, and the bottom outer wall of the mesh plate is provided with etc. Sharp cones whose distances are distributed in a ring structure. 4.根据权利要求所述的一种咖啡渣提取咖啡的装置,其特征在于:所述精馏罐侧面内壁靠近顶部处通过螺栓安装有风机,且风机位于网孔板上方。4 . The device for extracting coffee from coffee grounds according to claim 4 , wherein a fan is installed on the side inner wall of the rectification tank near the top through bolts, and the fan is located above the mesh plate. 5 . 5.根据权利要求所述的一种咖啡渣提取咖啡的装置,其特征在于:所述滤网包括粗滤网层,所述粗滤网层一侧外壁上设置有活性炭层,且活性炭层一侧外壁上设置有细滤网层。5 . The device for extracting coffee from coffee grounds according to claim 5 , wherein the filter screen comprises a coarse filter screen layer, and an activated carbon layer is provided on the outer wall of one side of the coarse filter screen layer, and the activated carbon layer is one layer of the activated carbon layer. 6 . A fine filter screen layer is arranged on the side outer wall. 6.一种咖啡渣提取咖啡的方法,其特征在于:包括以下步骤:6. A method for extracting coffee from coffee grounds, comprising the following steps: S1.原料研磨:称取适量的咖啡豆,并将咖啡豆用研磨机研磨,而后得到成品咖啡粉;S1. Raw material grinding: Weigh an appropriate amount of coffee beans, grind the coffee beans with a grinder, and then obtain finished coffee powder; S2.萃取排渣:将上一步研磨好的咖啡粉倒入萃取设备中,之后启动萃取设备,萃取-min,而后排渣得到咖啡湿渣;S2. Extraction and slag removal: Pour the ground coffee powder in the previous step into the extraction equipment, then start the extraction equipment, extract -min, and then remove the slag to obtain wet coffee grounds; S3.湿渣研磨:将上一步得到的咖啡湿渣通过进料管倒入研磨罐中,而后工作人员启动驱动电机,使得下磨轮转动,从而在上磨壳的配合下将咖啡湿渣研磨的更精细,同时在研磨时可以通过进水管向研磨罐内部加入温水;S3. Grinding of wet grounds: pour the wet coffee grounds obtained in the previous step into the grinding tank through the feeding pipe, and then the staff starts the driving motor to make the lower grinding wheel rotate, so as to grind the wet coffee grounds with the cooperation of the upper grinding shell. More fine, at the same time, warm water can be added to the grinding tank through the water inlet pipe during grinding; S4.浆液过滤:在上一步研磨结束后,工作人员可以打开输料管上的控制阀,使得研磨罐内部的浆液通过输料管流入过滤罐中,而后工作人员可以启动二号气缸,使得基盘在过滤罐内部运动,从而对浆液进行挤压,使得浆液快速通过滤网,从而快速对浆液进行过滤,得到不含较多杂质的浆液;S4. Slurry filtration: After the previous step of grinding, the staff can open the control valve on the conveying pipe, so that the slurry inside the grinding tank flows into the filter tank through the conveying pipe, and then the staff can start the No. 2 cylinder to make the base The disc moves inside the filter tank, so as to squeeze the slurry, so that the slurry can quickly pass through the filter screen, so as to quickly filter the slurry to obtain a slurry without more impurities; S5.浆液精馏:在上一步过滤时,工作人员可以开启出料管上的控制阀,使得过滤好的浆液可以通过出料管流入精馏罐内部,之后工作人员启动加热丝、风机使得该精馏罐运作,从而对浆液进行精馏,同时精馏后的浆液通过排料管排出精馏罐;S5. Slurry rectification: in the previous step of filtration, the staff can open the control valve on the discharge pipe, so that the filtered slurry can flow into the rectification tank through the discharge pipe, and then the staff starts the heating wire and the fan to make the The rectification tank operates to rectify the slurry, and the rectified slurry is discharged from the rectification tank through the discharge pipe; S6.浆液静置与收集:在上一步精馏结束后,工作人员可以将精馏后的浆液倒入真空的静置罐中,之后静置一段时间,使得浆液分层,而后工作人员收集上层液,同时再用净化设备净化得到干净的浆液。S6. Slurry standing and collection: After the last step of rectification, the staff can pour the rectified slurry into the vacuum standing tank, and then let it stand for a period of time to make the slurry stratified, and then the staff can collect the upper layer At the same time, it is purified by purification equipment to obtain a clean slurry. 7.根据权利要求6所述的一种咖啡渣提取咖啡的方法,其特征在于:所述S1中咖啡豆为烘焙后的阿拉比卡、罗布斯塔、利比利卡咖啡豆中的一种,且咖啡豆研磨至5-50目成为咖啡粉。7. The method for extracting coffee from coffee grounds according to claim 6, wherein the coffee beans in the S1 are one of the roasted Arabica, Robusta and Liberica coffee beans , and the coffee beans are ground to 5-50 mesh to become coffee powder. 8.根据权利要求6所述的一种咖啡渣提取咖啡的方法,其特征在于:所述S2中咖啡粉萃取温度为120-250℃,且萃取压强为0.5-2MPa。8 . The method for extracting coffee from coffee grounds according to claim 6 , wherein the extraction temperature of the coffee powder in the S2 is 120-250° C., and the extraction pressure is 0.5-2 MPa. 9 . 9.根据权利要求6所述的一种咖啡渣提取咖啡的方法,其特征在于:所述S2中咖啡湿渣含水量68%、脂肪含量3.7%、蛋白质含量4.2%、灰分0.15%。9 . The method for extracting coffee from coffee grounds according to claim 6 , wherein the wet coffee grounds in S2 have a water content of 68%, a fat content of 3.7%, a protein content of 4.2%, and an ash content of 0.15%. 10 . 10.根据权利要求6所述的一种咖啡渣提取咖啡的方法,其特征在于:所述S6中静置时间为3-6h,且净化设备为活性炭柱。10 . The method for extracting coffee from coffee grounds according to claim 6 , wherein the standing time in S6 is 3-6 h, and the purification equipment is an activated carbon column. 11 .
CN202110252501.9A 2021-03-09 2021-03-09 Device and method for extracting coffee from coffee grounds Pending CN112931669A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN113908586A (en) * 2021-10-28 2022-01-11 安徽瞳清堂生物科技有限公司 Traditional Chinese medicine extraction equipment and method for eye cold compress gel production

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CN108471765A (en) * 2015-12-11 2018-08-31 基伊埃工程技术股份有限公司 Method for producing concentrated coffee product

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Publication number Priority date Publication date Assignee Title
CN1377232A (en) * 1999-05-18 2002-10-30 雀巢制品公司 Stable coffee concentrate system
CN108471765A (en) * 2015-12-11 2018-08-31 基伊埃工程技术股份有限公司 Method for producing concentrated coffee product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113908586A (en) * 2021-10-28 2022-01-11 安徽瞳清堂生物科技有限公司 Traditional Chinese medicine extraction equipment and method for eye cold compress gel production

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