CN112879399B - Strain gauge pasting device - Google Patents
Strain gauge pasting device Download PDFInfo
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- CN112879399B CN112879399B CN201911208636.4A CN201911208636A CN112879399B CN 112879399 B CN112879399 B CN 112879399B CN 201911208636 A CN201911208636 A CN 201911208636A CN 112879399 B CN112879399 B CN 112879399B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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Abstract
Description
技术领域technical field
本发明属于应变片技术领域,尤其涉及一种应变片粘贴装置。The invention belongs to the technical field of strain gauges, and in particular relates to a strain gauge sticking device.
背景技术Background technique
应变片是一种用于测量应变的元件,常用于传感器中。A strain gauge is an element used to measure strain and is often used in sensors.
多维力/力矩传感器是一种能同时检测两个和两个以上方向的力或力矩信息的传感器,在机器人、航空航天、生物医学等众多领域发挥重要作用。应变片式多维力/力矩传感器是多维力/力矩传感器的一种,包括弹性体以及与粘结在弹性体上的应变片,工作状态时,在外界力或力矩作用下弹性体发生形变而引起应变片电信号发生变化,通过探测应变片的电信号变化而获得力或力矩信息。A multi-dimensional force/torque sensor is a sensor that can detect force or torque information in two or more directions at the same time, and plays an important role in many fields such as robotics, aerospace, and biomedicine. The strain gauge multi-dimensional force/torque sensor is a kind of multi-dimensional force/torque sensor, including an elastic body and a strain gauge bonded to the elastic body. In the working state, the elastic body is deformed under the action of external force or torque. The electrical signal of the strain gauge changes, and the force or torque information is obtained by detecting the change of the electrical signal of the strain gauge.
目前,应变片式多维力/力矩传感器中,将应变片粘贴在弹性体上主要由手工完成,即,操作员手持应变片,在应变片表面涂抹胶水,然后粘结在一定位置后按压使其固定。这种手工方法存在诸多问题,例如,无法确保粘贴位置的精确性,无法确保按压力度的一致性等,成为影响传感器性能的因素之一。尤其是目前常用的应变片式多维力/力矩传感器的体积较小,因此应变片的面积也较小,通常不超过10mm×10mm,更加增加了手工粘贴的难度,难以保证操作一整性。At present, in the multi-dimensional force/torque sensor of strain gauge type, sticking the strain gauge on the elastic body is mainly done by hand, that is, the operator holds the strain gauge, applies glue on the surface of the strain gauge, and then sticks it in a certain position and presses it to make it fixed. This manual method has many problems, such as the inability to ensure the accuracy of the pasting position, the inability to ensure the consistency of the pressing force, etc., which has become one of the factors affecting the performance of the sensor. In particular, the commonly used strain gauge multi-dimensional force/torque sensor is small in size, so the area of the strain gauge is also small, usually no more than 10mm × 10mm, which increases the difficulty of manual pasting, and it is difficult to ensure the integrity of the operation.
发明内容SUMMARY OF THE INVENTION
针对上述技术现状,本发明提供一种应变片粘贴装置,利用该装置可以将应变片粘贴在物体上,并且能够提高粘贴位置精度与粘贴质量。In view of the above technical situation, the present invention provides a strain gauge sticking device, by which the strain gauge can be stuck on an object, and the sticking position accuracy and sticking quality can be improved.
本发明提供的技术方案为:一种应变片粘贴装置,用于将应变片粘贴在物体的一定位置,其特征是:所述粘贴装置包括操作台、支架、升降单元、吸附单元、压头,以及用于放置压变片的容器;The technical solution provided by the present invention is: a strain gauge sticking device for sticking the strain gauge on a certain position of an object, characterized in that: the sticking device includes an operating table, a bracket, a lifting unit, an adsorption unit, and an indenter, and a container for placing piezo-transformable tablets;
升降单元与支架相连接,压头固定在位移单元底部,位移单元可进行竖直方向的升降运动,带动压头在操作台上方升降;The lifting unit is connected with the bracket, the indenter is fixed at the bottom of the displacement unit, and the displacement unit can perform vertical lifting movement, driving the indenter to rise and fall above the operating table;
所述容器设置凹槽结构,所述凹槽结构与应变片结构相适配,用于容纳应变片;所述压头可伸入所述容器中,在吸附单元作用下使应变片吸附在压头底面;The container is provided with a groove structure, and the groove structure is adapted to the strain gauge structure for accommodating the strain gauge; the pressure head can extend into the container, and the strain gauge is adsorbed on the pressure gauge under the action of the adsorption unit. the underside of the head;
工作状态时,所述物体置于操作台上;吸附单元工作使应变片吸附在压头底面;应变片面向物体的一面涂覆粘结剂;升降单元运动带动压头运动至物体待粘结位置的上方,然后升降单元进行下降运动,使应变片与物体在待粘结位置粘结,吸附单元停止工作;待应变片与物体粘结牢固,升降单元上升,取出粘结应变片的物体。In the working state, the object is placed on the operating table; the adsorption unit works so that the strain gauge is adsorbed on the bottom surface of the indenter; the side of the strain gauge facing the object is coated with adhesive; the movement of the lifting unit drives the indenter to move to the position where the object is to be bonded Then the lifting unit performs a downward movement to make the strain gauge and the object bond at the position to be bonded, and the adsorption unit stops working; when the strain gauge and the object are firmly bonded, the lifting unit rises, and the object with the bonded strain gauge is taken out.
所述吸附单元用于提供一种使应变片能够被吸附在压头底面的作用力。The adsorption unit is used to provide a force that enables the strain gauge to be adsorbed on the bottom surface of the indenter.
所述吸附单元吸附应变片的方式不限。作为一种实现方式,所述吸附单元采用负压吸附,包括真空发生器以及与真空发生器连通的管道,所述压头设置若干通气孔,真空发生器工作,管道与通气孔相连通,在压头底部形成负压,将应变片吸附在压头底面。The manner in which the adsorption unit adsorbs the strain gauge is not limited. As an implementation manner, the adsorption unit adopts negative pressure adsorption, including a vacuum generator and a pipeline communicated with the vacuum generator, the pressure head is provided with a number of ventilation holes, the vacuum generator works, and the pipeline is communicated with the ventilation holes. A negative pressure is formed at the bottom of the indenter, and the strain gauge is adsorbed on the bottom surface of the indenter.
所述升降单元结构不限。作为一种实现方式,所述升降单元包括可在竖直方向升降的连接件以及与连接件相连的转盘,转盘旋转,带动连接件在竖直方向位移,从而带动压头进行升降运动。The structure of the lifting unit is not limited. As an implementation manner, the lifting unit includes a connecting piece that can be lifted vertically and a turntable connected to the connecting piece. The turntable rotates to drive the connecting piece to displace in the vertical direction, thereby driving the ram to move up and down.
在实际粘结过程中,应变片与物体之间往往容易留存气泡,影响粘结效果。作为优选,本发明在压头与升降单元底部之间设置压头底座,压头底座与压头的一端活动连接,与压头的另一端通过弹簧连接,在弹簧自然状态下,压头底座与压头在活动连接端形成一定夹角。在升降单元下降运动时,与弹簧连接的压头一端首先与物体接触,当压头继续下压时,在弹簧与铰链的共同作用下应变片与物体的接触面逐渐增大,最后完全接触,有利于避免粘结面之间产生气泡,进一步提高粘结效果。作为优选,所述夹角为5-15°。In the actual bonding process, air bubbles are often retained between the strain gauge and the object, which affects the bonding effect. Preferably, in the present invention, an indenter base is arranged between the indenter and the bottom of the lifting unit. The indenter base is movably connected to one end of the indenter, and is connected to the other end of the indenter through a spring. In the natural state of the spring, the indenter base is connected to the The indenter forms a certain angle at the movable connection end. When the lifting unit descends, one end of the indenter connected to the spring first comes into contact with the object. When the indenter continues to press down, the contact surface between the strain gauge and the object gradually increases under the combined action of the spring and the hinge, and finally comes into full contact. It is beneficial to avoid air bubbles between the bonding surfaces and further improve the bonding effect. Preferably, the included angle is 5-15°.
压头与升降单元的固定连接方式不限,包括卡盘连接、插槽连接、夹持连接、螺纹紧固连接。The fixed connection method between the indenter and the lifting unit is not limited, including chuck connection, slot connection, clamping connection, and screw-fastening connection.
压头材质不限,优选为类肤质软橡胶,不仅可以避免粘贴时对应变片的损坏,而且在持续按压时,力的分布更均匀。The material of the indenter is not limited, and it is preferably a skin-like soft rubber, which can not only avoid damage to the strain gauge during pasting, but also distribute the force more evenly during continuous pressing.
作为优选,所述升降单元上方还设置支撑盘,当应变片与物体在待粘结位置粘结,将砝码置于支撑盘上,从而增加压头的压力,实现对该粘结位置处的持续按压,进一步提高粘结效果。Preferably, a support plate is also provided above the lifting unit. When the strain gauge and the object are bonded at the position to be bonded, a weight is placed on the support plate, thereby increasing the pressure of the indenter, and realizing the adhesion at the bonding position. Continue pressing to further improve the bonding effect.
与现有的人工粘结应变片相比,本发明通过粘结装置将应变片粘贴在物体的待粘结位置,一方面提高了粘结精准性与粘贴质量,另一方面降低了人力成本,提高了自动化程度,可适应不同的应变片结构与尺寸。Compared with the existing artificially bonded strain gauges, the present invention sticks the strain gauges on the to-be-bonded position of the object through the bonding device, which improves the bonding accuracy and bonding quality on the one hand, and reduces labor costs on the other hand. The degree of automation is improved, and it can be adapted to different strain gauge structures and sizes.
附图说明Description of drawings
图1是本发明实施例1的应变片粘贴装置的结构示意图。FIG. 1 is a schematic structural diagram of a strain gauge sticking device according to
图2是图1中压头部分的放大图。FIG. 2 is an enlarged view of the indenter portion in FIG. 1 .
图3是图1中压头的底面结构示意图。FIG. 3 is a schematic view of the bottom surface structure of the indenter in FIG. 1 .
图4是本发明实施例1的容器的结构示意图。FIG. 4 is a schematic structural diagram of the container according to
图5是本发明实施例1中应变片在容器中的示意图。FIG. 5 is a schematic diagram of the strain gauge in the container in Example 1 of the present invention.
图6是本发明实施例1中压头嵌入容器中的示意图。FIG. 6 is a schematic diagram of the indenter embedded in the container in Example 1 of the present invention.
图7是本发明实施例1中吸附应变片的压头与弹性体粘结示意图。FIG. 7 is a schematic diagram of bonding between the indenter and the elastomer for the adsorption strain gauge in Example 1 of the present invention.
图1-5中的附图标记为:1-操作台;2-真空发生器;3-支架;4-升降单元;5-转盘;6-管道;7-压块;8-传感器;9-压头底座;10-压头;11-弹簧;12-通气孔;13-凹槽;14-结构;16-应变片;18-容器;19-支撑盘;20-砝码。1-5 are: 1-operating table; 2-vacuum generator; 3-support; 4-lifting unit; 5-turntable; 6-pipeline; 7-press block; 8-sensor; 9- Indenter base; 10-indenter; 11-spring; 12-vent hole; 13-groove; 14-structure; 16-strain gauge; 18-container; 19-support plate; 20-weight.
具体实施方式Detailed ways
下面结合实施例与附图对本发明作进一步详细描述,需要指出的是,以下所述实施例旨在便于对本发明的理解,而对其不起任何限定作用。The present invention will be further described in detail below with reference to the embodiments and the accompanying drawings. It should be noted that the following embodiments are intended to facilitate the understanding of the present invention, but do not have any limiting effect on it.
实施例1:Example 1:
如图1-4所示,粘贴装置包括操作台1、支架3、升降单元4、吸附单元、压头10,以及用于放置压变片16的容器18。As shown in FIGS. 1-4 , the sticking device includes an operating table 1 , a bracket 3 , a lifting unit 4 , an adsorption unit, an
升降单元4与支架3相连接,压头10固定在升降单元4的底部,升降单元4可进行竖直方向的升降运动,带动压头10可在操作台1上方进行升降运动。The lifting unit 4 is connected with the bracket 3 , the
如图4、5所示,容器18中具有与压头结构相配的结构14,使压头可伸入容器中。结构14中设置凹槽13,凹槽13与应变片16的结构相适配,用于容纳应变片16,当应变片16放置在容器18的凹槽13中时不会发生窜动。应变片的引线17一端置于容器外部。不同型号的应变片对应不同尺寸的凹槽。As shown in Figures 4 and 5, the
本实施例中,吸附单元采用负压吸附,包括真空发生器2以及与真空发生器连通的管道6。如图3所示,压头10设置若干通气孔12,真空发生器2工作,管道6与通气孔12相连通,在压头10的底部形成负压,可将应变片16吸附在压头10底面。In this embodiment, the adsorption unit adopts negative pressure adsorption, and includes a
本实施例中,升降单元包括可在竖直方向位移的连接件(图中未画出)以及与连接件相连的转盘5,转盘6旋转,带动连接件在竖直方向位移,从而带动压头10进行升降运动。In this embodiment, the lifting unit includes a connecting piece (not shown in the figure) that can be displaced in the vertical direction, and a turntable 5 connected with the connecting piece. The
本实施例中,如图2所示,压头10与位移单元4的底部之间设置压头底座9,压头底座9与压头10的一端通过铰链活动连接,与压头的另一端通过弹簧11连接。在弹簧11自然状态下,压头底座9与压头10在活动连接端形成10°夹角。In this embodiment, as shown in FIG. 2 , an
本实施例中,压头材质为类肤质软橡胶。压头通过三爪卡盘夹持在位移单元的底部。In this embodiment, the material of the indenter is skin-like soft rubber. The indenter is clamped at the bottom of the displacement unit by a three-jaw chuck.
本实施例中,升降单元上方还设置可放置砝码20的支撑盘19。In this embodiment, a
本实施例中,该粘贴装置用于应变片式多维力/力矩传感器中的应变片粘贴。该应变片式多维力/力矩传感器8包括弹性体以及与粘结在弹性体上的应变片。In this embodiment, the sticking device is used for sticking strain gauges in a strain gauge multi-dimensional force/torque sensor. The strain gauge multi-dimensional force/
粘贴方法如下:The paste method is as follows:
将应变片式多维力/力矩传感器中的弹性体置于操作台上,并用压块7将弹性体压紧固定在操作台上;Place the elastic body in the strain gauge multi-dimensional force/torque sensor on the operating table, and use the
应变片置于容器18的凹槽13中。如图6所示,将压头10嵌入容器18的结构14中,真空发生器2工作,管道6与通气孔12相连通,在压头10的底部形成负压,将凹槽13中的应变片16吸附在压头底面;在应变片面向弹性体一面涂覆粘结剂;The strain gauges are placed in the
如图7所示,升降单元4进行升降运动,带动压头10位于弹性体待粘结位置的上方,然后升降单元4下降运动,使应变片10与弹性体在待粘结位置粘结。在此过程中,与弹簧连接的压头一端首先与弹性体接触,当压头继续下压时,在弹簧与铰链的共同作用下应变片与弹性体的接触面逐渐增大,待完全接触后将砝码20置于支撑盘19上,从而增加压头10的压力,实现对该粘结位置处的持续按压,提高粘结效果。As shown in FIG. 7 , the lifting unit 4 moves up and down to drive the
以上所述的实施例对本发明的技术方案进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改、补充或类似方式替代等,均应包含在本发明的保护范围之内。The above embodiments describe the technical solutions of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Anything done within the scope of the principles of the present invention Any modifications, additions or substitutions in similar manners, etc., shall be included within the protection scope of the present invention.
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