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CN112900155A - Preparation method of non-woven fabric for X and gamma ray protection - Google Patents

Preparation method of non-woven fabric for X and gamma ray protection Download PDF

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CN112900155A
CN112900155A CN202110170798.4A CN202110170798A CN112900155A CN 112900155 A CN112900155 A CN 112900155A CN 202110170798 A CN202110170798 A CN 202110170798A CN 112900155 A CN112900155 A CN 112900155A
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woven fabric
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CN112900155B (en
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姚理荣
夏勇
杨涛
孙通
潘刚伟
徐思峻
季涛
高强
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Nantong University
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J3/00Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
    • D21J3/12Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds of sheets; of diaphragms

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Abstract

本申请提供一种X、γ射线防护用核壳结构钨/氧化钆PP无纺布的制备方法,首先制备核壳结构钨/氧化钆粉体;根据以上粉体制备W@Gd2O3/PP共混熔体;再根据以上共混熔体制备W@Gd2O3/PP复合纤维;最后根据以上复合纤维制备W@Gd2O3/PP复合非织造材料。根据本方法制备出的核壳结构钨/氧化钆PP无纺布,在辐射防护方面可以起到协同防护作用,消除防护弱区同时能够将辐射所产生的二次辐射进行有效吸收。其次,制备出的功能无纺布具有无铅和轻量化的特点,在X、γ射线辐射防护方面有良好的应用前景。

Figure 202110170798

The present application provides a method for preparing a core-shell structure tungsten/gadolinium oxide PP non-woven fabric for X and γ-ray protection. First, a core-shell structure tungsten/gadolinium oxide powder is prepared; W@Gd 2 O 3 / PP blend melt; prepare W@Gd 2 O 3 /PP composite fiber according to the above blend melt; finally prepare W@Gd 2 O 3 /PP composite non-woven material according to the above composite fiber. The core-shell structure tungsten/gadolinium oxide PP non-woven fabric prepared according to the method can play a synergistic protective role in radiation protection, eliminate weak protection areas and effectively absorb secondary radiation generated by radiation. Secondly, the prepared functional non-woven fabric has the characteristics of lead-free and lightweight, and has good application prospects in X and γ-ray radiation protection.

Figure 202110170798

Description

Preparation method of non-woven fabric for X and gamma ray protection
Technical Field
The application relates to the field of radiation protection, in particular to a preparation method of non-woven fabric for X and gamma ray protection.
Background
The development of nuclear technology brings convenience to people and simultaneously generates a lot of radiation hazards, and the light, flexible and excellent-protection-performance textile for radiation protection is a hot spot of current research. The radiation protection material is mainly divided into a lead material and a lead-free material. Lead is mainly lead, and although the protective effect is good, the lead has toxicity, poor strength and large low-energy X-ray scattering. The lead-free material mainly comprises a composite material prepared from rare earth elements and heavy metal compounds such as tin, tungsten, bismuth and the like, and has excellent protection effect, light weight and safety.
In recent years, micro-nano core-shell materials with special structures attract wide attention of people. The composite particles with different core-shell microstructures have unique physicochemical properties, so that the composite particles have wide application prospects in various fields such as optics, electronics, catalysis, biology, radiation and the like. In the aspect of radiation protection, compared with a single metal physical blending mode, the radiation protection material with the core-shell structure can realize synergistic protection, eliminate a protection weak area and effectively absorb secondary radiation generated by radiation. The preparation method of the core-shell structure mainly comprises a template method, a precipitation method, a hydrothermal synthesis method, a spray drying method, a layer-by-layer self-assembly technology and the like. Li et al prepared gadolinium oxide hollow spheres with controllable shell thickness by using silicon dioxide as a template and adopting a homogeneous precipitation method. However, these methods have disadvantages of many steps and long time, so that it is necessary to specify an effective and simple method to overcome these disadvantages. Mussel secreted adhesion protein has strong adhesion capability, which inspires that the task group of Messer Smith at the northwest university in the United states in 2007 finds that Dopamine (DA) can be oxidized and self-polymerized into polydopamine on the surface of any material under the weak base condition simulating seawater. The polymerization condition is simple and controllable, and the product has excellent adhesiveness, hydrophilicity, stability and biocompatibility. Meanwhile, a large number of phenolic hydroxyl and amino active groups exist on the polydopamine, so that abundant active sites are provided for the complexation of metal ions.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a preparation method of a non-woven fabric for X and gamma ray protection.
The purpose of the invention can be realized by the following technical scheme:
the invention provides a preparation method of a non-woven fabric for X and gamma ray protection, which comprises the following steps:
(1) preparing a dopamine salt solution, adding a buffer solution to adjust the pH value, then adding tungsten powder, stirring, filtering, washing and drying to obtain W @ PDA;
(2) adding the W @ PDA obtained in the step (1) into a gadolinium nitrate solution, stirring, filtering, and calcining at high temperature to obtain W @ Gd of a core-shell structure2O3And (3) powder.
(3) Enabling the core-shell structure W @ Gd obtained in the step (2)2O3Sequentially adding the powder and the dried PP master batch into a feed port of a screw extruder to obtain the core-shell structure W @ Gd2O3the/PP is blended with the melt and cooled in the air for brittle fracture granulation.
(4) And (4) adding the dried blended particles obtained in the step (3) into a feed port of a screw extruder, and drawing the extruded melt by a drawing and winding device to prepare the composite fiber.
(5) Adding the pulp into a beaker filled with deionized water, and uniformly stirring to obtain pulp suspension.
(6) And (4) cutting the composite fiber obtained in the step (4) into short fibers, adding the short fibers into a wall breaking machine filled with deionized water, and breaking up all the fibers to obtain a fiber suspension.
(7) And (4) adding the pulp suspension obtained in the step (5) into the fiber suspension obtained in the step (6), and scattering until the fibers and the pulp are uniformly mixed and dispersed.
(8) And (4) pouring the mixed suspension obtained in the step (7) into a vacuum filtration device for filtration to obtain the wet-process formed felt.
(9) And (4) putting the felt obtained in the step (8) into a heating type manual tablet press for hot pressing to obtain a pressing sheet material, and drying to obtain the composite non-woven material.
According to the invention, the concentration of the prepared dopamine salt solution in the step (1) is controlled to be 1.5-2.5 g/L. Mainly because when the DA concentration is lower than 1.5g/L, only a small amount of PDA particles are deposited on the surface of W, and when the DA concentration is 1.5-2.5g/L, a PDA film is formed on the surface of W powder. When the concentration of DA is higher than 2.5g/L, larger PDA particles are formed on the surface of W powder through self-polymerization due to the fact that the concentration of DA is too high, and the subsequent adsorption of gadolinium ions is not facilitated.
It is noted that in the step (1), after the dopamine salt solution is prepared, a tris buffer solution is added into the system to adjust the pH value of the solution to 8-9, because dopamine can be polymerized into polydopamine by itself under the conditions of weak base and oxygen, and the polydopamine on the surfaces of different substances has extraordinary surface activity and adhesiveness, and can provide a platform for secondary functionalization of materials.
Further, the stirring in the step (1) needs to be carried out for 18-24 hours under an electric stirrer.
In addition, for the washing in step (1), washing with water and ethanol is required 2 to 3 times, respectively.
The specific conditions for the drying in step (1) are not particularly limited as long as the object of drying the sample can be achieved.
According to the invention, the concentration of the gadolinium nitrate solution in the step (2) should be controlled to be 0.3-0.5M/L. Because when Gd is present+At a concentration of 0.02M/L, the surface of W is coated with a small amount of sparse nano-dotted Gd2O3And (3) granules. When Gd is present+Gd on the W surface increased to 0.1M/L2O3The nanoparticles become larger and larger due to Gd+Increased concentration of Gd2O3The nanoparticles combine with each other to form larger Gd2O3And (3) granules. When Gd is present+Gd on the W surface increased to 0.2M/L2O3The nanoparticles become larger and more dense. With Gd+Gd increased in concentration to 0.3M/L, W surface2O3The nanoparticles combine with each other to form a coreW @ Gd of shell structure2O3. Continued increase in Gd+Gd on the W surface at a concentration of 0.4M/L2O3Nanoparticles compared to Gd+The concentration of 0.3M/L did not change much, due to poly-dopamine on the W surface to Gd+Chelating agents for Gd+The concentration of 0.3M/L is saturated, and the waste is caused by the excessively high concentration.
Further, the stirring in the step (2) is not particularly limited, and only magnetic stirring is needed for a certain time.
In addition, the high-temperature calcination in the step (2) needs to be carried out for 2-3h under the conditions of 800-1000 ℃ in a muffle furnace, and the temperature rise is 2-4 ℃/min. In order to avoid the formation of impurities during the reaction, the calcination in step (2) of the present invention is performed in a protective gas, wherein the protective gas includes nitrogen or an inert gas, and the inert gas may be argon, helium, etc., and the present invention is not particularly limited in this respect.
According to the invention, the PP master batch in the step (3) needs to be dried in an oven at 40-60 ℃ for 30-60 min.
In addition, the screw extruder in the step (3) has the extrusion temperature of 100 ℃ and the screw rotation speed of 15 r/min.
According to the invention, the blended particles in the step (4) are dried in an oven at 40-60 ℃ for 30-60 min.
It is noted that, in the screw extruder described in the step (4), the temperature of the screw zone is 100 ℃, the screw rotating speed is 20r/min, the temperature of the spinneret orifice is 85 ℃, the extrusion speed is as follows: 7-8 mm/min, and the aperture of a spinneret orifice is 2 mm.
In addition, the drafting and winding device in the step (4) has a drafting speed of 150 r/min.
According to the invention, the pulp of step (5) was 50ml of deionized water, with a pulp addition of 3 wt.%.
In addition, after the magnetic stirring is carried out for 5min at the stirring speed of 80r/min in the step (5), the stirring is carried out for 20min at the stirring speed of 40 r/min.
According to the invention, the short fiber in the step (6) has a length of 1-3 mm.
And (4) breaking the wall of the step (6), wherein the wall breaking machine is filled with 800ml of deionized water, pausing for 30s every 1min of breaking at a low speed, and repeating for 10 times.
According to the invention, the wall breaking machine in the step (7) breaks up, pauses for 30s every 1min at low speed, and repeats for 10 times.
According to the invention, the felt of step (8) has a diameter of 15 cm.
According to the hot press in the step (9), the rolling temperature of the upper plate and the lower plate is set to be 60 ℃, and the hot press is firstly carried out at 15000Pa for 1min, then at 20000Pa for 1min, then at 25000Pa for 30s and finally at 27500Pa for 30 s.
In addition, the drying in the step (9) needs to be carried out in an oven at 40-60 ℃ for 30-60 min.
As a preferable technical scheme, the preparation method of the non-woven fabric for X and gamma ray protection comprises the following steps:
(1) preparing 1.5-2.5g/L dopamine salt solution, adding tris buffer solution to adjust the pH value to 8-9, then adding tungsten powder cleaned by ethanol, stirring for 18-24h by using an electric stirrer, filtering and separating, washing for 2-3 times by using deionized water and ethanol respectively, and drying to obtain W @ PDA:
(2) adding the W @ PDA obtained in the step (1) into a gadolinium nitrate solution with the concentration range of 0.3-0.5M/L, magnetically stirring for a certain time, filtering, separating, drying, introducing nitrogen into the prepared sample at the temperature of 800-2O3And (3) powder.
(3) Enabling the core-shell structure W @ Gd obtained in the step (2)2O3Sequentially adding the powder and the dried PP master batch into a feed port of a screw extruder, wherein the extrusion temperature is 100 ℃, and the screw rotation speed is 15r/min, so as to obtain the core-shell structure W @ Gd2O3the/PP is blended with the melt and cooled in the air for brittle fracture granulation.
(4) Adding the dried blended particles obtained in the step (3) into a feed inlet of a screw extruder, wherein the temperature of a screw zone is 100 ℃, the rotating speed of the screw is 20r/min, the temperature of a spinneret orifice is 85 ℃, and the extrusion speed is as follows: 7-8 mm/min, the diameter of a spinneret orifice is 2mm, and then the extruded melt is drawn by a drawing and winding device at a drawing speed of 150r/min to prepare the composite fiber.
(5) Adding the pulp into a beaker filled with 50ml of deionized water, keeping the adding amount of the pulp at 3wt.%, carrying out magnetic stirring at the speed of 80r/min for 5min, and then stirring at the speed of 40r/min for 20min to obtain a uniform pulp suspension.
(6) And (3) shearing the composite fiber obtained in the step (4) into short fibers with the length of 1-3 mm, adding the short fibers into a wall breaking machine filled with 800mL of deionized water, pausing for 30s every 1min of low-speed scattering, and repeating for 10 times until all the fibers are scattered to obtain a fiber suspension.
(7) And (3) adding the pulp suspension obtained in the step (5) into the fiber suspension obtained in the step (6), pausing for 30s every 1min of scattering at a low speed, and repeating for 10 times until the fibers and the pulp are uniformly mixed and dispersed.
(8) And (4) pouring the mixed suspension obtained in the step (7) into a vacuum filtration device for filtration to obtain the wet-process formed felt with the diameter of 15 cm.
(9) Putting the felt obtained in the step (8) into a heating type manual tablet press for hot pressing, wherein the calendering temperature of the upper plate and the lower plate of the hot press is set as follows: and (3) when the temperatures of the upper plate and the lower plate are stabilized at 60 ℃, putting the felt between two heating and pressurizing plates of the heating type manual tablet press. Firstly carrying out hot pressing at 15000Pa for 1min, then carrying out hot pressing at 20000Pa for 1min, then carrying out hot pressing at 25000Pa for 30s, finally carrying out hot pressing at 27500Pa for 30s, and then placing the obtained pressing sheet material in an oven at 40 ℃ for drying for 30min to obtain the composite non-woven material.
The core-shell structure W @ Gd prepared by adopting the preferred technical scheme2O3Compared with tungsten and gadolinium oxide blended powder, the core-shell structure can play a synergistic protection role in radiation protection, and secondary radiation generated by radiation is effectively absorbed while a protection weak area is eliminated.
Compared with the prior art, the invention at least has the following beneficial effects:
according to the invention, dopamine is firstly utilized to be self-polymerized into poly-dopamine under the condition of weak base and oxygen, and the poly-dopamine has extraordinary adhesion on the surfaces of different substances, so that tungsten can be successfully coated, and W @ PDA is obtained.
The surface of PDA contains a large amount of polar groups such as phenolic hydroxyl, amido and the like, provides rich active sites for complexing various metal ions, and can effectively react with Gd in gadolinium nitrate solution+Chelation was performed. After high-temperature calcination, the PDA forms a nitrogen-doped carbon layer attached to the surface of tungsten and reacts with Gd+Conversion of chelating W @ PDA to W @ Gd2O3
Drawings
FIG. 1 is a scanning electron microscope image of an X, gamma ray protective powder prepared in example 1.
Detailed Description
To better illustrate the invention and to facilitate the understanding of the technical solutions thereof, typical but non-limiting examples of the invention are as follows:
example 1
The embodiment provides a preparation method of a non-woven fabric for X and gamma ray protection, which comprises the following steps:
(1) preparing a dopamine salt solution with the concentration of 2g/L, adding a tris buffer solution to adjust the pH value of the solution to 8.5, then adding tungsten powder cleaned by ethanol, stirring for 24 hours by using an electric stirrer, filtering and separating, washing for 2 times by using deionized water and ethanol respectively, and drying for 5 hours at 80 ℃ to obtain W @ PDA;
(2) adding the W @ PDA obtained in the step (1) into a gadolinium nitrate solution with the concentration of 0.3M/L, magnetically stirring for 2 hours, filtering and separating, drying for 5 hours at 80 ℃, introducing nitrogen into the prepared sample at 800 ℃ and calcining at high temperature for 2 hours (the heating rate is 2 ℃/min), and finally obtaining the W @ Gd core-shell structure2O3And (3) powder.
(3) Enabling the core-shell structure W @ Gd obtained in the step (2)2O3Sequentially adding the powder and the dried PP master batch into a feed port of a screw extruder, wherein the extrusion temperature is 100 ℃, and the screw rotation speed is 15r/min, so as to obtain the core-shell structure W @ Gd2O3the/PP is blended with the melt and cooled in the air for brittle fracture granulation.
(4) Adding the dried blended particles obtained in the step (3) into a feed inlet of a screw extruder, wherein the temperature of a screw zone is 100 ℃, the rotating speed of the screw is 20r/min, the temperature of a spinneret orifice is 85 ℃, and the extrusion speed is as follows: mm/min, the pore diameter of a spinneret orifice is 2mm, and then the extruded melt is drawn by a drawing and winding device under the condition of the drawing speed of 150r/min to prepare the composite fiber.
(5) Adding the pulp into a beaker filled with 50ml of deionized water, keeping the adding amount of the pulp at 3wt.%, carrying out magnetic stirring at the speed of 80r/min for 5min, and then stirring at the speed of 40r/min for 20min to obtain a uniform pulp suspension.
(6) And (3) shearing the composite fiber obtained in the step (4) into short fibers with the length of 1mm, adding the short fibers into a wall breaking machine filled with 800mL of deionized water, pausing for 30s at low speed every 1min for breaking, and repeating for 10 times until the fibers are completely broken to obtain a fiber suspension.
(7) And (3) adding the pulp suspension obtained in the step (5) into the fiber suspension obtained in the step (6), pausing for 30s every 1min of scattering at a low speed, and repeating for 10 times until the fibers and the pulp are uniformly mixed and dispersed.
(8) And (4) pouring the mixed suspension obtained in the step (7) into a vacuum filtration device for filtration to obtain the wet-process formed felt with the diameter of 15 cm.
(9) Putting the felt obtained in the step (8) into a heating type manual tablet press for hot pressing, wherein the calendering temperature of the upper plate and the lower plate of the hot press is set as follows: and (3) when the temperatures of the upper plate and the lower plate are stabilized at 60 ℃, putting the felt between two heating and pressurizing plates of the heating type manual tablet press. Firstly carrying out hot pressing at 15000Pa for 1min, then carrying out hot pressing at 20000Pa for 1min, then carrying out hot pressing at 25000Pa for 30s, finally carrying out hot pressing at 27500Pa for 30s, and then placing the obtained pressing sheet material in an oven at 40 ℃ for drying for 30min to obtain the composite non-woven material.
W @ Gd prepared in this example2O3The powder was SEM-scanned, and the photograph is shown in FIG. 1, in which it was found that a PDA film was formed on the surface of the W powder.
Example 2
The embodiment provides a preparation method of a non-woven fabric for X and gamma ray protection, which comprises the following steps:
(1) preparing 1.5g/L dopamine salt solution, adding tris buffer solution to adjust the pH value of the solution to 8, then adding tungsten powder cleaned by ethanol, stirring for 20 hours by using an electric stirrer, filtering and separating, washing for 3 times by using deionized water and ethanol respectively, and drying for 8 hours at 60 ℃ to obtain W @ PDA;
(2) adding the W @ PDA obtained in the step (1) into a gadolinium nitrate solution with the concentration of 0.35M/L, magnetically stirring for 3 hours, filtering and separating, drying for 8 hours at 60 ℃, introducing nitrogen into the prepared sample at 900 ℃ and calcining for 2.5 hours at high temperature (the heating rate is 3 ℃/min), and finally obtaining the W @ Gd of the core-shell structure2O3And (3) powder.
(3) Enabling the core-shell structure W @ Gd obtained in the step (2)2O3Sequentially adding the powder and the dried PP master batch into a feed port of a screw extruder, wherein the extrusion temperature is 100 ℃, and the screw rotation speed is 15r/min, so as to obtain the core-shell structure W @ Gd2O3the/PP is blended with the melt and cooled in the air for brittle fracture granulation.
(4) Adding the dried blended particles obtained in the step (3) into a feed inlet of a screw extruder, wherein the temperature of a screw zone is 100 ℃, the rotating speed of the screw is 20r/min, the temperature of a spinneret orifice is 85 ℃, and the extrusion speed is as follows: 7.5mm/min, the pore diameter of a spinneret orifice is 2mm, and then the extruded melt is drawn by a drawing and winding device under the condition of the drawing speed of 150r/min to prepare the composite fiber.
(5) Adding the pulp into a beaker filled with 50ml of deionized water, keeping the adding amount of the pulp at 3wt.%, carrying out magnetic stirring at the speed of 80r/min for 5min, and then stirring at the speed of 40r/min for 20min to obtain a uniform pulp suspension.
(6) And (3) shearing the composite fiber obtained in the step (4) into short fibers with the length of 2mm, adding the short fibers into a wall breaking machine filled with 800mL of deionized water, pausing for 30s at low speed every 1min for breaking, and repeating for 10 times until the fibers are completely broken to obtain a fiber suspension.
(7) And (3) adding the pulp suspension obtained in the step (5) into the fiber suspension obtained in the step (6), pausing for 30s every 1min of scattering at a low speed, and repeating for 10 times until the fibers and the pulp are uniformly mixed and dispersed.
(8) And (4) pouring the mixed suspension obtained in the step (7) into a vacuum filtration device for filtration to obtain the wet-process formed felt with the diameter of 15 cm.
(9) Putting the felt obtained in the step (8) into a heating type manual tablet press for hot pressing, wherein the calendering temperature of the upper plate and the lower plate of the hot press is set as follows: and (3) when the temperatures of the upper plate and the lower plate are stabilized at 60 ℃, putting the felt between two heating and pressurizing plates of the heating type manual tablet press. Firstly carrying out hot pressing at 15000Pa for 1min, then carrying out hot pressing at 20000Pa for 1min, then carrying out hot pressing at 25000Pa for 30s, finally carrying out hot pressing at 27500Pa for 30s, and then placing the obtained pressing sheet material in an oven at 40 ℃ for drying for 30min to obtain the composite non-woven material.
Example 3
The embodiment provides a preparation method of a non-woven fabric for X and gamma ray protection, which comprises the following steps:
(1) preparing a dopamine salt solution with the concentration of 2.5g/L, adding a tris buffer solution to adjust the pH value of the solution to 9, then adding tungsten powder cleaned by ethanol, stirring for 18 hours by using an electric stirrer, filtering and separating, washing for 2 times by using deionized water and ethanol respectively, and drying for 6 hours at 70 ℃ to obtain W @ PDA;
(2) adding the W @ PDA obtained in the step (1) into a gadolinium nitrate solution with the concentration of 0.4M/L, magnetically stirring for 2.5h, filtering and separating, drying for 6h at 70 ℃, introducing nitrogen into the prepared sample at 1000 ℃ and calcining at high temperature for 3h (the heating rate is 4 ℃/min), and finally obtaining the W @ Gd of the core-shell structure2O3And (3) powder.
(3) Enabling the core-shell structure W @ Gd obtained in the step (2)2O3Sequentially adding the powder and the dried PP master batch into a feed port of a screw extruder, wherein the extrusion temperature is 100 ℃, and the screw rotation speed is 15r/min, so as to obtain the core-shell structure W @ Gd2O3the/PP is blended with the melt and cooled in the air for brittle fracture granulation.
(4) Adding the dried blended particles obtained in the step (3) into a feed inlet of a screw extruder, wherein the temperature of a screw zone is 100 ℃, the rotating speed of the screw is 20r/min, the temperature of a spinneret orifice is 85 ℃, and the extrusion speed is as follows: 8mm/min, the pore diameter of a spinneret orifice is 2mm, and then the extruded melt is drawn by a drawing and winding device under the condition of the drawing speed of 150r/min to prepare the composite fiber.
(5) Adding the pulp into a beaker filled with 50ml of deionized water, keeping the adding amount of the pulp at 3wt.%, carrying out magnetic stirring at the speed of 80r/min for 5min, and then stirring at the speed of 40r/min for 20min to obtain a uniform pulp suspension.
(6) And (3) shearing the composite fiber obtained in the step (4) into short fibers with the length of 3mm, adding the short fibers into a wall breaking machine filled with 800mL of deionized water, pausing for 30s at low speed every 1min for breaking, and repeating for 10 times until the fibers are completely broken to obtain a fiber suspension.
(7) And (3) adding the pulp suspension obtained in the step (5) into the fiber suspension obtained in the step (6), pausing for 30s every 1min of scattering at a low speed, and repeating for 10 times until the fibers and the pulp are uniformly mixed and dispersed.
(8) And (4) pouring the mixed suspension obtained in the step (7) into a vacuum filtration device for filtration to obtain the wet-process formed felt with the diameter of 15 cm.
(9) Putting the felt obtained in the step (8) into a heating type manual tablet press for hot pressing, wherein the calendering temperature of the upper plate and the lower plate of the hot press is set as follows: and (3) when the temperatures of the upper plate and the lower plate are stabilized at 60 ℃, putting the felt between two heating and pressurizing plates of the heating type manual tablet press. Firstly carrying out hot pressing at 15000Pa for 1min, then carrying out hot pressing at 20000Pa for 1min, then carrying out hot pressing at 25000Pa for 30s, finally carrying out hot pressing at 27500Pa for 30s, and then placing the obtained pressing sheet material in an oven at 40 ℃ for drying for 30min to obtain the composite non-woven material.
The embodiments described above are intended to facilitate the understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.

Claims (23)

1.一种X、γ射线防护用无纺布的制备方法,其特征在于,所述方法包括以下步骤:1. a preparation method of non-woven fabric for X, gamma ray protection, is characterized in that, described method may further comprise the steps: (1)配置多巴胺盐溶液,加入缓冲液调节PH值,然后加入钨粉,搅拌,过滤,洗涤烘干后得到W@PDA:(1) Prepare dopamine salt solution, add buffer to adjust pH value, then add tungsten powder, stir, filter, wash and dry to obtain W@PDA: (2)将步骤(1)得到的W@PDA加入到硝酸钆溶液中,搅拌,过滤,经过高温煅烧得到核壳结构W@Gd2O3粉末;(2) adding the W@PDA obtained in step (1) into the gadolinium nitrate solution, stirring, filtering, and calcining at high temperature to obtain the core-shell structure W@Gd 2 O 3 powder; (3)将步骤(2)得到的核壳结构W@Gd2O3粉末与干燥好的PP母粒依次加入螺杆挤出机喂料口,得到核壳结构W@Gd2O3/PP共混熔体,在空气中冷却脆断造粒;(3) The core-shell structure W@Gd 2 O 3 powder obtained in step (2) and the dried PP masterbatch are sequentially added to the feed port of the screw extruder to obtain the core-shell structure W@Gd 2 O 3 /PP co-polymer. Mixed melt, brittle fracture granulation after cooling in air; (4)将步骤(3)得到的干燥好的共混粒子加入螺杆挤出机喂料口,再将挤出熔体经牵伸卷绕装置拉伸制成复合纤维;(4) adding the dry blended particles obtained in step (3) into the feed port of the screw extruder, and then stretching the extruded melt through a drafting and winding device to make composite fibers; (5)将纸浆加入到装有去离子水的烧杯中搅拌均匀,得到的纸浆悬浮液;(5) Add the pulp into a beaker containing deionized water and stir evenly to obtain a pulp suspension; (6)将步骤(4)得到的复合纤维剪切成短纤维后加入到装有去离子水的破壁机中将纤维全部打散,得到纤维悬浮液;(6) the composite fibers obtained in step (4) are cut into short fibers and then added to a wall breaker equipped with deionized water to disperse all the fibers to obtain a fiber suspension; (7)将步骤(5)得到的纸浆悬浮液加入到步骤(6)得到的纤维悬浮液中,打散至纤维与纸浆混合分散均匀;(7) adding the pulp suspension obtained in step (5) to the fiber suspension obtained in step (6), and beating it up until the fibers and pulp are mixed and dispersed evenly; (8)将步骤(7)得到的混合悬浮液倒入真空抽滤装置中进行抽滤,得到湿法成型毡;(8) pouring the mixed suspension obtained in step (7) into a vacuum filtration device for suction filtration to obtain a wet-processed felt; (9)将步骤(8)得到的毡子放入加热型手动压片机中进行热压,得到压片材料后烘干,得到复合非织造材料。(9) Putting the felt obtained in step (8) into a heated manual tablet press for hot pressing to obtain a tableting material and drying to obtain a composite non-woven material. 2.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(1)所述加入缓冲液调节PH值,所述缓冲液为tris,所述PH值为8-9。2 . The method for preparing a non-woven fabric for X and γ-ray protection according to claim 1 , wherein in step (1), a buffer is added to adjust the pH value, and the buffer is tris, and the pH Values are 8-9. 3.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(1)所述钨粉为用乙醇清洗过的钨粉。3 . The method for preparing a non-woven fabric for X-ray and γ-ray protection according to claim 1 , wherein the tungsten powder in step (1) is tungsten powder cleaned with ethanol. 4 . 4.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(1)所述搅拌为电动搅拌器搅拌18-24h。4 . The method for preparing a non-woven fabric for X and γ ray protection according to claim 1 , wherein the stirring in step (1) is an electric stirrer stirring for 18-24 hours. 5 . 5.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(1)所述洗涤为用去离子水和乙醇分别清洗2-3次。5 . The method for preparing a non-woven fabric for X-ray and γ-ray protection according to claim 1 , wherein the washing in step (1) is 2-3 times of washing with deionized water and ethanol respectively. 6 . 6.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(1)所述多巴胺盐溶液浓度为1.5g/L-2.5g/L。6 . The method for preparing a non-woven fabric for X-ray and γ-ray protection according to claim 1 , wherein the concentration of the dopamine salt solution in step (1) is 1.5g/L-2.5g/L. 7 . 7.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(2)所述高温煅烧温度为800-1000℃,时间为2-3h,升温速率为2-4℃/min。7 . The preparation method of nonwoven fabric for X and γ rays protection according to claim 1 , wherein the high temperature calcination temperature in step (2) is 800-1000° C., the time is 2-3h, and the heating rate is 2-3 hours. 8 . 2-4°C/min. 8.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(2)所述煅烧在保护性气体中进行,所述保护性气体为氮气或惰性气体。8 . The method for preparing a nonwoven fabric for X and γ-ray protection according to claim 1 , wherein the calcination in step (2) is carried out in a protective gas, and the protective gas is nitrogen or an inert gas. 9 . gas. 9.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(2)所述硝酸钆溶液浓度为0.3-0.5M/L以上。9 . The method for preparing a non-woven fabric for X-ray and γ-ray protection according to claim 1 , wherein the concentration of the gadolinium nitrate solution in step (2) is 0.3-0.5M/L or more. 10 . 10.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(3)所述PP母粒需在40-60℃的烘箱中烘干30-60min。10. The preparation method of non-woven fabric for X and γ-ray protection according to claim 1, wherein in step (3), the PP masterbatch needs to be dried in an oven at 40-60°C for 30-60min . 11.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(3)所述螺杆挤出机,挤出温度为100℃,螺杆转速为15r/min。11. The method for preparing non-woven fabrics for X and γ-ray protection according to claim 1, characterized in that, in the screw extruder of step (3), the extrusion temperature is 100°C, and the screw rotation speed is 15r/ min. 12.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(4)所述共混粒子需在40-60℃的烘箱中干燥30-60min。12 . The method for preparing a nonwoven fabric for X-ray and γ-ray protection according to claim 1 , wherein the blended particles in step (4) need to be dried in an oven at 40-60° C. for 30-60 minutes. 13 . 13.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(4)所述螺杆挤出机,螺杆区温度100℃,螺杆转速20r/min,喷丝孔温度85℃,挤出速度:7~8mm/min,喷丝孔孔径2mm。13 . The method for preparing a nonwoven fabric for X and γ-ray protection according to claim 1 , wherein, in the screw extruder of step (4), the temperature of the screw zone is 100° C., and the screw speed is 20 r/min, 13 . The spinneret hole temperature is 85°C, the extrusion speed: 7-8mm/min, and the spinneret hole diameter is 2mm. 14.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(4)所述牵伸卷绕装置,牵伸速度150r/min。14 . The method for preparing a non-woven fabric for X and γ-ray protection according to claim 1 , wherein in the drafting and winding device in step (4), the drafting speed is 150 r/min. 15 . 15.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(5)所述纸浆为50ml去离子水,3wt.%的纸浆添加量。15 . The method for preparing a non-woven fabric for X and γ-ray protection according to claim 1 , wherein in step (5), the pulp is 50 ml of deionized water, and the amount of pulp added is 3 wt.%. 16 . 16.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(5)所述搅拌为80r/min的速度进行磁力搅拌5min后,转至40r/min的速度搅拌20min。16. The preparation method of non-woven fabric for X and γ-ray protection according to claim 1, characterized in that, after the stirring in step (5) is performed at a speed of 80 r/min and magnetic stirring is performed for 5 min, the temperature is shifted to 40 r/min. Stir at the speed of min for 20 min. 17.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(6)所述短纤维为1~3mm长度。17 . The method for preparing a nonwoven fabric for X-ray and γ-ray protection according to claim 1 , wherein the short fibers in step (6) are 1-3 mm in length. 18 . 18.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(6)所述破壁机打散,破壁机装有800ml去离子水,低速每打散1min暂停30s,重复10次。18. The preparation method of non-woven fabric for X and γ-ray protection according to claim 1, characterized in that, in step (6), the wall breaker is broken up, and the wall breaker is equipped with 800ml of deionized water, and the low-speed Pause for 30s every 1min and repeat 10 times. 19.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(7)所述破壁机打散,低速每打散1min暂停30s,重复10次。19. The preparation method of non-woven fabric for X and γ-ray protection according to claim 1, characterized in that, in step (7), the wall-breaking machine is used to break up, and every 1 min of breaking at a low speed is suspended for 30s, and is repeated 10 times. . 20.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(8)所述毡,直径为15cm。20 . The method for preparing a non-woven fabric for X-ray and γ-ray protection according to claim 1 , wherein the felt in step (8) has a diameter of 15 cm. 21 . 21.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(9)所述热压机,上下板的压延温度设定为60℃,先15000Pa热压1min,再20000Pa热压1min,然后25000Pa热压30s,最后27500Pa热压30s。21. The method for preparing a non-woven fabric for X and γ-ray protection according to claim 1, wherein in the hot press in step (9), the calendering temperature of the upper and lower plates is set to 60°C, and the first 15000Pa Hot pressing for 1min, then 20000Pa for 1min, then 25000Pa for 30s, and finally 27500Pa for 30s. 22.如权利要求1所述的X、γ射线防护用无纺布的制备方法,其特征在于,在步骤(9)所述烘干需在40-60℃的烘箱中干燥30-60min。22 . The method for preparing a non-woven fabric for X-ray and γ-ray protection according to claim 1 , wherein the drying in step (9) requires drying in an oven at 40-60° C. for 30-60 minutes. 23 . 23.如权利要求1-22任一项所述的X、γ射线防护用无纺布的制备方法,其特征在于,所述方法包括以下步骤:23. The preparation method of the nonwoven fabric for X, gamma ray protection as claimed in any one of claims 1-22, wherein the method comprises the following steps: (1)配置1.5g/L-2.5g/L浓度的多巴胺盐溶液,加入tris缓冲液调节PH至8-9,然后加入用乙醇清洗干净的钨粉,利用电动搅拌器搅拌18-24h后过滤分离,再分别用去离子水和乙醇洗涤2-3次后烘干,得到W@PDA;(1) Prepare a dopamine salt solution with a concentration of 1.5g/L-2.5g/L, add tris buffer to adjust the pH to 8-9, then add tungsten powder cleaned with ethanol, stir with an electric stirrer for 18-24h and then filter Separate, then wash with deionized water and ethanol for 2-3 times and dry to obtain W@PDA; (2)将步骤(1)得到的W@PDA加入到0.3-0.5M/L浓度的硝酸钆溶液中,磁力搅拌一定时间后,过滤分离,烘干,再将制得的样品在800-1000℃下通氮气高温煅烧2-3h(升温速率2-4℃/min),最后得到核壳结构W@Gd2O3粉末;(2) The W@PDA obtained in step (1) was added to a gadolinium nitrate solution with a concentration of 0.3-0.5M/L, and after magnetic stirring for a certain period of time, filtered and separated, dried, and then the prepared sample was heated at 800-1000 ℃. calcined at high temperature under nitrogen for 2-3h (heating rate of 2-4°C/min), and finally obtained the core-shell structure W@Gd 2 O 3 powder; (3)将步骤(2)得到的核壳结构W@Gd2O3粉末与干燥好的PP母粒依次加入螺杆挤出机喂料口,挤出温度为100℃,螺杆转速为15r/min,得到核壳结构W@Gd2O3/PP共混熔体,在空气中冷却脆断造粒;(3) The core-shell structure W@Gd 2 O 3 powder obtained in step (2) and the dried PP masterbatch were sequentially added to the feed port of the screw extruder, the extrusion temperature was 100 ° C, and the screw speed was 15 r/min , to obtain a core-shell structure W@Gd 2 O 3 /PP blend melt, which was cooled in air for brittle fracture granulation; (4)将步骤(3)得到的干燥好的共混粒子加入螺杆挤出机喂料口,螺杆区温度100℃,螺杆转速20r/min,喷丝孔温度85℃,挤出速度:7~8mm/min,喷丝孔孔径2mm,再将挤出熔体经牵伸卷绕装置,在牵伸速度150r/min条件下拉伸制成复合纤维;(4) Add the dried blended particles obtained in step (3) into the feed port of the screw extruder, the temperature of the screw zone is 100 ° C, the screw speed is 20 r/min, the temperature of the spinneret hole is 85 ° C, and the extrusion speed: 7~ 8mm/min, the diameter of the spinneret hole is 2mm, and then the extruded melt is stretched through a drawing and winding device under the condition of a drawing speed of 150r/min to make a composite fiber; (5)将纸浆加入到装有50ml去离子水的烧杯中,保持3wt.%的纸浆添加量,以80r/min的速度进行磁力搅拌5min后,转至40r/min的速度搅拌20min,得到均匀的纸浆悬浮液;(5) Add the pulp into a beaker containing 50ml of deionized water, keep the pulp addition amount of 3wt.%, and perform magnetic stirring at a speed of 80r/min for 5min, then switch to a speed of 40r/min and stir for 20min to obtain a uniform solution. pulp suspension; (6)将步骤(4)得到的复合纤维剪切成长度为1~3mm短纤维后加入到装有800mL去离子水的破壁机中,低速每打散1min暂停30s,重复10次直至将纤维全部打散,得到纤维悬浮液;(6) Cut the composite fibers obtained in step (4) into short fibers with a length of 1-3 mm and then add them to a wall breaker equipped with 800 mL of deionized water, and pause for 30 s every 1 min at low speed, repeat 10 times until the The fibers are all dispersed to obtain a fiber suspension; (7)将步骤(5)得到的纸浆悬浮液加入到步骤(6)得到的纤维悬浮液中,低速每打散1min暂停30s,重复10次直至纤维与纸浆混合分散均匀;(7) Add the pulp suspension obtained in step (5) to the fiber suspension obtained in step (6), pause for 30s for every 1min at low speed, repeat 10 times until the fibers and pulp are mixed and dispersed evenly; (8)将步骤(7)得到的混合悬浮液倒入真空抽滤装置中进行抽滤,得到直径为15cm的湿法成型毡;(8) Pour the mixed suspension obtained in step (7) into a vacuum filtration device for suction filtration to obtain a wet-processed felt with a diameter of 15 cm; (9)将步骤(8)得到的毡子放入加热型手动压片机中进行热压,热压机上下板的压延温度设定为:60℃,待上下板温度稳定在60℃时,将毡子放入加热型手动压片机的两加热加压板中间;先15000Pa热压1min,再20000Pa热压1min,然后25000Pa热压30s,最后27500Pa热压30s,再将得到压片材料置于40-60℃的烘箱中干燥30-60min,得到复合非织造材料。(9) Put the felt obtained in step (8) into a heated manual tablet press for hot pressing. The calendering temperature of the upper and lower plates of the hot press is set to: 60°C. When the temperature of the upper and lower plates is stabilized at 60°C, the The felt is placed in the middle of the two heating and pressing plates of the heated manual tableting machine; firstly, 15000Pa hot pressing for 1 min, then 20000Pa hot pressing for 1 min, then 25000Pa hot pressing for 30s, and finally 27500Pa hot pressing for 30s, and then the obtained tableting material is placed in 40 Dry in an oven at -60°C for 30-60min to obtain a composite non-woven material.
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WO2022166142A1 (en) * 2021-02-08 2022-08-11 南通大学 PREPARATION METHOD FOR CORE-SHELL STRUCTURE TUNGSTEN/GADOLINIUM OXIDE PVC CALENDERED MATERIAL FOR X-RAY AND γ-RAY PROTECTION
US11987886B2 (en) 2021-02-08 2024-05-21 Nantong University Preparation method for tungsten/gadolinium oxide functional fiber having core-shell structure for x and gamma ray protection

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