CN112928183B - Crystalline silicon cell back N-layer film laminating equipment - Google Patents
Crystalline silicon cell back N-layer film laminating equipment Download PDFInfo
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- 229910021419 crystalline silicon Inorganic materials 0.000 title claims abstract description 54
- 238000010030 laminating Methods 0.000 title claims abstract description 20
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- 238000003475 lamination Methods 0.000 abstract description 23
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Abstract
本发明公开了一种晶硅电池背面N层膜贴合设备,包括底座、第一丝块、安装块、第二丝块、第一丝杆、安装框、第二丝杆、输送带、T形板和抽真空装置,所述底座中部开设有第一安装槽,所述第一丝块底部固定有第一液压缸,所述安装块底部开设有第二安装槽,所述第二丝块底部固定有第一安装板组,所述第一丝杆左侧贯穿安装块右侧和第二丝块延伸于第二安装槽内部,所述安装框固定于安装柱顶端,所述第二丝杆左侧贯穿安装框右侧外壁和第一丝块延伸于安装框内部,所述输送带左侧贯穿安装柱延伸于取料机械臂右侧,该晶硅电池背面N层膜贴合设备设置有控制板,通过控制板控制整体设备运行时间和运行轨迹,提高整体晶硅电池背面N层膜贴合效率和速度。
The invention discloses an N-layer film laminating equipment on the back of a crystalline silicon battery, comprising a base, a first wire block, a mounting block, a second wire block, a first screw rod, an installation frame, a second screw rod, a conveyor belt, a T forming plate and vacuuming device, the middle of the base is provided with a first installation groove, the bottom of the first wire block is fixed with a first hydraulic cylinder, the bottom of the installation block is provided with a second installation groove, the second wire block The bottom is fixed with a first mounting plate group, the left side of the first screw rod penetrates the right side of the mounting block and the second screw block extends inside the second mounting groove, the mounting frame is fixed on the top of the mounting post, and the second screw The left side of the rod penetrates the right outer wall of the installation frame and the first wire block extends inside the installation frame, the left side of the conveyor belt penetrates the installation column and extends to the right side of the reclaiming robot arm, and the N-layer film bonding equipment on the back of the crystalline silicon cell is installed There is a control board, through which the overall equipment running time and running trajectory are controlled to improve the lamination efficiency and speed of the N-layer film on the back of the overall crystalline silicon cell.
Description
技术领域technical field
本发明涉及晶硅电池技术领域,具体为一种晶硅电池背面N层膜贴合设备。The invention relates to the technical field of crystalline silicon batteries, in particular to a device for laminating an N-layer film on the back of a crystalline silicon battery.
背景技术Background technique
晶硅电池背面贴合有N层膜不仅具有保护功能还具备有可靠的绝缘性和长期的防止老化作用,作用有效延长晶硅电池整体使用寿命,但是现有的晶硅电池背面贴膜采用的是人工进行贴膜,这样不仅整体效率低下还容易造成人工贴合过程中底膜与晶硅电池背面出现汽泡,从而造成整膜撕下重新进行贴合,这样不仅造成底膜贴合过程中的浪费还造成整体底膜成本的增加。The N-layer film attached to the back of the crystalline silicon battery not only has a protective function, but also has reliable insulation and long-term anti-aging effect, which effectively prolongs the overall service life of the crystalline silicon battery. Manual lamination is not only inefficient but also easy to cause bubbles on the back of the bottom film and the crystalline silicon cell during the manual lamination process, which will cause the whole film to be torn off and re-applied, which will not only cause waste in the process of laminating the base film It also results in an increase in the overall bottom film cost.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的不足之处,提供一种晶硅电池背面N层膜贴合设备,以解决上述背景技术中提出通过的晶硅电池背面贴膜采用的是人工进行贴膜,这样不仅整体效率低下还容易造成人工贴合过程中底膜与晶硅电池背面出现汽泡,从而造成整膜撕下重新进行贴合,这样不仅造成底膜贴合过程中的浪费还造成整体底膜成本的增加问题。The purpose of the present invention is to aim at the deficiencies of the prior art, and to provide a device for laminating the N-layer film on the back of a crystalline silicon cell, so as to solve the problem that the back film of the crystalline silicon cell proposed in the above-mentioned background technology adopts manual lamination, so that Not only the overall efficiency is low, but also it is easy to cause bubbles on the back of the bottom film and the crystalline silicon cell during the manual lamination process, which will cause the whole film to be torn off and re-applied, which will not only cause waste in the process of laminating the bottom film, but also cause the overall bottom film. increase in cost.
为实现上述目的,本发明提供如下技术方案:一种晶硅电池背面N层膜贴合设备,包括底座、第一丝块、安装块、第二丝块、第一丝杆、安装框、第二丝杆、输送带、T形板和抽真空装置,所述底座中部开设有第一安装槽,所述第一安装槽内部固定有导轨,所述底座顶端两侧固定有安装柱,所述底座右侧固定有连接板,所述第一丝块底部固定有第一液压缸,所述安装块底部开设有第二安装槽,所述第二丝块底部固定有第一安装板组,所述第二安装板组中间滚动连接有辊轴,所述辊轴表面包裹有挤压绵,所述第一丝杆左侧贯穿安装块右侧和第二丝块延伸于第二安装槽内部,且第一丝杆左侧与第二安装槽内部左侧旋转连接,所述第一丝杆右侧与输出电机输出端固定连接,所述安装块底部固定有真空吸盘,所述安装块顶端与第一液压缸输出端固定连接,所述安装框固定于安装柱顶端,所述第二丝杆左侧贯穿安装框右侧外壁和第一丝块延伸于安装框内部,所述第二丝杆右侧与旋转电机输出端固定连接,所述安装柱右侧固定有放置板,所述放置板顶端固定有放置框,所述放置框右侧固定有撕膜机械臂,所述安装柱左侧固定有控制箱,所述控制箱内部上方固定有信号接收器,所述信号接收器下方固定有控制板,所述控制板下方固定有执行器,所述执行器通过电线与控制板和信号接收器电性连接,所述底座顶端右侧固定有取料机械臂,所述取料机械臂左侧固定有取料板,所述取料板左侧固定有取料吸盘,所述输送带左侧贯穿安装柱延伸于取料机械臂右侧,且输送带固定有安装柱右侧,所述T形板底部固定有第二安装板组,所述第二安装板组之间滚动连接有导轮,所述T形板通过导轮与导轨滚动连接安装于第一安装槽内部,所述T形板右侧下方与第二液压缸输出端固定连接,所述第二液压缸右侧与连接板左侧固定连接,所述控制板均通过电线与撕膜机械臂、取料机械臂和第二液压缸电性连接,所述执行器均通过电线与第一液压缸、输出电机和旋转电机电性连接;In order to achieve the above purpose, the present invention provides the following technical solutions: a crystalline silicon battery back N-layer film bonding equipment, including a base, a first wire block, a mounting block, a second wire block, a first screw rod, an installation frame, a Two screw rods, a conveyor belt, a T-shaped plate and a vacuuming device, a first installation groove is opened in the middle of the base, a guide rail is fixed inside the first installation groove, and installation posts are fixed on both sides of the top of the base. A connecting plate is fixed on the right side of the base, a first hydraulic cylinder is fixed at the bottom of the first wire block, a second installation groove is opened at the bottom of the installation block, and a first installation plate group is fixed at the bottom of the second wire block, so A roller shaft is rollingly connected in the middle of the second mounting plate group, the surface of the roller shaft is wrapped with extruded cotton, the left side of the first screw rod penetrates the right side of the mounting block and the second screw block extends inside the second mounting groove, And the left side of the first screw rod is rotatably connected with the left side inside the second installation slot, the right side of the first screw rod is fixedly connected with the output end of the output motor, the bottom of the mounting block is fixed with a vacuum suction cup, and the top of the mounting block is connected to the output end of the output motor. The output end of the first hydraulic cylinder is fixedly connected, the mounting frame is fixed on the top of the mounting column, the left side of the second screw rod penetrates the outer wall of the right side of the mounting frame and the first screw block extends inside the mounting frame, the second screw rod The right side is fixedly connected to the output end of the rotating motor, a placing plate is fixed on the right side of the mounting column, a placing frame is fixed on the top of the placing plate, a film tearing robotic arm is fixed on the right side of the placing frame, and the left side of the mounting column is fixed A control box is fixed, a signal receiver is fixed above the inside of the control box, a control board is fixed below the signal receiver, and an actuator is fixed below the control board, and the actuator is connected to the control board and the signal through wires. The upper right side of the base is fixed with a reclaiming mechanical arm, the left side of the reclaiming mechanical arm is fixed with a reclaiming plate, the left side of the reclaiming plate is fixed with a reclaiming suction cup, and the left side of the conveyor belt is fixed. The side penetration installation column extends on the right side of the reclaiming robot arm, and the conveyor belt is fixed to the right side of the installation column, the bottom of the T-shaped plate is fixed with a second installation plate group, and the second installation plate group is rollingly connected with a guide plate. The T-shaped plate is installed inside the first installation groove through the rolling connection between the guide wheel and the guide rail, and the lower part of the right side of the T-shaped plate is fixedly connected with the output end of the second hydraulic cylinder, and the right side of the second hydraulic cylinder is connected with The left side of the board is fixedly connected, the control board is electrically connected to the film tearing manipulator, the reclaiming manipulator and the second hydraulic cylinder through wires, and the actuators are connected to the first hydraulic cylinder, the output motor and the rotating motor through wires. Electromechanical connection;
抽真空装置,用于贴合后抽离膜与晶硅电池背面之间的空气的所述抽真空装置固定于T形板顶端,且抽真空装置包括有贴合框、卡槽、缓冲垫、压力感应器、红外线感应器、连杆、第一连接孔、贴合盖、第二连接孔、卡柱、第三液压缸、真空泵、抽气管和出气管,所述贴合框顶端两侧开设有卡槽,所述贴合框内部镶嵌固定有缓冲垫,所述压力感应器固定于缓冲垫正下方,且压力感应器通过电线与信号接收器电性连接,所述红外线感应器固定于缓冲垫左侧上方,且红外线感应器通过电线与信号接收器电性连接,所述连杆上方贯穿开设有第一连接孔,所述连杆固定于贴合框右侧上方,所述贴合盖右侧开设有第二连接孔,所述贴合盖下方镶嵌固定有卡柱,所述贴合盖通过固定销贯穿第二连接孔和第一连接孔与贴合框右侧活动连接,所述贴合盖通过卡柱与卡槽卡合连接固定于贴合框上方,所述贴合框右侧通过放置块固定有第三液压缸,所述第三液压缸输出端与贴合盖右侧下方固定连接,所述真空泵左侧固定有抽气管,所述真空泵右侧固定有出气管,所述真空泵固定于贴合盖顶端左侧,所述抽气管左侧贯穿贴合盖顶端外壁延伸于贴合盖下方,所述贴合框底部与T形板顶端固定连接,所述第三液压缸和真空泵均通过电线与执行器电性连接。The vacuuming device, which is used to extract the air between the film and the back of the crystalline silicon cell after bonding, is fixed on the top of the T-shaped plate, and the vacuuming device includes a bonding frame, a card slot, a buffer pad, Pressure sensor, infrared sensor, connecting rod, first connection hole, fitting cover, second connection hole, clamping column, third hydraulic cylinder, vacuum pump, air extraction pipe and air outlet pipe, the top of the fitting frame is provided on both sides There is a card slot, a buffer pad is inlaid and fixed inside the fitting frame, the pressure sensor is fixed directly under the buffer pad, and the pressure sensor is electrically connected with the signal receiver through a wire, and the infrared sensor is fixed on the buffer pad The upper left side of the pad, and the infrared sensor is electrically connected to the signal receiver through wires, a first connection hole is opened through the upper part of the connecting rod, the connecting rod is fixed on the upper right side of the fitting frame, and the fitting cover A second connection hole is opened on the right side, a clamping post is embedded and fixed under the fitting cover, and the fitting cover is movably connected to the right side of the fitting frame through a fixing pin passing through the second connection hole and the first connection hole. The fitting cover is fixed on the top of the fitting frame through the clamping connection between the clamping post and the card slot. The right side of the fitting frame is fixed with a third hydraulic cylinder through the placing block, and the output end of the third hydraulic cylinder is connected to the right side of the fitting cover. The bottom is fixedly connected, the left side of the vacuum pump is fixed with an air extraction pipe, the right side of the vacuum pump is fixed with an air outlet pipe, the vacuum pump is fixed on the left side of the top of the fitting cover, and the left side of the air extraction pipe runs through the outer wall of the top of the fitting cover and extends to the Below the fitting cover, the bottom of the fitting frame is fixedly connected with the top end of the T-shaped plate, and the third hydraulic cylinder and the vacuum pump are both electrically connected to the actuator through wires.
优选的,所述第一液压缸、安装块和真空吸盘构成升降机构,且升降机构升降距离范围为0-10cm。Preferably, the first hydraulic cylinder, the mounting block and the vacuum suction cup constitute a lifting mechanism, and the lifting distance of the lifting mechanism ranges from 0 cm to 10 cm.
优选的,所述输出电机、第一丝杆、第二丝块和辊轴构成压膜机构,且压膜机构压膜距离范围为0-20cm。Preferably, the output motor, the first screw rod, the second screw block and the roller shaft constitute a lamination mechanism, and the lamination distance of the lamination mechanism is in the range of 0-20 cm.
优选的,所述旋转电机、第二丝杆、第一丝块和第一液压缸构成移动机构,且移动机构移动距离范围为0-30cm。Preferably, the rotating motor, the second screw rod, the first screw block and the first hydraulic cylinder constitute a moving mechanism, and the moving distance of the moving mechanism is in the range of 0-30 cm.
优选的,所述取料吸盘设置有4个,且取料吸盘关于取料板中心线对称设置。Preferably, there are four reclaiming suckers, and the reclaiming suckers are arranged symmetrically with respect to the center line of the reclaiming plate.
优选的,所述卡槽开设深度距离为1.5-2cm。Preferably, the opening depth of the card slot is 1.5-2 cm.
优选的,所述贴合盖与卡柱连接形状成“F”形。Preferably, the connection shape of the fitting cover and the clamping column is an "F" shape.
优选的,所述第三液压缸、贴合盖和连杆构成旋转机构,且旋转机构旋转角度范围为0-90°。Preferably, the third hydraulic cylinder, the fitting cover and the connecting rod constitute a rotation mechanism, and the rotation angle of the rotation mechanism is in the range of 0-90°.
与现有技术相比,本发明的有益效果是:该晶硅电池背面N层膜贴合设备,Compared with the prior art, the beneficial effects of the present invention are: the N-layer film bonding equipment on the back of the crystalline silicon battery,
(1)设置有第一液压缸,通过第一液压缸带动安装块下方的真空吸盘将底膜进行吸附,同时第一液压缸向上运动过程中撕膜机械臂对底膜上的薄膜进行撕拉,从而保证底膜与晶硅电池背面进贴合,这样通过设备之间的相互配合就避免撕膜和贴膜过程中需要人工参与,这样不仅提高整体贴膜效率还缩短人工使用成本;(1) A first hydraulic cylinder is provided, and the first hydraulic cylinder drives the vacuum suction cup under the mounting block to adsorb the bottom film. At the same time, during the upward movement of the first hydraulic cylinder, the film tearing mechanical arm tears the film on the bottom film. , so as to ensure that the bottom film and the back of the crystalline silicon battery are bonded together, so that the need for manual participation in the process of tearing and sticking the film is avoided through the mutual cooperation between the equipment, which not only improves the overall film efficiency but also shortens the labor cost;
(2)设置有辊轴,通过输出电机带动辊轴于底膜上方运动,从而通过挤压绵将底膜与晶硅电池背面贴合过程中的汽泡进行挤压,保证底膜与晶硅电池背面进贴合后之间没有汽泡产生,这样就避免人工贴合过程中出现汽泡从而需要将贴合好的底膜重新撕下再次进行贴合,这样不仅避免返工时间还可以一次贴合成型,提高正贴合效率,增加整体成品产量;(2) There is a roller shaft, which is driven by the output motor to move above the bottom film, so as to squeeze the air bubbles in the process of laminating the bottom film and the back of the crystalline silicon cell through the squeezing sponge to ensure that the bottom film and the crystalline silicon No bubbles are generated between the back of the battery and the lamination process, which avoids the occurrence of bubbles during the manual lamination process and needs to tear off the laminated bottom film again for lamination, which not only avoids rework time but also can be attached at one time. Synthetic type, improve the efficiency of positive lamination, and increase the overall output of finished products;
(3)设置有抽真空装置,通过抽真空装置将挤压后的底膜和晶硅电池背面进行抽真空处理,使底膜与晶硅电池背面无缝隙连接,避免底膜与晶硅电池背面挤压的空气再次通过底膜与晶硅电池背面增之间的缝隙进入造成底膜与晶硅电池背面出现汽泡的情况,从而造成影响整体成品的质量;(3) A vacuuming device is provided, and the extruded bottom film and the back of the crystalline silicon battery are vacuumed by the vacuuming device, so that the bottom film and the back of the crystalline silicon battery are seamlessly connected to avoid the bottom film and the back of the crystalline silicon battery. The extruded air enters through the gap between the bottom film and the back of the crystalline silicon cell again, causing bubbles to appear on the back of the bottom film and the crystalline silicon cell, thus affecting the quality of the overall finished product;
(4)设置有控制板,通过控制板储存和记录整体设备的运行时间和运行轨迹,保证整体设备正常运行,避免出现设备与设备之间碰撞的情况,从而造成影响整体设备运行规律和轨迹。(4) A control panel is provided, through which the running time and running trajectory of the overall equipment are stored and recorded, to ensure the normal operation of the overall equipment, and to avoid collisions between the equipment and equipment, which will affect the overall equipment operation law and trajectory.
附图说明Description of drawings
图1为本发明正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the present invention;
图2为本发明安装块结构示意图;Fig. 2 is the structural schematic diagram of the installation block of the present invention;
图3为本发明安装块、第一安装板组和辊轴结构示意图;3 is a schematic structural diagram of the mounting block, the first mounting plate group and the roller shaft according to the present invention;
图4为本发明连接板、第二液压缸和T形板结构示意图;4 is a schematic structural diagram of the connecting plate, the second hydraulic cylinder and the T-shaped plate of the present invention;
图5为本发明图1中A处放大结构示意图;Fig. 5 is the enlarged schematic diagram of the structure at place A in Fig. 1 of the present invention;
图6为本发明图1中B处放大结构示意图;Fig. 6 is the enlarged structural schematic diagram at B in Fig. 1 of the present invention;
图7为本发明贴合盖结构示意图;FIG. 7 is a schematic diagram of the structure of the lamination cover of the present invention;
图8为本发明抽真空装置结构示意图;8 is a schematic structural diagram of the vacuum pumping device of the present invention;
图9为本发明压力感应器、红外线感应器和控制板工作压力结构示意图。FIG. 9 is a schematic structural diagram of the working pressure of the pressure sensor, the infrared sensor and the control panel of the present invention.
图中:1、底座,2、第一安装槽,3、导轨,4、安装柱,5、连接板,6、第一丝块,7、第一液压缸,8、安装块,9、第二安装槽,10、第二丝块,11、第一安装板组,12、辊轴,13、挤压绵,14、第一丝杆,15、输出电机,16、真空吸盘,17、安装框,18、第二丝杆,19、旋转电机,20、放置板,21、放置框,22、撕膜机械臂,23、控制箱,24、信号接收器,25、控制板,26、执行器,27、取料机械臂,28、取料板,29、取料吸盘,30、输送带,31、T形板,32、第二安装板组,33、导轮,34、第二液压缸,35、抽真空装置,3501、贴合框,3502、卡槽,3503、缓冲垫,3504、压力感应器,3505、红外线感应器,3506、连杆,3507、第一连接孔,3508、贴合盖,3509、第二连接孔,3510、卡柱,3511、第三液压缸,3512、真空泵,3513、抽气管,3514、出气管。In the figure: 1. Base, 2. First installation groove, 3. Guide rail, 4. Installation column, 5. Connecting plate, 6. First wire block, 7. First hydraulic cylinder, 8. Mounting block, 9. No. Two installation slots, 10, the second wire block, 11, the first installation plate group, 12, the roller shaft, 13, the extrusion cotton, 14, the first screw rod, 15, the output motor, 16, the vacuum suction cup, 17, the installation Frame, 18, Second screw, 19, Rotary motor, 20, Placement plate, 21, Placement frame, 22, Film tearing arm, 23, Control box, 24, Signal receiver, 25, Control panel, 26, Execution Device, 27, Reclaiming Robot Arm, 28, Reclaiming Plate, 29, Reclaiming Suction Cup, 30, Conveyor Belt, 31, T-shaped Plate, 32, Second Mounting Plate Set, 33, Guide Wheel, 34, Second Hydraulic Cylinder, 35, Vacuuming device, 3501, Fitting frame, 3502, Card slot, 3503, Cushion pad, 3504, Pressure sensor, 3505, Infrared sensor, 3506, Connecting rod, 3507, First connecting hole, 3508, Fitting cover, 3509, second connecting hole, 3510, clamping post, 3511, third hydraulic cylinder, 3512, vacuum pump, 3513, exhaust pipe, 3514, exhaust pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-9,本发明提供一种技术方案:一种晶硅电池背面N层膜贴合设备,如图1、图2、图3、图4和图9所示,底座1中部开设有第一安装槽2,第一安装槽2内部固定有导轨3,底座1顶端两侧固定有安装柱4,底座1右侧固定有连接板5,第一丝块6底部固定有第一液压缸7,安装块8底部开设有第二安装槽9,第二丝块10底部固定有第一安装板组11,第二安装板组11中间滚动连接有辊轴12,辊轴12表面包裹有挤压绵13,第一丝杆14左侧贯穿安装块8右侧和第二丝块10延伸于第二安装槽9内部,且第一丝杆14左侧与第二安装槽9内部左侧旋转连接,第一丝杆14右侧与输出电机15输出端固定连接,输出电机15、第一丝杆14、第二丝块10和辊轴12构成压膜机构,且压膜机构压膜距离范围为0-20cm,通过输出电机15带动辊轴12于底膜上方左右运动从而将底膜与晶硅电池背面进行挤压贴合处理,并且整体压膜机构最大移动距离为20cm,并且整体最大移动距离为整体贴合框3501长度,如果超出压膜机构最大移动距离就容易造成挤压绵13与贴合框3501内部两侧挤压滚动容易使挤压绵13与贴合框3501内部两侧出现摩擦损坏,从而造成挤压绵13无法正常使用,并且安装块8底部固定有真空吸盘16,安装块8顶端与第一液压缸7输出端固定连接,第一液压缸7、安装块8和真空吸盘16构成升降机构,且升降机构升降距离范围为0-10cm,通过第一液压缸7带动真空吸盘16向下运动从而将放置于放置框20内部的底膜进行吸附放置于贴合框3501内部与晶硅电池背面进行贴合处理,并且整体升降机构最大下降距离为10cm,如果超出最大下降距离就造成真空吸盘16与底膜进行挤压接触,从而容易造成底膜出现裂纹造成底膜无法正常使用,还造成底膜材料的报废,安装框17固定于安装柱4顶端,第二丝杆18左侧贯穿安装框17右侧外壁和第一丝块6延伸于安装框17内部,第二丝杆18右侧与旋转电机19输出端固定连接,旋转电机19、第二丝杆18、第一丝块6和第一液压缸7构成移动机构,且移动机构移动距离范围为0-30cm,通过旋转电机19带动第一液压缸7移动出而将放置于放置框21内部的底膜取出,并且接着通过旋转电机19带动第一液压缸7运动配合撕膜机械臂22将底膜粘附的薄膜进行撕除,同时再次通过旋转电机19带动第一液压缸7运动过程中将撕膜后的底膜与晶硅电池背面进行贴合接触,并且整体移动机构最大移动距离为30cm,如果超出在大移动距离就超出移动机构最大运动轨迹从而造成第一丝块6与第二丝杆18出现卡死情况,此时旋转电机19输出功率增加不仅缩短旋转电机19的使用寿命还影响整体设备正常的运动轨迹同时容易出现撞机情况,安装柱4右侧固定有放置板20,放置板20顶端固定有放置框21,放置框21右侧固定有撕膜机械臂22,安装柱4左侧固定有控制箱23,控制箱23内部上方固定有信号接收器24,信号接收器24下方固定有控制板25,控制板25下方固定有执行器26,执行器26通过电线与控制板25和信号接收器24电性连接,底座1顶端右侧固定有取料机械臂27,取料机械臂27左侧固定有取料板28,取料板28左侧固定有取料吸盘29,取料吸盘29设置有4个,且取料吸盘29关于取料板28中心线对称设置,通过取料吸盘29将贴合好的晶硅电池与贴合框3501进行分离,并且取料吸盘29设置有4个是保证整体晶硅电池移动过程中的稳定性,同时取料吸盘29设置有4个这样不仅体现整体取料板28外观的对称性和美观性,依次体现取料吸盘29的实用性,输送带30左侧贯穿安装柱4延伸于取料机械臂27右侧,且输送带30固定有安装柱4右侧,T形板31底部固定有第二安装板组32,第二安装板组32之间滚动连接有导轮33,T形板31通过导轮33与导轨3滚动连接安装于第一安装槽2内部,T形板31右侧下方与第二液压缸34输出端固定连接,第二液压缸34右侧与连接板5左侧固定连接,控制板25均通过电线与撕膜机械臂22、取料机械臂27和第二液压缸34电性连接,执行器26均通过电线与第一液压缸7、输出电机15和旋转电机19电性连接。1-9, the present invention provides a technical solution: an N-layer film bonding equipment on the back of a crystalline silicon battery, as shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4 and FIG. There is a first installation groove 2, a
如图5、图6、图7和图8所示,用于贴合后抽离膜与晶硅电池背面之间的空气的抽真空装置35固定于T形板31顶端,且抽真空装置35包括有贴合框3501、卡槽3502、缓冲垫3503、压力感应器3504、红外线感应器3505、连杆3506、第一连接孔3507、贴合盖3508、第二连接孔3509、卡柱3510、第三液压缸3511、真空泵3512、抽气管3513和出气管3514,贴合框3501顶端两侧开设有卡槽3502,卡槽3502开设深度距离为1.5-2cm,如果卡槽3502开设深度过深就造成卡柱3510整体长度过长,从而造成第三液压缸3511带动贴合盖3508运动过程中无法及时的使卡柱3510与卡槽3502分离,这样就影响整体设备正常运行的时间和轨迹,从而造成设备之间出现碰撞情况,同时卡槽3502开设深度过低就容易造成贴合盖3508与贴合框3501之间出现卡合缝隙,从而无法造成真空空间,所以避免卡柱3510与卡槽3502无法及时分离又避免贴合盖3508与贴合框3501之间出现卡合缝隙,将卡槽3502开设深度距离设置为1.5cm,贴合框3501内部镶嵌固定有缓冲垫3503,压力感应器3504固定于缓冲垫3503正下方,且压力感应器3504通过电线与信号接收器24电性连接,红外线感应器3505固定于缓冲垫3503左侧上方,且红外线感应器3505通过电线与信号接收器24电性连接,连杆3506上方贯穿开设有第一连接孔3507,连杆3506固定于贴合框3501右侧上方,贴合盖3508右侧开设有第二连接孔3509,贴合盖3508下方镶嵌固定有卡柱3510,贴合盖3508与卡柱3510连接形状成“F”形,这样是方便贴合盖3508运动过程中带动卡柱3510与卡槽3502快速的进行卡合和分离,并且贴合盖3508与卡柱3510连接形状成“F”形,这样不仅体现力的相互传递还体现贴合盖3508与卡柱3510之间的连接简单明了,同时整体连接简单大方同时实用性高,贴合盖3508通过固定销贯穿第二连接孔3509和第一连接孔3507与贴合框3501右侧活动连接,贴合盖3508通过卡柱3510与卡槽3502卡合连接固定于贴合框3501上方,贴合框3501右侧通过放置块固定有第三液压缸3511,第三液压缸3511输出端与贴合盖3508右侧下方固定连接,第三液压缸3511、贴合盖3508和连杆3506构成旋转机构,且旋转机构旋转角度范围为0-90°,通过第三液压缸3511带动贴合盖3508与连杆3506相对旋转运动从而实现贴合盖3508与贴合框3501之间的卡合和分离,并且整体旋转机构最大旋转角度为90°,当整体旋转机构处于最大角度时此时贴合盖3508与贴合框3501处于垂直状态,此时方便取料机械臂27对贴合框3501内部的晶硅电池进行取料,真空泵3512左侧固定有抽气管3513,真空泵3512右侧固定有出气管3514,真空泵3512固定于贴合盖3508顶端左侧,抽气管3513左侧贯穿贴合盖3508顶端外壁延伸于贴合盖3508下方,贴合框3501底部与T形板31顶端固定连接,第三液压缸3511和真空泵3512均通过电线与执行器26电性连接。As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, a vacuuming
工作原理:在使用晶硅电池背面N层膜贴合设备,先手动将底膜放置于放置框21内部,接着控制箱23通过连接线与相应设备连接,此时整体设备处于待机状态,接着通过控制器启动另一侧输送带30,需要贴膜处理的晶硅电池放置于另一侧输送带30上,并且放置过程中晶硅电池背面向上,当晶硅电池流向取料机械臂27方向时,晶硅电池触发另一侧输送带30上感应器,此时控制板25控制取料机械臂27和第二液压缸34运动,取料机械臂27带动取料板28向另一侧输送带30运动,取料板28带动取料吸盘29同向运动,当取料吸盘29与晶硅电池背面吸附接触过程中,第二液压缸34带动T形板31于第一安装槽2内部左侧运动,T形板31带动第二安装板组32和贴合盖3508同向运动,第二安装板组32带动导轮33于导轨3顶端左侧运动,当T形板31移动一定距离后控制板25控制第二液压缸34停止工作,此时取料机械臂27运动,取料机械臂27带动吸附底膜的取料板28向贴合框3501方向运动,取料板28带动取料吸盘29同向运动,当取料机械臂27将晶硅电池放置于贴合框3501内部时取料吸盘29与晶硅电池分离,此时控制板25控制取料机械臂27停止运动,并且晶硅电池放置过程中触发红外线感应器3505,红外线感应器3505将触发信号传递于信号接收器24,信号接收器24将信号传递于控制板25,控制板25将信号传递于执行器26,此时执行器26控制旋转电机19运动过程中,控制板25控制再次控制第二液压缸34工作,第二液压缸34带动T形板31于第一安装槽2内部右侧运动,T形板31带动第二安装板组32和贴合盖3508同向运动,第二安装板组32带动导轮33于导轨3顶端右侧运动,当T形板31移动于安装块8正下方时,此时控制板25控制停止第二液压缸34工作,并且旋转电机19运动过程中带动第二丝杆18运动,第二丝杆18运动过程中带动第一丝块6向安装框17左侧移动,第一丝块6移动过程中带动第一液压缸7同向运动,当第一液压缸7移动于放置框21正上方时,此时执行器26停止旋转电机19工作,同时执行器26控制第一液压缸7向下运动,第一液压缸7带动安装块8同向运动,安装块8带动真空吸盘16向下运动,当真空吸盘16与底膜接触时,此时执行器26再次控制第一液压缸7向上运动,第一液压缸7带动安装块8同向运动,安装块8带动真空吸盘16向上运动,并且底膜向上运动过程中控制板25控制撕膜机械臂22对底膜粘附的薄膜进行撕膜处理,当底膜粘附的薄膜撕除后撕膜机械臂22将撕除后的薄膜放置于垃圾桶内部,同时控制板25控制撕膜机械臂22停止运动,当第一液压缸7向上运动一定距离后此时执行器26控制第一液压缸7停止运动,依次执行器26控制旋转电机19运动,旋转电机19运动过程中带动第二丝杆18运动,第二丝杆18运动过程中带动第一丝块6向安装框17右侧移动,第一丝块6移动过程中带动第一液压缸7同向运动,当第一液压缸7移动于贴合框3501 正上方时,此时执行器26停止旋转电机19工作,同时执行器26再次控制第一液压缸7向下运动,第一液压缸7带动安装块8同向运动,安装块8带动真空吸盘16向下运动,当底膜与晶硅电池背面接触时此时执行器26停止第一液压缸7工作,同时执行器26启动输出电机15,输出电机15带动第一丝杆14运动,第一丝杆14带动第二丝块10于贴合框3501 左侧移动,第二丝块10移动过程中带动第一安装板组11同向运动,第一安装板组11带动辊轴12运动,辊轴12带动挤压绵13运动,并且挤压绵13运动过程中将底膜与晶硅电池背面挤压贴合,同时挤压绵13运动过程中挤压缓冲垫3503和压力感应器3504 ,当挤压绵13挤压完成后此时执行器26控制输出电机15停止工作并且再次控制第一液压缸7向上运动,第一液压缸7带动安装块8同向运动,安装块8带动辊轴12同向运动,当辊轴12离开贴合框3501 内部时此时执行器26停止第一液压缸7工作,并且此时压力感应器3504 将压力信号传递于信号接收器24,信号接收器24将信号传递于控制板25,控制板25将信号传递于执行器26,此时执行器26控制第三液压缸3511工作,第三液压缸3511带动贴合盖3508右侧于连杆3506向上运动,并且贴合盖3508左侧向下运动,同时贴合盖3508左侧向下运动过程中带动卡柱3510同向运动,当卡柱3510与卡槽3502卡合时,此时执行器26控制第三液压缸3511停止工作,并且执行器26控制真空泵3512,真空泵3512通过抽气管3513将贴合框3501内部的空气通过出气管3514排出贴合框3501内部,当贴合框3501内部的空气完全排出时此时底膜与晶硅电池背面完全贴合,此时执行器26控制真空泵3512停止工作,同时执行器26再次控制第三液压缸3511工作,第三液压缸3511带动贴合盖3508右侧于连杆3506向下运动,并且贴合盖3508左侧向上运动,同时贴合盖3508左侧向上运动过程中带动卡柱3510同向运动,此时卡柱3510运动过程中与卡槽3502分离,当贴合盖3508与贴合框3501完全分离时,此时执行器26控制第三液压缸3511停止工作,并且控制板25再次控制取料机械臂27和第二液压缸34运动,第二液压缸34运动过程中,第二液压缸34带动T形板31于第一安装槽2内部左侧运动,T形板31带动第二安装板组32和贴合盖3508同向运动,第二安装板组32带动导轮33于导轨3顶端左侧运动,当T形板31移动一定距离后控制板25控制第二液压缸34停止工作,接着取料机械臂27带动取料板28向贴合框3501方向运动,取料板28带动取料吸盘29同向运动,当取料机械臂27将晶硅电池与贴合框3501内部分离时,此时取料机械臂27带动晶硅电池向输送带30方向运动,当取料机械臂27移动于输送带30正上方时,此时取料机械臂27带动取料板28和取料吸盘29向输送带30顶端运动,当晶硅电池放置于输送带30顶端时,此时取料吸盘29与晶硅电池分离,此时输送带30带动晶硅电池流向下一步工序,此时控制板25再次控制取料机械臂27停止运动,当晶硅电池还需要贴膜时整体设备重复以上步骤和工序,当放置框21内部的底膜贴完时通过人工添加满既可,这就完成整个操作,且本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using the N-layer film laminating equipment on the back of the crystalline silicon battery, first manually place the bottom film inside the placing
术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。The terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only a simplified description for the convenience of describing the present invention, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection content of the present invention.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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JPH084071B2 (en) * | 1985-12-28 | 1996-01-17 | キヤノン株式会社 | Deposited film formation method |
JPH10112549A (en) * | 1996-10-08 | 1998-04-28 | Canon Inc | Solar cell module |
AT504680B1 (en) * | 2006-12-20 | 2009-06-15 | 3S Swiss Solar Systems Ag | METHOD AND DEVICE FOR PRODUCING LAMINATED SOLAR MODULES |
CN102386251B (en) * | 2011-11-24 | 2013-08-21 | 李毅 | Flexible solar cell photovoltaic component made with flexible substrate |
CN103872177B (en) * | 2014-02-26 | 2016-01-20 | 大族激光科技产业集团股份有限公司 | The slice arranging apparatus of the sub-cell piece of crystal silicon battery |
CN104576480B (en) * | 2015-01-08 | 2017-07-25 | 北京七星华创电子股份有限公司 | A buffer type blocking device for the transmission line of the crystalline silicon solar cell rack |
CN106531829B (en) * | 2016-12-23 | 2018-11-30 | 泰州隆基乐叶光伏科技有限公司 | Interconnection structure and solar energy laminated batteries between a kind of solar energy laminated batteries piece |
CN107644828B (en) * | 2017-09-14 | 2024-03-22 | 中国科学院宁波材料技术与工程研究所 | Device for preparing porous silicon film and method for preparing porous silicon film |
CN108328339B (en) * | 2018-04-03 | 2023-07-18 | 通威太阳能(安徽)有限公司 | Partitioned stacking storage device for solar cells |
CN108336012A (en) * | 2018-04-15 | 2018-07-27 | 中山铨镁能源科技有限公司 | External laminating device for photovoltaic panel |
CN208795965U (en) * | 2018-11-02 | 2019-04-26 | 深圳市宏远玻璃制品有限公司 | A kind of touch screen vacuum attaching machine |
CN110473924A (en) * | 2019-09-05 | 2019-11-19 | 成都晔凡科技有限公司 | The manufacturing method of imbrication component, solar battery sheet and imbrication component |
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